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Energy release rate (fracture mechanics)

From Wikipedia, the free encyclopedia
(Redirected fromStrain energy release rate)
Concept in fracture mechanics

Infracture mechanics, theenergy release rate,G{\displaystyle G}, is the rate at whichenergy istransformed as amaterial undergoesfracture. Mathematically, the energy release rate is expressed as the decrease in totalpotential energy per increase in fracture surface area,[1][2] and is thus expressed in terms of energy per unit area. Variousenergy balances can be constructed relating the energy released during fracture to the energy of the resulting new surface, as well as otherdissipative processes such asplasticity and heat generation. The energy release rate is central to the field of fracture mechanics when solving problems and estimating material properties related to fracture andfatigue.

Definition

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Plot of Load vs. Displacement

The energy release rateG{\displaystyle G} is defined[3] as the instantaneous loss of total potential energyΠ{\displaystyle \Pi } per unit crack growth areas{\displaystyle s},

GΠs,{\displaystyle G\equiv -{\frac {\partial \Pi }{\partial s}},}

where the total potential energy is written in terms of the total strain energyΩ{\displaystyle \Omega }, surface tractiont{\displaystyle \mathbf {t} }, displacementu{\displaystyle \mathbf {u} }, and body forceb{\displaystyle \mathbf {b} } by

Π=Ω{SttudS+VbudV}.{\displaystyle \Pi =\Omega -\left\{\int _{{\mathcal {S}}_{t}}\mathbf {t} \cdot \mathbf {u} \,dS+\int _{\mathcal {V}}\mathbf {b} \cdot \mathbf {u} \,dV\right\}.}

The first integral is over the surfaceSt{\displaystyle S_{t}} of the material, and the second is over its volumeV{\displaystyle V}.

The figure on the right shows the plot of an external forceP{\displaystyle P} vs. the load-point displacementq{\displaystyle q}, in which the area under the curve is the strain energy. The white area between the curve and theP{\displaystyle P}-axis is referred to as the complementary energy. In the case of alinearly-elastic material,P(q){\displaystyle P(q)} is a straight line and the strain energy is equal to the complementary energy.

Prescribed displacement

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In the case of prescribed displacement, the strain energy can be expressed in terms of the specified displacement and the crack surfaceΩ(q,s){\displaystyle \Omega (q,s)}, and the change in this strain energy is only affected by the change in fracture surface area:δΩ=(Ω/s)δs{\displaystyle \delta \Omega =(\partial \Omega /\partial s)\delta s}. Correspondingly, the energy release rate in this case is expressed as[3]

G=Ωs|q.{\displaystyle G=-\left.{\frac {\partial \Omega }{\partial s}}\right|_{q}.}

Here is where one can accurately refer toG{\displaystyle G} as the strain energy release rate.

Prescribed loads

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When the load is prescribed instead of the displacement, the strain energy needs to be modified asΩ(q(P,s),s){\displaystyle \Omega (q(P,s),s)}. The energy release rate is then computed as[3]

G=s|P(ΩPq).{\displaystyle G=-\left.{\frac {\partial }{\partial s}}\right|_{P}\left(\Omega -Pq\right).}

If the material is linearly-elastic, thenΩ=Pq/2{\displaystyle \Omega =Pq/2} and one may instead write

G=Ωs|P.{\displaystyle G=\left.{\frac {\partial \Omega }{\partial s}}\right|_{P}.}

G in two-dimensional cases

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In the cases of two-dimensional problems, the change in crack growth area is simply the change in crack length times the thickness of the specimen. Namely,s=Ba{\displaystyle \partial s=B\partial a}. Therefore, the equation for computingG{\displaystyle G} can be modified for the 2D case:

One can refer to the example calculations embedded in the next section for further information. Sometimes, the strain energy is written usingU=Ω/B{\displaystyle U=\Omega /B}, an energy-per-unit thickness. This gives

Relation to stress intensity factors

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The energy release rate is directly related to thestress intensity factor associated with a given two-dimensional loading mode (Mode-I, Mode-II, or Mode-III) when the crack grows straight ahead.[3] This is applicable to cracks underplane stress,plane strain, andantiplane shear.

For Mode-I, the energy release rateG{\displaystyle G} rate isrelated to the Mode-I stress intensity factorKI{\displaystyle K_{I}} for a linearly-elastic material by

G=KI2E,{\displaystyle G={\frac {K_{I}^{2}}{E'}},}

whereE{\displaystyle E'} is related toYoung's modulusE{\displaystyle E} andPoisson's ratioν{\displaystyle \nu } depending on whether the material is under plane stress or plane strain:

E={E,plane stress,E1ν2,plane strain.{\displaystyle E'={\begin{cases}E,&\mathrm {plane~stress} ,\\\\{\dfrac {E}{1-\nu ^{2}}},&\mathrm {plane~strain} .\end{cases}}}

For Mode-II, the energy release rate is similarly written as

G=KII2E.{\displaystyle G={\frac {K_{II}^{2}}{E'}}.}

For Mode-III (antiplane shear), the energy release rate now is a function of theshear modulusμ{\displaystyle \mu },

G=KIII22μ.{\displaystyle G={\frac {K_{III}^{2}}{2\mu }}.}

For an arbitrary combination of all loading modes, these linear elastic solutions may be superposed as

G=KI2E+KII2E+KIII22μ.{\displaystyle G={\frac {K_{I}^{2}}{E'}}+{\frac {K_{II}^{2}}{E'}}+{\frac {K_{III}^{2}}{2\mu }}.}
Alternative representation ofG{\displaystyle G} in terms ofK{\displaystyle K}[4]
G={(1ν)2E(KI2+KII2)+(1+ν)EKIII2plane strain1E(KI2+KII2)plane stress{\displaystyle G={\begin{cases}{\frac {(1-\nu )^{2}}{E}}(K_{I}^{2}+K_{II}^{2})+{\frac {(1+\nu )}{E}}K_{III}^{2}&{\text{plane strain}}\\{\frac {1}{E}}(K_{I}^{2}+K_{II}^{2})&{\text{plane stress}}\end{cases}}}

Which can be seen to be equivalent to the previous representation through the relationship between Young's modulus and the shear modulus:

E=2G(1+ν){\displaystyle E=2G(1+\nu )}

Relation to fracture toughness

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Crack growth is initiated when the energy release rate overcomes a critical valueGc{\displaystyle G_{c}}, which is a material property,

GGc,{\displaystyle G\geq G_{c},}

Under Mode-I loading, the critical energy release rateGc{\displaystyle G_{c}} is then related to the Mode-Ifracture toughnessKIC{\displaystyle K_{IC}}, another material property, by

Gc=KIC2E.{\displaystyle G_{c}={\frac {K_{IC}^{2}}{E'}}.}

CalculatingG

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There are a variety of methods available for calculating the energy release rate given material properties, specimen geometry, and loading conditions. Some are dependent on certain criteria being satisfied, such as the material being entirely elastic or even linearly-elastic, and/or that the crack must grow straight ahead. The only method presented that works arbitrarily is that using the total potential energy. If two methods are both applicable, they should yield identical energy release rates.

Total potential energy

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The only method to calculateG{\displaystyle G} for arbitrary conditions is to calculate the total potential energy and differentiate it with respect to the crack surface area. This is typically done by:

  • calculating the stress field resulting from the loading,
  • calculating the strain energy in the material resulting from the stress field,
  • calculating the work done by the external loads,

all in terms of the crack surface area.

Example calculation ofG{\displaystyle G} using the total potential energy
Double cantilever beam (DCB) specimen under tensile load.

This problem is two-dimensional and has a fixed load, so withs=aB{\displaystyle s=aB},

G=1Ba|P(ΩPq).{\displaystyle G=-{\frac {1}{B}}\left.{\frac {\partial }{\partial a}}\right|_{P}(\Omega -Pq).}

Since the material is linearly-elastic,Ω=Pq/2{\displaystyle \Omega =Pq/2} and thus

G=1BΩa.{\displaystyle G={\frac {1}{B}}{\frac {\partial \Omega }{\partial a}}.}

The stresses in the DCB are due to the bending stresses in each cantilever beam,

σ11(x,y)=M(x)yI=12PxyBh3,{\displaystyle \sigma _{11}(x,y)=-{\frac {M(x)y}{I}}=-{\frac {12Pxy}{Bh^{3}}},}

whereB{\displaystyle B} is the length into the page. UsingW=σ112/2E{\displaystyle W=\sigma _{11}^{2}/2E}, one now has the strain energy

Ω=VWdV=2Bh/2h/20a12E(12PxyBh3)2dxdy,{\displaystyle \Omega =\int _{V}W\,dV=2B\int _{-h/2}^{h/2}\int _{0}^{a}{\frac {1}{2E}}\left({\frac {12Pxy}{Bh^{3}}}\right)^{2}\,dx\,dy,}

where the factor of 2 out front is due to there being 2 cantilever beams. Solving,

Ω=P2B34a3Eh3,{\displaystyle \Omega ={\frac {P^{2}}{B^{3}}}{\frac {4a^{3}}{Eh^{3}}},}

then taking a derivative with respect toa{\displaystyle a} and dividing byB{\displaystyle B},

G=P2B212a2Eh3.{\displaystyle G={\frac {P^{2}}{B^{2}}}{\frac {12a^{2}}{Eh^{3}}}.}

Compliance method

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If the material is linearly elastic, the computation of its energy release rate can be much simplified. In this case, the Load vs. Load-point Displacement curve is linear with a positive slope, and the displacement per unit force applied is defined as the compliance,C{\displaystyle C}[3]

C=qP.{\displaystyle C={\frac {q}{P}}.}

The corresponding strain energyΩ{\displaystyle \Omega } (area under the curve) is equal to[3]

Ω=12Pq=12q2C=12P2C.{\displaystyle \Omega ={\frac {1}{2}}Pq={\frac {1}{2}}{\frac {q^{2}}{C}}={\frac {1}{2}}P^{2}C.}

Using the compliance method, one can show that the energy release rate for both cases of prescribed load and displacement come out to be[3]

G=12P2Cs.{\displaystyle G={\frac {1}{2}}P^{2}{\frac {\partial C}{\partial s}}.}
Example calculation ofG{\displaystyle G} using the compliance method[3]
A Double Cantilever Beam Specimen with Thickness B (not shown)

Consider a double cantilever beam (DCB) specimen as shown in the right figure. The displacement of a single beam is

νmax=Pa33EI,withI=Bh312.{\displaystyle \nu _{max}={\frac {Pa^{3}}{3EI}},\quad {\text{with}}\quad I={\frac {Bh^{3}}{12}}.}

The resulting load-point displacementq{\displaystyle q} is therefore2νmax{\displaystyle 2\nu _{max}}. Substitute into the equation for compliance and simplify:

C=qP=8a3EBh3.{\displaystyle C={\frac {q}{P}}={\frac {8a^{3}}{EBh^{3}}}.}

Now,C/s{\displaystyle {\partial C}/{\partial s}} is computed as

Cs=Caas=(24a2EBh3)(1B).{\displaystyle {\frac {\partial C}{\partial s}}={\frac {\partial C}{\partial a}}{\frac {\partial a}{\partial s}}=\left({\frac {24a^{2}}{EBh^{3}}}\right)\left({\frac {1}{B}}\right).}

Finally, the energy release rate of this DCB specimen can be expressed as

G(P,a)=12P2Cs=P2B212a2Eh3.{\displaystyle G(P,a)={\frac {1}{2}}P^{2}{\frac {\partial C}{\partial s}}={\frac {P^{2}}{B^{2}}}{\frac {12a^{2}}{Eh^{3}}}.}

Note that alternatively, the energy release rate can be expressed in terms ofq{\displaystyle q} anda{\displaystyle a}:

G(q,a)=316Eh3q2a4,{\displaystyle G(q,a)={\frac {3}{16}}{\frac {Eh^{3}q^{2}}{a^{4}}},}

indicating thatG{\displaystyle G} decreases with the crack lengtha{\displaystyle a} for the case of fixed displacement, and vice versa for the case of fixed load.

Multiple specimen methods for nonlinear materials

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Graphical Illustration of G under Fixed Displacement and Fixed Load Conditions

In the case of prescribed displacement, holding the crack length fixed, the energy release rate can be computed by[3]

G=0qPsdq,{\displaystyle G=-\int _{0}^{q}{\frac {\partial P}{\partial s}}\,dq,}

while in the case of prescribed load,[3]

G=0PqsdP.{\displaystyle G=\int _{0}^{P}{\frac {\partial q}{\partial s}}\,dP.}

As one can see, in both cases, the energy release rateG{\displaystyle G} times the change in surfaceds{\displaystyle ds} returns the area between curves, which indicates the energy dissipated for the new surface area as illustrated in the right figure[3]

Gds=ds0qPsdq=ds0PqsdP.{\displaystyle Gds=-ds\int _{0}^{q}{\frac {\partial P}{\partial s}}\,dq=ds\int _{0}^{P}{\frac {\partial q}{\partial s}}\,dP.}

Crack closure integral

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Since the energy release rate is defined as the negative derivative of the total potential energy with respect to crack surface growth, the energy release rate may be written as the difference between the potential energy before and after the crack grows. After some careful derivation, this leads one to the crack closure integral[3]

G=limΔs01ΔsΔs12ti0(Δui+Δui)dS,{\displaystyle G=\lim _{\Delta s\to 0}-{\frac {1}{\Delta s}}\int _{\Delta s}{\frac {1}{2}}\,t_{i}^{0}\left(\Delta u_{i}^{+}-\Delta u_{i}^{-}\right)\,dS,}

whereΔs{\displaystyle \Delta s} is the new fracture surface area,ti0{\displaystyle t_{i}^{0}} are the components of the traction released on the top fracture surface as the crack grows,Δui+Δui{\displaystyle \Delta u_{i}^{+}-\Delta u_{i}^{-}} are the components of the crack opening displacement (the difference in displacement increments between the top and bottom crack surfaces), and the integral is over the surface of the materialS{\displaystyle S}.

The crack closure integral is valid only for elastic materials but is still valid for cracks that grow in any direction. Nevertheless, for a two-dimensional crack that does indeed grow straight ahead, the crack closure integral simplifies to[3]

G=limΔa01Δa0Δaσi2(x1,0)ui(Δax1,π)dx1,{\displaystyle G=\lim _{\Delta a\to 0}{\frac {1}{\Delta a}}\int _{0}^{\Delta a}\sigma _{i2}(x_{1},0)u_{i}(\Delta a-x_{1},\pi )\,dx_{1},}

whereΔa{\displaystyle \Delta a} is the new crack length, and the displacement components are written as a function of the polar coordinatesr=Δax1{\displaystyle r=\Delta a-x_{1}} andθ=π{\displaystyle \theta =\pi }.

Example calculation ofG{\displaystyle G} using the crack closure integral
Double cantilever beam (DCB) specimen under tensile load.

Consider the crack in the DCB specimen shown in the figure. The nonzero stress and displacement components are given by[3] as

σ22(x1,0)=KI2πx1,u22(Δax1,π)=8KIEΔa1x12π.{\displaystyle \sigma _{22}(x_{1},0)={\frac {K_{I}}{\sqrt {2\pi x_{1}}}},\qquad u_{22}(\Delta a-x_{1},\pi )={\frac {8K_{I}}{E}}{\sqrt {\frac {\Delta a_{1}-x_{1}}{2\pi }}}.}

The crack closure integral for this linearly elastic material, assuming the crack grows straight ahead, is

G=2KI2πElimΔa01Δa0ΔaΔa1x1x1dx1.{\displaystyle G={\frac {2K_{I}^{2}}{\pi E}}\,\lim _{\Delta a\to 0}{\frac {1}{\Delta a}}\int _{0}^{\Delta a}{\sqrt {\frac {\Delta a_{1}-x_{1}}{x_{1}}}}\,dx_{1}.}

Consider rescaling the integral usingξ=x1/Δa{\displaystyle \xi =x_{1}/\Delta a} for

G=2KI2πE011ξξdξ,{\displaystyle G={\frac {2K_{I}^{2}}{\pi E}}\int _{0}^{1}{\sqrt {\frac {1-\xi }{\xi }}}\,d\xi ,}

where one computes the simpler integral to be

011ξξdξ=π2,{\displaystyle \int _{0}^{1}{\sqrt {\frac {1-\xi }{\xi }}}\,d\xi ={\frac {\pi }{2}},}

leaving the energy release rate as

G=KI2E,{\displaystyle G={\frac {K_{I}^{2}}{E}},}

the expected relation. In this case, it is not straightforward to obtainKI{\displaystyle K_{I}} directly from the loading and geometry of the problem, but since the crack grows straight ahead and the material is linearly elastic, the energy release rate here should be the same as the energy release rate calculated using the other methods. This allows one to indirectly retrieve the stress intensity factor for this problem as

KI=PB2ah3h.{\displaystyle K_{I}={\frac {P}{B}}{\frac {2a}{h}}{\sqrt {\frac {3}{h}}}.}

J-integral

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In certain situations, the energy release rateG{\displaystyle G} can be calculated using theJ-integral, i.e.G=J{\displaystyle G=J}, using[3]

J=Γ(Wn1tiuix1)dΓ,{\displaystyle J=\int _{\Gamma }\left(Wn_{1}-t_{i}\,{\frac {\partial u_{i}}{\partial x_{1}}}\right)\,d\Gamma ,}

whereW{\displaystyle W} is the elastic strain energy density,n1{\displaystyle n_{1}} is thex1{\displaystyle x_{1}} component of the unit vector normal toΓ{\displaystyle \Gamma }, the curve used for the line integral,ti{\displaystyle t_{i}} are the components of the traction vectort=σn{\displaystyle \mathbf {t} ={\boldsymbol {\sigma }}\cdot \mathbf {n} }, whereσ{\displaystyle {\boldsymbol {\sigma }}} is the stress tensor, andui{\displaystyle u_{i}} are the components of the displacement vector.

This integral is zero over a simple closed path and ispath independent, allowing any simple path starting and ending on the crack faces to be used to calculateJ{\displaystyle J}.In order to equate the energy release rate to the J-integral,G=J{\displaystyle G=J}, the following conditions must be met:

  • the crack must be growing straight ahead, and
  • the deformation near the crack (enclosed byΓ{\displaystyle \Gamma }) must be elastic (not plastic).

The J-integral may be calculated with these conditions violated, but thenGJ{\displaystyle G\neq J}. When they are not violated, one can then relate the energy release rate and the J-integral to the elastic moduli and the stress intensity factors using[3]

G=J=KI2E+KII2E+KIII22μ.{\displaystyle G=J={\frac {K_{I}^{2}}{E'}}+{\frac {K_{II}^{2}}{E'}}+{\frac {K_{III}^{2}}{2\mu }}.}
Example calculation ofG{\displaystyle G} using the J-integral[3]
Double cantilever beam (DCB) specimen under tensile load.
J-integral path for the DCB specimen under tensile load.

Consider the double cantilever beam specimen shown in the figure, where the crack centered in the beam of height2h{\displaystyle 2h} has a length ofa{\displaystyle a}, and a loadP{\displaystyle P} is applied to open the crack. Assume that the material is linearly-elastic and that the crack grows straight forward. Consider a rectangular path shown in the second figure: start on the top crack face, (1) go up to the top ath{\displaystyle h}, (2) go to the right past the crack tip, (3) go down to the bottom at2h{\displaystyle -2h}, (4) go along the bottom to the left, and (5) go back up to the bottom crack face. The J-integral is zero along many parts of this path. The material is effectively unloaded behind the crack, so both the strain energy density and traction are zero along (1) and (5), and hence the J-integral. Along (2) and (4) one hasn1=0{\displaystyle n_{1}=0} as well ast=0{\displaystyle \mathbf {t} =\mathbf {0} } (no traction on the free surface), so the J-integral is zero on (2) and (4) as well. This leaves only (3); assuming one is far enough from the crack on (3), the traction term is zero sinceu1=0{\displaystyle u_{1}=0} andσ12=0{\displaystyle \sigma _{12}=0} far from the crack, leaving

J=Γ3Wn1dΓ3.{\displaystyle J=\int _{\Gamma _{3}}Wn_{1}\,d\Gamma _{3}.}

n1=1{\displaystyle n_{1}=1} along (3), andW{\displaystyle W} is due to bending stress for a cantilever beam

σ11(y)=MyI=12PayBh3,{\displaystyle \sigma _{11}(y)=-{\frac {My}{I}}=-{\frac {12Pay}{Bh^{3}}},}

whereB{\displaystyle B} is the length into the page. UsingW=σ112/2E{\displaystyle W=\sigma _{11}^{2}/2E}, one now has

J=2h/2h/212E(12PayBh3)2dy,{\displaystyle J=2\int _{-h/2}^{h/2}{\frac {1}{2E}}\left({\frac {12Pay}{Bh^{3}}}\right)^{2}\,dy,}

where the factor of 2 out front is due to there being 2 cantilever beams. Solving,

G=J=P2B212a2Eh3.{\displaystyle G=J={\frac {P^{2}}{B^{2}}}{\frac {12a^{2}}{Eh^{3}}}.}

Computational methods in fracture mechanics

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A handful of methods exist for calculatingG{\displaystyle G} with finite elements. Although a direct calculation of theJ-integral is possible (using the strains and stresses outputted byFEA), approximate approaches for some type of crack growth exist and provide reasonable accuracy with straightforward calculations. This section will elaborate on some relatively simple methods for fracture analysis utilizing numerical simulations.

Nodal release method

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If the crack is growing straight, theenergy release rate can be decomposed as a sum of 3 termsGi{\displaystyle G_{i}} associated with the energy in each 3 modes. As a result, the Nodal Release method (NR) can be used to determineGi{\displaystyle G_{i}} from FEA results. The energy release rate is calculated at the nodes of the finite element mesh for the crack at an initial length and extended by a small distanceΔa{\displaystyle \Delta a}. First, we calculate the displacement variation at the node of interestΔu=u(t+1)u(t){\displaystyle \Delta {\vec {u}}={\vec {u}}^{(t+1)}-{\vec {u}}^{(t)}}(before and after the crack tip node is released). Secondly, we keep track of the nodal forceF{\displaystyle {\vec {F}}} outputted by FEA. Finally, we can find each components ofG{\displaystyle G} using the following formulas:

Figure 1: Crack debounding between two consecutive time steps using nodal release (NR)

G1NR=1ΔaF2Δu22{\displaystyle G_{1}^{\text{NR}}={\frac {1}{\Delta a}}F_{2}{\frac {\Delta u_{2}}{2}}}G2NR=1ΔaF1Δu12{\displaystyle G_{2}^{\text{NR}}={\frac {1}{\Delta a}}F_{1}{\frac {\Delta u_{1}}{2}}}G3NR=1ΔaF3Δu32{\displaystyle G_{3}^{\text{NR}}={\frac {1}{\Delta a}}F_{3}{\frac {\Delta u_{3}}{2}}}WhereΔa{\displaystyle \Delta a} is the width of the element bounding the crack tip. The accuracy of the method highly depends on the mesh refinement, both because the displacement and forces depend on it, and becauseG=limΔa0GNR{\displaystyle G=\lim _{\Delta a\to 0}G^{\text{NR}}}. Note that the equations above are derived using the crack closure integral.

If the energy release rate exceeds a critical value, the crack will grow. In this case, a new FEA simulation is performed (for the next time step) where the node at the crack tip is released. For a bounded substrate, we may simply stop enforcing fixed Dirichlet boundary conditions at the crack tip node of the previous time step (i.e. displacements are no longer restrained). For a symmetric crack, we would need to update the geometry of the domain with a longer crack opening (and therefore generate a new mesh[5]).

Modified crack closure integral

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Similar to the Nodal Release Method, the Modified Crack Closure Integral (MCCI) is a method for calculating theenergy release rate utilizingFEA nodal displacements(uij){\displaystyle (u_{i}^{j})} and forces(Fij){\displaystyle (F_{i}^{j})}.[6][7] Wherei{\displaystyle i} represents the direction corresponding to theCartesian basis vectors with origin at the crack tip, andj{\displaystyle j} represents the nodal index. MCCI is more computationally efficient than the nodal release method because it only requires one analysis for each increment of crack growth.

A necessary condition for the MCCI method is uniform element length(Δa){\displaystyle (\Delta a)} along the crack face in thex1{\displaystyle x_{1}}-direction. Additionally, this method requires sufficient discretization such that over the length of one element stress fields areself-similar. This implies thatK(a+Δa)K(a){\displaystyle K(a+\Delta a)\approx K(a)} as the crack propagates. Below are examples of the MCCI method with two types of common finite elements.

4-node elements

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Figure 2: Schematic of the MCCI process for 4-node linear rectangular elements.

The 4-node square linear elements seen in Figure 2 have a distance between nodesj{\displaystyle j} andj+1{\displaystyle j+1} equal toΔa.{\displaystyle \Delta a.} Consider a crack with its tip located at nodej.{\displaystyle j.} Similar to the nodal release method, if the crack were to propagate one element length along the line of symmetry (parallel to thex1{\displaystyle x_{1}}-axis) the crack opening displacement would be the displacement at the previous crack tip, i.e.uj{\displaystyle {\boldsymbol {u^{j}}}} and the force at the new crack tip(j+1){\displaystyle (j+1)} would beFj+1.{\displaystyle {\boldsymbol {F}}^{j+1}.} Since the crack growth is assumed to be self-similar the displacement at nodej{\displaystyle j} after the crack propagates is equal to the displacement at nodej1{\displaystyle j-1} before the crack propagates. This same concept can be applied to the forces at nodej+1{\displaystyle j+1} andj.{\displaystyle j.} Utilizing the same method shown in the nodal release section we recover the following equations for energy release rate:

G1MCCI=12ΔaF2jΔu2j1{\displaystyle G_{1}^{\text{MCCI}}={\frac {1}{2\Delta a}}F_{2}^{j}{\Delta u_{2}^{j-1}}}

G2MCCI=12ΔaF1jΔu1j1{\displaystyle G_{2}^{\text{MCCI}}={\frac {1}{2\Delta a}}F_{1}^{j}{\Delta u_{1}^{j-1}}}

G3MCCI=12ΔaF3jΔu3j1{\displaystyle G_{3}^{\text{MCCI}}={\frac {1}{2\Delta a}}F_{3}^{j}{\Delta u_{3}^{j-1}}}

WhereΔuij1=ui(+)j1ui()j1{\displaystyle \Delta u_{i}^{j-1}=u_{i}^{(+)j-1}-u_{i}^{(-)j-1}}(displacement above and below the crack face respectively). Because we have a line of symmetry parallel to the crack, we can assumeui(+)j1=ui()j1.{\displaystyle u_{i}^{(+)j-1}=-u_{i}^{(-)j-1}.}

Thus,Δuij1=2ui(+)j1.{\displaystyle \Delta u_{i}^{j-1}=2u_{i}^{(+)j-1}.}

8-node elements

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Figure 3: Schematic of the MCCI process for 9-node quadratic rectangular elements.

The 8-node rectangular elements seen in Figure 3 have quadraticbasis functions. The process for calculating G is the same as the 4-node elements with the exception thatΔa{\displaystyle \Delta a} (the crack growth over one element) is now the distance from nodej{\displaystyle j} toj+2.{\displaystyle j+2.} Once again, making the assumption of self-similar straight crack growth the energy release rate can be calculated utilizing the following equations:

G1MCCI=12Δa(F2jΔu2j2+F2j+1Δu2j1){\displaystyle G_{1}^{\text{MCCI}}={\frac {1}{2\Delta a}}\left(F_{2}^{j}{\Delta u_{2}^{j-2}}+F_{2}^{j+1}{\Delta u_{2}^{j-1}}\right)}

G2MCCI=12Δa(F1jΔu1j2+F1j+1Δu1j1){\displaystyle G_{2}^{\text{MCCI}}={\frac {1}{2\Delta a}}\left(F_{1}^{j}{\Delta u_{1}^{j-2}}+F_{1}^{j+1}{\Delta u_{1}^{j-1}}\right)}

G3MCCI=12Δa(F3jΔu3j2+F3j+1Δu3j1){\displaystyle G_{3}^{\text{MCCI}}={\frac {1}{2\Delta a}}\left(F_{3}^{j}{\Delta u_{3}^{j-2}}+F_{3}^{j+1}{\Delta u_{3}^{j-1}}\right)}

Like with the nodal release method the accuracy of MCCI is highly dependent on the level of discretization along the crack tip, i.e.G=limΔa0GMCCI.{\displaystyle G=\lim _{\Delta a\to 0}G^{\text{MCCI}}.} Accuracy also depends on element choice. A mesh of 8-node quadratic elements can produce more accurate results than a mesh of 4-node linear elements with the same number of degrees of freedom[8] in the mesh.

Domain integral approach for J

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Figure 4: Contour domain integral for the J-integral

The J-integral may be calculated directly using the finite element mesh and shape functions.[9] We consider a domain contour as shown in figure 4 and choose an arbitrary smooth functionq~(x1,x2)=iNi(x1,x2)q~i{\displaystyle {\tilde {q}}(x_{1},x_{2})=\sum _{i}N_{i}(x_{1},x_{2}){\tilde {q}}_{i}} such thatq~=1{\displaystyle {\tilde {q}}=1} onΓ{\displaystyle \Gamma } andq~=0{\displaystyle {\tilde {q}}=0} onC1{\displaystyle {\mathcal {C}}_{1}}.

For linear elastic cracks growing straight ahead,G=J{\displaystyle G=J}. The energy release rate can then be calculated over the area bounded by the contour using an updated formulation:J=A(σijui,1q~,jWq~,1)dA{\displaystyle J=\int _{\mathcal {A}}(\sigma _{ij}u_{i,1}{\tilde {q}}_{,j}-W{\tilde {q}}_{,1})d{\mathcal {A}}}

The formula above may be applied to any annular area surrounding the crack tip (in particular, a set of neighboring elements can be used). This method is very accurate, even with a coarse mesh around the crack tip (one may choose an integration domain located far away, with stresses and displacement less sensitive to mesh refinement)

Derivation of the J-integral for domain integral approach

The J-intregral may be expressed over the full contour as follows:

G=J=Γ(Wn1tiuix1)dΓ=C1+C++CC(Wn1σijnjuix1)q~dΓ{\displaystyle G=J=\int _{\Gamma }(Wn_{1}-t_{i}{\frac {\partial u_{i}}{\partial x_{1}}})d\Gamma =\int _{{\mathcal {C}}_{1}+{\mathcal {C}}_{+}+{\mathcal {C}}_{-}-{\mathcal {C}}}(Wn_{1}-\sigma _{ij}n_{j}{\frac {\partial u_{i}}{\partial x_{1}}}){\tilde {q}}d\Gamma }

WithC=C1+C++CΓ{\displaystyle {\mathcal {C}}={\mathcal {C}}_{1}+{\mathcal {C}}_{+}+{\mathcal {C}}_{-}-\Gamma }.n=m{\displaystyle {\vec {n}}=-{\vec {m}}},q~=0{\displaystyle {\tilde {q}}=0} onC1{\displaystyle {\mathcal {C}}_{1}} and the work and stresses cancel out onC+{\displaystyle {\mathcal {C}}_{+}} andC{\displaystyle {\mathcal {C}}_{-}}, hence by application of thedivergence theorem this leads to:

J=C(Wm1+σijmiuix1)dC=A(σijui,1q~xjWq~x1)dA{\displaystyle J=\int _{\mathcal {C}}(-Wm_{1}+\sigma _{ij}m_{i}{\frac {\partial u_{i}}{\partial x_{1}}})d{\mathcal {C}}=\int _{\mathcal {A}}({\frac {\partial \sigma _{ij}u_{i,1}{\tilde {q}}}{\partial x_{j}}}-{\frac {\partial W{\tilde {q}}}{\partial x_{1}}})d{\mathcal {A}}}

Finally, by noting thatWx1=σij2uixjx1{\displaystyle {\frac {\partial W}{\partial x_{1}}}=\sigma _{ij}{\frac {\partial ^{2}u_{i}}{\partial x_{j}\partial x_{1}}}} and using the equilibrium equation:

J=A(σijui,1q~,jWq~,1)dA{\displaystyle J=\int _{\mathcal {A}}(\sigma _{ij}u_{i,1}{\tilde {q}}_{,j}-W{\tilde {q}}_{,1})d{\mathcal {A}}}

2-D crack tip singular elements

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The above-mentioned methods for calculating energy release rate asymptotically approach the actual solution with increased discretization but fail to fully capture the crack tip singularity. More accurate simulations can be performed by utilizing quarter-point elements around the crack tip.[10] These elements have a built-in singularity which more accurately produces stress fields around the crack tip. The advantage of the quarter-point method is that it allows for coarser finite element meshes and greatly reduces computational cost. Furthermore, these elements are derived from small modifications to common finite elements without requiring special computational programs for analysis. For the purposes of this section elastic materials will be examined, although this method can be extended to elastic-plastic fracture mechanics.[11][12][13][14] Assuming perfect elasticity the stress fields will experience a1r{\displaystyle {\frac {1}{\sqrt {r}}}} crack tip singularity.

8-node isoparametric element

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Figure 5: Mapped and Parent Element of the 8-node isoparametric finite element. Note the quarter point location of the nodes in the mapped element.

The 8-node quadratic element is described by Figure 5 in both parent space with local coordinatesξ{\displaystyle \xi } andη,{\displaystyle \eta ,} and by the mapped element in physical/global space byx{\displaystyle x} andy.{\displaystyle y.} The parent element is mapped from the local space to the physical space by the shape functionsNi(ξ,η){\displaystyle N_{i}(\xi ,\eta )} and the degree of freedom coordinates(xi,yi).{\displaystyle (x_{i},y_{i}).} The crack tip is located atξ=1,η=1{\displaystyle \xi =-1,\eta =-1} orx=0,y=0.{\displaystyle x=0,y=0.}

x(ξ,η)=i=18Ni(ξ,η)xi{\displaystyle x(\xi ,\eta )=\sum _{i=1}^{8}N_{i}(\xi ,\eta )x_{i}}

y(ξ,η)=i=18Ni(ξ,η)yi{\displaystyle y(\xi ,\eta )=\sum _{i=1}^{8}N_{i}(\xi ,\eta )y_{i}}

In a similar way, displacements (defined asuu1,vu2{\displaystyle u\equiv u_{1},v\equiv u_{2}}) can also be mapped.

u(ξ,η)=i=18Ni(ξ,η)ui{\displaystyle u(\xi ,\eta )=\sum _{i=1}^{8}N_{i}(\xi ,\eta )u_{i}}

v(ξ,η)=i=18Ni(ξ,η)vi{\displaystyle v(\xi ,\eta )=\sum _{i=1}^{8}N_{i}(\xi ,\eta )v_{i}}

A property of shape functions in the finite element method iscompact support, specifically theKronecker delta property (i.e.Ni=1{\displaystyle N_{i}=1} at nodei{\displaystyle i} and zero at all other nodes). This results in the following shape functions for the 8-node quadratic elements:[8]

N1=(ξ1)(η1)(1+η+ξ)4{\displaystyle N_{1}={\frac {-(\xi -1)(\eta -1)(1+\eta +\xi )}{4}}}

N2=(ξ+1)(η1)(1+ηξ)4{\displaystyle N_{2}={\frac {(\xi +1)(\eta -1)(1+\eta -\xi )}{4}}}

N3=(ξ+1)(η+1)(1+η+ξ)4{\displaystyle N_{3}={\frac {(\xi +1)(\eta +1)(-1+\eta +\xi )}{4}}}

N4=(ξ1)(η+1)(1+ηξ)4{\displaystyle N_{4}={\frac {-(\xi -1)(\eta +1)(-1+\eta -\xi )}{4}}}

N5=(1ξ2)(1η)2{\displaystyle N_{5}={\frac {(1-\xi ^{2})(1-\eta )}{2}}}

N6=(1+ξ)(1η2)2{\displaystyle N_{6}={\frac {(1+\xi )(1-\eta ^{2})}{2}}}

N7=(1ξ2)(1+η)2{\displaystyle N_{7}={\frac {(1-\xi ^{2})(1+\eta )}{2}}}

N8=(1ξ)(1η2)2{\displaystyle N_{8}={\frac {(1-\xi )(1-\eta ^{2})}{2}}}

When considering a line in front of the crack that is co-linear with thex{\displaystyle x}- axis (i.e.Ni(ξ,η=1){\displaystyle N_{i}(\xi ,\eta =-1)}) all basis functions are zero except forN1,2,5.{\displaystyle N_{1,2,5}.}

N1(ξ,1)=ξ(1ξ)2{\displaystyle N_{1}(\xi ,-1)=-{\frac {\xi (1-\xi )}{2}}}

N2(ξ,1)=ξ(1+ξ)2{\displaystyle N_{2}(\xi ,-1)={\frac {\xi (1+\xi )}{2}}}

N5(ξ,1)=(1ξ2){\displaystyle N_{5}(\xi ,-1)=(1-\xi ^{2})}

Calculating the normal strain involves using thechain rule to take the derivative of displacement with respect tox.{\displaystyle x.}

γxx=ux=i=1,2,5Niξξxui{\displaystyle \gamma _{xx}={\frac {\partial u}{\partial x}}=\sum _{i=1,2,5}{\frac {\partial N_{i}}{\partial \xi }}{\frac {\partial \xi }{\partial x}}u_{i}}

Figure 6: Triangular Element mapped from 8-node rectangular element.

If the nodes are spaced evenly on the rectangular element then the strain will not contain the singularity. By moving nodes 5 and 8 position to a quarter of the length(L4){\displaystyle ({\tfrac {L}{4}})} of the element closer to the crack tip as seen in figure 5, the mapping fromξx{\displaystyle \xi \rightarrow x} becomes:

x(ξ)=ξ(1+ξ)2L+(1ξ2)L4{\displaystyle x(\xi )={\frac {\xi (1+\xi )}{2}}L+(1-\xi ^{2}){\frac {L}{4}}}

Solving forξ{\displaystyle \xi } and taking the derivative results in:

ξ(x)=1+2xL{\displaystyle \xi (x)=-1+2{\sqrt {\frac {x}{L}}}}

ξx=1xL{\displaystyle {\frac {\partial \xi }{\partial x}}={\frac {1}{\sqrt {xL}}}}

Plugging this result into the equation for strain the final result is obtained:

γxx=4L(u22u5)+1xL(2u5u25){\displaystyle \gamma _{xx}={\frac {4}{L}}\left({\frac {u_{2}}{2}}-u_{5}\right)+{\frac {1}{\sqrt {xL}}}\left(2u_{5}-{\frac {u_{2}}{5}}\right)}

By moving the mid-nodes to a quarter position results in the correct1r{\displaystyle {\frac {1}{\sqrt {r}}}} crack tip singularity.

Other element types

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Figure 7: Natural Triangle Element

The rectangular element method does not allow for singular elements to be easily meshed around the crack tip. This impedes the ability to capture the angular dependence of the stress fields which is critical in determining the crack path. Also, except along the element edges the1r{\displaystyle {\frac {1}{\sqrt {r}}}} singularity exists in a very small region near the crack tip. Figure 6 shows another quarter-point method for modeling this singularity. The 8-node rectangular element can be mapped into a triangle.[15] This is done by collapsing the nodes on the lineξ=1{\displaystyle \xi =-1} to the mid-node location and shifting the mid-nodes onη=±1{\displaystyle \eta =\pm 1} to the quarter-point location. The collapsed rectangle can more easily surround the crack tip but requires that the element edges be straight or the accuracy of calculating the stress intensity factor will be reduced.

A better candidate for the quarter-point method is the natural triangle as seen in Figure 7. The element's geometry allows for the crack tip to be easily surrounded and meshing is simplified. Following the same procedure described above, the displacement and strain field for the triangular elements are:

u=u3+xL[4u63u3u1]+xL[2u1+2u34u6]{\displaystyle u=u_{3}+{\sqrt {\frac {x}{L}}}\left[4u_{6}-3u_{3}-u_{1}\right]+{\frac {x}{L}}\left[2u_{1}+2u_{3}-4u_{6}\right]}

γxx=ux=1xL[u123u32+2u6]+1L[2u1+2u34u6]{\displaystyle \gamma _{xx}={\frac {\partial u}{\partial x}}={\frac {1}{\sqrt {xL}}}\left[-{\frac {u_{1}}{2}}-{\frac {3u_{3}}{2}}+2u_{6}\right]+{\frac {1}{L}}\left[2u_{1}+2u_{3}-4u_{6}\right]}

This method reproduces the first two terms of the Williams solutions[16] with a constant and singular term.

An advantage of the quarter-point method is that it can be easily generalized to 3-dimensional models. This can greatly reduce computation when compared to other 3-dimensional methods but can lead to errors if that crack tip propagates with a large degree of curvature.[17]

See also

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References

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  1. ^Li, F.Z.; Shih, C.F.; Needleman, A. (1985). "A comparison of methods for calculating energy release rates".Engineering Fracture Mechanics.21 (2):405–421.doi:10.1016/0013-7944(85)90029-3.ISSN 0013-7944.
  2. ^Rice, J.R.; Budiansky, B. (1973). "Conservation laws and energy-release rates".Journal of Applied Mechanics.40 (1):201–3.Bibcode:1973JAM....40..201B.doi:10.1115/1.3422926.S2CID 13910502.
  3. ^abcdefghijklmnopqAlan Zehnder (2012).Fracture Mechanics. London; New York : Springer Science+Business Media.ISBN 9789400725942.
  4. ^Soboyejo, W. O. (2003). "11.6.5 Equivalence of G and K". Mechanical properties of engineered materials. Marcel Dekker.ISBN 0-8247-8900-8. OCLC 300921090.
  5. ^Tradegard, A. (1998-07-15). "FEM-remeshing technique applied to crack growth problems".Computer Methods in Applied Mechanics and Engineering.160 (1–2):115–131.Bibcode:1998CMAME.160..115T.doi:10.1016/s0045-7825(97)00287-9.
  6. ^Rybicki, E.F.; Kanninen, M.F. (January 1977). "A finite element calculation of stress intensity factors by a modified crack closure integral".Engineering Fracture Mechanics.9 (4):931–938.doi:10.1016/0013-7944(77)90013-3.ISSN 0013-7944.
  7. ^Sethuraman, R.; Maiti, S.K. (January 1988). "Finite element based computation of strain energy release rate by modified crack closure integral".Engineering Fracture Mechanics.30 (2):227–231.doi:10.1016/0013-7944(88)90226-3.ISSN 0013-7944.
  8. ^abZehnder, Alan T. (2012-01-03).Fracture mechanics. Dordrecht.ISBN 9789400725959.OCLC 773034407.{{cite book}}: CS1 maint: location missing publisher (link)
  9. ^Zehnder, Alan T. (2012).Fracture Mechanics. Lecture Notes in Applied and Computational Mechanics. Vol. 62. Dordrecht: Springer Netherlands.doi:10.1007/978-94-007-2595-9.ISBN 9789400725942.
  10. ^Henshell, R. D.; Shaw, K. G. (1975). "Crack tip finite elements are unnecessary".International Journal for Numerical Methods in Engineering.9 (3):495–507.Bibcode:1975IJNME...9..495H.doi:10.1002/nme.1620090302.ISSN 0029-5981.
  11. ^Barsoum, Roshdy S. (1977). "Triangular quarter-point elements as elastic and perfectly-plastic crack tip elements".International Journal for Numerical Methods in Engineering.11 (1):85–98.Bibcode:1977IJNME..11...85B.doi:10.1002/nme.1620110109.ISSN 0029-5981.
  12. ^Sun, C.T.; Jin, Z.-H. (2012), "Elastic-Plastic Fracture Criteria",Fracture Mechanics, Elsevier, pp. 171–187,doi:10.1016/b978-0-12-385001-0.00007-9,ISBN 9780123850010
  13. ^Stern, Morris (1979). "Families of consistent conforming elements with singular derivative fields".International Journal for Numerical Methods in Engineering.14 (3):409–421.Bibcode:1979IJNME..14..409S.doi:10.1002/nme.1620140307.ISSN 0029-5981.
  14. ^Levy, N.; Marcal, P.V.; Ostergren, W.J.; Rice, J.R. (June 1971). "Small scale yielding near a crack in plane strain: A finite element analysis".International Journal of Fracture Mechanics.7 (2):143–156.doi:10.1007/bf00183802.ISSN 0020-7268.S2CID 11088286.
  15. ^Barsoum, Roshdy S. (1976). "On the use of isoparametric finite elements in linear fracture mechanics".International Journal for Numerical Methods in Engineering.10 (1):25–37.Bibcode:1976IJNME..10...25B.doi:10.1002/nme.1620100103.ISSN 0029-5981.
  16. ^Williams, M.L (1959)."The stresses around a fault or crack in dissimilar media"(PDF).Bulletin of the Seismological Society of America.49 (2):199–204.Bibcode:1959BuSSA..49..199W.doi:10.1785/BSSA0490020199.
  17. ^Peano, A.; Pasini, A. (February 1982). "A warning against misuse of quarter-point elements".International Journal for Numerical Methods in Engineering.18 (2):314–320.Bibcode:1982IJNME..18..314P.doi:10.1002/nme.1620180212.ISSN 0029-5981.

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