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The Wayback Machine - https://web.archive.org/web/20190707204447/https://www.dawn.com/news/1214638

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From timber to sixer: How a Pakistani bat manufacturer shaped cricket

Umer Bin Ajmal |Ibtisam Zahid KhanzadaUpdatedJan 14, 201802:42pm

The writer visits Sialkot and meets a major sports goods manufacturer there to learn about the production of cricket bats and the business in general.



The Brazuca’s entry into the 2014 FIFA World Cup was a milestone for Sialkot. This eastern city of Pakistan has been known as the country’s best when it comes to the production of sporting goods. It chips in an estimated $1.65 billion annually through exports.

For those who are still wondering what on Earth a ‘Brazuca’ is, it was the official football used during the World Cup hosted by Brazil last year. Unlike a stitched ball, a Brazuca comprises six panels thermo-bonded together.

Ranked 159th back in 2014, Pakistan’s football team couldn’t dream of representing the country at arguably the world’s biggest sport carnival, but it was a tremendous turnaround for Khawaja Masood Akhtar and his company — Forward Sports — as it managed to win a contract for producing the footballs for it. But football isn’t the only sport Pakistan is a proud producer of.

Sialkot’s sport industry has been a source of pride for many countrymen. While many of us cannot forget the days of glory in the past when Pakistan used to be a force in hockey, it would be surprising to know that we still are — but through other means.

Workers busy carrying out their individual tasks inside the factory.
Workers busy carrying out their individual tasks inside the factory.

Pakistan hockey team’s performances on the field might be embarrassing, but the hardworking labourers in Sialkot’s many factories are keeping their sprits high.

Though I wasn’t able to get any official figure of hockey gear production, but the word on the streets of Sialkot remain that a majority of Kookaburra — world’s leader in sports goods — are being produced and exported by Anwar Khawaja Industries and MT Techniques.

But no matter how much football and hockey goods are being exported to the world, cricket will always be on top in Pakistan.

A mere also-ran in football and now in hockey, too, Pakistan always remained an authority in cricket. Sialkot, blossoming with the business of production of different sports gear, continued to be ruled by consumers’ demand for cricket.

My love for cricket took me to Sialkot — Pakistan’s hub of sport goods production — to meet Zahid Javed, director and chief executive of CA Sports, and learn about his company’s journey and the business of cricket bats production.

Making the blade for the bat.
Making the blade for the bat.

When Charaghdin Abdul Rasheed laid the foundation of a sport goods manufacturing company in 1958 to produce wooden rackets for lawn tennis, little did he know that in the years to come it will be his cricket bats that will go on to revolutionise the sport.

Charaghdin Abdul Rasheed also didn’t know that his children would use his initials to make CA Sports, a company, whose cricket bats, would soon become the first choice for many international greats.

Javed’s father focused on the production of wooden rackets for lawn tennis, before stepping into the production of cricket bats in 1965. Just four years into the business, he had to shut down the production of cricket bats as the sport was yet to gain popularity in the country.

“There was a huge demand for tennis and our goods were exported worldwide,” says Javed.

It so happened that the ’70s saw a sudden boom in the popularity of cricket and decline in the tennis following. Japan’s entry into the tennis business in 1975 badly damaged CA’s market standing as it introduced graphite-made rackets instead of wood.

CA saw its demand going down quickly and made a right call by abandoning production of tennis rackets and switching back to produce cricket bats once again.

Gray-Nicolls’ and the ‘curve-shaped’ bats

Shaping the bat’s splice.
Shaping the bat’s splice.

CA may have been back again producing cricket bats and other related equipment, but market acceptance remained ordinary as most of the Pakistani players, back in the day, preferred to play with English bats.

It sprung up as a challenge to set a new trend and convince Pakistani players to try something locally produced.

Javed terms India’s tour to Pakistan in 1978-79 as a turnaround for cricket following in the country which subsequently opened up new ventures for business in the sector. He also recalls it as an opportunity for his company to have stepped in at the right time to meet the surge in demand for cricket equipment.

CA already had a bit of experience in producing bats, after all. But this time they stepped in with new technique.

“Straight bats were trending all over the world and to introduce something different, we shifted our focus towards curve-shaped bats. We thought they were more suitable for Pakistani style of cricket,” says Javed.

His assumption of Pakistan style of cricket is surely derived from a fact that there have always been more concrete wickets and fewer turfs.

Preparing handles.
Preparing handles.

“Utility of slim bats was fine for turfs but couldn’t really match the competition on concrete. The curve-shaped bats had a thick blade and executed powerful strokes. Scoring runs at a faster pace was made possible with them,” he says, stressing on an aggressive style of cricket Pakistani players are mostly known for.

It was a wait for almost a decade and a half that CA got to sign its first international cricketer. Saleem Malik, in 1984, became the first Pakistani player to try the newly-introduced technique in the international arena.

Following on Malik’s footsteps, CA’s signature curve-shaped bats were later seen in the hands of Ramiz Raja, Wasim Akram, Saleem Yousuf, Iqbal Qasim and many others the very next year.

“The curve-shaped bats we see in today’s cricket were first produced by CA in 1979,” Javed boasts proudly. “International companies introduced similar bats way after us in 1996.”

Javed says that seeing the Pakistani batsmen playing with the curve-shaped bats, India copied the technique and produced similar bats for their cricketers.

“That’s how they got popular across the world and changed the way cricket was being previously played.”

Seeing to the final details.
Seeing to the final details.

The year 1997 turned out to be a major year for CA as the company signed one of the finest batsmen ever known in cricket: Brian Lara of the West Indies, who was previously been looked after by Gray-Nicolls — an English company, arguably the biggest in the world.

“The owner of Gray-Nicolls came to me and the first thing he asked was: ‘How do you give curve to the bat?’ I took him through the production process at our factory and since then, Gray-Nicolls, too, started producing curve-shaped bats,” says Javed.

“I believe in sharing what I have learned. I wouldn’t have gained much from hiding it anyway. It was, in fact, an honour for me that the owner of such a big company was at my doorstep asking for a favour,” he adds.

No cricket, no business

For Javed there is no denying that India is the world’s biggest sports manufacturer at the moment, but he says, “After them, it is Pakistan. There was a time when England used to lead this industry, but not anymore.”

A fan holds aloft a banner during the T20 match between Pakistan and Zimbabwe at the Gaddafi Stadium in Lahore on May 24, 2015. — AFP
A fan holds aloft a banner during the T20 match between Pakistan and Zimbabwe at the Gaddafi Stadium in Lahore on May 24, 2015. — AFP

Since the tragic attack on the Sri Lankan cricket team in Lahore in 2009, Javed estimates that the industry suffered losses of up to 50 per cent of its total business.

“Had it not been for the international demand of our products, we would have closed down our factory by now,” he says.

Though the Pakistan Cricket Board’s (PCB) desperate attempts in bringing back cricket in its grounds has led to some breath of fresh air with Zimbabwe coming in to play two Twenty20 and three One-Day International matches in May this year, ending the country’s six-year isolation, there is still a long way to go to create a safe environment for the sport.

Javed, too, thinks that although the Zimbabwe tour was a positive sign but the way it was organised didn’t help the cause of cricket’s revival in its true essence.

“Cricket will only be truly revived in Pakistan when there will be better security and international players could easily travel in every city of the country. Cricket cannot be revived by bringing in a team and making it play under a curfew,” he says.

Pakistan’s poor security situation has also benefited India’s sport industry at large. Commenting on India’s economic standing, Javed said it is a far cry to even compare Pakistan’s sport sector to that of its eastern neighbours.

Security personnel escort buses carrying the Zimbabwe and Pakistan cricket teams as they leave a practice session at the Gaddafi Cricket Stadium in Lahore on May 19, 2015. — AFP
Security personnel escort buses carrying the Zimbabwe and Pakistan cricket teams as they leave a practice session at the Gaddafi Cricket Stadium in Lahore on May 19, 2015. — AFP

“India has a different security situation; also they have a huge population. They are a big market and we simply can’t match them in numbers,” he says.

“But yes, we can definitely match them in terms of quality and we are doing it already across the globe. We also export our products to the places they do.

“We sell the brand and represent Pakistan. India, however, doesn’t focus on its own brand much but rather makes products for other companies. And brand-wise, Pakistani bats are preferred over theirs,” he adds.

Fallout with PCB

In cricket, much like other sports, kit sponsorships are a good source of revenue generation.

A team’s success is no longer only judged by win-loss ratios. Commercial value plays an equally important role in cementing its place as a ‘champion team’.

The concept, however, is quite alien to Pakistan and the country’s cricket board seems least bothered about building a brand.

A story in this magazine (‘Selling them short: PCB’s kit deals’ Aug 2, 2015) earlier drew comparisons to India’s kit deal before the World Cup and how it was worth in excess of $60 million while Pakistan’s valued nothing. It was argued that the Board of Control for Cricket in India (BCCI) successfully “leveraged its brand” and the PCB “severely undersold what is possibly the country’s easiest-to-sell product”.

Javed reveals the chain of events that transpired between CA and PCB which led to the breakdown of their longstanding partnership. As a result, a lesser known company ‘Hunt’ won the contract with PCB — reportedly “free of charge”.

“I told PCB many times that if they have some major international brands like Nike or Adidas then it is their right to raise the demand. The PCB had opened their bid three times in the past several years and there wasn’t any bidder other than CA,” says Javed.

Pakistan team sings their national anthem before their World Cup encounter against South Africa in Auckland on March 7, 2015. — Reuters
Pakistan team sings their national anthem before their World Cup encounter against South Africa in Auckland on March 7, 2015. — Reuters

“We were successful in finalising a contract, which lasted for two years, for the 2011 World Cup and 2012 World T20 Championship and then the board announced fresh bids.

“As I was the only one present there, they decided to go into negotiations with me. My bid was low, their expectations were high. With two months into negotiation, they ended up giving rights to Hunt, free of charge. Had they finalised a similar deal with CA, we would have given them Rs10 million as sponsorship cost, along with clothing,” he adds.

Blaming PCB’s “bias” as the deal breaker, Javed says that despite being in partnership with the board for four years, CA always got the rough end of the stick.

“Relationship between CA and the PCB had never been pleasant. Why is it so? That I don’t know.

“PCB can be very biased. The 2009 World T20 Championship that Pakistan won; Slazenger was its sponsor for clothing. The license of Slazenger was with us. We were providing them with all the clothing. CA is their need, but their demand is not up to the mark.”

But what really pushed the deal to end like this?

According to CA, the terms and conditions it set for the board were blatantly violated.

Shahid Afridi delivers a ball to South Africa's Hashim Amla (unssen) during a one-dayer in Bloemfontein at Chevrolet Park on March 10, 2013. — AFP
Shahid Afridi delivers a ball to South Africa's Hashim Amla (unssen) during a one-dayer in Bloemfontein at Chevrolet Park on March 10, 2013. — AFP

“We had a clause that the PCB would stop illegal sales of Pakistan’s World Cup outfit. There are only two events where demand of replica shirts is high: World T20 Championship — where the time period is very little, 10 to 15 days at max — and ICC World Cup, where the time period of the demand is relatively higher,” says Javed.

According to the company, PCB’s failure to stop illegal sales resulted in at least 30,000 jerseys remaining unsold.

“Despite our regularly informing them about it, they didn’t do anything. We couldn’t even sell 25 per cent of our estimated figure. We were to pay them on the basis of our contract with them. When the PCB didn’t comply with the contract, we emailed them a notice. Instead of giving a response to us they started sending us legal notices.

“The PCB then called off the deal. There were, however, many issues that remained unattended which the PCB was legally bound to address. Overstepping all of those issues, the PCB called off the deal and went to court. Now we are fighting them in court,” he adds.

Javed blames PCB’s “incompetent marketing department” for the whole fiasco.

Talking to Dawn, PCB’s General Manager Agha Akbar contradicted the version of events put forward by the CA Sports chief executive.

“CA called off the deal just before the Bangladesh tour which was scheduled to take place right after the World Cup. Of course, we had to look for other options as tours can’t be stopped because of apparel deals. We negotiated and decided to go with Hunt,” he explained.

Akbar did not give details of the board’s negotiations with Hunt, but said that the PCB is sincere in resolving the issue with CA. “The board has requested the court to appoint an arbitrator between the two parties to reach a consensual resolution of the dispute,” he added.


umerbinajmal@gmail.com |@umerbinajmal

Video byIbtisam Zahid Khanzada


Published in Dawn, Sunday Magazine, October 25th, 2015

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  45 Comments
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Comments (45) Closed

Aftab, NJ
Oct 26, 2015 09:31am

Did not know, for 30+ years, that CA stands for Charagdeen Abdul Rasheed. Have used their bats for 22 years and found them best among GM, Slazenger, GN, etc.

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Dr. Syed
Oct 26, 2015 09:39am

Folks who earn 1.5 billion dollars can surely spend few pennies to provide dust masks, proper clothings and safety goggles for these workers. This is a borderline slavery. Why are we not sensitive to these little things that provide a safe environment for our workers and cost next to nothing.

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Dr. Siddiqui
Oct 26, 2015 09:53am

Indeed, very skillful workers of Sialkot. The skill needs to be transferred to the young generation.

The wisdom and the business acumen of the older generation has helped Sialkot become an international sports manufacturing hub.

Mr. Javed is right on the money when he talks about the mediocres running the PCB!

CA is producing world class products; but ought to pay attention to the safety of the workers!

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Tanveer
Oct 26, 2015 10:04am

The pics are not attractive at all. Are these the conditions in which they work? There is no automation at all! It's like something from the stone ages!

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Manzoor
Oct 26, 2015 10:24am

Pakistan Cricket Board ,Pakistani cricketers, and Pakistani public should encourage the country's own companies like CAR for sports goods, particularly when they are of international standards.I cant understand, why Pakistanis lag behind in fostering nationalism when it comes using products made in Pakistan and those too of very great qualities.

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waseem
Oct 26, 2015 10:58am

Great Article. Thanks. "Sialkot tu Zinda Rahega." Sialkotis will understand.

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Bhushan Parimoo
Oct 26, 2015 11:07am

Sailkote has a long history to produce world claa sports material, say 1903 , since then it has kept standard despite stiff compitition, for hockey sticks before partition Kathua bamboo, mulbery /Khair wood was much sought after to produce hockey sticks which world class players used to prefer even Diyan Singh used them thanks for write up , rsathrer grsaterful fo share

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pindi boy
Oct 26, 2015 11:08am

very informative

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sameer
Oct 26, 2015 11:53am

Sports is really big industry around the world, hope we expand in Pakistan, to generate more employment and more affordable sports gear to people.

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Imran
Oct 26, 2015 12:38pm

Keep it up! The world is not over. We are proud of you "Sialkot" :)

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Nawaz
Oct 26, 2015 05:25pm

The video is great. Enjoyed watching it.

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adnan
Oct 26, 2015 07:42pm

this article should have focused more on the CA and history etc rather than getting heavy into CA and PCB .

due to lack of awareness and education the CA company couldn't get the patent of curved bats registered in UK or locally.would have boosted the company value as well as pakistans' name

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kash
Oct 26, 2015 07:49pm

I got the new world cup original shirt and it was poor quality. The large size looked as if it was small and it was way too skin tight. The stitching was poor and it has come apart.

pcb should enter a global sponsor like addidas or even asics. India has completely killed it with their nike kit/shirt.

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Saeed Masood
Oct 26, 2015 08:20pm

CA the number one bat...Pakistan one of the best...Chiragdeen a billionair in Pakistan...all this on one side the laborers who making the billions for Chiragdeen are disgraced with no humanity and no respect...please Pakistan rich people stop giving bheek and charity give these people respect and education and Schools and Universities.

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Saeed Masood
Oct 26, 2015 08:30pm

Shame on CA....if you have a little shame...then announce a world class CA University and High School for the talented students of Pakistan Tomorrow.

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Taimur Khan
Oct 26, 2015 08:41pm

Sialkot is a remarkable city with outstanding ability for creative entrepreneurship, backed up by highly skilled and committed craftsmen. Given the size of the town, their contribution to the total exports of the country is not only impressive, but almost inspirational for other cities of the country. Sialkot Chamber of Commece and Industry is the only such body in Pakistan that undertook the repair and up gradation of the city's dilapidated road infrastructure, and out of its own resources constructed an international airport, which has been functional for the last many years. This example fully demonstrates that we as Pakistanis have the ability to undertake highly challenging tasks of national development, only if we do not succumb to the propensity of politicizing every issue that confronts us. " Sialkot tu zinda rahega".

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Agha Ata
Oct 26, 2015 08:46pm

Why hasn't our bat manufacturing become a mechanised and computerised industry yet?

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VENKAT
Oct 26, 2015 08:46pm

These are master craftsmen.High quality of their products is the result of their dedication and long experience.Will be good if their working conditions are improved in line with their professional expertise.

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SBB
Oct 26, 2015 08:54pm

Love Pakistan Cricket bats.. I've used them for club cricket, and they have great quality.

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Shakeel
Oct 26, 2015 09:53pm

@Tanveer

Don't look at it in a shortsighted manner. Automation is not the "be all and end all" of manufacturing. These are hand crafted bespoke products generated by mastercraftmen using natural products. In the developed world people working in such an environment would be charging a fortune for that marketting speil i just spewed.

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javed helali
Oct 26, 2015 10:22pm

@Dr. Syed . Very good thought.

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Muhammad Arif
Oct 26, 2015 10:54pm

@Dr. Syed Ameen to that .

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dawn
Oct 27, 2015 01:26am

Good luck but Dr. Syed below has an excellet point.

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Saad
Oct 27, 2015 02:51am

DISGUSTING. No safety equipments and suitable environment for works. Pakistani and International companies should bycott CA untill they improve safety standers and provide googles, gloves, boots, and helmets etc to their works.

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Asad
Oct 27, 2015 03:19am

You do automation at the expense of employment. Countries turnning to automation lacks in manpower. A country rich in manpower should utilize that resource.

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think_then_speak
Oct 27, 2015 10:07am

@Tanveer Dear the best thing produced in world of sports and art instrument is done by artisan's hand made. See japanese and British sports equipment made hand made. Salute to Sialkot.

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Z
Oct 27, 2015 12:06pm

A lot of saw dust and not masks, a lot of wood chipping and no safety goggles. Workers may be no educated but owners are, and it is not a big expense.

Then a low of manual hauling of goods within, order that as a continues process, like assembly line.

Anyway, overall a good job.

PCB is just like all other disgusting government departments.

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Z
Oct 27, 2015 12:09pm

@Tanveer Are you ready to pay double the price? for those workers sake? and how many others are also ready? It is a competitive market. Very competitive. And ultimately it is the consumer who is the beneficiary and in control.

Does not mean conditions should not improve but it has to be in the whole industry otherwise one factory cannot stay competitive.

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Z
Oct 27, 2015 12:14pm

@Agha Ata Every thing do not have to be.Every thing cannot be.

Probably it requires a lot of human eye and hand work, and may also be economical this way. And as a by product engage more manpower.

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Pakistani
Oct 27, 2015 02:13pm

How about giving the workers some safety gear

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Asif Qazi
Oct 27, 2015 03:12pm

Such a big name in sports goods manufacturing in Pakistan and no safety for workers.

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Patience
Oct 27, 2015 03:21pm

My first bat was a CA, it lasted 5 years. It was love at first sight. I didn't use someone else's bat and was absolutely possessive about it. I taped up the handle, taped it just under the CA brand, didn't let anyone use it for tosses - which was very common - and kept it under cover so it didn't soak in the rain or got too much sun. I haven't picked up a bat made by another brand ever.

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Palvasha von Hassell
Oct 27, 2015 04:15pm

A thing of beauty is a joy forever. Keep it up!

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SHAHID MAHMOOD
Oct 27, 2015 04:38pm

@Dr. Syed this is something our company owners do not do. They want all the money for them selves. They know very well how much health and safety is important, but it all comes down to poor mentatly. They take these workers for granted and pray on their fears.

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Muhammad Arshad
Oct 27, 2015 07:58pm

Great Work, nice one.

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Sadary
Oct 27, 2015 08:11pm

@Tanveer a reality probably because there is no government support to take its industry forward. As someone had commented with the old workforce retiring this bat making craft would soon go into oblivion.

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akram
Oct 27, 2015 10:39pm

@Dr. Syed sir our religious population keep increasing nobody cares for poor hence they will die or live no 1 cares

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Irfan Haque
Oct 27, 2015 11:10pm

Which National organisation is working according to responsibility? The answer is NIL. Then why anybody expects PCB to do otherwise. Use your brain.

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Mohammad I. Sheikh
Oct 27, 2015 11:19pm

@Dr. Syed Well said.

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Karachite
Oct 28, 2015 01:51am

These guys would be history as highly automated mass production takes over the cricket bat industry.

At least give the workers appropriate safety equipment and install high power air exhausts to suck out the wood residue and pull in fresh air. The working condition is despicable.

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waleed fakhar
Oct 28, 2015 01:53am

splendid and magnificent bats by C.A..played with them all my child hood..thanks sir.......terrific reporting too....

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shakeel jalil
Oct 28, 2015 02:33am

Great Job CA sports, i remember my first bat was a CA while playing cricket at my school back in dubai in 1989. Good to see top players of the world using CA now days. But every individual in Pakistan who has come up or coming up has his or her own efforts. By the way there is a lousy council called Pakistani business council around the planet which doesn't do much to support Pakistani businesses. i was once in Dubai to attend one meeting, All the Fat Belly Businessman came in had loads of sponsored food and left like fools without a cause. The irony was that once we came to know that their services licence was also not renewed for a good damn one year whereas they only had to pay a fee of Aed 12,000! And the Embassies and consulates are more keen to throw lousy parties and lame independence celebrations. The paindus and Sindhi uneducated consular staff give you a heck of a time at the dubai consulate even when you approach for any consular services!. The building itself is as dirty as a silent hill and the consular doesn't give a damn about it. "Quaid E Azam, tera ehsan hain, Tera ehsan " we sing on every independence day. God Bless Pakistan!

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Ednan
Oct 28, 2015 06:39am

Good bit of inside info.

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Rizwan Hamid. USA
Oct 28, 2015 03:48pm

What a wonderful surprise to know that CA stands for a Pakistani company. Every time I saw players from other countries as well as Pakistani batsmen playing with a CA bat, I always thought it stood for "Cricket Australia". One would think that the Minister for Sports in Pakistan should be busy promoting this industry abroad instead of joy riding in his flag car all day. They should also stipulate that all foreign television rights sold for Pakistan matches should contain at least 5% of ads promoting the Sialkot Sports manufactures. As they say" Without advertising , it's like winking in the dark. Only you know what you are doing"

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Rizwan Hamid. USA
Oct 28, 2015 03:57pm

Pakistan Government should start a string of Technical Colleges to train people in skills such as this and a host of other manufacturing industries. " Technical" should not just mean machine parts and auto mechanics. College students should be encouraged to learn different skills .The British left 68 years ago but the general population still hasn't given up the "Baoo" mentality. They would rather sit in an office pushing pencils and endless forms " in triplicate" for a low salary rather than do something with their hands.

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