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IPHWR

From Wikipedia, the free encyclopedia
Indian nuclear reactor design
Kakrapar Atomic Power Station with twoIPHWR-700 units under construction in the Indian state ofGujarat

TheIPHWR (Indian Pressurized Heavy Water Reactor) is a class of Indianpressurized heavy-water reactors designed by theBhabha Atomic Research Centre.[1] The baseline220 MWe design was developed from theCANDU basedRAPS-1 andRAPS-2 reactors built atRawatbhata, Rajasthan. Later the design was indigenised based onVVER technology which was scaled to 540 MWe and700 MWe designs. Currently there are 18 units of various types operational at various locations in India (14 IPHWR-220, 2 IPHWR - 540 and 3 IPHWR-700) and 13 more IPHWR-700 reactors under construction/planned.

IPHWR-220

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Main article:IPHWR-220

The first PHWR units built in India(RAPS-1 and RAPS-2) are of CanadianCANDU design similar to the first full-scale Canadian reactor built atDouglas point, Ontario. The reactors were set up in collaboration with Government of Canada. Starting in 1963, 100 MWe RAPS-1 was mostly built with equipment and technology supplied byAECL, Canada. RAPS-1 was commissioned in 1973 but the cessation of Canadian cooperation in light of successful development of nuclear weapons by India as part ofOperation Smiling Buddha the RAPS-2 commissioning could only be completed by 1981. India took help ofSoviet Union whoseVVER (Pressurised Water Reactor type) technology was used as a design for indigenization byBhabha Atomic Research Centre in partnership with Indian manufacturersLarsen & Toubro andBharat Heavy Electricals Limited. Successively, a totally Indian design of 220 MWe power capacity was designed and two units were built atKalpakkam inTamil Nadu state christened MAPS-1 and MAPS-2. MAPS-1&2 design was evolved from RAPS-1&2, with modifications carried out to suit the coastal location and also introduction of suppression pool to limit containment peak pressure underloss of coolant accident (LOCA) in lieu of dousing tanks in RAPS-1&2. In addition, MAPS-1&2 have partial double containment. This design was further improved and all subsequent PHWR units in India have double containment.[2]

With experience of design and operation of earlier units and indigenous R&D efforts, major modifications were introduced inNAPS-1&2. These units are the basis of standardized Indian PHWR units later designated as IPHWR-220.

The design of subsequent units i.e. KGS-1, KGS-2, RAPS-3, RAPS-4, RAPS-5, RAPS-6, KGS-3 and KGS-4 is of standard Indian PHWR design. The major improvements in these designs include valve-less primary heat transport system and a unitized control room concept. In addition, the design of these units included improvements in Control and Instrumentation system and incorporation of computer based systems to match with the advancement in technology.

IPHWR-540

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Upon completion of the design of IPHWR-220, a larger 540 MWe design was startedc. 1984 under the aegis ofBARC in partnership with NPCIL.[3] Two reactors of this design were built inTarapur, Maharashtra starting in the year 2000 and the first was commissioned on 12 September 2005. Only two such reactors i.e. Tarapur-3 & Tarapur-4 were built. The design was later upgraded to a 700 MWe design

IPHWR-700

[edit]
Main article:IPHWR-700

The IPHWR-540 design was later upgraded to 700 MWe with the main objective to improve fuel efficiency and develop a standardized design to be installed at many locations across India as a fleet-mode effort. The design was also upgraded to incorporateGeneration III+ features.

The 700 MWe PHWR design includes some features, which are introduced for the first time in Indian PHWRs which include partial boiling at the coolant channel outlet, interleaving of primary heat transport system feeders, passive decay heat removal system, regional over power protection, containment spray system, mobile fuel transfer machine, and a steel liner on the inner containment wall.[4]

By 2031–2032, NPCIL plans to construct 18 more nuclear power reactors, which together have the potential to produce 13,800 MWe of electricity. This will bring the total amount of atomic power in the energy mix to 22,480 MWe.[5]

Reactor fleet

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IPHWR-220

2 atNarora Atomic Power Station

2 atKakrapar Atomic Power Station

4 atKaiga Atomic Power Station

2 atMadras Atomic Power Station

4 atRajastan Atomic Power Project

IPHWR-540

2 atTarapur Atomic Power Station

IPHWR-700

2 at Kakrapar Atomic Power Station

2 at Kaiga Atomic Power Station

2 atGorakhpur Nuclear Power Plant

2 at Rajastan Atomic Power Project

Design

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The IPHWR reactor is a horizontal pressure tube type. It is derived from theCANDU reactor. These tubes are housed in a horizontal vessel called Calandria. It is filled with heavy water moderator. The each independent tubes are in tubes with circulating CO2 gas. The tubes contain 12 fuel assemblies each and circulating pressurized heavy water coolant. This coolant collects heat from the fuel (natural uranium dioxide) and transfers it to the secondary coolant water to generate steam in the steam generators. This steam turns the turbine. This steam is condensed, reheated, deaerated and pumped back to the reactor. The moderator heavy water is kept circulating and is maintained at around 70 degrees Celsius. The fission chain reaction is controlled using control rods of cadmium or boron. There is a scram system to inject a poison called gadolinium nitrate in the moderator. The reactors can be refuelled while on full power giving additional advantages. The reactor has a efficiency of around 29 to 30 % gross. These reactors are highly safe. They have many innovative safety systems. They form the first stage of India's three stage nuclear power program.[citation needed]

Technical specifications

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SpecificationsIPHWR-220[2]IPHWR-540[6][7][8][3]IPHWR-700[4]
Thermal output, MWth754.517302166/2177
Active power, MWe220540700
Efficiency, net %27.828.0829.08
Coolant temperature, °C:
core coolant inlet249266266
core coolant outlet293.4310310
Primary coolant materialHeavy Water
Secondary coolant materialLight Water
Moderator materialHeavy Water
Reactor operating pressure, kg/cm2 (g)87100100
Active core height, cm508.5594594
Equivalent core diameter, cm451-638.4
Average fuel power density9.24 KW/KgU-235 MW/m3
Average core power density, MW/m310.13-12.1
FuelSintered Natural UO2 pellets
Cladding tube materialZircaloy-2Zircaloy-4
Fuel assemblies367250964704 fuel bundles in 392 channels
Number of fuel rods in assembly19 elements in 3 rings3737 elements in 4 rings
Enrichment of reload fuel0.7% U-235
Fuel cycle length, Months241212
Average fuelburnup, MW · day / ton670075007050
Control rodsSS/CoCadmium/SS
Neutron absorberBoric AnhydrideBoron
Residual heat removal systemActive: Shutdown cooling system

Passive: Natural circulation through steam generators

Active: Shutdown cooling system

Passive: Natural circulation through steam generators

and Passive Decay heat removal system

Safety injection systemEmergency core cooling system

See also

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References

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  1. ^"ANU SHAKTI: Atomic Energy In India". BARC. Archived fromthe original on 2020-06-26. Retrieved2021-03-21.
  2. ^ab"Status report 74 - Indian 220 MWe PHWR (IPHWR-220)"(PDF).International Automic Energy Agency. 2011-04-04. Retrieved2021-03-21.
  3. ^abSingh, Baitej (July 2006)."Physics design and Safety assessment of 540 MWe PHWR"(PDF).BARC Newsletter.270. Archived fromthe original(PDF) on 2013-05-22. Retrieved2021-03-21.
  4. ^ab"Status report 105 - Indian 700 MWe PHWR (IPHWR-700)"(PDF).International Atomic Energy Agency. 2011-08-01. Retrieved2021-03-20.
  5. ^"India to add 18 more nuclear power reactors with total capacity of 13,800 MWe by 2032: NPCIL".The Indian Express. 2024-02-25. Retrieved2024-03-04.
  6. ^Soni, Rakesh; Prasad, PN."Fuel technology evolution for Indian PHWRs"(PDF).International Atomic Energy Agency. S. Vijayakumar, A.G. Chhatre, K.P.Dwivedi.
  7. ^Muktibodh, U.C (2011). "Design, Safety and Operability performances of 220 MWe, 540 MWe and 700 MWe PHWRs in India".Inter-Regional Workshop on Advanced Nuclear Reactor Technology for Near-term Deployment.
  8. ^Bajaj, S.S; Gore, A.R (2006). "The Indian PHWR".Nuclear Engineering and Design.236 (7–8):701–722.doi:10.1016/j.nucengdes.2005.09.028.
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