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WO2015013999A1 - Photocatalytic ultraviolet disinfection device - Google Patents

Photocatalytic ultraviolet disinfection device
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Publication number
WO2015013999A1
WO2015013999A1PCT/CN2013/081919CN2013081919WWO2015013999A1WO 2015013999 A1WO2015013999 A1WO 2015013999A1CN 2013081919 WCN2013081919 WCN 2013081919WWO 2015013999 A1WO2015013999 A1WO 2015013999A1
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photocatalytic
titanium dioxide
parts
ultraviolet
turbine
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PCT/CN2013/081919
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French (fr)
Chinese (zh)
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张杰波
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Zhang Jiebo
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Abstract

A photocatalytic ultraviolet disinfection device comprises an open channel and a plurality of ultraviolet lamp tube modules. The ultraviolet lamp tube modules are hung in the open channel; a titanium dioxide reaction module is arranged between any two ultraviolet modules; each titanium dioxide reaction module comprises a module frame; a plurality of photocatalytic rotary rods are arranged in each module frame, and covered with photocatalytic titanium dioxide layers; a plurality of drive turbines are arranged on one side of each module frame; and central shafts at the ends of the photocatalytic rotary rods are connected with the drive turbines. The photocatalytic ultraviolet disinfection device is a lasting and absolutely effective sterilization technique, has no reactivation reaction, has no flora bounce, and can absolutely ensure a disinfection effect and the effluent quality. Furthermore, in a disinfection process, ingredients and the property of a disinfected water body are not changed; toxic and harmful byproducts cannot be generated to the water body and a surrounding environment; secondary pollution cannot be generated; and final byproducts are inorganic micromolecules such as H2O and CO2.

Description

光催化紫外线消毒装置 技术领域 Photocatalytic ultraviolet disinfection device
本发明涉及一种水处理消毒装置, 特别涉及一种光催化紫外线消毒装置。 背景技术 The invention relates to a water treatment and disinfection device, in particular to a photocatalytic ultraviolet disinfection device. Background technique
目前, 紫外线消毒主要是通过紫外线的照射, 破坏及改变微生物的 DNA结 构,是细菌当即或不能繁殖后代,达到杀菌的目的。真正具有杀菌作用的是 UV— C紫外线, 因为 C波段紫外线很易被生物体的 DNA吸收, 尤以 253.7nm左右的 紫外线最佳。 20世纪 60年代, 随着高效率、 长寿命紫外灯管的出现, 以及人们 对氯消毒系统安全性问题的广泛关注, 紫外线在水处理领域的应用得到了非常 迅速发展。 At present, ultraviolet disinfection is mainly through ultraviolet radiation, destroying and changing the DNA structure of microorganisms, and the bacteria are immediately or unable to reproduce the offspring and achieve the purpose of sterilization. The true bactericidal effect is UV-C ultraviolet light, because the C-band ultraviolet light is easily absorbed by the DNA of the organism, especially the ultraviolet light of about 253.7 nm. In the 1960s, with the advent of high-efficiency, long-life UV lamps and the widespread concern about the safety of chlorine disinfection systems, the application of UV in water treatment has grown rapidly.
紫外线消毒的缺点主要是: 能耗大、 紫外灯管清洗不彻底, 无持久杀菌能力, 容易造成管网的二次污染; 浊度及水中悬浮物对紫外杀菌效果有较大影响; 对 于某些抗紫外线的病毒需要较高的灭活剂量; 杀灭的细菌有可能会光修复。 由 于细菌、 病菌和病毒长期暴露在太阳光下面, 长时间的进化过程, 使得这些细 菌、 病菌、 病毒产生对单一紫外线的抵抗力, 这种抵抗力被人们定义为活化酶。 活化酶存在于细菌、 病菌、 病毒的细胞内, 一旦细菌和病菌的 DNA受到损伤, 这种活化酶就会发挥功效, 帮助受损部分迅速恢复成原来的状态。 这样一个反 应过程被成为细菌和病菌的复活反应, 在有光的情况下此种反应能进行的非常 迅速。 光催化作为水或污水处理的新技术, 有以下优点: 一是作为应用最广泛的高 活性光催化剂——二氧化钛具有稳定性好、 无毒、 廉价等优点; 二是在紫外线 的照射下, 二氧化钛具备极强的氧化一还原作用, 将光催化剂表面的各种细菌 及污染物摧毁。 但常规化学方法制备的二氧化钛粉末及薄膜一般晶化程度不高, 比表面积低, 造成性能受到一定的影响。 如何提高光催化反应的光量子产率, 替换页 (细则第 26条) 是光催化大规模应用面临的主要难题之一。The main disadvantages of UV disinfection are: high energy consumption, incomplete cleaning of UV lamps, no permanent sterilization, and easy secondary pollution of the pipe network; turbidity and suspended solids in water have a greater impact on UV sterilization; UV-resistant viruses require higher inactivating doses; killed bacteria may be photo-repaired. Due to the long-term exposure of bacteria, germs and viruses to sunlight, these long-term evolutions have made these bacteria, germs, and viruses resistant to a single ultraviolet light, which is defined as an activating enzyme. The activating enzyme is present in the cells of bacteria, germs, and viruses. Once the DNA of bacteria and bacteria is damaged, the activating enzyme works to help the damaged part quickly return to its original state. Such a reaction process is a revitalizing reaction of bacteria and germs, and this reaction can proceed very rapidly in the presence of light. As a new technology for water or sewage treatment, photocatalysis has the following advantages: First, it is the most widely used high-activity photocatalyst - titanium dioxide has the advantages of good stability, non-toxicity, low cost, etc. Second, under the irradiation of ultraviolet light, titanium dioxide It has a strong oxidation-reduction effect and destroys various bacteria and pollutants on the surface of the photocatalyst. However, the titanium dioxide powders and films prepared by conventional chemical methods generally have a low degree of crystallization and a low specific surface area, which causes a certain influence on the performance. How to increase the photon yield of photocatalytic reactions, replace page (Article 26) It is one of the main problems faced by large-scale photocatalysis applications.
然而将光催化和紫外线消毒结合起来使用的水处理装置的效果却不是那么 理想, 现有水处理装置都存在安装不便、 使用寿命短、 效率低等缺陷, 而且使 用紫外线消毒的紫外线灯管清洗的不彻底影响消毒的效果。 However, the effect of the water treatment device combined with photocatalysis and ultraviolet disinfection is not so satisfactory. The existing water treatment devices have defects such as inconvenient installation, short service life, low efficiency, and the use of ultraviolet disinfection ultraviolet lamp cleaning. Does not completely affect the effect of disinfection.
发明内容Summary of the invention
本发明的目的是要提供一种光催化紫外线消毒装置, 以解决现有水处理消毒 装置安装不便、 使用寿命短、 效率低、 紫外灯管清洗不彻底等问题。 The object of the present invention is to provide a photocatalytic ultraviolet disinfection device for solving the problems of inconvenient installation, short service life, low efficiency, and incomplete cleaning of the ultraviolet lamp tube of the existing water treatment and disinfection device.
为解决上述技术问题, 本发明的技术方案是: 一种光催化紫外线消毒装置, 包括明渠, 多组紫外线灯管模块, 所述紫外线灯管模块悬挂在明渠中, 其中任 意两组紫外线模块之间设有一组二氧化钛反应模块, 所述二氧化钛反应模块包 括模块框架, 所述模块框架内设有多个光催化旋转杆, 旋转杆上覆盖有光催化 二氧化钛层, 所述模块框架一侧设有多个驱动涡轮, 所述光催化旋转杆端部的 中心轴与驱动涡轮连接。 In order to solve the above technical problem, the technical solution of the present invention is: A photocatalytic ultraviolet disinfection device, comprising an open channel, a plurality of sets of ultraviolet lamp tube modules, wherein the ultraviolet lamp tube module is suspended in an open channel, wherein between any two sets of ultraviolet modules A set of titanium dioxide reaction module is provided, the titanium dioxide reaction module includes a module frame, a plurality of photocatalytic rotating rods are disposed in the module frame, and the rotating rod is covered with a photocatalytic titanium dioxide layer, and the module frame is provided with a plurality of layers A turbine is driven, the central axis of the end of the photocatalytic rotating rod being coupled to the drive turbine.
作为优选, 所述光催化旋转杆上轴向设置有若干条形叶片, 所述条形叶片上 覆盖有一层光催化二氧化钛层。 Preferably, the photocatalytic rotating rod is axially disposed with a plurality of strip-shaped blades, and the strip-shaped vanes are covered with a layer of photocatalytic titanium dioxide.
作为优选, 所述驱动涡轮包括涡轮壳、 设置于涡轮壳内的涡轮叶片, 所述涡 轮壳顶部设有进水口, 底部设有出水口, 涡轮叶片的中心轴与光催化旋转杆的 中心轴连接。 Preferably, the driving turbine comprises a turbine casing, a turbine blade disposed in the turbine casing, a water inlet at the top of the turbine casing, and a water outlet at the bottom, and the central axis of the turbine blade is connected to the central axis of the photocatalytic rotating rod .
作为优选, 所述模块框架上, 位于模块框架顶部的第一驱动涡轮进水口通过 管道与增压泵连接, 第一驱动涡轮出水口与其下面的多个驱动涡轮依序串联。 Preferably, on the module frame, the first drive turbine water inlet located at the top of the module frame is connected to the booster pump through a pipeline, and the first drive turbine water outlet is sequentially connected in series with the plurality of drive turbines below.
作为优选, 所述超细二氧化钛涂层的制作方法包括以下步骤: Preferably, the method for fabricating the ultrafine titanium dioxide coating comprises the following steps:
A. 控制溶解温度 40 °C ~ 50 °C ,量取 5 ~ 7份钛酸四丁酯液体倒入不锈钢容器内, 在恒速剧烈搅拌的情况下, 将 25 ~ 35 份无水乙醇滴加到钛酸四丁酯中, 同时加 入 2 ~ 3份柠檬酸、 2 ~ 3份乙二醇制成混合溶液; 替换页 (细则第 26条) B. 快速移取 1 ~ 2份乙酰丙酮到混合溶液中, 在恒速剧烈搅拌的状态下, 以 0.5 滴 /s 的速度緩慢加入去离子水 1 - 2 份, 滴毕后加入 N-乙基全氟辛基磺酰胺 0.002 ~ 0. 003份、 聚丙烯酸钠 0.002份、 六偏磷酸纳 0.002份, 继续搅拌 30分 钟, 待溶液形成白色透明溶胶, 将白色透明溶胶静置陈化 30小时, 于是得到具 有很高的分散性及稳定性的二氧化钛溶胶;A. Control the dissolution temperature from 40 °C to 50 °C, and measure 5~7 parts of tetrabutyl titanate liquid into a stainless steel container. Add 25~35 parts of absolute ethanol dropwise under constant stirring at constant speed. To tetrabutyl titanate, add 2 ~ 3 parts of citric acid, 2 ~ 3 parts of ethylene glycol to make a mixed solution; Replacement page (Article 26) B. Quickly remove 1~2 parts of acetylacetone into the mixed solution, slowly add 1 - 2 parts of deionized water at a rate of 0.5 drops/s with constant stirring at a constant speed. Add N-ethyl after the drop. Perfluorooctylsulfonamide 0.002 ~ 0. 003 parts, sodium polyacrylate 0.002 parts, sodium hexametaphosphate 0.002 parts, stirring is continued for 30 minutes, the solution forms a white transparent sol, and the white transparent sol is allowed to stand for 30 hours. Obtaining a titanium dioxide sol having high dispersibility and stability;
C. 采用浸渍 -提膜的方法将光催化旋转杆放入二氧化钛溶胶中, 温度控制在 27 ~ 30 °C , 浸渍 12小时后取出, 提拉速度为 2 mm / s, 湿膜在 70 ~ 80 °C烘箱 中烘 15分钟, 然后放入溶胶中进行第二次浸渍, 5分钟后取出, 送入烘箱中于 105 °C ~ 120°C洪 15 分钟, 然后在马福炉中以 3 'C / min的速度升温至 550°C, 保温 2 小时, 于是光催化旋转杆的条形叶片上表面均勾的覆盖了一层超细二氧 化钛涂层。 C. Using a dipping-lifting method, the photocatalytic rotating rod is placed in a titanium dioxide sol, the temperature is controlled at 27 ~ 30 °C, and after 12 hours of immersion, the pulling speed is 2 mm / s, and the wet film is 70 ~ 80. Bake in a °C oven for 15 minutes, then put it into the sol for a second dipping. After 5 minutes, take it out and send it to the oven for 15 minutes at 105 °C ~ 120 °C, then 3 'C / min in the Mafu furnace. The speed is raised to 550 ° C, and the temperature is kept for 2 hours, so that the upper surface of the strip-shaped blade of the photocatalytic rotating rod is covered with an ultra-fine titanium dioxide coating.
本发明将紫外线灯管模块与二氧化钛光催化模块结合起来, 具有节能高效、 杀菌效率高、 杀菌速度快、 杀菌广谱性高等特点。 本发明二氧化钛光催化模块 具有很多能够单独旋转的光催化旋转杆。 因此在紫外线灯管模块之间, 能够最 大限度接受紫外光照射, 在 C波段紫外的照射下, 从而产生足够的强氧化性自 由基, 该自由基能够将光催化网或光催化球表面几乎所有的有机物彻底摧毁, 从而有效杜绝了有毒有机化合物对人体的影响。 与现有普通紫外线灯管消毒设 备比较, 在同等消毒效果下, 本发明耗电量仅为其 50%左右。 The invention combines the ultraviolet lamp tube module and the titanium dioxide photocatalyst module, and has the characteristics of energy saving and high efficiency, high sterilization efficiency, fast sterilization speed and high broad spectrum of sterilization. The titanium dioxide photocatalytic module of the present invention has a plurality of photocatalytic rotating rods that can be rotated individually. Therefore, between the ultraviolet lamp tube modules, the ultraviolet light can be irradiated to the utmost, and under the ultraviolet radiation of the C-band, sufficient strong oxidizing radicals can be generated, which can almost all the surface of the photocatalytic net or the photocatalytic sphere. The organic matter is completely destroyed, thus effectively eliminating the effects of toxic organic compounds on the human body. Compared with the existing ordinary ultraviolet lamp disinfection equipment, the power consumption of the present invention is only about 50% under the same disinfection effect.
本发明是一种持久的, 绝对有效的杀菌技术, 没有复活反应, 没有菌群反弹 现象, 能绝对保证消毒效杲和出氷水质。 并且在消毒过程中不改变被消毒的水 体的成分和性质, 对水体和周围环境不会产生有毒及有害副产物, 不产生二次 污染, 最终副产物为 H2O、 CO2等无机小分子。 The invention is a long-lasting, absolutely effective sterilizing technology, no resurrection reaction, no bacterial rebound phenomenon, and can absolutely guarantee the disinfection effect and the icing quality. Moreover, during the disinfection process, the composition and properties of the sterilized water are not changed, and no toxic and harmful by-products are generated to the water body and the surrounding environment, and secondary pollution is not caused. The final by-products are inorganic small molecules such as H2O and CO2.
替换页 (细则第 26条) 附图说明Replacement page (Article 26) DRAWINGS
图 1是本发明的结构示意图;Figure 1 is a schematic view of the structure of the present invention;
图 2是本发明的剖面图;Figure 2 is a cross-sectional view of the present invention;
图 3是图 1所示二氧化钛光催化模块的结构示意图;3 is a schematic structural view of the titanium dioxide photocatalytic module shown in FIG. 1;
图 4是图 3中 A处的放大图;Figure 4 is an enlarged view of A in Figure 3;
图 5是图 3中驱动涡轮的剖视图;Figure 5 is a cross-sectional view of the drive turbine of Figure 3;
图 6是图 3所示二氧化钛光催化模块的模块框架的左视图;Figure 6 is a left side view of the module frame of the titanium dioxide photocatalytic module shown in Figure 3;
图 7是光催化旋转杆的结构示意图;Figure 7 is a schematic structural view of a photocatalytic rotating rod;
图 8是光催化旋转杆的剖视图;Figure 8 is a cross-sectional view of the photocatalytic rotating rod;
图 9是图 1所示紫外线灯管模块的主视图;Figure 9 is a front elevational view of the ultraviolet lamp tube module of Figure 1;
图 10是图 1所示紫外线灯管模块的左视图。 具体实施方式 下面结合附图和具体实施方式, 对本发明的技术方案作进一步具体的说明。Figure 10 is a left side elevational view of the ultraviolet lamp module of Figure 1. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The technical solutions of the present invention will be further specifically described below in conjunction with the accompanying drawings and specific embodiments.
图 1是本发明的结构示意图; 图 2是本发明的剖面图。 由图 1结合图 2可 知, 本发明首先根据实际水处理需要设计明渠渠体 1, 在明渠 1土建施工时, 明 渠 1两侧应先预埋 20#工字钢轨道梁 4。 水位控制器系统采用过水堰构造, 包括 后过水堰门 3、 前过水堰门 3 1。 过水堰构造运行可靠, 投资少, 既可保持高峰 流量时间的最高水位, 也可保证在零流量时紫外灯管浸没在水中。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view of the structure of the present invention; Figure 2 is a cross-sectional view of the present invention. As can be seen from Fig. 1 in conjunction with Fig. 2, the present invention first designs an open channel canal according to the actual water treatment needs. When the open channel 1 is constructed, the 20# I-beam rail beam 4 should be pre-buried on both sides of the open channel 1. The water level controller system uses a water raft structure, including a rear water gate 3 and a front water gate 3 1 . The water raft structure is reliable and has low investment. It can maintain the highest water level during peak flow time and ensure that the UV lamp is submerged in water at zero flow.
明渠 1 内设有水位传感器 100 , 后过水堰门 3上设有水位控制阀门 1 10, 控 制系统根据水位传感器 100的信号对水位控制阀门 1 10进行自动控制, 在最低 水位和最高水位之间自动调节, 以恒定水位, 保证灯管全部淹没在污水中。 当 水流量增大, 水压增大, 水位控制阀门 1 10 开启放水, 水压恢复正常后水位控 制阀门 1 10关闭。 水位传感器 100还可以确保水渠中的水位在低于设定最小水 替换页 (细则第 26条) 位时自动发出警报, 并将相关灯管熄灭。A water level sensor 100 is arranged in the open channel 1, and a water level control valve 1 10 is arranged on the water channel 3, and the control system automatically controls the water level control valve 10 according to the signal of the water level sensor 100, between the lowest water level and the highest water level. Automatic adjustment, with a constant water level, to ensure that the lamp is completely submerged in the sewage. When the water flow rate increases, the water pressure increases, the water level control valve 1 10 opens to release the water, and the water level control valve 1 10 closes after the water pressure returns to normal. The water level sensor 100 also ensures that the water level in the drain is below the set minimum water replacement page (Article 26) The alarm is automatically issued when the position is turned off and the relevant lamp is turned off.
本发明一种基本的结构是: 紫外线灯管模块 5悬挂在明渠 1中, 其中任意两 组紫外线模块 5之间设有一组二氧化钛反应 6模块。明渠 1上设有跨水渠机拒 7 , 在跨水渠机拒 7内安装有电子镇流器。 明渠 1上设有维护吊车 9, 维护吊车 9由 跨水渠横梁 91、 电动起重葫芦 93、 起重横梁 94和行车 95等构成。 行车 95的 车轮 96搁置在工字钢轨道梁 4上, 起重横梁 94吊挂在跨水渠横梁 91下方的轨 道上, 电动起重葫芦 93设置在起重横梁 94上。 通过控制器, 操作人员可以方 便的控制起重横梁 94行走以及挂钩 92升降。 A basic structure of the present invention is: The ultraviolet lamp tube module 5 is suspended in the open channel 1, and a set of titanium dioxide reaction 6 modules is disposed between any two groups of ultraviolet modules 5. There is a cross-drainage machine on the open channel 1, and an electronic ballast is installed in the cross-drainage machine. A maintenance crane 9 is provided on the open channel 1, and the maintenance crane 9 is composed of a cross-channel beam 91, an electric hoist 93, a lifting beam 94 and a driving 95. The wheel 96 of the carriage 95 rests on the I-beam rail beam 4, the hoisting beam 94 is hung on the track below the cross-span beam 91, and the electric hoist 93 is placed on the hoisting beam 94. Through the controller, the operator can easily control the lifting beam 94 to walk and the hook 92 to move up and down.
各模块安装、 维护均可用吊车 9 吊离水面, 维护或检修时无须中断整个系 统的运行。 同时, 即使一个消毒模块出现故障也不会影响别的消毒模块的运行, 只需将发生故障的消毒模块维修或更换, 系统又可正常运转。 Each module can be installed and maintained with a crane 9 that can be lifted off the surface of the water. There is no need to interrupt the operation of the entire system during maintenance or overhaul. At the same time, even if one disinfection module fails, it will not affect the operation of other disinfection modules. Simply repair or replace the malfunctioning disinfection module, and the system can operate normally.
一、 二氧化钛光催化模块的设计:First, the design of titanium dioxide photocatalytic module:
图 3是图 1所示二氧化钛光催化模块的结构示意图; 图 4是图 3中 A处的放大 图; 图 5是图 3 中驱动涡轮的剖视图; 图 6是图 3所示二氧化钛光催化模块的 模块框架的左视图; 图 7是光催化旋转杆的结构示意图; 图 8是光催化旋转杆 的剖视图。 由图 3结合图 4、 5、 6、 7、 8可知, 二氧化钛反应模块 6包括模块 框架 61 , 模块框架 61 内设有多个光催化旋转杆 62, 光催化旋转杆 62上轴向设 置有若干条形叶片 63, 条形叶片 63上覆盖有一层光催化二氧化钛层 631。 模块 框架 61—侧设有多个驱动涡轮 64, 驱动涡轮 64包括涡轮壳 65、 设置于涡轮壳 65内的涡轮叶片 66。 涡轮壳 65顶部设有进水口 651 , 底部设有出水口 652 , 涡 轮叶片 66的中心轴 67与光催化旋转杆 62的中心轴 68连接。Figure 3 is a schematic view of the structure of the titanium dioxide photocatalytic module shown in Figure 1; Figure 4 is an enlarged view of the portion A of Figure 3; Figure 5 is a cross-sectional view of the driving turbine of Figure 3; Figure 6 is a photocatalytic module of the titanium dioxide shown in Figure 3. Figure 7 is a schematic view showing the structure of a photocatalytic rotating rod; Fig. 8 is a cross-sectional view of the photocatalytic rotating rod. 3, 5, 6, 7, and 8, the titanium dioxide reaction module 6 includes a module frame 61. The module frame 61 is provided with a plurality of photocatalytic rotating rods 62. The photocatalytic rotating rod 62 is axially disposed. The strip blade 63, the strip blade 63 is covered with a layer of photocatalytic titanium dioxide 631. The module frame 61 is provided with a plurality of drive turbines 64 on the side, and the drive turbine 64 includes a turbine casing 65 and turbine blades 66 disposed within the turbine casing 65. The top of the turbine casing 65 is provided with a water inlet 651, and the bottom is provided with a water outlet 652. The central axis 67 of the turbine blade 66 is connected to the central axis 68 of the photocatalytic rotating rod 62.
模块框架 61上, 位于模块框架 61顶部的第一驱动涡轮进水口 651通过管道 691与增压泵 69连接,第一驱动涡轮出水口 652与其下面的多个驱动涡轮 64依 序串联。 替换页 (细则第 26条) 超细二氧化钛涂层 63 1最好釆用以下方法制作。On the module frame 61, a first drive turbine water inlet 651 at the top of the module frame 61 is connected to a booster pump 69 via a conduit 691, and a first drive turbine water outlet 652 is in series with a plurality of drive turbines 64 below it. Replacement page (Article 26) The ultrafine titanium dioxide coating 63 1 is preferably produced by the following method.
增压泵连接, 第一驱动涡轮出水口与其下面的多个驱动涡轮依序串联。 The booster pump is connected, and the first drive turbine outlet is connected in series with the plurality of drive turbines below.
上述超细二氧化钛涂层 631的制作方法为: The above ultrafine titanium dioxide coating 631 is produced by:
实施例 1 : 控制溶解温度 50 °C, 量取 7份钛酸四丁酯 (化学纯) 液体倒入不锈 钢容器内, 在恒速剧烈搅拌的情况下, 将 35份无水乙醇滴加到钛酸四丁酯中, 同时加入 2份柠檬酸(分析纯) 、 2份乙二醇(分析纯)制成混合溶液; 快速移 取 1份乙酰丙酮(分析纯)到混合溶液中, 在恒速剧烈搅拌的状态下, 以 0.5滴 /s的速度缓慢加入去离子水 1份, 滴毕后加入 N-乙基全氟辛基磧酰胺 0.002份、 聚丙晞酸钠 0.002份、 六偏磷酸纳 0.002份, 继续搅拌 30分钟, 待溶液形成白 色透明溶胶, 将白色透明溶胶静置陈化 30小时, 于是得到具有很高的分散性及 稳定性的二氧化钛溶胶; 采用浸渍 -提膜的方法将光催化旋转杆放入二氧化钛 溶胶中, 温度控制在 27 °C , 浸渍 12小时后取出, 提拉速度为 2 mm / s , 湿膜在 70 °C烘箱中烘 15分钟, 然后放入溶胶中进行第二次浸渍, 5分钟后取出, 送入 烘箱中于 105 °C烘 15 分钟, 然后在马福炉中以 3 °C / min的速度升温至 550°C , 保温 2 小时, 于是光催化旋转杆的条形叶片上表面均勾的覆盖了一层超细二氧 化钛涂层。Example 1: Controlling the dissolution temperature at 50 ° C, measuring 7 parts of tetrabutyl titanate (chemically pure), pour the liquid into a stainless steel container, and add 35 parts of anhydrous ethanol to the titanium at a constant stirring speed. In the tetrabutyl phthalate, add 2 parts of citric acid (analytical grade) and 2 parts of ethylene glycol (analytical grade) to make a mixed solution; quickly transfer 1 part of acetylacetone (analytical grade) to the mixed solution at constant speed 1 part of deionized water was slowly added at a rate of 0.5 drops/s with vigorous stirring. After the dropwise addition, 0.002 parts of N-ethyl perfluorooctyl phthalamide, 0.002 parts of sodium polypropionate, and 0.002 of sodium hexametaphosphate were added. The mixture was stirred for 30 minutes, and the solution was formed into a white transparent sol. The white transparent sol was allowed to stand for 30 hours, thereby obtaining a titanium dioxide sol having high dispersibility and stability; photocatalysis was carried out by dipping-lifting method. The rotating rod was placed in a titanium dioxide sol, the temperature was controlled at 27 ° C, and after 12 hours of immersion, the pulling speed was 2 mm / s, the wet film was baked in an oven at 70 ° C for 15 minutes, and then placed in a sol for a second time. After immersion, take it out after 5 minutes, put it into the oven and bake at 105 °C for 15 minutes, then heat it to 550 °C at 3 °C / min in the muffle furnace, keep it for 2 hours, then the strip of light-catalyzed rotating rod The upper surface is covered with a layer of ultra-fine titanium dioxide coating.
实施例 2: 控制溶解温度 40 °C, 量取 5份钛酸四丁酯 (化学纯) 液体倒入 不锈钢容器内, 在恒速剧烈搅拌的情况下, 将 25 份无水乙醇滴加到钛酸四丁酯 中, 同时加入 3份柠檬酸(分析纯) 、 3份乙二醇 (分析纯)制成混合溶液; 快 速移取 2 份乙酰丙酮 (分析纯) 到混合溶液中, 在恒速剧烈搅拌的状态下, 以 0.5滴 /s的速度緩慢加入去离子水 2份,滴毕后加入 N-乙基全氟辛基磺酰胺 0. 003 份、 聚丙烯酸钠 0.002份、 六偏磷酸纳 0.002份, 继续搅拌 30分钟, 待溶液形 成白色透明溶胶, 将白色透明溶胶静置陈化 30小时, 于是得到具有很高的分散 性及稳定性的二氧化钛溶胶; 采用浸渍 -提膜的方法将光催化旋转杆放入二氧 替换页 (细则第 26条) 化钛溶胶中, 温度控制在 30°C , 浸渍 12小时后取出, 提拉速度为 2 mm / s, 湿 膜在 80 °C烘箱中洪 15分钟, 然后放入溶胶中进行第二次浸渍, 5分钟后取出, 送入供箱中于 120°C烘 15 分钟,然后在马福炉中以 3 °C / min的速度升温至 550 °C , 保温 2 小时, 于是光催化旋转杆的条形叶片上表面均勾的覆盖了一层超细 二氧化钛涂层。Example 2: Control the dissolution temperature at 40 ° C, measure 5 parts of tetrabutyl titanate (chemically pure), pour the liquid into a stainless steel container, and add 25 parts of absolute ethanol to the titanium at a constant stirring speed. In the tetrabutyl phthalate, add 3 parts of citric acid (analytical grade) and 3 parts of ethylene glycol (analytical grade) to make a mixed solution; quickly transfer 2 parts of acetylacetone (analytical grade) to the mixed solution at constant speed 2 parts of deionized water was slowly added at a rate of 0.5 drops/s with vigorous stirring. After the dropwise addition, N. ethyl perfluorooctyl sulfonamide was added. 003 parts, sodium polyacrylate 0.002 parts, sodium hexametaphosphate 0.002 parts, stirring was continued for 30 minutes, the solution formed a white transparent sol, and the white transparent sol was allowed to stand for 30 hours, thereby obtaining a titanium dioxide sol having high dispersibility and stability; Catalytic rotating rod into the dioxin replacement page (Article 26) In the titanium sol, the temperature was controlled at 30 ° C, and after 12 hours of immersion, the pulling speed was 2 mm / s, the wet film was immersed in an oven at 80 ° C for 15 minutes, and then placed in a sol for a second dipping. After 5 minutes, take it out, put it into the box and bake at 120 °C for 15 minutes, then heat it to 550 °C at 3 °C / min in a muffle furnace, keep it for 2 hours, then photo-catalyze the strip on the rotating blade. The surface is covered with a layer of ultra-fine titanium dioxide coating.
实施例 3 : 控制溶解温度 405 °C , 量取 6份钛酸四丁酯 (化学纯) 液体倒入 不锈钢容器内, 在恒速剧烈搅拌的情况下, 将 30 份无水乙醇滴加到钛酸四丁酯 中, 同时加入 2 ~ 3份柠檬酸 (分析纯) 、 2.5份乙二醇 (分析纯) 制成混合溶 液; 快速移取 1.5份乙酰丙酮(分析纯)到混合溶液中, 在恒速剧烈搅拌的状态 下, 以 0.5滴 /s的速度緩慢加入去离子水 1.5份, 滴毕后加入 N-乙基全氟辛基磺 酰胺 0.002份、 聚丙烯酸钠 0.002份、 六偏磷酸纳 0.002份, 继续搅拌 30分钟, 待溶液形成白色透明溶胶, 将白色透明溶胶静置陈化 30小时, 于是得到具有很 高的分散性及稳定性的二氧化钛溶胶; 采用浸渍-提膜的方法将光催化旋转杆 放入二氧化钛溶胶中,温度控制在 28°C ,浸渍 12小时后取出,提拉速度为 2 mm / s, 湿膜在 75 °C烘箱中洪 15分钟, 然后放入溶胶中进行第二次浸渍, 5分钟 后取出, 送入烘箱中于 1 15 °C烘 15 分钟, 然后在马福炉中以 3 °C / min的速度 升温至 550°C, 保温 2小时, 于是光催化旋转杆的条形叶片上表面均勾的覆盖了 一层超细二氧化钛涂层。 Example 3: Controlling the dissolution temperature of 405 ° C, measuring 6 parts of tetrabutyl titanate (chemically pure) liquid into a stainless steel container, and dropping 30 parts of absolute ethanol to titanium at a constant stirring speed In the tetrabutyl citrate, add 2 ~ 3 parts of citric acid (analytical grade), 2.5 parts of ethylene glycol (analytical grade) to prepare a mixed solution; quickly transfer 1.5 parts of acetylacetone (analytical grade) to the mixed solution, At a constant speed and vigorous stirring, 1.5 parts of deionized water was slowly added at a rate of 0.5 drops/s. After the dropwise addition, 0.002 parts of N-ethyl perfluorooctyl sulfonamide, 0.002 parts of sodium polyacrylate, and sodium hexametaphosphate were added. 0.002 parts, stirring was continued for 30 minutes, the solution formed a white transparent sol, and the white transparent sol was allowed to stand for 30 hours, thereby obtaining a titanium dioxide sol having high dispersibility and stability; The catalytic rotating rod was placed in a titanium dioxide sol, the temperature was controlled at 28 ° C, and after 12 hours of immersion, the pulling speed was 2 mm / s, the wet film was immersed in an oven at 75 ° C for 15 minutes, and then placed in a sol. After the second immersion, take it out after 5 minutes, put it into the oven and bake at 1 15 °C for 15 minutes, then heat it to 550 °C at 3 °C / min in the muffle furnace, keep it for 2 hours, then the photocatalytic rotating rod The upper surface of the strip blade is covered with a layer of ultra-fine titanium dioxide coating.
在以上制作方法中, N-乙基全氟辛基磺酰胺、 聚丙烯酸钠、 六偏磷酸纳协 同使用, 起到缩聚和控制 TiO2结晶生长的作用, 使偏钛酸凝胶颗粒均勾地分散 在反应体系中, 而乙二醇、 柠檬酸对晶化过程有重要影响, 与 Ti结合后进一步 阻碍了晶体生长, 使 TiO2粒径降低。 In the above preparation method, N-ethyl perfluorooctyl sulfonamide, sodium polyacrylate, and sodium hexametaphosphate are used in combination to function to polycondense and control the crystal growth of TiO2, so that the metatitanic acid gel particles are uniformly dispersed. In the reaction system, ethylene glycol and citric acid have an important influence on the crystallization process. When combined with Ti, the crystal growth is further hindered and the particle size of TiO2 is lowered.
当晶粒尺寸减小到一定程度后, 光能隙蓝移, 对应于更高的氧化 -还原电位, 因而有更强的氧化 -还原能力; 另外, 晶粒尺寸减小后光生载流子迁移到晶粒表 替换页 (细则第 26条) 面的时间大大缩短, 有效地减少了光生电子和光生空穴的体相复合。 因此, 超 细二氧化钛层 631 中的纳米颗粒能显著地提高其光催化活性。When the grain size is reduced to a certain extent, the optical energy gap is blue-shifted, corresponding to a higher oxidation-reduction potential, and thus has a stronger oxidation-reduction ability; in addition, photo-generated carrier migration after grain size reduction To the die table replacement page (Article 26) The surface time is greatly shortened, and the bulk phase recombination of photogenerated electrons and photogenerated holes is effectively reduced. Therefore, the nanoparticles in the ultrafine titanium dioxide layer 631 can significantly improve their photocatalytic activity.
为了验证本发明二氧化钛光催化模块的效果, 以下对条形叶片 63上超细二 氧化钛涂层性能进行检测。 In order to verify the effect of the titanium dioxide photocatalytic module of the present invention, the performance of the ultrafine titanium dioxide coating on the strip blade 63 was examined below.
1. 采用 FEI-SIRION-200型场发射扫描电镜 (FESEM, 美国)观察超细二氧化 钛涂层的表面形态, 透射电镜可以直观地了解这种纳米颗粒的形貌、 几何形态 和粒度分布等, 从而辅助证明粉体颗粒外观特性。 涂层表面均勾地分布着纳米 级球形 TiO2颗粒, 颗粒直径为 20 ~ 30 nm。 并且涂层上排列有均勾分布的孔洞 结构、 直径大约为十几纳米。 由于涂层表面具有多孔结构, 因此提高了超细二 氧化钛涂层 631的比表面积, 从而大大提高了其光催化效率。 1. Using FEI-SIRION-200 field emission scanning electron microscopy (FESEM, USA) to observe the surface morphology of ultrafine titanium dioxide coating, TEM can intuitively understand the morphology, geometry and particle size distribution of the nanoparticle. Auxiliary proof of the appearance characteristics of the powder particles. The surface of the coating is uniformly distributed with nano-sized spherical TiO2 particles with a diameter of 20 ~ 30 nm. And the coating has a pore structure with a uniform hook distribution, and the diameter is about ten nanometers. Since the surface of the coating has a porous structure, the specific surface area of the ultrafine titanium dioxide coating 631 is increased, thereby greatly improving the photocatalytic efficiency.
2.采用 UV-2000型紫外-可见分光光度计 (美国尤尼柯) 对不锈钢网或不锈 钢球表面超细二氧化钛涂层 631进行分析。 2. Ultra-fine titanium dioxide coating 631 on stainless steel mesh or stainless steel ball surface was analyzed by UV-2000 UV-Vis spectrophotometer (Unicoa, USA).
超细二氧化钛涂层 6931的吸收峰 λ max在 250 ~ 270 nm间。 可见本发明在 紫外光范围内有着很好的吸收率, 表明普通杀菌紫外灯就可以激发本发明条形 叶片 63, 二氧化钛涂层 631受激发后产生的空穴一电子对氧化能力将会更强, 可很好地利用紫外灯的光源。 Ultrafine titanium dioxide coating 6931 has an absorption peak λ max between 250 and 270 nm. It can be seen that the present invention has a good absorption rate in the ultraviolet light range, indicating that the conventional sterilizing ultraviolet lamp can excite the strip blade 63 of the present invention, and the hole-electron oxidizing ability generated after the titanium dioxide coating 631 is excited will be stronger. , can make good use of the source of the UV lamp.
3.胶带拉膜试验:釆用胶带拉膜的方法对超细二氧化钛涂层与不锈钢网或不 锈钢球结合性能进行测试, 其测试结果见表 1。 3. Tape pull film test: The bonding performance of ultrafine titanium dioxide coating with stainless steel mesh or stainless steel ball was tested by using a tape drawing method. The test results are shown in Table 1.
带拉膜试验 Pull film test
Figure imgf000010_0001
Figure imgf000010_0001
替换页 (细则第 26条) 4.光催化性能试验:Replacement page (Article 26) 4. Photocatalytic performance test:
取一方形测试槽, 将略小于测试槽面积的光催化网平放入其中, 倒入三嗪染料 黄 C-2R染色废水 1000 mL , 以能将光催化网刚刚淹没为宜。 用 420W紫外光照 射 2分钟后取出, 测定废水的吸光度和 COD值, 计算脱色率和 COD去除率, 测定结果表明。 废水的脱色率和 COD去除率分别到达了 32. 7 %和 12. 36 % , 推测随着紫外光照射时间的延长, 其脱色率和 COD去除率会进一步提高。 这是 由于超细二氧化钛涂层 63 1 中的 TiO2颗粒吸收了波长为 200nm〜280nm的光子 后, 价带中的电子会被激发到导带, 形成活性很高的电子 (e-), 同时价带上形成 带正电的空穴 (h+), 从而形成空穴。 电子对。 而涂层表面的 h+可以吸收水中的 02 , 发生如下反应:Take a square test tank, put a photocatalytic net slightly smaller than the test tank area into it, pour 1000 mL of triazine dye yellow C-2R dyeing wastewater, so that the photocatalytic net can be just submerged. After taking 420 W of ultraviolet light for 2 minutes, the absorbance and COD value of the wastewater were measured, and the decolorization rate and the COD removal rate were calculated. The decolorization rate and COD removal rate of wastewater reached 32.7 % and 12.36 %, respectively. It is speculated that the decolorization rate and COD removal rate will be further improved with the extension of UV irradiation time. This is because the TiO2 particles in the ultrafine titanium dioxide coating 63 1 absorb photons with a wavelength of 200 nm to 280 nm, and the electrons in the valence band are excited to the conduction band to form highly active electrons (e-). A positively charged hole (h+) is formed on the belt to form a cavity. Electronic pair. The h+ on the surface of the coating can absorb 02 in the water, and the following reaction occurs:
O2+2H++2e →H2O2 ;O2+2H++2e → H2O2;
H2O2+e→OH +HO - ;H2O2+e→OH +HO - ;
OH+h+→HO - 反应生成了强氧化性的羟基自由基 (HO · )。 HO ·的氧化性能在水体中最强, 可 以氧化大多数有机污染物和一部分无机污染物, 从而达到降解染色废水的目的。 二、 紫外线灯管模块的设计:OH+h+→HO-reaction produces a strong oxidizing hydroxyl radical (HO · ). HO·'s oxidation performance is the strongest in water, which can oxidize most organic pollutants and some inorganic pollutants, thus achieving the purpose of degrading dyeing wastewater. Second, the design of the UV lamp module:
图 9是图 1所示紫外线灯管模块的主视图; 图 10是图 1所示紫外线灯管模块的 左视图。由图 9结合图 10可知, 紫外线灯管模块 5具有一不锈钢(3 16L不锈钢) 框架, 该框架由挂架 51 和位于挂架 51底部两端的灯管支架 595构成, 两灯管 支架 595之间 巨离为 1200 mm。Figure 9 is a front elevational view of the ultraviolet lamp tube module of Figure 1; Figure 10 is a left side view of the ultraviolet lamp tube module of Figure 1. As can be seen from FIG. 9 in conjunction with FIG. 10, the ultraviolet lamp tube module 5 has a stainless steel (3 16L stainless steel) frame, which is composed of a hanger 51 and a lamp holder 595 at both ends of the bottom of the hanger 51, between the two lamp holders 595. The giant separation is 1200 mm.
灯管支架 595为方管状, 采用 30 *40 mm 304不锈钢方管制造, 其顶部有一 Y形分叉部 55 , 分叉部 55顶端与挂架 51底面焊接。 挂架 51为中空、 半包围构 造, 其两端部各设有一钩状挂耳 512。 The lamp holder 595 is a square tube made of 30 * 40 mm 304 stainless steel square tube, and has a Y-shaped branch portion 55 at the top, and the top end of the branch portion 55 is welded to the bottom surface of the hanger 51. The hanger 51 has a hollow, semi-surrounded configuration, and a hook-shaped mounting lug 512 is provided at each end.
框架两侧面各设置有 6支长 1200 mm、 直径 27 ~ 35mm、 管壁厚为 2mm的 替换页 (细则第 26条) 石英玻璃套管 510, 共 12支。 石英玻璃套管 510均采用国际熔融石英灯管套管 标准, 以含低 OH成分的耐高温材料制造, 具有高纯度、 高透射率(》90% )等 优点。On both sides of the frame, there are 6 replacement pages with a length of 1200 mm, a diameter of 27 to 35 mm, and a wall thickness of 2 mm (Article 26). Quartz glass sleeve 510, a total of 12 pieces. Quartz glass sleeve 510 is made of international fused silica tube casing standard and is made of high temperature resistant material with low OH content. It has high purity and high transmittance ("90%").
石英玻璃套管 5 10通过耐紫外线 Ω型圈 58固定在灯管支架 595上, 不与灯 管支架 595上任何钢体相接触,其两端在紫外灯桂架 51两边的钢结构部分之内。 石英玻璃套管 510的其中一端为闭口端, 每个石英玻璃套管 510 内设有一个紫 外灯管 593, 电路联接部分在石英玻璃套管 5 10的另一端。 石英玻璃套管 510及 其电气附件密封性达到 IP68等级。 The quartz glass sleeve 5 10 is fixed on the lamp holder 595 by the ultraviolet resistant Ω-type ring 58 and is not in contact with any steel body on the lamp holder 595, and both ends thereof are inside the steel structure on both sides of the ultraviolet lamp cover 51. . One end of the quartz glass sleeve 510 is a closed end, and each quartz glass sleeve 510 is provided with an ultraviolet tube 593, and the circuit coupling portion is at the other end of the quartz glass sleeve 5 10 . The quartz glass sleeve 510 and its electrical accessories are sealed to IP68.
所有石英玻璃套管 510彼此互相平行且为均匀排列, 保证在明渠 1 中的紫 外灯管模块组 5 中每一点有均勾的紫外光量, 以保持稳定的灭菌效果。 同时在 任何流量时, 位置最高的石英玻璃套管 5 10 顶以上的水层厚度需维持在 1.9 ~ 2.54cm之间, 水不应超出这一厚度, 否则紫外强度太小而不能使所有的病原体 灭活。 All of the quartz glass sleeves 510 are parallel to each other and evenly arranged to ensure a uniform amount of ultraviolet light at each point in the ultraviolet lamp module group 5 in the open channel 1 to maintain a stable sterilization effect. At the same time, at any flow rate, the thickness of the water layer above the top of the quartz glass sleeve 5 is maintained at 1.9 ~ 2.54cm. The water should not exceed this thickness, otherwise the UV intensity is too small to enable all pathogens. Inactivated.
紫外线灯管 593 采用中压高强紫外灯, 中压高强灯发出复色光, 光强高、 穿透力高, 波长为 230 ~ 300nm。 当然也可以采用低压高强紫外灯。 Ultraviolet tube 593 Medium-voltage high-intensity UV lamp, medium-pressure high-intensity lamp emits complex light, high light intensity and high penetrating power, and the wavelength is 230 ~ 300nm. Of course, low-pressure high-intensity ultraviolet lamps can also be used.
为了测试本发明光催化明渠式紫外线消毒设备的灭菌消毒效果, 发明人做 了以下对比试验。 其结果如表 2、 表 3所示。 In order to test the sterilization and disinfection effect of the photocatalytic open channel type ultraviolet disinfection apparatus of the present invention, the inventors made the following comparative tests. The results are shown in Table 2 and Table 3.
表 2: 灭菌数据对比表 Table 2: Sterilization data comparison table
替换页 (细则第 26条) - 紫外幻 '关 外紫外灯、不 i 紫外灯、 入) 化投块Replacement page (Article 26) - UV illusion 'off-UV lamp, not i-UV lamp, into)
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CFU lOOmL CFU lOOnL ': CFU- lOOnL CFU IOODL €ΤΙ' · lOOmL CFU lOOniLCFU lOOmL CFU lOOnL ': CFU- lOOnL CFU IOODL €ΤΙ' · lOOmL CFU lOOniL
 Species
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3. lxlO5 4.9.X105 3.9 3. Ixl0': 98.2 5.1x10s 47 99.993. lxlO5 4.9.X105 3.9 3. Ixl0': 98.2 5.1x10s 47 99.99
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-1.9.x 101 4. SxlO! 2.0 4.9xl0 1029 97.9 ).9x10s 99.99 w-1.9.x 101 4. SxlO! 2.0 4.9xl0 1029 97.9 ).9x10s 99.99 w
3.5x10 3.5x10 0 3.5x10 1225 96.3 3. δχΐθ1 6 99.98 球3.5x10 3.5x10 0 3.5x10 1225 96.3 3. δχΐθ1 6 99.98 Ball
表 3: 消毒数据对比表Table 3: Comparison Table of Disinfection Data
Figure imgf000013_0001
三、 控制系统设计:
Figure imgf000013_0001
Third, the control system design:
控制系统安装在一中央控制拒 8内, 中央控制拒 8外壳为涂漆钢板。 拒体尺寸: 中央控制拒 8的材料厚度不少于 2mm, 长 1000mm、 宽 600mm、 高: 1700mm。 控制系统含 PLC控制系统、 A/D和 D/A模块、 总线监控板、 操作计算机与 监控仪表为带液晶显示的触模式人机界面, 以及消毒系统之接口接点。 每个紫 外灯回路可以独立地进行开断的控制。 以满足使用及检修的需要。 通过通信电 替换页 (细则第 26条) 缆以及通信电路板, 可以采集每一盏灯的工作状态以及故障状态, 并且显示在 现场的人机界面液晶屏幕上, 也可以传送至远端的中央控制室。The control system is installed in a central control reject 8, and the central control rejects the 8 casing as a painted steel plate. Rejection size: The thickness of the material of the central control reject 8 is not less than 2mm, length 1000mm, width 600mm, height: 1700mm. The control system includes PLC control system, A/D and D/A modules, bus monitoring board, operating computer and monitoring instrument for the touch mode man-machine interface with liquid crystal display, and the interface contact of the disinfection system. Each UV lamp circuit can be independently controlled for breaking. To meet the needs of use and maintenance. Replace page by communication (Article 26) The cable and the communication circuit board can collect the working status and fault status of each lamp, and display it on the LCD screen of the man-machine interface in the field, or can be transmitted to the central control room at the far end.
PLC控制系统采用西门子、 施耐德或欧姆龙产品。 通过人机界面、 A/D和 D/A模块、 总线监控板和 PLC配合, 可以统计系统的整个工作 (消毒) 时间、 检测系统电流、 电压、 温度、 紫外灯光强, 实现所有参数的监测及控制, 包括 开、 关机紫外灯管状态监测, 紫外光强监测、 灯管光强自动控制、 灯管运行计 时、 水温监测以及紫外 C透射率监测, 以利于操作者监控紫外消毒系统的运行。 如: 每支紫外光灯的工作状况在人机界面及计算机上都有独立显示: 正常工作 状态、 故障状态和报警灯和蜂鸣报警、 并同时显示该故障紫外光灯所处排架中 的位置、 运行时间。 The PLC control system uses Siemens, Schneider or Omron products. Through the human-machine interface, A/D and D/A modules, bus monitoring board and PLC, it can count the whole working (disinfection) time of the system, detect the system current, voltage, temperature, ultraviolet light intensity, and realize the monitoring of all parameters. Control, including on/off UV lamp status monitoring, UV intensity monitoring, lamp intensity control, lamp operation timing, water temperature monitoring, and UV C transmittance monitoring to facilitate operator monitoring of UV disinfection system operation. For example: The working condition of each UV lamp is displayed independently on the man-machine interface and the computer: normal working status, fault status and alarm light and buzzer alarm, and simultaneously display the fault in the rack where the ultraviolet light is located. Location, running time.
PLC控制系统提供网络接口 profibus - DP。 通过 profibus现场总线进行各种 信号转换、 传输到中央控制室, 中控室内计算机可以在远端接受到现场所监测 到的这些信号、 对现场的设备工作状态进行控制。 The PLC control system provides the network interface profibus - DP. Through the profibus field bus for various signal conversion and transmission to the central control room, the central control room computer can receive these signals monitored at the remote end and control the working state of the equipment on site.
中央控制拒 8内还设有配电部分: 配电拒进线设计为三相四线式, 50Hz。 包 含各种配电保护开关、 接触器、 熔断器、 滤波器等。 可以通过中央控制拒的人 机界面以及 PLC的配合对整个系统的工作状态进行手动或者自动的控制。 并且 对系统各个用电回路有过流、 过载 (空压机) 、 断路的保护作用。 保险和接地 探测线路板安装在拒内。 拒内所有空气开关与配电器件均用法国施耐得低压配 电元件; 接线端子排均采用德国菲尼克斯单层、 双层或带熔断器的弹片式笼式 夹持端子, 确保连接可靠性。 There is also a power distribution part in the central control rejection 8: The power distribution rejection line is designed as a three-phase four-wire type, 50Hz. It includes various power distribution protection switches, contactors, fuses, filters, and more. The working state of the entire system can be controlled manually or automatically by the human-machine interface of the central control and the cooperation of the PLC. And it has the protection function of overcurrent, overload (air compressor) and open circuit for each power circuit of the system. Insurance and grounding The detection board is installed inside the reject. All air switches and power distribution devices in the refusal use French Schneider low-voltage power distribution components; the terminal block is made of German Phoenix single-layer, double-layer or shrapnel cage clamp terminals with fuses to ensure connection reliability.
配电中心的防护等级不低于 IP54或相同的级别。 每个系统控制中心供电参 数为 220VAC、 1相 3线。 每个配电拒供电参数为 220/380VAC、 3相 4线。 紫 外灯管组及配电系统, 控制系统, 及其它需要的辅助设备最大额定功率不小于 42KW。 The degree of protection of the distribution center is not less than IP54 or the same level. The power supply parameters of each system control center are 220VAC, 1 phase and 3 lines. Each power distribution rejection parameter is 220/380VAC, 3-phase 4-wire. The maximum rated power of the UV lamp and distribution system, control system, and other auxiliary equipment required is not less than 42 kW.
替换页 (细则第 26条) 所有用于紫外光灭菌系统控制或监测的仪表, 都应该具备独立保险丝或断 路保护以减低因部件损坏对系统产生的影响。Replacement page (Article 26) All instruments used for UV sterilization system control or monitoring should have separate fuses or open circuit protection to reduce the impact of component damage on the system.
跨水渠机拒 7与 PLC中央控制部分电箱 8联接有控制电源电缆, 通过它由 PLC中央控制部分电箱 8对跨水渠机拒 7 内的镇流器电路进行通断电控制。 从 而控制紫外灯消毒模块的工作状态。电力供应至每一镇流器电箱以 380伏 / 3相 / 50赫兹之电源来连接。 The cross-water channel machine refuses to connect with the PLC central control part of the electric box 8 with a control power cable, through which the PLC central control part of the electric box 8 controls the ballast circuit in the cross-drainage machine 7 to be turned on and off. In order to control the working state of the UV lamp sterilization module. Power is supplied to each ballast box at 380 volts / 3 phase / 50 Hz power supply.
最后, 应当指出, 以上具体实施方式仅是本发明较有代表性的例子。 显然, 本发明不限于上述具体实施方式。 凡是依据本发明的技术实质对以上具体实施 方式所作的任何简单修改、 等同变化与修饰, 均应认为属于本发明的保护范围。 Finally, it should be noted that the above specific embodiments are merely representative examples of the present invention. Obviously, the invention is not limited to the specific embodiments described above. Any simple modifications, equivalent changes and modifications made to the above specific embodiments in accordance with the technical spirit of the present invention are considered to be within the scope of the present invention.
替换页 (细则第 26条)Replacement page (Article 26)

Claims

权 利 要 求 书 Claim
1. 一种光催化紫外线消毒装置, 包括明渠, 多组紫外线灯管模块, 其特征是所 述紫外线灯管模块悬挂在明渠中, 其中任意两组紫外线模块之间设有一组二氧 化钛反应模块, 所述二氧化钛反应模块包括模块框架, 所述模块框架内设有多 个光催化旋转杆, 旋转杆上覆盖有光催化二氧化钛层, 所述模块框架一侧设有 多个驱动涡轮, 所述光催化旋转杆端部的中心轴与驱动涡轮连接。A photocatalytic ultraviolet disinfection device comprising an open channel, a plurality of sets of ultraviolet lamp tube modules, characterized in that the ultraviolet lamp tube module is suspended in an open channel, and a set of titanium dioxide reaction modules are disposed between any two sets of ultraviolet modules. The titanium dioxide reaction module includes a module frame, wherein the module frame is provided with a plurality of photocatalytic rotating rods, the rotating rod is covered with a photocatalytic titanium dioxide layer, and one side of the module frame is provided with a plurality of driving turbines, and the photocatalytic rotation is performed. The central axis of the rod end is connected to the drive turbine.
2. 根据权利要求 1所述的光催化紫外线消毒装置, 其特征是所述光催化旋转杆 上轴向设置有若干条形叶片, 所述条形叶片上覆盖有一层光催化二氧化钛层。 2. The photocatalytic ultraviolet sterilizing apparatus according to claim 1, wherein the photocatalytic rotating rod is axially provided with a plurality of strip-shaped blades, and the strip-shaped vane is covered with a layer of photocatalytic titanium dioxide.
3. 根据权利要求 1所述的光催化紫外线消毒装置, 其特征是所述驱动涡轮包括 涡轮壳、 设置于涡轮壳内的涡轮叶片, 所述涡轮壳顶部设有进水口, 底部设有 出水口, 涡轮叶片的中心轴与光催化旋转杆的中心轴连接。3. The photocatalytic ultraviolet sterilizing apparatus according to claim 1, wherein the driving turbine comprises a turbine casing, a turbine blade disposed in the turbine casing, a water inlet at the top of the turbine casing, and a water outlet at the bottom. The central axis of the turbine blade is coupled to the central axis of the photocatalytic rotating rod.
4. 根据权利要求 1或 3所述的光催化紫外线消毒装置, 其特征是所述模块框架 上, 位于模块框架顶部的第一驱动涡轮进水口通过管道与增压泵连接, 第一驱 动涡轮出水口与其下面的多个驱动涡轮依序串联。 4. The photocatalytic ultraviolet sterilizing apparatus according to claim 1 or 3, wherein the first driving turbine water inlet at the top of the module frame is connected to the booster pump through a pipe, and the first driving turbine is out. The nozzle is in series with a plurality of drive turbines below it.
5. 根据权利要求 2所述的光催化紫外线消毒装置, 其特征是所述光催化二氧化 钛层的制备方法包括以下步骤: 5. The photocatalytic ultraviolet disinfection apparatus according to claim 2, wherein the photocatalytic titanium oxide layer preparation method comprises the following steps:
作为优选, 所述超细二氧化钛涂层的制作方法包括以下步骤:Preferably, the method for fabricating the ultrafine titanium dioxide coating comprises the following steps:
A. 控制溶解温度 40 °C ~ 50 °C ,量取 5 ~ 7份钛酸四丁酯液体倒入不锈钢容器内, 在恒速剧烈搅拌的情况下, 将 25 ~ 35 份无水乙醇滴加到钛酸四丁酯中, 同时加 入 2 ~ 3份柠檬酸、 2 ~ 3份乙二醇制成混合溶液; A. Control the dissolution temperature from 40 °C to 50 °C, and measure 5~7 parts of tetrabutyl titanate liquid into a stainless steel container. Add 25~35 parts of absolute ethanol dropwise under constant stirring at constant speed. To a tetrabutyl titanate, a mixture solution of 2 to 3 parts of citric acid and 2 to 3 parts of ethylene glycol is added at the same time;
B. 快速移取 1 ~ 2份乙酰丙酮到混合溶液中, 在恒速剧烈搅拌的状态下, 以 0.5 滴 /s 的速度緩慢加入去离子水 1 ~ 2 份, 滴毕后加入 N-乙基全氟辛基磺酰胺 0.002 ~ 0. 003份、 聚丙烯酸钠 0.002份、 六偏磷酸纳 0.002份, 继续搅拌 30分 钟, 待溶液形成白色透明溶胶, 将白色透明溶胶静置陈化 30小时, 于是得到具 有很高的分散性及稳定性的二氧化钛溶胶;B. Quickly remove 1~2 parts of acetylacetone into the mixed solution, slowly add 1~2 parts of deionized water at a rate of 0.5 drops/s with constant stirring at a constant speed. Add N-ethyl after the drop. Perfluorooctylsulfonamide 0.002 ~ 0. 003 parts, sodium polyacrylate 0.002 parts, sodium hexametaphosphate 0.002 parts, continue to stir 30 minutes Clock, the solution forms a white transparent sol, and the white transparent sol is allowed to stand for 30 hours, thereby obtaining a titanium dioxide sol having high dispersibility and stability;
C. 采用浸渍-提膜的方法将光催化旋转杆放入二氧化钛溶胶中, 温度控制在 27 ~ 30°C, 浸渍 12小时后取出, 提拉速度为 2 mm/ s, 湿膜在 70 ~ 80 °C烘箱 中烘 15分钟, 然后放入溶胶中进行第二次浸渍, 5分钟后取出, 送入烘箱中于 105 °C ~ 120°C烘 15 分钟, 然后在马福炉中以 3°C /min的速度升温至 550 °C , 保温 2 小时, 于是光催化旋转杆的条形叶片上表面均勾的覆盖了一层超细二氧 化钛涂层。 C. Using a dipping-lifting method, the photocatalytic rotating rod is placed in a titanium dioxide sol, the temperature is controlled at 27 ~ 30 ° C, and after immersion for 12 hours, the pulling speed is 2 mm / s, and the wet film is 70 ~ 80. Bake in a °C oven for 15 minutes, then put it into the sol for a second dipping, take it out after 5 minutes, send it to the oven and bake at 105 °C ~ 120 °C for 15 minutes, then 3 °C / min in the Mafu furnace. The speed is raised to 550 °C and kept for 2 hours, so that the upper surface of the strip-shaped blade of the photocatalytic rotating rod is covered with an ultra-fine titanium dioxide coating.
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