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Indian locomotive class WAP-4

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(Redirected fromWAP-4)
Indian Railway passenger class electric locomotive

WAP-4
Erode based WAP-4 at Madgaon Jn.
Type and origin
Power typeElectric
BuilderChittaranjan Locomotive Works,West Bengal,India
Build date1993 till 2 December 2015
Total produced778 as of August 2016 (Production ceased)
Specifications
Configuration:
 • AARC-C
 • UICCo'-Co'
Gauge5 ft 6 in (1,676 mm)
BogiesCo-Co Flexicoil Mark 90 cast bogies; primary and secondary wheel springs with bolsters
Wheel diameterNew: 1,092 mm (3 ft 7 in)
Half worn: 1,055 mm (3 ft5+12 in)
Full worn: 1,016 mm (3 ft 4 in)
Length18.794 m (61 ft7+2932 in)
Width3.179 m (10 ft5+532 in)
Height4.272 m (14 ft316 in)
Axle load18,800 kg (41,400 lb)
Loco weight116,000 kg (256,000 lb)
Electric system/s25 kV 50 Hz ACOverhead
Current pickup(s)Pantograph
Traction motorsHitachi HS15250
Loco brakeAir
Train brakesAir
Safety systemsSlip control, Over voltage relay, Main overload relay, Earth Fault Relay, Low Pressure Governor, Brake Cylinder Cutoff Valve, Train parting alarms and No OHE volt relay
Performance figures
Maximum speed140 km/h (87 mph)
Power output:
 • Continuous5,050 hp (3,766 kW)
Tractive effort:
 • Starting30,800 kgf (302 kN; 68,000 lbf)
Career
OperatorsIndian Railways
Numbers22061 and from22201-22399,22500-22999 &25000-25051
LocaleAll overIndia
DispositionActive

The Indian locomotive classWAP-4 is a class of 25kVACelectric locomotives that was developed in 1993 byChittaranjan Locomotive Works forIndian Railways. The model name stands forbroad gauge (W), AC Current (A), Passenger traffic (P) locomotive, 4th generation (4). They entered service in late 1994. A total of 778 WAP-4 were built at CLW between 1993 and 2015, which made them the most numerous class of mainline electric passenger locomotive until theWAP-7.

The WAP-4 is one of the most successful locomotives of Indian Railways[peacock prose] serving passenger trains for over 29 years. This class provided the basic design for other locomotives like theWAP-6. Despite the introduction of more modern types of locomotives like WAP-7, a significant number are still in use, both in mainline duties. Production of this class was halted in December 2015 with locomotive number 25051 being the last unit to be rolled out.

As of March 2025, all locomotives except those lost in accidents still retain "operational status" on the mainline as WAP-4, with further examples having been converted from WAP-6.[1]

History

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Development

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The WAP-4 class was developed after its predecessor, theWAP-1, was found inadequate to haul the longer, heavier express trains (24-26 coaches) that were becoming the mainstay of the Indian Railways network. IR/RDSO had realized that the reason for the WAP-1’s performance problems were the low-powered 770 hp Alstom TAO 659 traction motors. These were previously used with for theWAM-4 andWAG-5 classes but were too underpowered for modern requirements. At that time, new 840 hp Hitachi 15250 traction motors which had been adopted for use on newer WAG-5s was showing promise. So, these traction motors were adopted on to WAP-1s Flex-icoil Mark I fabricated bogies, and with a new indigenously designed 5400 kVA transformer and silicon rectifiers.[2]

It also was among the first locomotives to get a microprocessor-based control and fault diagnostics system. To accommodate the heavier Hitachi motors without increasing its 112t overall weight, the WAP-4 was made substantially lighter by the widespread use of aluminum materials in construction. The underframe of WAP-4 is narrower and lighter and also completely different from that of the WAP-1 to enable it to handle higher loads.[3][page needed][4][page needed]

Design

[edit]
(front) newer loco with (back) older series unit

The loco has a streamlined twin cab carbody design, with top-mounted headlamps. The first 150 or sounits had the headlamp mounted at waist level, with the lights being mounted in a protruding nacelle. Later onthe headlamps were placed in a recessed nacelle, and from road # 22573 onward, the headlamps were moved tothe top. Newer locos also feature larger windshields, more spacious driver cabin with bucket type seats andergonomic controls. The control panel also features a mix of digital and analog displays in newer units (allanalog display in older versions).[5][page needed]

Production

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The first WAP-4 unit, #22201 rolled out from CLW on April 25, 1994. They looked exactly like the WAP-1, even sporting the same livery. From 2000, newer versions with manyWAP-5 design cues like square type windscreens ,twin-beam headlights, speed recorders and some changes to the control electronics had been rolled out recently.[citation needed]

However, in the face of the advent of three-phase AC traction motors, IGBT-controlled AC drives, and full computer controls, the DC traction motors was getting increasingly outdated. As a result, after over 20 years, production of the WAP-4 locomotives ceased on November 1, 2015, with the 776th unit, #25051, being rolled out.[6][page needed]

Service

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The WAP-4s were developed at the same time IR gave procurement orders for WAP-5 locomotives, as they were meant for more general duties of hauling 24-coach expresses while WAP-5 were specially meant for high-speed operations.[citation needed]

Recently[when?] as per directive received from Railway Board,[which?] all the loco sheds holding WAP-4 type locomotives have startedmultiple unit (MU) operations. This configuration of MU-fitted WAP-4 locos are being used to haul medium tonnage faster freight trains across IR. The different locomotive sheds of WAP-4 areArakkonam,Santragachi,Erode,Mughalsarai,Howrah andBhusaval.[7]

Livery

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All WAP-4s are painted in the same red-black with a yellow/cream band livery, though the shade of the red differs from shed to shed, from the blazing crimson red of Santragachi SRC/SER to the orange of Erode ED/SR.

Locomotive sheds

[edit]
ZoneShed NameCodeQuantity
Central RailwayBhusavalBSLL71
Eastern RailwayHowrahHWHE42
HWHD39
East Central RailwayPt. Deen Dayal UpadhyayaDDUE41
SamastipurSPJD43
Northern RailwayTughlakabadTKDD47
AlambaghAMVD2
North Central RailwayJhansiJHSE38
North Eastern RailwayGorakhpurGKPL42
IzzatnagarIZND45
Southern RailwayArakkonamAJJE98
ErodeEDE30
ErodeEDDX41
South Central RailwayVijayawadaBZAE63
South Eastern RailwaySantragachiSRCE60
Western RailwayValsadBLEE21
VatvaVTAD40
RatlamRTMD10
Total locomotives active as of April 2025[8]773

See also

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References

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Notes

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  1. ^"Listing All Locos - IRFCA Locomotive Database".www.irfca.org. Retrieved26 March 2025.
  2. ^"RDSO document"(PDF).www.rdso.indianrailways.gov.in. 29 January 2010. Archived fromthe original(PDF) on 29 July 2022. Retrieved12 September 2024.
  3. ^Maharajpur, Gwalior (May 2002)."FLEXICOIL BOGIES MARK - I"(PDF).rdso.indianrailways.gov.in.
  4. ^"Procedure for Welding of Centre Pivot Pin to The Underframe of WAP-4 & WAG-7 Locomotives"(PDF).rdso.indianrailways.gov.in. October 2001.
  5. ^"Study on Bogie and Suspension System of an Electric Locomotive"(PDF).www.ijmer.com. April 2014.ISSN 2249-6645.
  6. ^"MINUTES OF XXXVII MAINTENANCE STUDY GROUP (ELECTRIC LOCO) MEETING"(PDF).rdso.indianrailways.gov.in. 24–25 July 2015.
  7. ^"Waltair Division to use WAP-4 model locos for freight operations". 14 September 2020.
  8. ^"e-Locos".

Bibliography

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