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Review
.2023 Nov 20;16(22):7245.
doi: 10.3390/ma16227245.

Drug-Eluting Sutures by Hot-Melt Extrusion: Current Trends and Future Potentials

Affiliations
Review

Drug-Eluting Sutures by Hot-Melt Extrusion: Current Trends and Future Potentials

Garba M Khalid et al. Materials (Basel)..

Abstract

Surgical site infections (SSIs) may result from surgical procedures requiring a secondary administration of drugs at site or systemically in treating the infection. Drug-eluting sutures containing antimicrobial agents symbolise a latent strategy that precludes a secondary drug administration. It also offers the possibility of delivering a myriad of therapeutic agents to a localised wound site to effect analgesia, anti-inflammation, or the deployment of proteins useful for wound healing. Further, the use of biodegradable drug-eluting sutures eliminates the need for implanting foreign material into the wound, which needs to be removed after healing. In this review, we expound on recent trends in the manufacture of drug-eluting sutures with a focus on the hot-melt extrusion (HME) technique. HME provides a solvent-free, continuous one-step manufacturing conduit for drug-eluting sutures, hence, there is no drying step, which can be detrimental to the drug or suture threads and, thus, environmentally friendly. There is the possibility of combining the technology with additive manufacturing platforms to generate personalised drug-loaded implantable devices through prototyping and scalability. The review also highlights key material requirements for fabricating drug-eluting sutures by HME, as well as quality attributes. Finally, a preview of emerging drug-eluting sutures and advocacy for harmonisation of quality assurance by regulatory authorities that permits quality evaluation of novelty sutures is presented.

Keywords: drug-eluting suture; hot-melt extrusion; polymer suture; production method; surgical site infection; suture; wound healing.

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Conflict of interest statement

Author Garba M. Khalid was employed by the company FabRx Ltd. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

Figures

Figure 1
Figure 1
Summary of drug-eluting suture fabrication methods by research articles from 2013 to 2023 from the Scopus database as of 4 November 2023.
Figure 2
Figure 2
Schematic illustration of a hot-melt extrusion manufacturing process.
Figure 3
Figure 3
Schematic illustration of material control for drug-eluting suture production via HME.
Figure 4
Figure 4
(a) Schematic illustration of suture mechanical properties measurement device. (b) Stress versus strain curves for drug-free filament (black dotted curve) and drug-loaded filaments (coloured solid curves). The stress generated from the plot represents the tensile strength, while the strain measures the percentage elongation at break, adopted from [58] with permission.
Figure 5
Figure 5
Hypothetical surgical knot configurations (a) simple knot, (b) square knot, (c) three throws knot (flat square), and (d) surgeon’s knot, adopted from [8] with permission.
Figure 6
Figure 6
Schematic illustration of a vertical static Franz diffusion cell for ex-vivo penetration studies.
See this image and copyright information in PMC

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References

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