Graphite is a key component of traditional nuclear reactors—many of which are aging. Because graphite tends to swell and fail after lengthy exposure to radiation, it is essential to maintain its structural integrity over the lifetime of a plant.

Recently, a team of researchers from the Massachusetts Institute of Technology, Oak Ridge National Laboratory, and other institutionsreported a new and better way to evaluate the quality of the graphite. This new procedure could allow nuclear power plant operators to predict structural failure before it happens in a more accurate and less destructive way than is currently available.

The Department of Energy’s Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory, in partnership with Kairos Power and Barnard Construction, has successfully developed and validated large-scale, 3D-printed polymer composite forms for casting complex concrete structures.

The test took place at Kairos Power’s Oak Ridge, Tenn., campus, where theHermes Low-Power Demonstration Reactor is currently under construction.

See a video ofconstruction activity here.

A research team led by Canadian Nuclear Laboratories is studying a type of high-entropy alloy (HEA) thatseems to withstand a cascade-involved irradiation environment at elevated temperatures better than stainless steel exposed to similar conditions. In a paper published in theJournal of Nuclear Materials, the researchers describe an HEA made of chromium, iron, manganese, and nickel (CrFeMnNi) that has the potential to improve the safety and functionality of nuclear reactors, as well as of spacecraft.

As nations look to nuclear energy as a source of reliable electricity and heat, researchers and industry are developing a new generation of nuclear reactors to fill the need. These advanced nuclear reactors will provide safe, efficient, and economical power that go beyond what the current large light water reactors can do.

But before large-scale deployment of advanced reactors, researchers need to understand and test the safety and performance of the technologies—especially the coolants and materials—that make them possible.

Now, the United States and the United Kingdom have teamed up to test hundreds of advanced nuclear materials.

Pacific Northwest National Laboratory hasreported that researchers there have created a tough new alloy that has potential use in advanced nuclear reactors and that is not dependent on a difficult-to-get element. The research team, which included materials scientists Isabella van Rooyen, Subhashish Meher, and Steven Livers, started its experiments with the highly durable nickel-chromium-cobalt-molybdenum “super alloy” known asInconel 617 (IN617).

General Atomics Electromagnetic Systems (GA-EMS) is charting a path to advance SiGA^® silicon carbide (SiC) ceramic matrix composite cladding for nuclear fuel rods to provide enhanced safety, improved operational performance, and economics benefits for the existing Light Water Reactor (LWR) fleet as well as future advanced reactor systems.

Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.

Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.

SPL won’t go “hot” until January 2026, but Judge spoke withNN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.