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Kaiser Willys
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Parts for 1941-1971 Willys and Jeep Models – Please select your vehicle below. Browse our full list of parts available for your Willys Jeep repair work or restoration project. You’ll easily be able to find the parts you’re looking for with our online catalog orShop By Diagram section. For more information about how to identify your Willys or Jeep model, please refer to ourSerial Number Guide,About Willys history pages, email our tech support at[email protected], or give us a call atToll Free: 1-888-648-4923 (Mon-Fri, 9AM-5PM EST).

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Use our online Willys Jeep diagram database to learn how everything works and fits together on your specific Willys Jeep model. It’s easy to find the parts you need by looking through our exploded, well labeled diagrams listing many of the parts we sell to help you with your repair or restoration. For any questions, email our tech support at mike@kaiserwillys.com, or give us a call at Toll Free: 1-888-648-4923 (Mon-Fri, 9AM-5PM EST).

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Home »Tech Guides »46-49 WILLYS CJ-2A »Electrical System Specs - CJ-2A

Electrical System Specs - CJ-2A

Battery:6-Volt12-Volt
MakeAuto-LiteAuto-Lite
ModelIM-10011-HS
Plates per Cell159
Ampere-hour Rating10050
Terminal GroundNegativeNegative
Specific Gravity:
Fully Charged1.2601.260
Recharge at1.2251.225
Height8 5/8"9 7/32"
Length8 23/32"10 15/64"
Width7"6 25/32"
Battery Location:Under hood - Right sideUnder hood - Right side
Generator Specs:  
MakeAuto-LiteAuto-Lite
CJ-2AGDZ 4817
Ground PolarityNegativeNegative
Controlled Output:
30 amp.GJC 7002
35 amp.GDZ 4817, GDZ 6001GJP 7202, GJP 7402A
45 amp.GGW 4801, GGW 7404
Rotation - Drive EndClockwiseClockwise
Ratio - Generator to Crankshaft Revolutions1.5:11.5:1
Cut-in Engine rpm883883
ControlCV RegulatorCV Regulator
Armature End Play.003" to .010".003" to .010"
Brushes22
Brush Spring Tension:
35 to 53 oz.GDZ 4817, GDZ 6001, GGW 4801
18 to 36 oz.GGW 7404AGJC 7002, GJP 7202, GJP 7402A
Bearing - Drive EndBallBall
Bearing - Commutator EndBronzeBronze
GENERATOR Specs:
MakeDelco-RemyDelco-Remy
Model110228111102096
TypeShunt (Ventilated)Shunt (Ventilated)
Rotation - Drive EndClockwiseClockwise
Armature End Play.005" [0,13mm.].005" [0,13mm.]
Brushes22
Brush Spring Tension28 oz.28 oz.
Bearing - Drive EndBallBall
Bearing - Commutator EndBronzeBronze
REGULATOR specs:
MakeAuto-LiteAuto-Lite
For GDZ 4817, GDZ 6001VRP-6003, VRP-4007, VBO-4601
For GGW 4801, GGW 7004AVBO-4601C
For GJC 7002VRX-6009
For GJC 7202, GJP 7402AVBO-4201E-4A
TypeVibratorVibrator
Cutout Relay:
Closing Voltage @ Generator rpm6.3 to 6.8 @ 100012.6 to 13.6 @ 1325
Reverse Current to Open4 to 6 amp.3 to 5 amp.
Regulated Voltage7.1 to 7.314.3 to 14.7
Regulated Current49 amp. max.39 amp. Max.
REGULATOR Specs:
MakeDelco-RemyDelco-Remy
Model19720631972029
TypeVibratorVibrator
Cutout Relay Closing Voltage5.9 to 6.711.8 to 13.5
Regulated Voltage6.9 to 7.413.8 to 14.8
Regulated Current42 to 4727 to 33
STARTING MOTOR Specs:
MakeAuto-LiteAuto-Lite
CJ-2AMZ-4113
Rotation - Drive EndClockwiseClockwise
Engine Cranking Speed185 rpm. @ room temperature200 rpm. @ room temperature
Armature End Play.005" to .030".005" min.
Brushes44
Brush Spring Tension42 to 53 oz.31 to 47 oz.
Bearings3 Bronze3 Bronze
Lock Test:
Temperature70° F. (21° C.)70° F. (21° C.)
Amps (max.)335
MDM-6005170
MDU-7004280
Volts2.04.0
Volts2.04.0
Stall Torque: (min.)6.0 lb-ft.
MDM-60051.5 lb-ft.
MDU-70046.2 lb-ft.
No Load Test:
Temperature70° F. (21° C.)70° F. (21° C.)
Amps (max.)6550
Volts510
RPM (min.)4300
MDM-60054400
MDU-70045300
Control SwitchSolenoidSolenoid
Drive:
TypeBendix Folo-ThruBendix Folo-Thru
Pinion MeshesFrontFront
No. of Teeth - Pinion99
No. of Teeth - Flywheel129129
Flywheel Tooth Face Width.375".375"
STARTING MOTOR Specs: 
MakeDelco-RemyDelco-Remy
Model11080771107746
Rotation - Drive EndClockwiseClockwise
Engine Cranking Speed185 rpm.185 rpm.
Armature End Play.005" to .050".005" to .050"
Brushes44
Brush Spring Tension (min.)24 oz.35 oz.
Bearings3 Bronze3 Bronze
Lock Test:
Temperature70° F. (21° C.)70° F. (21° C.)
Amps600435
Volts5.010.3
RPM (min.)60006900
Control SwitchSolenoidSolenoid
COIL:
MakeAuto-LiteAuto-Lite
CJ-2A earlyCR-3033XE
All Other ModelsCR-6009, CAL-4001, CAL-4001-A, 200576, 200577, 200488CAF-4003, CAG-4002, 200562, 200574, 200564
Amperes:
Engine Stopped5 @ 6.3 V2. to 82.9 @ 12.5V
Engine Idling2.52.8 to 2.9
DISTRIBUTOR Specs:
MakeDelco-RemyDelco-Remy
Model11124321112432
Spark Advance - Centrifugal:
Start0° @ 425 rpm.0° @ 425 rpm.
Maximum10° to 12 ° @ 1950 rpm.10° to 12 ° @ 1950 rpm.
Breaker Gap.022".022"
Cam Angle25° to 34°25° to 34°
Breaker Arm Tension19 to 23 oz.19 to 23 oz.
Condenser Capacity.2 mfd..2 mfd.
TIMING specs:
Crankshaft5° BTC @ Idle5° BTC @ Idle
Mark Location: CJ-2A Crankshaft PulleyCrankshaft Pulley
Firing Order1-3-4-21-3-4-2
SPARK PLUG specs:
Make and ModelChampion J8Champion J8
Thread14 mm.14 mm.
Thread Reach3/8"3/8"
Gap.030".030"
LAMP BULB TRADE NUMBERS:
Headlights5040-S or 60065400-S or 6012
Parking Lights6367
Park and Directional Signal11581176
Stop, Tail and Directional Signal11581034
Indicator Lamps:
Headlight Beam5153
Directional Signal5153
Charge5153
Oil Pressure5153
Instrument Lamp5557
Flasher, Directional SignalP229D524
Fuse Data:
Directional SignalSFE 14SFE 9
HeaterSFE 14SFE 9

* Learn more about electrical from theService Manual for Universal Jeep Vehicles page 152

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