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WO2009140305A1 - Correlated electron material and process for making - Google Patents

Correlated electron material and process for making
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Publication number
WO2009140305A1
WO2009140305A1PCT/US2009/043668US2009043668WWO2009140305A1WO 2009140305 A1WO2009140305 A1WO 2009140305A1US 2009043668 WUS2009043668 WUS 2009043668WWO 2009140305 A1WO2009140305 A1WO 2009140305A1
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cem
layer
titanium nitride
layers
state
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PCT/US2009/043668
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French (fr)
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Jolanta Celinska
Carlos A. Paz De Araujo
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Symetrix Corporation
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Abstract

An integrated circuit resistive switching component includes a resistive switching cell, including a correlated electron material (CEM) (90) between a bottom electrode (88) and a top electrode (92). The CEM includes a plurality of layers, each having a different carbon content. The different layers are preferably formed by using precursors having different molarity. The bottom electrode is composed of tungsten and titanium nitride. The top electrode is composed of titanium nitride and aluminum.

Description

CORRELATED ELECTRON MATERIAL AND PROCESS FOR MAKING
FIELD OF THE INVENTION
The invention in general relates to integrated circuit memories, and in particular, to the formation of non-volatile integrated circuit memories containing materials which exhibit a change in resistance. BACKGROUND OF THE INVENTION
There has been much research over the last ten to twenty years on memories based on certain materials that exhibit a resistance change associated with a change of phase of the material. In one type of variable resistance memory called an RRAM, a change in resistance occurs when the memory element is briefly melted and then cooled to either a conductive crystalline state or a nonconductive amorphous state. Typical materials vary and include GeSbTe, where Sb and Te can be exchanged with other elements of same properties on the periodic table. These materials are often referred to as chalcogenides. See, for example, Stephan Lai, "Current Status of the Phase Change Memory and Its Future", Intel Corporation,
Research note RN2-05 (2005); United States Patent No. 7,038,935 issued to Darrell Rinerson et al., May 2, 2006; United States Patent No. 6,903,361 issued to Terry L. Gilton on June 7, 2005; and United States Patent No. 6,841 ,833 issued to Sheng Teng Hsu et al., January 1 1 , 2005. Recently, a resistance switching field effect transistor has been disclosed using a Mott-Bhnkman-Rice insulator, such as LaTiU3. In this material, according to the theory proposed, the addition of holes via an interface with a Ba(i-χ)SrχTiO3 layer changes the material from an insulator to a conductor. See United States Patent No. 6,624,463 issued to Hyun-Tak Kim et al. on September 23, 2003. This FET uses the Mott-Brinkman-Rice insulator as the channel in the FET. However, no examples of fabrication of actual devices are given.
Another variable resistance memory category includes materials that require an initial high "forming" voltage and current to activate the variable resistance function. These materials include PrxCayMnzOε, with x, y, z and e of varying stoichiometry, transition metal oxides, such as CuO, CoO, VOx, NiO, TiO2, Ta2Os, and some perovskites such as Cr; SrTiθ3. See, for example, "Resistive Switching Mechanisms Of TiO2 Thin Films Grown By Atomic-Layer Deposition", B. J. Choi et al., Journal of Applied Physics 98, 033715(2005), "Reproducible Resistive Switching In Nonstoichiomethc Nickel Oxide Films Grown By RF Reactive Sputtering For Resistive Random Access Memory Applications", Jae-Wan Park, et al., J. Vac. Sci. Technol. A 23(5), Sept/Oct 2005, "Influence Of Oxygen Content On Electrical Properties Of NiO films grown By RF Reactive Sputtering", Jae-Wan Park, et al., J. Vac. Sci. Technol. B 24(5), Sept/Oct 2006, "Nonpolar Resistance Switching Of Metal/Binary-Transition-Metal Oxides/Metal Sandwiches:
Homogeneous/inhomogeneous Transition of Current Distribution", I. H. lnone et al., arXiv:Cond-mat/07025Q4 v.1 26Feb2007, and United States Patent Application Publication No. 2007/01 14509 A1 , Memory Cell Comprising Nickel-Cobalt Oxide Switching Element, on an application of S. Brad Herner. These memories are referred to as ReRAMs, to distinguish them from the chalcogenide type memories.
Recently a resistance memory that operates on a purely quantum mechanical basis has been disclosed. This memory has been referred to as a correlated electron random access memory, or CeRAM, because the principal it relies on is the correlation of electrons via the coulomb force which results in a Mott transition which changes the resistance state of the electron system. See United States Patent Application Serial No. 1 1/937,461 filed November 8, 2007, which is incorporated herein by reference to the same extent as though fully disclosed herein. While the CEM memory had shown much promise, it would be highly desirable to have processes and material which were easy to integrate into a standard CMOS process and at the same time formed a stable and reliable system. SUMMARY OF THE INVENTION
The invention provides an integrated circuit resistive switching component comprising: a resistive switching cell, including a correlated electron material (CEM), wherein the CEM and and a switching circuit for placing the resistive switching cell in a first resistive state and a second resistive state, wherein the resistance of the second resistive state is higher than the first resistive state; characterized in that the CEM material includes at least one bulk layer and at least one capping layer, the capping layer having a different carbon content then the bulk layer. Preferably, wherein the capping layer has a higher carbon content than the bulk layer. Preferably, the CEM contains three or more of the layers, each of the layers having a different carbon content.
The invention also provides a method of making an integrated circuit resistive memory, the method comprising depositing a correlated electron material (CEM) including a transition metal, the method comprising depositing a first precursor solution to form a first layer of the CEM and then depositing a second precursor solution to form a second layer of the CEM, the method characterized by the first precursor solution having a different molarity of the transition metal than the second precursor solution. Preferably, the second precursor solution has a lower molarity of the transition metal than the first precursor solution. Preferably, the second precursor solution has a molarity of 0.2M. Preferably the second precursor solution has a molarity of a 0.1 M. Preferably, the method further comprises depositing three or more of the layers, each of the layers being deposited with a different precursor solution, thereby forming a graded CEM. In addition, the invention provides a resistive switching memory cell comprising: a bottom electrode; a top electrode; and correlated electron material (CEM) between the top and bottom electrodes; the resistive switching memory cell characterized in that the bottom electrode comprises at least two different metals, the metals selected from platinum, tungsten, titanium nitride, and aluminum. Preferably, the bottom electrode is composed of a first layer of titanium nitride, a layer of tungsten, and a second layer of titanium nitride. Preferably, the first layer of titanium nitride is 100-300 angstroms thick, the layer of tungsten is 100-300 angstroms thick, and the second layer of titanium nitride is 100-300 angstroms thick. Preferably, the top electrode is composed of titanium nitride and aluminum. Preferably, the top electrode is composed of a first layer of titanium nitride, a layer of aluminum, and a second layer of titanium nitride. Preferably, the first layer of titanium nitride is 200 angstroms thick, the layer of aluminum is 500 angstroms thick, and the second layer of titanium nitride is 200 angstroms thick. Preferably, the cell further comprises an interfacial dielectric limiting the contact between the bottom electrode and the CEM.
The invention provides, a resistive switching memory that is stable both with respect to temperature and time. Numerous other features, objects, and advantages of the invention will become apparent from the following description when read in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows the current in amperes versus bias voltage in volts curves for an NiO resistor;
FIG. 2 is the same curves as shown in FIG. 1 except on a logarithmic scale which shows higher resolution at the smaller values of current;
FIG. 3 illustrates a silicon wafer with CEM "elements" comprising a CEM material sandwiched between two electrodes; FIG. 4 shows a cross-sectional view of one of the "elements" of FIG. 3 taken through the line 4-4 of FIG. 3;
FIG. 5 is a graph of voltage versus current illustrating the SET and RESET functions for an NiO element having a diameter of 50 microns;
FIG. 6 is a graph of voltage versus current illustrating the SET and RESET functions for an NiO element with the CEM material doped with 5% cobalt and having a diameter of 50 microns;
FIG. 7 shows an idealized current versus voltage curve for a resistive switching film with unipolar switching, illustrating the ON, OFF, RESET, and SET modes; FIG. 8 is an illustration of the energy bands of a Mott-Hubbard insulator taken from Introduction to the Electron Theory of Metals by Uichiro Mizutani;
FIG. 9 is an illustration of the energy bands of a charge transfer type insulator taken from Introduction to the Electron Theory of Metals by Uichiro Mizutani;
FIG. 10 is an Arrhenius curve of the log of 1/Tau versus MT[MK) for prior art sputtered NiO (without carbon) illustrating that the transition from the high resistance state to the low resistance state is caused by detrapping of electrons from oxygen vacancies in the sputtered NiO;
FIG. 1 1 shows a graph of Kelvin temperature versus resistance in Ohms for the ON and OFF states for a CEM thin film and for a prior art thin film that crystallizes in the OFF state and requires forming before exhibiting variable resistance; FIG. 12 is a graph of number of reading cycles versus resistance in Ohms for the ON and OFF states for a CEM thin film, demonstrating that there is little or no fatigue;
FIG. 13 is a graph of current versus voltage on a linear scale of a CEM film formed according to an embodiment of a method for forming CEM films;
FIG. 14 is a graph of current versus voltage on a logarithmic scale of a CEM film;
FIG. 15 is a graph of voltage versus current for a film of a 0.1 M solution;
FIG. 16 is a graph of current versus voltage for the film of a 0.2M solution after one day of recovery and four days of recovery;
FIG. 17 is a graph of current versus voltage after hysteresis for the film of a 0.2M solution after one day of recovery and four days of recovery;
FIG. 18 is a graph of voltage versus current for a smooth film of 0.2M solution Of NiO;; FIG. 19 is a graph of current versus voltage for the deposition of three bulk layers of NiO 0.2M solution followed by various numbers of capping layers of NiO 0.1 M solution;
FIG. 20 is a graph of current versus voltage after full hysteresis for the deposition of three bulk layers of NiO 0.2M solution followed by various numbers of capping layers of NiO 0.1 M solution;
FIG. 21 is a graph of SET and RESET voltages versus cycle number for uncapped NiO layers;
FIG. 22 is a graph of SET and RESET voltages versus cycle number for capped NiO layers; FIGS. 23 - 25 are graphs of current versus voltage for various sizes of CEM resistors;
FIG. 26 is a graph of Poisson yield analysis for various sized resistors;
FIG. 27 is a graph of the number of devices off versus the device area;
FIG. 28 is a graph of surface feature density versus radius; FIG. 29 is a graph of feature density versus radius;
FIG. 30 is a graph of current versus voltage showing the reset for various locations on a wafer; FIG. 31 is a graph of the fatigue for reading cycles;
FIG. 32 is a graph of the current versus voltage for the OFF state of a CEM at various temperatures;
FIG. 33 is a graph of the degradation of the OFF state resistance versus temperature;
FIG. 34 is a diagram of a liquid source misted chemical deposition system; FIGS. 35a and b are graphs of the effect of scaling on OFF and ON States; FIGS. 36a and b are graphs of cycling for a 10 x 10 micrometer CeRam; FIGS. 37a and b show graphs for the first three sweeps for a 10 x 10 micrometer CeRam;
FIGS. 38a and b show graphs of initial sweeps for a CeRam with a capping layer;
FIGS. 39a and b show graphs of the initial reset current for a capped CeRam; FIGS. 40a and b show graphs of current vs. voltage for a 5 x 5 micrometer CeRam;
FIGS. 41 a and b show graphs of current vs. voltage for a 5 x 5 micrometer CeRam with a patterned bottom electrode vs. a non-patterned;
FIGS. 42a and b are graphs of cycling for a 5 x 5 micrometer CeRam; FIGS. 43a and b show graphs for the first three sweeps for a 5 x 5 micrometer CeRam;
FIGS. 44a and b show graphs for the first three sweeps for a 3 x 3 micrometer CeRam;
FIGS. 45a and b show graphs of current vs voltage for a 3 x 3 micrometer CeRam; and FIGS. 46a and b are graphs of cycling for a 3 x 3 micrometer CeRAM.
DETAILED DESCRIPTION
The present disclosure provides transition metal oxides as exemplary correlated electron materials (CEM), though the methods and systems are applicable to other CEM materials as well. Nickel oxide, NiO, is disclosed as the exemplary transition metal oxide. The exemplary NiO materials discussed herein are doped with extrinsic ligands which stabilize the variable resistance properties. In general, this may be written as NiO(Lx), where Lx is a ligand element or compound and x indicates the number of units of the ligand for one unit of NiO. One skilled in the art can determine the value of x for any specific ligand and any specific combination of ligand with NiO or any other transition metal, simply by balancing valences. The preferred NiO variable resistance materials disclosed herein include at least a ligand containing carbon, which may indicated by NiO(Cx).
The preferred variable resistance materials discussed herein are Correlated Electron Materials. A Correlated Electron Material (CEM) is a material that switches from a first resistive state to a second resistive state, with the second resistive state having a resistance at least one hundred times higher than the first resistance state, and the change in resistance is primarily due to correlations between the electrons. Preferably, the CEM material changes from a paramagnetic conductive state to an anti-ferromagnetic insulative state when the Mott transition condition (nC)1/3a = 0.26 is reached, where nC is the concentration of electrons and "a" is the Bohr radius. More preferably, the resistance of the second state is at least two hundred times the resistance of the first state, and most preferably, five hundred times. Generally, these materials include any transition metal oxide, such as perovskites, Mott insulators, charge exchange insulators, and Anderson disorder insulators. Several embodiments representing switching materials are nickel oxide, cobalt oxide, iron oxide, yttrium oxide, and perovskites such as Cr doped strontium titanate, lanthanum titanate, and the manganate family including praesydium calcium manganate and praesydium lanthanum manganate. In general, oxides incorporating elements with incomplete d and f orbital shells exhibit CEM resistive switching properties. P
Preferably, resistance can be changed by setting at one voltage and resetting at a second voltage. Preferably, no electroforming is required to prepare a CEM. This disclosure contemplates that many other transition metal compounds can be used. For example, {M(chxn)2Br}Br2 where M can be Pt, Pd, or Ni, and chxn is 1 R,2R-cyclohexanediamine, and other such metal complexes may be used.
It is a feature that the conduction of the CEM materials is area independent. That is because the conduction is a quantum mechanical phenomenon and is related to the transition probability through the film. This conduction, G, is given by:
G = (q2pmpNiO/hm)T, where q is the electron charge, pm is the density of states in the electrode, pNiO is the density of states in the nickel oxide, m is the mass of the charge carrier, and T is the transmission probability through the film.
A number of advances to the technology of CEM materials is explained below. Briefly, these advances relate to a number of aspects of CEM memory materials. The discussion herein, includes, but is not limited to the following advances: the usage of a capping layer, annealing in methane, a higher carbon in the surface, the usage of a graded extrinsic ligand, and the choice of electrodes.
FIG. 1 shows the current in amperes (amps) versus bias voltage in volts curves for an NiO(Cx) CEM. FIG. 2 shows the same curves except the absolute value of the current is plotted logarithmically to show more detail in the low current values. As has become the nomenclature in the art, the point at which the CEM changes in resistance from a conductor to an insulator is called the RESET point, while the point at which the resistance changes from an insulator to a conductor is called the SET point. Unlike other variable resistance materials, the CEMs are crystallized in the conducting state. We shall refer to this as the ON state and the insulative state will be called the OFF state. The solid line 40 is the ON state curve for positive voltages and the solid line 60 is the ON curve for negative voltages. The dotted line 54 is the OFF curve for positive voltages, while the dotted line 62 is the OFF curve for negative voltages. As the voltage is increased, the current rises at 47, until the RESET voltage is reached, which is about 0.65 volts, which is also the point at which critical electron density is reached, then, at point 48 the material suddenly becomes insulative and the current drops sharply along curve 49. The current stays low along the line 52 as the voltage rises until the SET voltage is reached at about 1.65 volts, which corresponds to the Neel temperature for these materials, at which point the material again becomes conductive and the current rises along line 54. If the voltage is returned to zero and then raised again when the CEM is in the insulative state, the current follows the line 44, while if the voltage is returned to zero after the material becomes conducting, that is after the VSET point, the current follows the line 47. It is evident from FIGS. 1 and 2 that the write memory window exists between VRESET and VSET, while the read memory window exists between the ON and OFF state current level. It is also evident from FIGS. 1 and 2 that these memory windows are easily large enough for a viable commercial memory. Thus, it can be seen that a CEM is a preferable VRM, though the architectures disclosed herein can be used with any variable resistance switching material. Turning now to FIGS. 3 and 4, a silicon wafer 1 having CEM integrated circuit elements, such as 77 and 80 formed on it is shown. FIG. 4 shows a cross-section through element 80 taken through line 4-4 of FIG. 3. Element 80 is formed on a silicon substrate 82 having a silicon dioxide coating 84. Optionally, a thin layer 86 of titanium or titanium oxide may be formed on oxide layer 84, though the elements reported on herein did not have such a layer. A bottom electrode layer 88 is formed on either layer 86 or directly on oxide layer 84. Layer 86 is an adhesion layer to assist the bottom electrode layer 88 in adhering to silicon dioxide layer 84. CEM material 90 (composed of a transition metal oxide is formed on bottom electrode 88, preferably by a liquid deposition process, such as spin coating, misted deposition, CVD or atomic layer deposition. The deposition of the CEM material will be described in greater detail below. Then top electrode 92 is formed on CEM layer 90. The elements 77, 80, etc. are then patterned by etching down to bottom electrode 88. The CEM material is subjected to a recovery annealing. Then an inter-layer dielectric 94 is deposited. At this point a contact vias 96 is added. Typically, integrated circuit formation techniques, known to those skilled in the art, may then be applied to the CEM Integrated circuit elements, such as interconnect metallization, further interconnection etching, passivation, etc. The CEM integrated circuit element appears to have no fundamental issues with mainstream metallization processes and materials that are know to those skilled in the art.
In one embodiment, the bottom electrode layer 88 may be formed of Titanium Nitride (TiN) and Tungsten (W). Alternatively, the electrode is formed with a layer of TiN, followed by a layer of W, followed by a layer of TiN. Alternatively, the bottom electrode layer 88 is formed by a 200 angstrom layer of TiN, a 200 angstrom layer of W, and a 200 angstrom layer of TiN.
After the CEM is deposited, it must be annealed. During the annealing process, due to oxidation, an interfacial dielectric layer may form over the bottom electrode. A purely tungsten electrode is oxidized by the annealing yielding an interfacial dielectric of over 1000 angstroms. A protective layer of titanium nitride provides some protection against oxidation and yields only a 100-200 angstrom thick interfacial dielectric as a result of annealing. The top electrode layer 92 may be formed of Titanium Nitride (TiN) and
Tungsten Aluminum (Al). In one alternative embodiment, the electrode is formed with a layer of TiN, followed by a layer of Al, followed by a layer of TiN. In one alternative embodiment, the top electrode layer 92 is formed by a 200 angstrom layer of TiN, a 200 angstrom layer of Al, and a 200 angstrom layer of TiN. The bottom electrode layer 88 and the top electrode layer 92 may be formed of platinum.
In another embodiment, a stack configuration of Si/SiO2/TiOx/Pt/NiO/Pt is used. In this case the top and bottom electrodes are formed of platinum (top electrode 92 and bottom electrode 88). The adhesion layer 86 is titanium oxide. In another embodiment, a stack configuration of Si/SiO2/ Pt/NiO/Pt is used, omitting the adhesion layer 86. In one alternative a top layer of TiN may be deposited over layer 92. This top layer is used as a hard mark. It may be in a range of thicknesses from 10nm to 200nm. In one alternative it is 60 nm thick.
The various elements 77, 88 can then be tested by attaching one probe to platinum surface 88 and touching a fine probe to the top electrode, such as 92, of the element to be tested, such as 80. The various curves discussed below were generated in this manner.
It should be understood that figures depicting integrated circuit devices are not meant to be actual plan or cross-sectional views of any particular portion of actual integrated circuit devices. In actual devices, the layers will not be as regular and the thicknesses may have different proportions. The various layers in actual devices often are curved and possess overlapping edges. The figures instead show idealized representations which are employed to explain more clearly and fully the method than would otherwise be possible. Also, the figures represent only one of innumerable variations of devices that could be fabricated using the designs and methods disclosed herein. As conventional in the art, the term "metal" when referring to an electrode or other wiring layer generally means a conductor. As known in the art, such "metal" electrodes and/or wiring layers can be made of polysilicon or other conductive material and are not necessarily made of metal.
FIG. 7 shows an idealized current versus voltage curve for a resistive switching film with unipolar switching, to better illustrate the ON, OFF, RESET, and SET modes. The material is crystallized in the ON state and the current rises along the ON curve as voltage is increased up VRESET. The current then drops to the OFF curve and increases gradually along the OFF curve until VSET is reached, at which point it increases toward the ON curve. However, in devices, the current is limited the dotted line, lset to prevent overcurrent. The read and write margins are shown in the figure. As shown by FIGS. 6 and 7, the NiO(Cx) films follow these idealized curves better than any prior art material.
The CEMs are typically oxides formed from elements that have a partially filled 3d band and materials with partially filled 3f bands in the Periodic Table. The most well known of these oxides are vanadium oxide and nickel oxide. The materials with partially filled 3d bands or partially filled 3f bands are sometimes described also as Metal/Insulator phase transition materials. However, such metallic to insulator transition can also occur in combining transition metals with other materials of systems such as sulfides, iodines, tellurides, and others that do not involve oxygen. In all such materials, which includes groups NIB up to and including group NB (from column three to twelve across the Periodic Table - for half filled 3d materials) and the elements 57 to 71 and 89 to 103 for the half filled 3f band, clear description of the electronic bands is still lacking due to the strong coulombic correlation between electrons. However, the narrow 3d and narrow 3f orbitals cause strong electron correlations, and such correlations are responsible for a switching mechanism that can be voltage activated. For understanding, it is important to separate this switching process which is triggered by a critical electron population from other switching processes, such as solid state phase changes. Herein, we shall refer to materials which employ the above-described switching process as "Correlated Electron Materials" (CEMs) and the basic unit of lectrode/CEM/electrode as a "Mott-Bardeen Switch" (MBS). The easiest conceptual description of such materials is that in the insulating state the interaction energy between electrons is so strong that the effective mass (m*) is much heavier than the electron mass in the electron gas phase, which is known as the Rice-Bhckman description. Thus, a switch between masses (caused by the overlap of the electron wave functions in 3d- subands (or 3f-subbands) at a certain operational voltage sets the state of the material from insulator to metal (and vice-versa) by increasing or decreasing the interaction energy relative to the energy gap. In the past, such change in the electron mass was attained mainly by a change in temperature, and these materials were studied for their thermodynamic properties, implying a change in physical structure. However, as explained herein, the electronic transitions due to correlated electrons occur at room temperature or over a useful temperature region for device operation, and in both polarities of the applied voltage. Thus, when the term "phase change" is used herein with respect to a CEM, it relates to the change of an electronic phase. Also, the transition causes a hysteresis of the current versus voltage characteristic yielding two resistive states which are stable for an undetermined period of time producing a non-volatile memory behavior. Such memories are quite promising because they are not only non-volatile, but the electronic phase change is resistant to radiation damage and the memories can be made very dense.
A CEM with a single conducting electrode and the other surface contacted to an insulator or another CEM will be called "Metal/CEM Bardeen Barrier" or an "MCB barrier", better described by what is known in the literature as a "Bardeen Transfer Hamiltonian" which, when used with different effective mass tensors across the metal to CEM barrier, with or without the aid of vacancies, describes well the metal to CEM tunneling with an effective mass switch occurring as the electron enters the CEM from the common metal electrode, and an electronic phase transition is caused which produces the switching action; and when such an MCB barrier is in contact to a semiconducting material such as polysilicon which is a common floating gate material, this shall be called an "MCB to floating gate switch". These definitions will become useful as the complexities of the many embodiments are described below. Whether the theoretical descriptions are referring to a switch in effective mass or opening and closing of sub-bands in the density of states of the CEM, or the reaching of a critical electron density, the utility of the switching action and the stability of the final state (metal or insulating) and the control of such action are properties of the disclosed CEM memory.
In the preferred CEM described herein, extrinsic ligand-forming dopants are added to the transition metal compounds. However, it should be understood that correlated electron switching can occur in materials other than materials including ligands. The extrinsic ligands stabilize the metals in the compounds to a stable valence state. With such stabilization, electroforming is no longer necessary. Herein, stabilized means with respect to both time and temperature. In particular, it means that the electrical properties critical to reliable memory operation, including the RESET voltage, the SET voltage, and the memory window, i.e., the voltage or capacitance difference between the non-conducting and conducting states, does not change more than thirty percent over operational time period and temperature range, i.e., over a time period of three years, and more preferably, five years, and most preferably, ten years, and a temperature range from 00C to 600C, more preferably from -200C to 800C, and most preferably from -500C to 1000C. More preferably, these electronic parameters do not change more then twenty-five percent, and most preferably, they do not change more than twenty percent.
Some ligands may be less useful than others because they are not stabilizing under all circumstances. Preferably, ligands stabilize the orbital valence states, and particularly the 3d orbital states. For example, the complex [Ti(H2O)6]3+ is not stabilizing for conventional CMOS processing because when it is annealed the water evaporates leaving uncompensated titanium, which can take many different valence states. Such a material will require electroforming. However, it can be stabilizing in other processes. The preferred ligands comprise one or more elements selected from the group consisting of oxygen, hydrogen, fluorine, carbon, nitrogen, chlorine, bromine, sulphur, and iodine. Some useful ligands for various metals are shown in Table I. In this table, the metal of interest is given in bold, followed by the formula for the complex the metal forms with the ligand of interest. Aluminum
[AI(OH)4]- [AIF6]3- Cadmium [Cd(CN)4]2- cis-Cd(NH3)4CI2 trans-Cd(NH3)4CI2 Chromium
Cr(acac)3 [Cr(CN)6]4- [Cr(en)3]3+ [CrF6]4- [Cr(NH3)6]3+
[Cr(OH2)6]3+ [CrO4]2- cis-Cr(acac)2(OH2)2 trans-Cr(acac)2(OH2)2 cis-[Cr(NH3)4CI2]+ trans-[Cr(NH3)4CI2]+ [Cr(NH3)5Br]2+ [Cr(NH3)5CI]2+ [Cr(NH3)5(0S03)]+ cis-[Cr(OH2)4C12]+ trans-[Cr(OH2)4C12]+ [Cr(OH2)5Br]2+ [Cr(OH2)5CI]2+ [Cr2O7]2- Cobalt
[CoBr4]2- [CoBr6]4- [CoCI4]2- [Co(CN)6]3- [Co(en)3]3+
[CoF6]3- [Co(NH3)6]2+ [Co(NH3)6]3+ [Co(OH2)6]2+ [Co(03C)3]3- Cis[Co(en)2CI2]+ trans-[Co(en)2CI2]+ cis-[Co(OH2)4(SCN)2]+ trans-[Co(OH2)4(SCN)2]+ cis-[Co(NH3)4CI2]+ trans-[Co(NH3)4CI2]+ cis-Co(NH3)4(N02)2 trans-Co(NH3)4(N02)2 cis-Co(NH3)4(ONO)2 trans-Co(NH3)4(ONO)2 cis-[Co(ox)2(OH2)2]- trans-[Co(ox)2(OH2)2]- cis-[Co(en)2(N02)CI]+ trans-[Co(en)2(N02)CI]+ [Co(NH3)5CI]2+ [Co(NH3)5(N02)]2+ cis-[Co(NH3)Br(en)2]2+ trans-[Co(NH3)Br(en)2]2+ Copper [Cu(CN)2]- [Cu(NH3)4]2+ [Cu(OH2)6]2+ cis-[Cu(en)2(0H2)2]2+ trans-[Cu(en)2(OH2)2]2+
Gold
[Au(CN)2]- Iron
[Fe(CI4)- [Fe(CN)6]3- [Fe(CN)6]4- Fe(CO)5 [Fe(EDTA]2- [Fe(en)3]3+ [Fe(OH2)6]2+
[Fe(OH2)6]3+ [fe(ox)3]3- [Fe(SCN)6]3- cis-[Fe(en)2(NO2)2]+ trans-[Fe(en)2(NO2)2]+
[Fe(OH)(OH2)5]2+ Manganese [MnCI6]4- [Mn(CN)6]3- [MN(CN)6]4-
[Mn(en)3]2+ [Mn(OH2)6]2+ [MnO4]- Mercury [HgS2]2-
[HgCI3]- [Hgl4]2- Molybdenum [Mo04]2- Nickel
[NiBr4]2- [Ni(CN)4]2- Ni(CO)4 [Ni(en)3]2+ [Ni(NH3)4]2+
[Ni(NH3)6]2+ [Ni(OH2)6]2+ [Ni(ox)2]2- [Ni(penten)]2+ cis-Ni(en)2CI2 trans-Ni(en)2CI2 Palladium
[PdCI4]2- Platinum [PtCI4]2- [PtCI6]2- [PtCI6]4-
[Ptl4]2- [Ptl6]2- [Pt(NH3)4]2+ Pt(en)CI2 cis-Pt(NH3)2CI2 trans- Pt(NH3)2CI2 cis-Pt(NH3)2CI4 trans- Pt(NH3)2CI4 Pt(NH3)2(ox) [Pt(NH3)3Br]+ trans-[Pt(NH3)4CI2]2+ cis-[Pt(NH3)4CI2]2+ cis-[Pt(NH3)4l2]2+ trans-[Pt(NH3)4l2]2+ Rhenium
[ReO4]- Rhodium [RhCI6]3- [Rhl2(CO)2]- cis[Rh(phen)2CI2]+
Ruthenium [Ru(NH3)6]2+ [Ru(phen)3]2+ [Ru(NH3)5CI]2+ Silver
[Ag(S2O3)2]3- [Ag(NH3)2]+
Tin
[SnCI6]2- [Sn(OH)6]2- [Sn(OH)3]- Titanium
[TiO]2+ Vanadium [V(en)3]3+ [VO]2+ [VO2]+
[VOCI4]2- Zinc
[Zn(CN)4]2- [Zn(NH3)4]2+ Table I
Based on the above discoveries, Applicants have for the first time applied ligand field theory to the understanding of a resistance switching mechanism in transition metal compounds. Ligand field theory was developed in the 1930's and 1940's as an extension of crystal field theory. See for example, "Ligand Field Theory" in Wikepedia, the free encyclopedia at http://en.wikipedia.org/wik/Ligand _field theory, which is incorporated by reference herein to the same extent as though fully disclosed herein. As explained therein, the energy difference between certain molecular orbitals (MO's) is called ΔO, where the "O" stands of octahedral. This size of this energy difference, ΔO, determines the electronic structure of d orbitals. We have found that, in the thin-film regime used in the fabrication of the devices, the stability of the memory window between the OFF state and the on state is substantially proportional to the stability of ΔO. Thus, the preferred dopant ligands are those which result in a large and stable ΔO. Some useful dopant ligands in descending order of the size of the ΔO they create are: CO, CN-, PPh3, NO2-, phen (1 ,10-phenanthroline, biby (2,2'-bipyhdine), en (enthylenediamine), NH3, py (pyridine), CH3CN, NCS-, H2O, C2O42-, OH-, F-, N3-, N03-, Cl-, SCN-, S2-, Br-, and I-. Theoretically, the crystal field splitting energy (ΔO) is not directly related to the Mott-charge transfer barrier or the Rice-Brickman mass. But, the stability of the metal-native ligand coordination sphere allows the electron-electron correlations inductive of these transitions to occur in a particular material as the nuances of the bonding and crystal structures are set in place. In any case, the technical relevant effect is to control or stabilize the oxidation number (or coordination sphere) in such a way the local stoichiometry is "nominal" or otherwise suitable to induce the necessary electron correlation conditions.
"Extrinsic ligand" or "dopant ligand" is defined herein to be the ligand material added to transition metal complexes to stabilize the multiple valence states of the transition metals. The ligand splits the d-orbitals. We use the term "extrinsic" or
"dopant" because the ligand complex is an extrinsic material added to the lattice that is not intrinsic to the lattice structure of the transition metal compound. For example, in NiO, the oxygen is an intrinsic ligand, and (C0)4, in forming Ni(CO)4, is the extrinsic ligand. Similarly, other variants such Ni5(CO)12 (nickel carbonate) include a form of CO as extrinsic ligands to the basic NiO lattice. This is analogous to the use of the term dopant in semiconductor technology. That is, in semiconductor technology adding a dopant to silicon, for example, does not change the silicon so much that we refer to it as another compound. Likewise, the dopant ligand added to say, nickel oxide, does not change the fact that the material is nickel oxide. But, local correction of the many possible oxidation numbers (valences) of Ni, such as Ni vacancies, interstitials and oxygen vacancies that modify the nominal "+2" valence value, is achieved with ligands that mediate with the intrinsic ligand yielding a stable net oxidation number and eliminate the defect induced change in charge state.
The band structure of correlated electron materials is complex and depends not only on the d-orbitals of the transition metals but also on the p-orbitals of the neighboring oxygen atoms. This is explained in detail in Introduction to the Electron Theory of Metals, Uichiro Mizutani, Cambridge University Press, Cambridge, UK, 2001 , particularly pages 444 - 447. Figures 14.9(a) and 14.9(b) from page 446 of this book are reproduced herein at FIGS. 13 and 14. The Δ used in this section is different than the discussed above, so we shall refer to it as Δt, since it is the charge transfer energy, i.e., the energy to transfer of 3d electrons to the oxygen atom. In these figures U is the d-orbital coulomb energy, sometimes referred to as the correlation energy, and EF is the Fermi level of the transition metal.
In both the Mott-Hubbard insulator of FIG. 8 and the charge transfer-type insulator of FIG. 9, when the density of electrons is small, U is small, and the d- orbitals 183, 192 and 184, 193 overlap forming a wide d band with few electrons, while the filled p-orbital 182, 191 is split from and below the d-band. The d-orbital thus behaves much like a metal, and the material is conducting. As the density of electrons becomes large, differences occur. When Δt is larger then U, as in FIG, 13, the d-orbitals split into a pair of separated bands 189 and 190, and the p-orbital 188 remains below the d-orbital bands. When Δt is smaller than U, the p-orbital of the intrinsic ligand splits the d- orbital which tends to stabilize the d-orbital valence, yielding a net oxidation state of zero, for example, Ni+20-2. In such conditions, the insulator is a charge-transfer insulator, which leads to lower operating voltages. Thus, correlated electron systems in which Δt < U are preferred systems. One way of understanding the resistive change of the CEM materials can be seen most easily using FIG. 9. As indicated above, when the density of electrons is small, the two d-orbital bands 192 and 193 overlap and a conductor results. As the density of electrons increases, it will reach a point where the coulomb repulsion is so high that the d-orbitals 194 and 195 split with the filled p-orbital valence band between them. One d-orbital 194 is essentially filled, while the other 196 is empty. It requires a large amount of energy for electrons to jump from the lower band 194 into the upper band 196. And, even if a d-d transition could occur with the aid of a hole in the p-orbital band, this requires a higher voltage, which is useful in the insulator to metal transition but not in the metal to insulator transition. Thus, this material will be an insulator with high resistance when the lower voltage induces a metal to insulator transition purely caused by increasing the local density of electrons. However, when the electric field created by the applied voltage becomes large enough, some electrons will begin to jump to the upper band 196. This creates an overlap of the upper empty band and lower filled d- bands, the condition of a highly conductive state with small coulomb repulsion, and the system collapses back to the state shown at the left in FIG. 9. From FIG. 9, it is also clear that transitions can be made from the p-orbital to the d-orbital which create "holes", which can be filled by electrons from filled d-bands. The interaction of d-d orbital transitions is highly dependent on the existence of p-orbitals in these CEM compounds. The absence of an oxygen atom in the lattice induces a +2 charge, i.e., a doubly charged vacancy, which would be neutralized if the oxygen would return with its -2 valence. Since this does not happen once the defect is in place, the Ni or other transition metal no longer coordinates or bonds normally with the oxygen, Thus, the emission of up to two electrons into this positive potential, makes the Ni become +4, with the result that it is no longer useful for a Mott or charge transfer condition. It is at this point that mediation between the defect and an extrinsic ligand, re-establishes the oxidation state of the nickel. Without the ligand, the unbalanced, unstable insulative state is either heavily saturated with coordination destroying oxygen vacancies or equally detrimental and related excess nickel anions in interstitial sites in the lattice.
The metal-ligand-anion (MLA) bond which stabilizes the correlated electron material in some embodiments can be formed in many ways. For example, it may be formed in an anneal or other reaction process. For example, the CEMs may be annealed in a gas that contains the ligand chemical element, the anion element, and preferably also includes both the ligand element and the anion. Any gas incorporating any of the ligands above may be used. The gas may be formed through conventional precursor vaporization processes, such as heating and bubbling. As another example, the CEM may be reactive sputtered in a gas containing the ligand chemical element, the anion or both. Again, any of the ligands above may be used. As an example, for NiO, with a carbon ligand and an oxygen anion, CO and CO2 are possible annealing gases. The anneal may be performed with one or more of these gases, or may be performed in a mixture of an inert gas, such as argon or nitrogen, with the gas containing either the ligand element, the anion element, or both. For additional understanding of ligand field theory and the related ligand chemistry, see An Introduction to Transition-Metal Chemistry: Ligand-Field Theory, Leslie E. Orgal, Methuen & Co. Ltd., London, 1960.
An alternative understanding of the resistive switching phenomenon can be obtained from Mott Insulator theory, as explained, for example, in Metal-Insulator Transitions, Sir Nevill Mott, Second Edition, Taylor & Francis, London, 1990, and the Hubbard Model, as explained, for example, in The Hubbard Model, Arianna Montorsi Ed., World Scientific, Singapore, 1992. This understanding can be briefly summarized by considering the basic voltage versus current curve showing the effect of the resistance switching on the current as the voltage is increased, as, for example, that shown in FIGS. 5 and 6. At zero voltage, the NiO is in a paramagnetic phase, and has zero current. As the voltage is increased, the current rises in the region 1 10, due to the fact that the electric field is giving electrons enough energy to jump up into the conduction band. The number of electrons continue to increase until the Mott transition condition (nC)1/3a = 0.26, where nC is the concentration of electrons and a is the Bohr radius, is reached at point 1 15. As described by Mott, at this point the electron gas condenses and the material becomes an anti- ferromagnetic insulator. This is the RESET state. As the voltage continues to increase along line 1 12, there is a minor increase in current until the point 1 16 where the electric field energy becomes equal to what the thermal energy would be if the material was at the Neel temperature, which is about 550K for NiO. At this point, there is an electronic phase change of the material back to the paramagnetic state, which state remains even if the voltage is reduced back to the lower voltage range of portion of the curve. This is the SET state. In some modern theoretical approaches to this phase transition, the term "electron liquid" refers to the state of heavy mass and this "electron condensation" phenomenon, and, electron gas refers to the uncorrelated electron. Electron liquids, such as in the Landau theory of "Fermi- liquids" are still a very immature area of condensed matter physics and the term is used here only to describe highly correlated electrons, as in the liquid state, versus non interacting electrons as in the electron gas.
FIG. 10 is an Arrhenius curve of the log of 1/Tau versus 1/T(1/K) for prior art sputtered NiO (without carbon) illustrating that the transition from the high resistance state to the low resistance state is caused by detrapping of electrons from oxygen vacancies in the sputtered NiO. To generate this Arrhenius curve the relaxation time for the material to return to the insulative state after SET, Tau, was measured for a number of temperatures in the working range of a proposed variable resistance memory (below 700C) for NiO films made by sputtering and without including any carbon ligand. As known in the art, the slope of the Arrhenius curve 960 is proportional to the activation energy for the mechanism that is causing the relaxation. The slope found from curve 960 yields an activation energy of approximately o.47 eV. This is essentially the activation energy for detrapping of electrons from oxygen vacancies in NiO. See, "Surface Metallic Nature Caused By An In-Gap State Of Reduced NiO: A Photoemission Study", N. Nakajima et al., Journal of Electron Spectroscopy and Related Phenomena, 144 147 (2005) pp. 873- 875. Thus, the variable resistance phenomenon of the prior art NiO devices is dominated by the trapping and detrapping of electrons in oxygen vacancies. FIG. 1 1 shows a graph of Kelvin temperature versus resistance in Ohms for the ON and OFF states for a CEM thin film and for a prior art thin film that crystallizes in the OFF state and requires forming before exhibiting variable resistance. As shown in the graph, for the CEM material, NiO(Cx) in this case, the ON and OFF states vary only a little with temperature over the entire 4000K temperature range. Both curves rise a little at the higher temperatures. The rise is essentially uniform for both the ON and OFF state, so the resistance window remains essentially the same. Clearly, a memory made with the CEM material will be stable over any temperature range that memories should be stable over. However, for the prior art NiO film, without carbon, the OFF state changes linearly with temperature, while the conducting state is essentially flat. The resistance window changes by more than 500%. Just over the reasonable range that a memory must work, from about 2500K to about 3500K, the memory window changes by about over 100%. This prior art material clearly could not be used in a memory.
FIG. 12 is a graph of number of reading cycles versus resistance in Ohms for the ON and OFF states for a CEM thin film. Measurements were made at both 250C and 850C. Reading fatigue measures the resistance in Ohms versus number of read cycles, where a read cycle comprises the application of a read voltage of one volt across the resistance element for a sufficient time to come to equilibrium with a reference voltage, followed by the removal of the voltage for a sufficient time to come to equilibrium at zero voltage. The measurements of reading fatigue were made for both the ON state and the OFF state at 850C and 25°C. The ON state was measured out to 1010 cycles and the OFF state was measured only to 108 cycles because of time constraints. Both curves were flat, i.e., showing essentially no change in the measured resistance values, for the 25°C measurement, and showing a minor variation of about two percent for the 85°C measurement. This graph demonstrates there is little or no fatigue for the CEM material. Thus, a memory made of CEM material will be stable over any conceivable number of read cycles. Write fatigue has not yet been measured due to time constraints, though every indication is that it also will be essentially nil.
It is a feature that the effect of oxygen vacancies is canceled in the CEMs. The fact that the CEM materials are in the low resistance state, or ON state, as- deposited demonstrates this vacancy coordination passivation effect. The vacancy coordination sphere is the region about an ion or electron in which vacancies can affect the ion or electron. As shown by FIG, 16, vacancies within this vacancy coordination sphere trap electrons which are subsequently thermally detrapped. This destabilizes the high resistance state. This is the principle reason for the instability of prior art variable resistance materials. In the materials, the effect of the oxygen vacancies is cancelled, by the ligand structure of the CeRAM materials. As shown by FIG. 12, the resistance states of the CEMs are thermally stable. This further demonstrates vacancy coordination passivation.
The particular systems, memory designs, and methods described herein are intended to illustrate the functionality and versatility of CEM materials, but the usage of CEM materials should not be construed to be limited to those particular embodiments. It is evident that those skilled in the art may make numerous uses and modifications of the specific embodiments described, or equivalent structures and processes may be substituted for the structures and processed described. For example, the memory is shown with the electronic phase change elements and their associated transistors arranged in columns. The phase change elements may just as well have been arranged in rows. Thus, herein, the arrangement is referred to as a row/column arrangement. Further, while in some instances the preferred type of semiconductor wafer has been specified, it should be understood that in any of the devices described, any semiconductor can be used. Further, in many instances the specific type of semiconductor has been specified, e.g., n-type, p-type, n+, p+, etc., those skilled in the art will recognize that other types may be used. For example, most devices work essentially the same if n-type is replaced with p-type and p-type replaced with n-type. As another example, though platinum electrodes have been given as examples, those skilled in the art will recognize that such electrodes are preferably formed with a thin adhesive layer of titanium, and that the entire literature of oxide structures on platinum/titanium electrodes and the top electrode literature involving platinum, titanium, tungsten, and other materials can be applied. Any place a semiconductor is mentioned, those skilled in the art will recognize that gallium arsenide, germanium, germanium/silicon and other semiconductor technologies can be substituted. As mentioned above, the term "metal" or "M" is used herein to indicate any suitable conductor, including metals such as platinum and tungsten, or polysilicon or other conventional conductors known in the art.
As can be seen in FIG. 13, the results of testing on a wafer formed CEM having a platinum top electrode and a platinum bottom electrode. The resistor or CEM cell dimensions for the formed memory switching device is approximately 10 by 20 micrometers. As can be seen from FIG. 14, after full hysteresis is achieved, the Pt/NiO/Pt CEM cell exhibits memory switching behavior, similar to that described in reference to FIG. 1 . The two dotted lines with smaller dots, depict the On-state for the CEM cell. The solid lines depict the Off-state.
Various electrodes may be used in the formation of the memory cell, although since the CEM material must be annealed at 450 degrees Celsius (as discussed below), certain types of electrodes may not be appropriate. FIG. 20 shows the results of testing 2 types of electrodes a tungsten electrode and a tungsten titanium nitride. As shown, as the temperature rises a thicker layer of interfacial dielectric forms. The tungsten titanium nitride electrode appears to yield thinner interfacial dielectric layers and therefore was used in further testing.
A resistor composed of CEM material for one embodiment has dimensions of approximately 20 X 20 micrometers. Since the CEM material for this resistor is estimated to have a feature density of approximately 1 feature for 100 square micrometers, the expected dimensions of the resistor are 10 X 10 micrometers. One reason that a resistor of 20 X 20 micrometers exhibits memory switching is due to the interfacial dielectric material that forms over the bottom electrode due to the 450 degree anneal. This may limit the contact area of the bottom electrode with the CEM resistor.
One technique that may be employed in the construction of CEM resistors is intentionally limiting the contact area by forming an interfacial dielectric so that the CEM resistor exhibits memory switching due to the limited contact area. Through this procedure, CEM resistors with a greater estimated feature density may be utilized.
The deposition of the CEM material is one aspect of fabrication which may be accomplished via multiple techniques. One such deposition technique is referred to as spin-on deposition. In spin on deposition a liquid is dispensed onto a wafer surface while the wafer is rapidly rotated in order to uniformly distribute the liquid. The material is solidified using a low temperature bake. Other techniques for deposition may include liquid source chemical deposition and those deposition techniques known to those skilled in the art.
In one embodiment metalorganic deposited NiO is used in as the CEM. A bottom electrode is deposited. In one alternative the bottom electrode may be a platinum electrode with a silicon base. Spin-on deposition is used for the deposition of NiO. After deposition, the CEM is annealed at a temperature of 450 degrees Celsius in a diffusion furnace. A top electrode is deposited and photoresist is applied. Then the stack is etched to achieve the desired size components. In one example of the formation of CEM material, the molarity of the solution used has an effect on whether the CEM material has memory switching function. The results of a deposition of a NiO deposition with a 450 degree anneal are shown in FIG. 15. A 0.10M solution yields a smooth film with no discernable features or irregularities. The detection of features may be accomplished by way of a scanning electron microscope. As shown in FIG. 15, this smooth film exhibits threshold switching characteristics, causing it less likely to be suitable for memory applications. FIGS. 16-17 show the result of a 0.15M deposition and a 450 degree anneal. A 0.15M solution yields a film with a spotty appearance, suggesting the existence of irregularities or morphological features in the deposited CEM material. These irregularities are filamentous carbon. As can be seen in FIG. 16, initially, the result of this deposition yields threshold switching characteristics. After aging (FIG. 17), this film takes on the characteristics of memory switching.
FIG. 34 shows the result of a 0.20M deposition and a 450 degree anneal. The use of a 0.20M solution yields a high density of irregularities or morphological features. The morphological features appear to be in a vein in trench like pattern. The film resulting from this deposition initially is in the "on" state (FIG. 34). However, despite voltage increases, the resistance of the material is very low and no "reset" is possible.
Multiple layers of CEM may also be deposited in order to form the CEM. Table 2 shows the results of such depositions. The detection of features was accomplished by way of a scanning electron microscope. As can be seen, addition layers tend to add to the features or irregularities of the CEM. The deposition of one and two layers of 0.1 M solution results in a smooth film. At three and four layers, the film takes on a uniform splotchiness. Table 2
Figure imgf000029_0001
Figure imgf000030_0002
For deposition using a 0.2M solution as the number of layers deposited increase the veins take on the appearance of filamentatious carbon. After one layer is deposited, vein like patterns can be detected. At two layers of deposited NiO, the veins take on a hexagonal packing and the spacing of the veins decreases. At three and four layers the veins appear to be filamentatious carbon and the veins propagate into the hexagonal packing. For one layer of deposition the vein in trench pattern has a trench width of 0.2 to 0.3 micrometers. The vein spacing appears to be approximately 1 micrometer. With two layers of deposition, the vein to vein spacing shrinks to approximately 0.75 micrometers. At 3 layers of deposition and above the veins appear to be 50 nanometer filamentatious carbon in 0.2 micrometer trenches. Furthermore, the veins propagate into the hexagonal patterns. The veins are thought to be filamentatious carbon deposits.
In addition to depositing multiple layers of a single concentration, capping may be used to change the function of the CEM. For example, Table 3 shows the results of capping 0.2M layers. Three uncapped layers of NiO deposited by 0.2M solution does not result in memory switching characteristics, nor does three layers capped by 2 layers of 0.1 M NiO solution. Depositing four capping layers, yields a CEM that is initially in the "on" state, however the resistance of the CEM is still too low for reset to occur. It is of note that this structure (3 layers of 0.2 M (bulk) capped with 4 layers of 0.1 M) functions similarly to a single layer resulting from the deposition of a 0.2M solution. Table 3
Figure imgf000030_0001
27 3 0.2M x 3 + (bulk) 300 A Born-ON
0.1 M x 4 200 A (resistance so low that no
(capping layer) reset is possible)
27 4 0.2M x 3 + (bulk) 300 A Born-On
0.1 M x 6 300 A MS bipolar
(capping layer) (high off-state current, 30 mA compliance)
The deposition of 3 layers of 0.2M solution capped by 6 layers of 0.1 M solution yields a CEM that has memory switching properties. The resulting CEM is Born-On, MS bipolar, and may be reset. The capping layers reduce the initial on state reset current and at the same time preserve the born-on behavior.
As can be seen in FIGS. 19-22, the use of capping layers reduces the set voltage of the CEM and cause the set voltage to be more precise. Furthermore, the precision in the reset value is improved by the addition of the capping layers. As smooth capping layers are added the prevalence of the vein patterns (features or irregularities) is reduced, resulting in a smoother faςade. The proper density of features appears to be important to the function of the CEM as a memory switch.
FIG. 19 depicts the initial trace for a the deposition of 3 layers of 0.2M solution capped by various numbers of layers of 0.1 M solution capping layers. As is shown in the graph, 0-4 capping layers yields a CEM film that does not exhibit memory switching. When six capping layers are used the CEM exhibits memory switching on its initial trace. FIG. 20 shows a graph of the deposition of 3 layers of 0.2M solution capped by 6 layers of 0.1 M solution, exhibiting the memory switching of the CEM. The addition of capping layers may be used to reduce the initial On-state reset current and preserve born-on behavior for a CEM device. Therefore, a technique that may be utilized in forming CEM devices that exhibit memory switch may begin with the utilization of two types of CEM deposited materials: initially on CEM material with resistance so low that no reset is possible and CEM material that exhibits threshold switching (no matter what voltage is applied, the material only allows for so much current, i.e. as voltage increases, resistance increases). Layers of threshold switching material may be added to an initially on CEM with no reset voltage. By the addition of layers of threshold switching CEM material, the initially on characteristic may be retained, however reset of the CEM device may become possible. FIG. 21 shows set (solid circles) and reset voltages (empty circles) for a CEM device deposited according to a uniform deposition process where each layer of deposited CEM material is a result of the same deposition solution concentration. FIG. 22 shows set and reset voltages for a bulk layer and capping layer process. As is clear, not only does the bulk layer and capping layer process yield memory switching, but the precision of the set and reset voltages is greater.
FIGS. 23-25 depicts the results of current versus voltages traces on varying size resistors formed by depositing three bulk layers using a 0.2M concentration of NiO that is capped by six smooth layers of 0.1 M NiO. It appears to be the case that in order for the resistors (or CEM memory cells) to register an initially on state, there must be at least one morphological feature or irregularity on the resistor. As can be seen from FIG. 31 , 70% of the 7.5 urn square resistors were initially in the off state, suggesting that only 30% of the resistors had at least one feature or irregularity. For the 10 urn square 70% of the resistors were initially on (and therefore had at least one surface feature). For the 15 urn square, 87.5% of resistors exhibited the on state.
Since the morphological features (filamentatious carbon) cannot be easily detected, conclusions have been drawn based on the results shown in FIG. 23-25. From these results the expected yield of features or irregularities was determined according to Poisson Yield Analysis techniques as shown in FIG. 26. For a CEM created by depositing three bulk layers using a 0.2M concentration of NiO capped by six smooth layers of 0.1 M NiO, the concentration of features is approximately 1 feature per 100 um2. The yield analysis rests on the assumption that CEM resistors exhibiting memory switching and initially in the on state are those that exhibit approximately one surface feature.
Poisson Yield analysis is based on the Poisson distribution: I(k, λ) = (λke-k)/k!. This basic equation may be converted to the equation Y=e-DA where Y is the percentage of devices with no surface features, A is the device area, and D is the surface density of a feature. If the natural logarithm of Y is plotted vs. the area, a line fitted to the plotted points can approximate the expected surface features for a certain area. As shown in FIG. 26, this is approximately 1 surface feature for every 100 um2 for a CEM composed of 3 bulk layers formed from 0.2M solution and 6 capping layers formed from 0.1 M solution of NiO.
The feature density may not be uniform across a deposited wafer. As can be seen in FIG. 27-28, the feature density is relatively constant in the center of the wafer (1 per 100 um2), however, beyond 20 mm from the center of the wafer, the feature density diverges. The density of surface features may lead the function of the CEM as a memory device, so the uniformity of feature density may have a bearing on where CEMs are formed and the size of the CEM formed. In one embodiment, CEMs are formed in respect to the expected density of the wafer, such that each CEM has a high probability of having a single feature. In one embodiment, CEMs are formed by depositing three bulk layers using a 0.2M concentration of NiO capped by six smooth layers of 0.1 M NiO. The area of the CEMs are etched such that their area is 100 um2. In one alternative, the CEMs are only formed in the area of the wafer exhibiting relatively constant feature density (less than 20 mm from the center of the wafer).
FIGS. 29-30 show the correlation of feature density to initial reset current. In FIGS. 29 and 30, in the upper left 2910 and 3010 there is a high feature density. In the lower right 2930, 3030 there is a much lower feature density. The middle feature density 2920, 3020 is about 0.01 features per micrometer squared. Alternatively, different depositions are used yielding different feature densities. The areas of the CEMs are determined in relation to the feature density, such that each CEM is likely to have one and only one feature. In one embodiment the area of the CEM is adjusted as the radius from the center of the wafer departs from the area of the wafer having a uniform density. Therefore, in one embodiment a CEM is used to achieve a distribution of vein patterns (features or irregularities) in order to achieve memory switching characteristics as described in reference to FIGS. 1 and 2. This is achieved as described above, by the proper distribution of vein patterns. This yields a CEM with on and off states where the off state has a resistance of at least 100 times that of the on state.
FIG. 31 shows the fatigue of the CeRAM memory cells at two temperatures, 25 degree Celsius and 85 degrees Celsius. The 85 degree Celsius line 31 10 and the 25 degree Celsius line 3120 show a low level of fatigue. The fatigue of a CEM device formed with 3 bulk layers of NiO 0.2M and 6 capping layers of NiO 0.1 M is low as shown by FIG. 31 . Furthermore, as shown in FIGS. 32-33, the resistance of the off state does not degrade up to temperatures of 150 degrees Celsius. FIG. 34 depicts an example of a liquid source misted chemical deposition
(LSMCD) apparatus, which is an alternative deposition technique for the CEM. LSMCD may be an effective technique for the deposition of CEM, since LSMCD typically yield an even deposition of substrate. Therefore, if LSMCD is used to deposit CEM, then variations in the morphological feature (filamentatious carbon) density may be reduced or eliminated. This would allow for a large percentage of the deposition area to be utilized without compensating for variations in feature density by modifying the area of the memory cell. LSMCD allows for controlled depositions of 4 - 100 nanometers. The layers of CEM deposited are generally in this range. Each bulk layer deposited is typically on the order of 100 angstroms or 10 nanometers. Each capping layer is typically on the order of 50 angstroms of 5 nanometers. Since the CEM film deposited is very thin, LSMCD may be better suited for the deposition of CEM material. The LSMCD apparatus includes a LSMCD module 3410, a wafer handler 3420, a LTP/RTP module 3430 (Low Temperature Processing (LTP) module, and rapid thermal annealed in the Rapid Thermal Processing (RTP) module), and a wafer loadlock 3440. The LSMCD module 3410 is expanded and includes a wafer spinner 3465, a wafer 3470, a field screen 3475, a shower head 3480, a mist channel 3445, an atomizer 3450, a liquid channel 3455 and a precursor reservoir 3460.
FIGS. 35a and b show the effect of scaling on the on and off state of the CeRAM memory cell. FIG. 35a is for the OFF state and FIG. 35b is for the ON state. Lines 3510 and 3540 are for a 10 x 10 micrometer cell. Lines 3520 and 3550 are for a 5 x 5 micrometer cell. Lines 3530 and 3560 are for a 3 x 3 micrometer cell. As is clear from the graphs the OFF state current does scale with the area of the device and the on stae does scale with the area of the device. FIGS. 36 and 37 show results for 10 x 10 micrometer CeRAM devices. FIGS.
36a and b show the compliance for the 10 x 10 micrometer CeRAM device. The set points are shown as solid dots and the reset points are shown as open dots. FIGS. 37a b show results from the first three sweeps, where lines 3710 and 3740 show the initial sweep, lines 3720 and 3750 the second sweep, and lines 3730 and 3760 the third sweep.
FIGS. 38 show the initial sweep for a CeRAM with a capping layer as described above. The lines correspond to various sizes of CeRAM devices: lines 3805, 3840 to 25 micrometers (square), lines 3815, 3845 to 15 micrometers (square), line 3820, 3850 to 10 micrometers (square), lines 3825, 3855 to 7.5 micrometers (square), lines 3830, 3860 to 5 micrometers (square), lines 3835, 3865 to 3 micrometers (square). FIGS. 39a and b show the effect of the capping layer. The intent is that the
CeRAM memory cell have a lower initial reset current but retain the born on property. As can be seen in FIG. 39a the standard CeRAM cell 3910 has a much higher reset current than the capped CeRAM cell 3920. At the same time as seen in FIG. 39b the cells remain Born-On, standard CeRAM cell 3930 and capped CeRAM cell 3940. Table 4 shows one embodiment of the process flow for deposition of CeRAM devices. In this table, the TMO is the NiO, although in alternative embodiments other extrinsic ligands may be used. An additional interlayer dielectric structure may be deposited over a formed device as shown in steps 12-20. Table 4
Figure imgf000035_0001
Figure imgf000036_0001
Of note is that the amount of carbon filaments on the surface of the CeRAM device. One such technique may be utilized in step 7 of Table 4. The TMO may be annealed in methane which increases the deposit of carbon. This increase of carbon, which is believed to be filamentary carbon, on the surface can be used to create smaller devices, since the carbon assist in creating a CeRAM switching cell with the needed characteristics. Furthermore, grading of the extrinsic ligand/TMO may be employed. A device formed with a 0.5M solution through the bulk and 0.1 M or 0.2M solution on the surface may function to provide the needed carbon deposits on the surface of the device in alternative methodology to capping a 0.2M solution bulk.
FIGS. 40a and b show the results of a 5 x 5 micrometer CeRAM cell deposited according to the methodology of Table 4. Lines 4010, 4030 show the ON curve for the CeRAM cell and lines 4020, 4040 shows the OFF curve. FIGS. 41 a and b show the difference in the first three sweeps for planar bottom electrode (FIG. 41 a) versus a patterned bottom electrode (FIG. 41 b). In FIG. 41 a the initial sweep is line 41 10 with subsequent sweeps represented by line 4120, 4130, respectively. In FIG. 41 b the initial sweep is line 4140 with subsequent sweeps represented by line 4150, 4160, respectively. FIGS. 42a and b show the compliance for the 5 x 5 micrometer CeRAM device. The set points are shown as solid dots and the reset points are shown as open dots.
FIGS. 43a and b show results from the first three sweeps for a 5 x 5 micrometer CeRAM cell, where lines 4310 and 4340 show the initial sweep, lines 4320 and 4350 the second sweep, and lines 4330 and 4360 the third sweep. FIGS. 44a and b show results from the first three sweeps for a 3 x 3 micrometer CeRAM cell, where lines 4410 and 4440 show the initial sweep, lines 4420 and 4450 the second sweep, and lines 4430 and 4460 the third sweep.
FIGS. 45a and b show the set and reset for a 3 x 3 micrometer CeRAM cell and a regular and logarithmic scale, respectively. Lines 4510, 4530 are for the ON state and lines 4520, 4540 are for the OFF state. As is clear, even at the scale of 3 x 3 micrometers, the cell retains memory switching characteristics. FIGS. 46a and b show the compliance for the 3 x 3 micrometer CeRAM device. The set points are shown as solid dots and the reset points are shown as open dots. Since certain changes may be made in the above systems and methods without departing from the scope of the invention, it is intended that all subject matter contained in the above description or shown in the accompanying drawings may be interpreted as illustrative and not in a limiting sense.

Claims

1. An integrated circuit resistive switching component comprising: a resistive switching cell, including a correlated electron material (CEM), wherein the CEM and and a switching circuit for placing the resistive switching cell in a first resistive state and a second resistive state, wherein the resistance of the second resistive state is higher than the first resistive state; characterized in that said CEM material includes at least one bulk layer and at least one capping layer, said capping layer having a different carbon content then said bulk layer.
2. An integrated circuit resistive switching component as in claim 1 wherein said capping layer has a higher carbon content than said bulk layer.
3. An integrated circuit component as in claim 1 wherein said CEM contains three or more of said layers, each of said layers having a different carbon content.
4. A method of making an integrated circuit resistive memory, said method comprising depositing a correlated electron material (CEM) including a transition metal, said method comprising depositing a first precursor solution to form a first layer of said CEM and then depositing a second precursor solution to form a second layer of said CEM, said method characterized by said first precursor solution having a different molarity of said transition metal than said second precursor solution.
5. The method as in claim 4 wherein said second precursor solution has a lower molarity of said transition metal than said first precursor solution.
6. The method of claim 4 wherein said second precursor solution has a molarity of 0.2M.
7. The method of claim 4 wherein said second precursor solution has a molarity of a 0.1 M.
8. The method of claim 4 wherein said method further comprises depositing three or more of said layers, each of said layers being deposited with a different precursor solution, thereby forming a graded CEM.
9. A resistive switching memory cell comprising: a bottom electrode; a top electrode; and correlated electron material (CEM) between said top and bottom electrodes; said resistive switching memory cell characterized in that said bottom electrode comprises at least two different metals, said metals selected from platinum, tungsten, titanium nitride, and aluminum.
10. The resistive switching cell of claim 9 wherein said bottom electrode is composed of a first layer of titanium nitride, a layer of tungsten, and a second layer of titanium nitride.
1 1. The resistive switching cell of claim 10 wherein said first layer of titanium nitride is 100-300 angstroms thick, said layer of tungsten is 100-300 angstroms thick, and the second layer of titanium nitride is 100-300 angstroms thick.
12. The resistive switching cell of claim 9 wherein said top electrode is composed of titanium nitride and aluminum.
13. The resistive switching cell of claim 12 wherein said top electrode is composed of a first layer of titanium nitride, a layer of aluminum, and a second layer of titanium nitride.
14. The resistive switching cell of claim 37 wherein the first layer of titanium nitride is 200 angstroms thick, the layer of aluminum is 500 angstroms thick, and the second layer of titanium nitride is 200 angstroms thick.
15. The resistive switching cell of claim 35 and further comprising an interfacial dielectric limiting the contact between the bottom electrode and the CEM.
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