NEEDLE APPARATUS
BACKGROUND OF THE INVENTION
1 . Field of the Invention
The invention relates to needles for intravenous applications.
2. Description of the Related Art
Each year, the number of individuals who are infected with Human
Immune-deficiency Virus (HIV), Hepatitis B (HPV), and other dangerous diseases
is increasing. Currently, the Center for Disease Control (CDC) estimates that
from 1.5 - 2 million people in the United States are infected with HIV. Many of
these HIV cases are undiagnosed, which makes anyone who comes in contact
with the infected person's body fluids vulnerable to HIV infection as well. Nurses
and doctors are particularly vulnerable to HIV infection because their work
involves working closely with the body fluids of their patients.
One significant source of HIV exposures for health care workers is
accidental needlesticks. The number of accidental needlesticks is estimated to
be more than one million per year. Of these, roughly 2% are contaminated by
HIV. To make matters worse, about 50% of HIV needlesticks go unreported.
The significance of this problem is borne out by the fact that 80% of HIV
exposures to health care workers are caused by needlesticks. Of these
needlesticks, one in 200 results in an HIV infection. The CDC also estimates that
12,000 health care workers in the United States will become infected with HPV
each year. Over 80% of those HPV infections acquired occupationally by health care workers will be as a result of needlesticks or other sharp instruments. Of
those infected, over 200 will die. Clearly, there is a vital need for reducing the
occurrence of this type of accident.
Studies reveal that more that 75% of needlesticks occur after use of the
needle, in preparation for, or during disposal. Yet despite special precautions
such as the use of containers for needles to be discarded and educational
programs for health workers, the incidence of needlesticks has not been
significantly reduced. Many experts predict that this situation will not change until
needles of safer design are introduced.
A common needle design for injections has the needle permanently affixed
to the syringe. The disadvantage of this approach is that the syringe does not
contain a means of protecting the worker from a needlestick, thus, risking
exposure to the health care worker.
Attempts have been made to provide a syringe which allows the needle
to be covered by a protective shield. A typical example of this type of apparatus
is the B-D Safety -Lokό syringe marketed by Becton Dickinson and Company.
This device has a protective shield that slides over the used needle for preventing
contact. However, to protect the needle, such devices, including the B-D Safety
-Lokό design, require that the entire syringe and needle be discarded together.
While effective, this approach is more cumbersome because needlesticks are the
contributing factor for infection of health care workers, not the syringe itself.
An alternative method to preventing needlesticks is the Needle Proό design marketed by Concord/Portex, Smith Industries. This design is covered
under U.S. Patent No. 4,982,842 which discloses a self contained needle with a
protective sheath attached. After use of the needle with a syringe, the
permanently attached sheath is positioned over the needle so that the needle
may be discarded separately from the syringe.
The protective feature of the Needle Proό device utilizes a sheath that
freely hangs on the side of the needle. However, this sheath can be a distraction
when the needle is used in intravenous applications. Also, the device is not
adaptable with needleless systems. Furthermore, there is additional dead space
by having two needle bases on top of each other. This leads to more waste of
the medication and to patients receiving less than the prescribed dosage due to
retention of medication by the base surfaces.
As stated earlier, typical needle designs for intravenous applications have
the needle affixed to the syringe. If it is desired to use the syringe by connecting
it to an I.V. line, the needle must first be removed. Hence, devices that have
protective features as part of the syringe will not be utilized, thus presenting the
opportunity for an accidental needlestick. With needles that are permanently
affixed to the syringe, this means that needle and syringe must both be
discarded. When repeated medications are required, a new syringe must be
used each time.
A device for injections that provides a needle apparatus that can be mated
to needleless syringes and can be connected to an I.V. line without removing the needle and without presenting a danger of needlesticks, even when the needle
is removed from the syringe, is not disclosed in the prior art.
SUMMARY OF THE INVENTION
It is an object of the invention to provide a needle apparatus which can be
connected to a needleless syringe which can then be used to withdraw
medications or give injections.
It is another object of the invention to provide a needle apparatus which
completely encloses the needle after use so it cannot produce a needlestick.
It is another object of the invention to provide a needle apparatus which
"locks" the needle within the needle apparatus so that it can be connected to an
I.V. line without removing the needle or be safely discarded if already used.
It is another object of the invention to provide a needle apparatus which
"temporary locks" the needle within the needle apparatus after medication has
been withdrawn but can re-expose the needle for injecting the medication into the
patient or I.V. line.
It is another object of the invention to provide a needle apparatus which
utilizes a color coding scheme to allow easy visual verification on the positioning
of needle apparatus in the "locking" or "temporary locking" position.
It is a final object of the invention to provide a needle apparatus which can
be used to connect to needleless ports of I.V. lines to administer medications
without requiring the removal of the needle.
The invention is a needle apparatus for injection and intravenous medical procedures. A needle is provided that is adapted to inject or withdraw fluids. A
needle housing is provided that has a base that is attachable to a standard
syringe. Said needle housing has an elongated nose section that permanently
holds said needle. Said nose section has an exterior cross-sectional profile and
has a tip. A protective housing is provided that has a needle opening
corresponding to said needle. Said protective housing also has a recess, said
recess having an interior cross-sectional profile corresponding to said exterior
cross-sectional profile of said nose section. Locking means, associated with said
protective housing and said needle housing, are provided for holding said
protective housing in a "fixed extended position" relative to said needle housing
such that when said protective housing is in the "fixed extended position", the
point of said needle is held within the interior walls of said outer housing.
Temporary locking means, associated with said protective housing and said
needle housing, are also provided for holding said protective housing in a
"temporary extended position" relative to said needle housing such that when
said protective housing is in the "temporary extended position", the point of said
needle can be re-exposed. The nose of said needle housing has color bands to
allow easy visual verification of the position of said needle protective housing in
either the "temporary extended position" or the "fixed extended position".
Connection means, attached to said protective housing, are provided for
connecting said apparatus to an I.V. line when said protective housing is in the
fixed extended position, without removing said needle from said apparatus. BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a longitudinal cut-away view of the needle apparatus, showing
the needle before use in accordance with the invention.
Figure 2 is a longitudinal cut-away view of the needle apparatus, showing
the protective guard housing partially advanced in the "temporary extended
position" to protect the needle.
Figure 3 is a longitudinal cut-away view of the needle apparatus, showing
the protective guard housing fully advanced in the "fixed extended position" to
protect the needle.
Figure 4A is a detailed longitudinal cut-away view of the locking
mechanism that holds the apparatus in the protected position.
Figure 4B is a detailed longitudinal cut-away view of an alternative
embodiment of the locking mechanism shown in Fig. 4A.
Figure 4C is a detailed longitudinal cut-away view of another alternative
embodiment of the locking mechanism shown in Fig. 4A.
Figure 5A is a cross-sectional view of the needle protective guard over the
needle base along section lines AA as shown in Fig. 1 .
Figure 5B is a cross-sectional view of an alternate embodiment of the
needle protective guard over the needle base along section lines AA as shown
in Fig. 1 .
Figure 6 is a longitudinal cut-away view of an alternative embodiment of the invention.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to Figs. 1 -3, needle apparatus 10 with needle 27 is shown
in the ready-to-use, unprotected position; with the guard housing partially
extended to protect the needle; and with the guard housing fully extended, in the
locked position. In the locked position, needle apparatus 10 can be connected
to an I.V. line (not shown) via Luer lock 26 without removing the needle or can
be safely discarded if already used. The materials selected for the construction
of the invention are preferably plastics, well known in the art for constructing such
medical devices.
The external shape of the invention, including housings 22 and 23, are
preferably oval but other cross-sectional shapes would be acceptable. Fig. 5A
is a cross-sectional view of protective housing 23 over needle base 22. The oval
cross-section allows for a firmer grip because it prevents rotation of protective
guard 23 over needle housing 22. Fig. 5B is an alternative embodiment of
invention 10 using a circular cross-section. Manufacture can be performed in a
number of ways, however, the most practical from a cost and quantity
perspective is injection molding.
Referring again to Figs. 1 - 3, needle 27 is rigidly attached to needle
housing 22. Needle 27 is preferably constructed of medical grade stainless or
other materials that have been approved for needle use. Needle 27 is attached
using techniques well known in the art, such as electro-welding. By extending the length of needle 27, insertion into needle housing 22 can extend all the way
through to point 7 if so desired. At the "syringe" end of needle housing 22,
needle housing 22 is flared to provide attachment base 21. Flange 15 is
provided at the end of base 21 and serves to releasably attach invention 10 to a
standard hypodermic syringe (not shown). Nose 20 of needle housing 22 is
preferably about 1 inch long and is sized according to the length of protection
housing 23 which is mated to nose 20. In turn, protective housing 23 must be
sufficiently long to completely enclose needle 27 when the device is in a
protective position as shown in Figs. 2 and 3. Consequently, to accommodate
different lengths of needles, the lengths of protective housing 23 and needle
housing 22 may have to be adjusted accordingly.
When invention 10 is attached to a standard syringe, invention 10 and the
attached syringe can be used to withdraw medication fluids or administer
injections via needle 27.
Figure 2 is a longitudinal cut-away view of needle apparatus 10, showing
protective housing 23 partially advanced in the "temporary extended position" to
protect needle 27. Protective housing 23 is positioned in temporary locking
groove 60. Temporary locking groove 60 is symmetrical around nose 20. If the
needle is not yet ready to be discarded but in need of protection, protective
housing 23 is advanced until locking ridge 35 is engaged with temporary locking
groove 60. Either one "click" sound or by feel of the restraint placed upon
protective housing 23 will provide medical personnel feedback that needle apparatus 10 is in the temporary locking position. A useful application of this
feature is to protect needle 27 after medication has been withdrawn while
allowing needle 27 to be re-exposed to inject medication into a patient or to be
used with an I.V. line.
Needle 27 can be protected in two different positions. One is with
protective housing 23 being retained by temporary locking groove 60, as
discussed in the previous paragraph. The other position is when protective
housing 23 is fully extended in the locked position. Figure 3 is a longitudinal cut¬
away view of needle apparatus 10, showing protective guard housing 23 fully
advanced in the "fixed extended position" to protect needle 27.
To provide a means for visual verification on the positioning of protective
housing 23, nose 20 has three color bands, as shown in Fig. 4A. The color
bands are red 82, orange 81 and green 80. The method for colorized plastic is
well known in the art. Size of the color bands are selected such that when
protective housing 23 is in the temporary locking position, only red 82 and orange
81 color bands are visible. For the locked position of protective housing 23, the
green 80 color band is also visible with the red 82 and orange 81 color bands.
Locking groove 25 is symmetrical around tapered tip 17 of needle housing
22. Tapered tip 17 allows easier assembly of protective housing 23 over needle
27 and needle housing 22. Locking groove 25 is circumferentially notched so
protective housing 23 can be held in position. As shown in Figure 3, once needle 27 has been used and protective housing 23 is fully extended, needle 27 is
entirely enclosed within protective housing 23, thereby preventing a user from
being injured by needle 27.
As shown in Fig. 4A, locking groove 25 is preferably shaped with vertical
ridges, as indicated by surfaces 46 and 47. In order to permit installation of
protective housing 23 past locking groove 25, protective housing 23 is heated to
a sufficient temperature during the assembly process so that the elastic
properties of the plastic allow enough of a gap for installation of protective
housing 23 past locking groove 25. An alternative method of installation would
require protective housing 23 to consist of two halves that are welded or sealed
together after they are positioned in place. Both installation methods are well
known in the art.
After needle 27 has been used and protective housing 23 has been fully
extended, surface 46 on needle housing 22 butts up against surface 44 on
protective housing 22 to stop needle housing 22 from being moved past locking
groove 25. At this point, slidable outer protective housing 23 is permanently
locked in place and needle 27 becomes enclosed with no exposed sharp points,
ready for disposal. To prevent protective housing 23 from being pulled off needle
housing 22 once needle housing 22 is inserted into protective housing 23,
surface 47 on needle housing 22 butts up against surface 49 on protective
housing 23 to stop needle housing 22 from being removed past locking groove
25. As an alternative embodiment, as shown in Fig. 4B, locking groove 25 is
shaped with an upwardly sloped ramp surface 46'. This facilitates needle
housing 22 sliding over locking ridge 35 which has a similarly sloped ramp on
surface 44. To prevent protective housing 23 from being removed from needle
housing 22 once needle housing 22 is inserted into protective housing 23,
surface 47' on needle housing 22 and surface 49' on protective housing 23 stop
needle housing 22 from being removed past locking groove 25. Further security
to prevent needle housing 22 from being retracted can be provided by optional
ridge 97, shown in dotted lines.
As another alternative embodiment, as shown in Fig. 4C, surfaces 47" and
49" may also be made with upwardly sloping ramps which will provide a more
positive locking position once protective housing 23 is slid into the "needle
protected" position. As above, to provide additional security to prevent needle
housing 23 being retracted, optional ridge 97, shown by dotted lines, can be
utilized.
To retain protective housing 23 in place and prevent it from sliding on
needle housing 22 while needle 27 is exposed, needle base 22 may be fitted with
ridge 53 which will keep the respective housings in position in the "needle use"
mode. Ridge 53 is preferably a small rounded section that is molded into needle
housing 22. Ridge 53 does not "lock" protective housing 23 in position, but
merely serves as a temporary point of stability.
To facilitate sliding protective housing 23 into position, knurled surfaces 72 and 73 can also be molded into protective housing 23. Surfaces 72 and 73
will enable a user to have a more firm grip on protective housing 23 in order to
slide it more securely.
Protective housing 23 is of substantially hollow construction and is fitted
with recess 11 which corresponds to the cross-sectional profile of nose 20 of
needle housing 22. Needle housing 22 is also of substantially hollow
construction and is fitted with recess 110 which corresponds to the cross-
sectional profile of needle 27.
As shown in Figure 3, once protective housing 23 is fully extended and
locked via locking ridge 35 and groove 25, needle 27, including the tip of needle
27, is completely enclosed. When protective housing 23 is full retracted, locking
ridge 35 rests on attachment base 21 as shown in Fig. 1. Once locked in place,
the length of protective housing 23 must extend past the tip of needle 27, as
shown in Figures 2 and 3 in order to provide protection from needlesticks.
Protective housing 23 is supplied with Luer lock 26, as shown in Figures 1 , 2 and
3. Luer lock 26 allows the needle apparatus to be connected or secured to an
I.V. line without removing the needle. This saves a substantial amount of time,
avoids wasting syringes and prevents needlesticks.
Figure 6 is a view of an alternative embodiment of invention 10. In this
embodiment, protective housing 23 is designed as a standard syringe tip without
Luer lock 26. As in the preferred embodiment, the operator is prevented from a
needlestick since needle 27 is completely enclosed by protective housing 23 when protective housing 23 is locked into place on needle housing 22.
To use needle apparatus 10, a syringe (not shown) is first inserted into
attachment base 21. Outer protective housing 23 is in a retracted position, thus
exposing needle 27 as shown in Figure 1. The operator is ready to use needle
27 to withdraw medications or give injections. Once needle 27 has been used,
the operator grabs attachment base 21 with one hand and protective housing 23,
preferably at knurled surfaces 72 and 73, with the other hand and fully extends
protective housing 23 to enclose needle 27. Protective housing 23 is pushed
toward needle 27 tip until locking ridge 35 snaps into place with temporary
locking groove 60. Protective housing 23 can continue to be pushed toward
needle 27 tip until locking ridge 35 snaps into place with locking groove 25. At
this point, slidable outer protective housing 23 is securely locked in place as
indicated by all three color bands showing and needle 27 becomes totally
enclosed with no exposed sharp points, ready for disposal.
As an alternative use of needle apparatus 10, connection can be made to
needleless ports of I.V. lines to administer medications without the need to
remove needle 27. A syringe is merely inserted into attachment base 21 when
medication is needed to be administered. Once needle 27 is removed, it can be
completely enclosed and securely locked within protective housing 23 for
disposal.
While there have been described what are at present considered to be the
preferred embodiments of this invention, it will be obvious to those skilled in the art that various changes and modifications may be made therein without
departing from the invention and it is, therefore, aimed to cover all such changes
and modifications as fall within the true spirit and scope of the invention.