The present Application is a reissue of and claims benefit of U.S. patent application Ser. No. 10/089,808 filed Apr. 3, 2002 which is a national stage completion of PCT International Application Ser. No. PCT/EP00/09993 filed Oct. 11, 2000 which claims priority from German Patent Application Serial No. 199 49 507 filed Oct. 14, 1999.
FIELD OF THE INVENTIONThe present invention concerns a multi-step transmission.
BACKGROUND OF THE INVENTIONSuch a transmission has been disclosed byEP 0 434 525 A1, which encompasses, essentially, an input drive shaft and an output drive shaft, which are arranged coaxial to one another, a double planetary gear set placed concentric to the output drive shaft and five shifting elements in the form of three shift elements and two brakes, the selective blocking of which respectively determine, pairwise, the different gear ratios between the input drive shaft and the output drive shaft.
The known transmission possesses two power paths, wherein a first element of the double planetary gear set is connected by means of a first shift element with the first power path. A second element of the double planetary gear set is connected to the output drive shaft and a third element is connected with the second power path by means of a third shift element and is braked by means of a first brake. A fourth element of the double planetary gear set is connected with the first power path by means of a second shift element and is braked by a second brake, so that a selective shifting pairwise between the shifting organs assures that six forward gear positions are available. This arrangement then comprises a first gear through the first shift element and the first brake, a second gear through the first shift element and the second brake, a third gear through the first shift element and the second shift element, a fourth gear through the first shift element and the third shift element, a fifth gear through the second shift element and the third shift element a sixth gear through the third shift element and the second brake, and finally, a reverse gear position through the second shift element and the first brake.
SUMMARY OF THE INVENTIONThe purpose of the present invention is to be found in the creating of a multi-step transmission, which encompasses at least seven forward gear positions with a favorable gear step and ample spread, and is relatively economical to manufacture.
An essential advantage is to be found in the fact, that the invented multi-step transmission offers at least seven forward gear positions with a reduced number of gear sets and shift elements. In each gear, into which a shift is made, only two shift elements are actuated. By the shifting from one gear to the next, simply one shift element was open and another shift element was closed. In this way, a GroupWise shifting of critical shifting quality, in which a plurality of shift elements must be shifted simultaneously, is avoided.
BRIEF DESCRIPTION OF THE DRAWINGSThe invention will now be described, by way of example, with reference to the accompanying drawings in which:
FIGS. 1A and 1B, a first embodiment form of a multi-step transmission with seven forward gear positions and one reverse gear position;
FIGS. 2A and 2B, a second embodiment form of a multi-step transmission with seven forward gear positions and one reverse gear position;
FIGS. 3A and 3B, a third embodiment form of a multi-step transmission with seven forward gear positions and one reverse gear position;
FIGS. 4A and 4B, a fourth embodiment form of a multi-step transmission with seven forward gear positions and one reverse gear position;
FIGS. 5A and 5B, a fifth embodiment form of a multi-step transmission with seven forward gear positions and one reverse gear position;
FIGS. 6A and 6B, a sixth embodiment form of a multi-step transmission with ten forward gear positions and one reverse gear position;
FIGS. 7A and 7B, a seventh embodiment form of a multi-step transmission with nine forward gear positions and two reverse gear positions;
FIGS. 8A and 8B, an eighth embodiment form of a multi-step transmission with nine forward gear positions and one reverse gear position;
FIGS. 9A and 9B, a ninth embodiment form of a multi-step transmission with eight forward gear positions and two reverse gear positions;
FIGS. 10A and 10B, a third embodiment form of a multi-step transmission with thirteen forward gear positions and one reverse gear position;
FIGS. 11A and 11B, an eleventh embodiment form of a multi-step transmission with sixteen forward gear positions and one reverse gear position;
FIGS. 12A and 12B, a twelfth embodiment form of a multi-step transmission with eight forward gear positions and no reverse gear position;
FIGS. 13A and 13B, a thirteenth embodiment form of a multi-step transmission with eight forward gear positions and no reverse gear position;
FIGS. 14A and 14B, a fourteenth embodiment form of a multi-step transmission with eight forward gear positions and no reverse gear position;
FIGS. 15A and 15B, a fifteenth embodiment form of a multi-step transmission with eleven forward gear positions and no reverse gear position; and
FIGS. 16A and 16B, a sixteenth embodiment form of a multi-step transmission with seventeen forward gear positions and no reverse gear position.
DETAILED DESCRIPTION OF THE INVENTIONIn each figure are presented, in accordance with the respective embodiment of the invented multi-step transmission, the power flow schematic chart (FIGS. 1A to 16A) as well as the shifting-logic accompanied by the assigned gear ratios of the individual gears, the gear staging, the transmission range, and the transmission ratio of the individual planetary gear sets (FIGS. 1B to 16B). From the individual planetary gear set ratios, it becomes evident to the expert from the Kutzbach-plan, that group shifting is avoided in all the embodiments here presented.
The following considerations lead to the invention. In order to create, with five shift elements, a multi-step transmission which is counter to the state of the technology and is relatively economical to manufacture, and that has seven forward gear positions and one reverse gear position, then, on the input drive shaft, two input-side gear sets must be provided. These two input-side gear sets, in addition to the speed of rotation “n” introduced by the input drive shaft, engender two further speeds of rotation n1 and n2. Contrary to this, in the case of the known multi-step transmission described in the opening passages, only one input-side gear set is provided on the input drive shaft. This said input-side gear set, in addition to the input speed of rotation n produces one additional speed of rotation. By means of the activation of the shift elements, in the case of the present invention, the speeds of rotation n1, n2 and the input speed of rotation n, corresponding to the shifted flow of power, are transferred to the output drive shaft. By means of placing additional shift elements, it becomes possible, utilizing the invented multi-step transmission with seven forward gear positions and one reverse gear position, to conceive of various multi-step transmissions with more than seven forward gear positions and at least one reverse gear position. This is true especially in the case of passenger motor vehicles, busses and trucks. For off-road vehicles a cross-country reduction gear can be designed with special gear staging. For the installation in motorcycles and bicycles, multi-gear drives without a reverse gear position can be made available.
In the following, in connection withFIGS. 1 to 5, different variants of the present multi-step transmission with seven forward gear positions and one reverse gear position are discussed. These transmissions can be shifted through five gear stages. Since, with the invented transmission concepts, a span of 9 and more is achieved, it becomes possible that in comparison to the six-stage transmission span achieved as described in the introductory passages, for example, instead of a torque converter, normally used as a starting element, a simple hydraulic shift element can be put to this service, without denying high starting power for the vehicle.
In theFIGS. 1 to 5, the input drive shaft is designated with1, the shift elements are respectively denoted as A, B, C, D, and E. The first planetary gear set of the input-side gear set VS is designated with RS1, the second planetary gear set of that input-side gear set is RS2. In like manner, the first and second gear sets of the shiftable output-side gear set NS are designated RS3 and RS4.
All five embodiments of theFIGS. 1 to 5 hold in common, that the input-side gear set RS1, besides the input speed of rotation n of theinput drive shaft1, generate a first additional speed of rotation n1 and the second input-side gear set RS2 produces a second supplementary speed of rotation n2. In each gear shifted to, in every case, only two shift elements are closed.
The input-side gear sets comprise a non-shiftable two carrier, 4-shaft drive, wherein at least one shaft, and as a maximum one shaft per input-side gear set runs with the speed of rotation of n of the input drive shaft and at least one shaft, and at a maximum, one shaft per input-side gear set is immobile.
The gear set RS1 possesses asun gear11, planet gears12 and aninternal gear13. The gear set RS2 shows asun gear21, planet gears22 and aninternal gear23. The planetary carrier designated as15 is common to the planet gears12 and the carrier designated with25 is common to the planetary gear sets22.
In the case of the shiftable output-side gear sets NS, the arrangement is a shiftable two carrier, four shaft drive, which includes the planetary gear sets RS3 and RS4. The gear set RS3 has asun gear31, planet gears32 and aninternal gear33. Correspondingly, the gear set RS4 of the output-side drive NS comprises asun gear41, planet gears42, and aninternal gear43. The common carrier of the planet gears32 is designated as35 and the common carrier of the planet gears42 is designated with45. Thecarrier45 of the gear set RS4 is connected with one shaft of the gear set RS3. Onto this coupling shaft, the shift elements E and D are affixed.
The shift elements B and C are connected to a central gear of the gear set RS4, wherein, by the term “central gear”, either a sun gear or an internal gear of the gear set is to be understood. The shift element A is connected to one central gear of the gear set RS3.
Either the shaft connected with the shift element A combined with the central gear of the gear set RS4—which is not connected with the shift elements B and C—forms the second coupling shaft (FIG. 4A,FIG. 5A), or the second coupling shaft is connected with the output drive shaft2 (FIG. 1A,FIG. 2A,FIG. 3A).
For the speed of rotation of the shafts and shift elements, the following points are valid:
- 1. The speed of rotation on the input drive shaft and shift element E is n=1 (as a standard value),
- 2. The speed of rotation of the shift element D is greater than/equal to 0,
- 3. The speed of rotation of the shift element D is less than/equal to the speed of rotation at the shift element B,
- 4. The speed of rotation of the shift element C is less than the speed of rotation on the shift element B,
- 5. The speed of rotation of the shift element B is less than or equal to 1,
- 6. The speed of rotation of the shift element A lies in the range of 0 to 1,
- 7. As maximum, two running shafts in the output-side NS have the same speed of rotation,
- 8. The speeds of rotation introduced by the shifting elements A and D to the gear set RS3, in connection with the gear ratio of the gear set RS3, produce an output drive shaft speed of rotation, which is greater than the output drive shaft speed of rotation, which is introduced by means of the shifting elements C and D onto the gear set RS4 in connection with the gear ratio of the gear set RS4, and in the case, that the shaft connected with the shift element A forms a coupling shaft with a central gear of the gear set RS4 of the shiftable output-side gear set NS, then, additionally with the gear ratio of the gear set RS3 an output drive shaft speed of rotation is produced.
FIG. 1A shows a first embodiment of the invented multi-step transmission with two coupled, non-shiftable input-side gear sets. In this arrangement, theinput drive shaft1 is connected with the sun gears11 and21 of the input-side gear sets RS1 and RS2. Theinternal gear13 of the first input-side gear set RS1 is stationarily fixed. Theplanetary carriers15 and25 of the two input-side gear sets RS1 and RS2 are connected together. The internal gear23 (speed of rotation n2) of the second input-side gear set RS2, can be connected by means of the shift element D to theinternal gear33 of the first output-side gear set RS3 and thecarrier45 of the second output-side gear set RS4. Further, theplanetary carriers15 and25 (speed of rotation n1) can be connected by means of the shift element A with thesun gear31 of the first output-side gear set RS3, as well as by means of the shift element C with thesun gear41 of the second output-side gear set RS4. Theinput drive1 is connectable by means of the shift element B to thesun gear41 and to thecarrier45 by means of the shift element E. In the output-side gear sets NS, thecarrier35 of the gear set RS3 is connected with theinternal gear43 of the gear set RS4 and with theoutput drive shaft2. Besides this, theinternal gear33 of the gear set RS3 is connected with the carrier of the gear set RS4.
Theforward gear positions1 to7 and the reverse gear position R, with the aid of the control of the output-side gear set NS, i.e., the gear sets RS3 and RS4, which respectively have the speeds of revolution of n, n1 and n2, can be attained by means of selective shifting of the five shift elements A to E, in accord with the shift sketch of theFIG. 1B. When this is done, it is an essential advantage, that by the shift change from one gear to the next gear, principally one shift element is open and only one shift element in need be closed. In this way, shifting of questionable quality, with a simultaneous engagement of a plurality of shift elements (group shifting), is avoided.
Advantageous in theembodiment 1 of the invented multi-step transmission, is especially the large spread (greater than 9) in the case of similar more favorable gear steps, which are described in the introductory passages as being state of the technology for 6-gear automatic transmissions. In this way, in the application example of a passenger car, for example, the normally installed torque converter, serving as a startup element, could be substituted for by a hydraulic shift element and/or a lamellar shift element integrated into the transmission without having to dispense with a high startup power. A possible embodiment is shown as an example in theFIG. 1A. With the depicted arrangement, the advantages gained are a lesser weight, favorable dimensioning for installation in the vehicle tunnel space giving a reduced length of construction, as well as achieving a reduction in manufacturing costs.
In the following, in connection withFIG. 2A, a further embodiment of the present invention is described. Details of theFIG. 2A, which have already been explained inFIG. 1A, still carry the same reference numbers.
The embodiment form2A has, contrary to the embodiment inFIG. 1A a generally more simply controlled brake serving as a fifth shifting element instead of a clutch element.
In the embodiment shown inFIG. 2A, both sun gears11 and21 are connected with theinput drive shaft1. By means of the shift element A, theinput drive shaft1 can be connected with thesun gear31 and by means of the shift element E, also connected with theplanetary carrier45. The planetary carrier15 (speed of rotation n1) can be connected by means of the shift element B with thesun gear41. Theinternal gear13 is connected with thecarrier25, wherein thecarrier25 is rigidly affixed to the housing. The internal gear23 (speed of rotation n2) can be connected with thesun gear41 by means of the shift element C. Thecarrier45 can be connected to the housing by means of brake D. Theinternal gear33 is connected with thecarrier45. Theinternal gear43 is connected with thecarrier35 and with theoutput drive shaft2.
As is shown in the closed condition state of the five shift elements A to E the transmission shown inFIG. 2A permits shifting into seven forward gear positions and into one reverse gear position.
Advantageous in theembodiment 2 of the invented multi-step transmission is especially the overdrive characteristic of the two upper gears, in regard to the reduction of fuel consumption and running noise. A further advantage is the designed simple formulation possibility of having a brake D instead of a shift element, for instance in regard to the delivery of pressurized oil for the activation.
TheFIG. 3A shows a further embodiment of the invented multi-step transmission with two coupled, non-shiftable input-side gear sets. Input-side gear set VS and output-side gear set NS are here constructed as Ravigneaux-gear sets. Theinput drive shaft1 is connected with thesun gear11 of the gear set RS1, by means of the shift element E with thecarriers35′.35″ of the inner and out planet gears32′,32″ of the gear set RS2, and can be connected with thecarrier45 of the gear set RS4. Further theinput drive shaft1 can be connected withsun gear31 of the gear set RS3 by means of the shift element A. Thecarriers15,25′, and25″, which are connected together, (speed of rotation n1) of the gear sets RS1 and RS2, can be connected with thesun gear41 of the gear set RS4 by means of the shift element B. The planet gears12 of the gear set RS1 and the outer planet gears22″ of the gear set RS2 are joined to one another. The sun gear21 (speed of rotation n2) of the gear set RS2 can be connected with thesun gear41 of the gear set RS4 by means of the shift element C. Theinternal gear13 of the gear set RS1 is immobilized. By means of the brake D, thecarriers35′,35″ and45 may be made stationary. The planet gears42 of the gear set RS4 and the outer planet gears32″ of the gear set RS3 are coupled together. Theoutput drive shaft2 is rigidly bound to doubleinternal gears33 and43.
With the arrangement ofFIG. 3A, shifting into seven forward gear positions and one reverse gear position are made available through the shift element logic displayed in the table ofFIG. 3B.
Advantageous in theembodiment 3 of the invented multi-step transmission is especially the favorable cost formulation of the four planetary gear sets with only two internal gears. Beyond this, the over-drive characteristic of the two upper gears can be employed for the saving of fuel and for a lessening of the noise emission.
FIG. 4A shows yet another embodiment of the invented multi-step transmission with two coupled , non-shiftable input-side gear sets. In this matter, the additional speeds of rotation n1 and n2 are produced through the input-side gear sets RS1 and RS2., whereby thecarriers15 and25 of the planet gears12 and22 of this gear set are connected together. The input-side shaft1 is connected with theinternal gears13 and23 of the gear sets RS1 and RS2, and by means of the shift element E can be connected with theinternal gear33 of the third gear set RS3, as well as being connectable by means of the shift element B with theinternal gear43 of the fourth gear set RS4. Thesun gear11 of the first gear set RS1 is affixed to the housing. The sun gear21 (speed of rotation n2) of the second gear set RS2 can be connected by means of the shift element D to thecarrier45 of the gear set RS4, whereby the saidcarrier45 is connected to theinternal gear33 of the gear set RS3. Thecarriers15 and25 (speed of rotation n1) of the planet gears12 and22 of the gear sets RS1 and RS2 can be connected by the shift element C with theinternal gear43 of the gear set RS4. The sun gears31 and41 of the gear set RS3 and RS4 can be blocked in common by the brake A. Thecarrier35 of the gear set RS3 is connected with theoutput drive shaft2.
The arrangement given in the schematic sketch ofFIG. 4A allows the tabulated presentation of seven forward gear positions and one reverse gear position by the closure of the five shift elements A through E.
Thedesign4 of the invented multi-step transmission is particularly favorable for use in off-road vehicles, since in this case, because of the stall-gear ratios of the gear sets, as shown inFIG. 4B, a creep gear with a high ratio such as i (first gear) >8, is available upon simultaneous favorable gear ratio in the upper travel speed areas. Further, the use of a stepped planet gear provides, in the case of the simultaneous drop-out of a fourth internal gear, a saving in the manufacturing costs.
In the design of theFIG. 5A of the invented multi-step transmission with two, coupled, non-shiftable, input-side gear sets, theinternal gear13 is made immobile. The carrier15 (speed of rotation n1) is connected with thecarrier25 and can be connected with theinternal gear43 by means of the shift element B. The internal gear23 (speed of rotation n2) can be connected with thecarrier45 by means of the shift element D, and thus to the therewith connectedinternal gear33. Theinput drive shaft1 is connected with the sun gears11 and21 and can be connected with the sun gears41 and31 by means of the shift element A, and further by the shift element E, can be connected with thecarrier45 and theinternal gear33. In the case of the closed brake C and the open shift element B, theinternal gear43 can be adjusted to the speed of rotation zero. Thecarrier35 is connected to theoutput drive2.
The exact closed conditions of the five shift elements A to E are obvious fromFIG. 5B for the individualforward gear positions1 to7 and for the reverse gear position R.
The design of theassembly5 of the invented multi-step transmission is similar to thedesign structure4, in that it is especially favorable for off-road vehicles, since in this case, because of the stall gear ratios to be noted in theFIG. 5B relating to the gear sets, an extreme crawl gear with a very high ratio, i (first gear)=10, can be achieved by shifting. Conditioned by the very large gap of gear ratio from the first gear ( crawl gear) into the second gear, it can be to advantage, to design this said crawl gear as a special, manually operated gear activated by the driver. By the combined large spread of 15, there is available a favorable transmission stepping for normal driving operation. The over-drive characteristic of the two upper gears contributes to reduced fuel consumption and engine noise while driving.
The design presented inFIG. 6A shows an invented multi-step transmission with two coupled, non-shiftable, input-side gear sets, in the case of which shifting can be carried out with six shift elements and one reverse gear position to obtain ten forward gear positions along with the said one reverse gear position. On the shaft with the shift elements B and C of the shiftable output-side gear set is provided an additional shift element F. Thus we have: NC<NF<Nb.
In this case, the input drive shaft1 (speed of rotation n) is connected with theinternal gear13 and theinternal gear23. The saidinput drive shaft1 can also be connected, by use of the shift element E, with combinedcarriers45 of the gear set RS4,carrier35″ of the outer planet gears32″ of gear set RS3 andcarrier35′ of the inner planet gears32′ of the gear set RS3. The planet gears32 and42 are coupled together. Thecarrier25 is connected with the carrier15 (speed of rotation n1) and can be connected with thesun gear41 by the shift element B. Thesun gear41, upon the activation of the brake C, can be blocked, that is, connected to the housing. Thecarriers15 and25 (speed of rotation n1) can be connected with thesun gear31 by the shift element A. The sun gear21 (speed of rotation n2) can be connected by the shift element D with thecarrier35′ of the inner planet gears32′ of the gear set RS3 and can be connected by the shift element F with thesun gear41 of the gear set RS4. The internal gears33 and43 are joined together and also are connected to theoutput drive shaft2.
In the case of these multi-step transmissions, it is possible, by closing the shift elements A to F, and in consideration of the stall ratios of the gear sets given in the table ofFIG. 6B, to achieve shifting into ten forward gear positions and one reverse gear position. Because of the additional shift element, there is made available three additional forward gear positions, in contrast to the above described designs showing1 to S of the invented multi-step transmissions with seven forward gear positions. Advantageously, the gear steps can be designed to fit in a close space, which makes this particular arrangement particularly favorable for a vehicle with a diesel motor.
In the following, in connection with theFIGS. 7A,7B, a multi-step transmission in accord with the invention will be described, which said transmission has two, coupled, non-shiftable input-side gear sets. In the case of these gear sets, shifting is available, by means of six shift elements A to F, through nine forward gear positions and two reverse gear positions.
Theinput drive shaft1 is connected to theinternal gear13 of the input-side gear set RS1 and the thereto connectedinternal gear23 of the input-side gear set RS2. Further, the input drive shaft can be connected to thecarrier45 by means of the shift element E and by means of the shift element B, can be connected with thesun gear41. Thecarrier25 of the planet gears22 is connected with the carrier15 (speed of rotation n1) as well as with thesun gear31 by means of the shift element A. In addition, by the activation of the shift element F, thecarrier25 and thecarrier15 can be connected to thesun gear41. The sun gear21 (speed of rotation n2) is connectable by the shift element C with thesun gear41 as well as connectable with thecarrier45 by means of the shift element D. Thecarrier45 is connected to theinternal gear33. Theinternal gear43 is connected with thecarrier35 and with theoutput drive shaft2.
With this describedembodiment 7 of the invented multi-step transmission, it is possible, through selective closure of the shift elements A to F, as shown in the table ofFIG. 7B and in consideration of the also tabulated stall ratios of the gear sets, to shift through nine forward gear positions with a close gear stepping and advantageously to shift into two reverse gear positions. A special reverse gear position with a reduced startup ratio in contrast to the “normal” reverse gear position startup ratio can, for example, be applied in a winter driving program for the automatic transmission.
The embodiment of theFIG. 8A shows an invented multi-step transmission with two coupled, non-shiftable input-side gear sets, whereby, for the activation of this transmission, a total of six shift elements A to F are provided for shifting into nine forward gear positions and one reverse gear position.
In comparison to the multi-step transmission of theFIG. 6A, which is furnished with five shift elements and one brake, the multi-step transmission outlined inFIG. 8A possesses four shift elements and two brakes, whereby the number of the forward gear positions is reduced by one gear from the number of forward gear positions as shown inFIG. 6A.
Even though, in this case, the gear set RS2 is minus one gear set, the gear set RS1 is plus one gear set. Theinput drive shaft1 is connected with thesun gear21 as well as with thecarrier15″ or the outer planet gears22″ of the gear set RS1, and by means of the shift element A can be connected with thesun gear31 and by means of the shift element E, can be connected with thecarrier45. Thecarrier25 is, on the one hand, bound to the housing, and on the other side, connected with thesun gear11 of the gear set RS1. Thecarrier15′ of theinner planet gear12′ is connected with thecarrier15″ of the outer planet gears12″ of the gear set RS1. Theinternal gear13 of the gear set RS1 (speed of rotation n1) can be connected with thesun gear41 by means of the shift element B. The internal gear23 (speed of rotation n2) can be connected with thesun gear41 through the shift element C. By the activation of the brake F, thesun gear41 is connectable with the housing. Thecarrier45, upon the activation of the brake D, can be connected with the housing. Beyond this, thecarrier45 is connected to theinternal gear33. Theinternal gear43 connects with thecarrier35 and with theoutput drive shaft2.
The shifting logic for the six shift elements A to F for the shifting to the nine forward gears and the reverse gear position of the multi-step transmission in accord withFIG. 8 is shown in the tables ofFIG. 8B.
In a fortunate development, in the case of theembodiment 8 of the invented multi-step transmission, two shift elements are converted to brakes, whereby, advantages are brought about, relative to shift element construction, such as, for example, by a simple installation of the pressure oil channeling within the housing. Particularly advantageous is also the very harmonious gear stepping of the nine forward gear positions with almost continual, slowly occurring, gear stepping leading to the upper gears.
In the following, in connection with theFIGS. 9A,9B, a further inventive multi-step transmission is explained, in which with a total of six shift elements A to F, eight forward gear positions and two reverse gear positions are available for shifting.
The special point of this transmission is, that only one, non-shiftable, input-side gear set RS1 is present instead of two input-side gear sets as have been described up to this time. The input drive shaft1 (speed of rotation n) is connected with thesun gear11 of the gear set RS1 (Plus-gear set), and can be connected with thecarrier45 by means of the shift element E, as well as being connectable by shift element B with thesun gear41. Thecarrier15′ of the inner planet gears12′ of the gear set RS1 and thecarrier15″ of the outer planet gears12″ of the gear set RS1 are connected together and affixed to the housing. Moreover, thecarrier15′ and thecarrier15″, by means of the shift element C, can be connected with thesun gear41. The internal gear13 (speed of rotation n1) can be connected with thesun gear41 by the shift element F and also connected to thesun gear31 by means of the shift element A. Theinternal gear43 is connected to theinternal gear33 and connected to theoutput drive shaft2. The carrier45 (of the planet gears42),carrier35′(of the inner planet gears32′) andcarrier35″ (of the outer planet gears32″) are bound together and can be blocked by the brake D. The planet gears32″ and42 are, in this case, also coupled.
The shifting logic of this multi-step transmission for the shifting into eight forward gear positions and two reverse gear positions by the closure of the shift elements A to F is tabulated inFIG. 9B.
Advantageously, in the case of theembodiment 9 of the invented multi-step transmission, besides the number of gears, is particularly the space saving and favorable costs associated therewith, since only three planetary gear sets with a total of two internal gears need be provided. The inter-gear stages are harmonic, where by, besides the “normal” reverse, also a “quicker” reverse gear position can be shifted into, similar to that of theembodiment 7.
TheFIG. 10A shows a multi-step transmission with three, coupled, non-shiftable input-side gear sets RS1, RS2a and RS2b, by means of seven shift elements A to G, shifting is available through thirteen forward gear positions and one reverse gear position. On the shaft with the shift elements B, C and F, an additional shift element G has been provided. Thus, the valid relationship is NF>nG>Nb. In input speeds of rotation are produced through a non-shiftable three carrier, five shaft gear arrangement.
The input drive shaft1 (speed of rotation n) is bound to thesun gear11 of the first input-side gear set RS1 and can be connected by means of the shift element A with thesun gear31 of the first output-side gear set RS3 and the theretoconnected sun gear41 of the second output-side gear set RS4 and can be connected further by means of the shift element E with thecarrier45 of the second output-side gear set RS-4.
The gear set RS2, which has been installed in the described transmissions up to this point, is now replaced by the gear sets RS2a and RS2b, whereby, thecarriers25a and25b″ of the planet gears22a of the gear set RS2a and the outer planet gears22b″ of the plus-transmission constructed gear set RS2b are all connected together. The planet gears22a and22b″ are coupled together. Thecarrier15 is connected to thecarriers25b′ of the inner planet gears22b′ and to thecarrier25b″ of the outer planet gears22b″. Beyond this thecarrier25b″ can be connected with the internal gear43 (speed of rotation n2a) by means of the shift element G. Theinternal gear43 can be blocked by the brake C.The sun gear21a of the gear set RS2a (speed of rotation n1) can be connected with theinternal gear43 by means of the shift element B. Theinternal gear23a of the gear set RS2a and theinternal gear23b of the gear set RS2b are connected together (speed of rotation n2b) and can be connected with theinternal gear43 by means of the shift element F, and by the shift element D can be connected with thecarrier45 and the therewith attachedinternal gear33. Thecarrier35 is connected to theoutput drive shaft2. Finally, thesun gear21b of the gear set RS2b and theinternal gear13 of the gear set RS1 are connected with the housing.
With this described multi-step transmission, it is possible, through selective closure of the seven shift elements A to G, in combination with the tabulated stall ratios as presented in the table ofFIG. 10B to shift through thirteen forward gear positions and one reverse gear position.
The advantages of thisembodiment 10 of the invented multi-step transmission lie thus in the high number of gear changes along with a very compact installation space with only five planetary gear sets and seven shift elements. By means of a selected choice of the gear ratios of the gear sets, from theembodiment 10, a multi-step transmission with two reverse gear positions can be developed, but then with only twelve forward gear positions.
In the embodiment of the invented multi-step transmission shown inFIG. 11A, it is possible, with eight shift elements A to H, to shift through a total of sixteen forward gears and one reverse gear. The shaft with the shift elements B, C, F and G is furnished with an additional shift element H. Thus the relationships are now nG>nH>Nb. The input speed of rotation is produced by a non-shiftable four carrier, six shaft gear drive.
The input-side gear set VS comprises, in total, four connected, non-shiftable planet gear sets. The input-side gear set RS1 consists of a gear set RS1a and a gearset RS1b, wherein the planet gears12a of the gear set RS1a and the outer planet gears12b″ of the gear set RS1b are coupled together and thecarrier15b″ of the outer planet gears12b″ is connected with thecarrier15b′ of the inner planet gears12b′. The gear set RS2 encompasses two gears sets RS2a and RS2b, whereby the planet gears22a of the gear set RS2a and the outer planet gears22b″ of the gear set RS2b are coupled together.
The input drive shaft1 (speed of rotation1) is connected with the sun gear11b of the gear set RS1b and thesun gear21a of the gear set RS2a and by means of the shift element A can be connected with thesun gear31 and by means of the shift element E is connectable with theinternal gear33. Thesun gear11a of the gear set RS1a is connected with the housing. Theinternal gear13a of the gear set RS1a and13b of the gear set RS1b are connected to one another (speed of rotation, n1a) and by means of the shift element B can be connected to thesun gear41 of the second output-side gear set RS4. Thesun gear41 is blockable by the brake C. Thesun gear21b of the gear set RS2b (speed of rotation n2B) can be connected to theinternal gear33 by means of the shift element D, as well as with thesun gear41 by means of the shift element F. Theinternal gear33 is connected to thecarrier45. Thecarrier25b′ of the inner planet gears22b′ and25b″ of the outer planet gears22b″ of the gear set RS2b and thecarrier25a of the gear set RS2a are bound to one another (speed of rotation n1b) and can be connected to thesun gear41 by means of the shift element H. The coupledinternal gears23a and23b (speed of rotation n2a) of the gear sets RS2a and RS2b can, likewise, be connected to thesun gear41 by means of the shift element G. Thesun gear43 is connected with thecarrier35 and with theoutput drive shaft2.
With these described gear arrangements, the tables presented inFIG. 11B showing stall gear ratios, tell us that it is possible by closure of eight shift elements A to H, to activate sixteen forward gear positions and one reverse gear position. The advantages of thisembodiment 11 of the invented multi-step transmission are to be found in the very high number of gear positions made available in a very compact installation space, with relatively a small number of planet gear sets and shift elements. By an appropriate selection of the gear ratios of the gear sets, from theembodiment 11, a multi-step transmission can be developed with two reverse gears, however in such a case, the number of forward gear positions would be reduced to fifteen.
In the following, in connection with theFIG. 12A, a multi-step transmission is discussed, which transmission possesses eight forward gear positions which are accessible through five shift elements and only one input-side gear set RS1, which is achieved in that the previously mentioned kinematic condition “speed of rotation on the shift element D is less than, or equal to the speed of rotation on the shift element B” is limited by the change, “speed of rotation on the shift element D is equal to the speed of rotation on the shift element B”.
Theinternal gear13 of the input-side gear set RS1 is rigidly connected by means of an axle with the housing of the multi-step transmission. The input drive shaft1 (speed of rotation n) is connected with thesun gear11 of the input-side gear set RS1. The saidinput drive shaft1 is connectable by means of the shift element E with theinternal gear33 of the first output-side gear set RS3 as well as with the therewith connectedcarrier45 of the second output-side gear set RS4. Additionally, by means of the shift element A theinput drive shaft1 can be connected to thesun gear31 of the gear set RS3. The carrier15 (speed of rotation n1) of the gear set RS1 is connectable with thesun gear41 of the gear set RS4 through the shift element B and can further be connected with theinternal gear33 of the gear set RS3 by means of the shift element D. By means of the brake C, thesun gear41 of the gear set RS4 can be immobilized. Theinternal gear43 of the gear set RS4 and the therewith connectedcarrier35 of the gear set RS3 are connected with the output-side shaft2.
With this just described transmission the possibility arises that by selective closure of the shift elements A through E, as indicated in the table ofFIG. 12B, a total of eight forward gear positions are accessible.
In the following, and referring toFIG. 13A, a further embodiment of an invented multi-step transmission is described, this transmission having eight forward gear positions, which are available through five shift elements.
In this transmission, likewise, a single input-side gear set RS1 is provided, which produces the necessary speed of rotation for the regulation of the output-side gear sets RS3 and RS4. The input-side gear set RS1 possesses, besides asun gear11 and aninternal gear13, inner planet gears12′ and outer planet gears12″, the carriers of which (15′ and15″) are connected together.
The input drive shaft1 (speed of rotation n) is connected to thesun gear11 of the input-side gear set RS1 and can be connected with thecarrier35″ of the outer planet gears32″ of the first output-side gear set RS3 by means of the shift element E, as well as connectable through the shift element A with thesun gear31 of the gear set RS3. Thecarriers15′ and15″ of the gear set RS1 are affixed to the housing of the multi-step transmission. Thesun gear41 of the gear set RS4 can be blocked by the brake C. The internal gear13 (speed of rotation n1) of the gear set RS1, by means of the shift element B, is connectable with thesun gear41 and by means of the shift element D also connectable with thecarrier35′ of the inner planet gears32′ of the gear set RS3. Thecarrier35′ is connected to thecarrier35″ of the outer planet gears32″ of the gear set RS3 and connected also with thecarrier45 of the gear set RS4. The planet gears32″ and42 are, in this arrangement, coupled with one another. The internal gears33 and43 of gear sets RS3 and RS4 are connected with theoutput drive shaft2.
It is possible, with this described transmission, by means of selective closure of the shift elements A through E, as shown in the table ofFIG. 14B, to shift through a total of eight forward gear positions.
In the following, in connection withFIG. 14B, an additional embodiment of a multi-step transmission in accord with the present invention is described, which said transmission possesses eight forward gear positions which are accessible through five shift elements, wherein, once again, only one input-side gear set is provided.
Thesun gear11 of the input-side gear set RS1 is affixed to the housing of the multi-step transmission. The input drive shaft1 (speed of rotation n) is connected with theinternal gear13 of the gear set RS1 and by means of the shift element E can be brought into connection withcarrier45 of the second output-side gear set RS4 along with the therewith connectedsun gear31 of the first output-side gear set RS3. In like manner, through shift element A the input drive shaft1 (speed of rotation n) can be brought into connection with theinternal gear33 of the gear set RS3 and the therewith connectedinternal gear43 of the gear set RS4. The carrier15 (speed of rotation n1) of the gear set RS1, by means of the shift element B, can be connected with thesun gear41, and by means of the shift element B, can be connected with thesun gear41 and by means of the shift element D connectable with thecarrier45 of the gear set RS4. Use of the brake C permits thesun gear41 of the gear set RS4 to be made immobile. Thecarrier35 of the gear set RS3 is connected to theoutput drive shaft2.
By selective choice of closure of the shift elements A to E, in this described transmission, as seen in the tabulation ofFIG. 14B, a total of eight forward gear positions are available.
In an advantageous manner, with theembodiments 12, 13 and 14 of the invented multi-step transmission a total of eight forward gear positions is achieved with only three sets of planetary gears and five shift elements. Especially on the account of extremely compact transmission construction and dispensing with the reverse gears, theseembodiments 12, 13, and 14 are particularly appropriate for motorcycles and as a hub-shifting mechanism for bicycles. For application in a motorcycle, the gear stages of theembodiment 12 are advantageous, since in this case, the two higher gear positions exhibit a type of over-drive characteristic. For the use in bicycles the closely stepped stages in mid-range, in connection with the increasing step spread as the lower stages are approached makes theembodiments 13 and 14 particularly attractive.
In the following, in connection with theFIG. 15A, another embodiment of an invented multi-step transmission is described and explained. This embodiment possesses two, coupled, non-shiftable input-side gear sets, which enable shifting through a total of eleven forward gear positions by the selective activation of six shift elements A to F.
The second input-side gear set RS2 is designed as a plus-gear set and the first input-side gear set RS1 is designed as a minus-gear set, wherein the outer planet gears22″ of the gear set RS2 are rigidly coupled to planet gears12 of the gear set RS1. The input drive shaft1 (speed of rotation n) is connected to thesun gear21 of the gear set RS2, as well as, connectable to thesun gear41 through the shift element B and can further be connected by the shift element E to thecarrier45 of the second output-side gear set RS4, wherein thecarrier45 is connected with theinternal gear33 of the first output-side gear set RS3. The carrier15 (speed of rotation n1) common to the outer planet gears22″ of the gear set RS2 and the planet gears12 of the gear set RS1, can be connected to thesun gear31 of the gear set RS3 by means of shift element A and can be connected to thesun gear41 of the gear set RS4 through shift element F. Beyond this, thecarrier15 is connected with thecarriers25″ of the outer planet gears22″ and25′ of the inner planet gears22′ of the gear set RS2. The coupledinternal gears13 and23 (speed of rotation n2) of the gear sets RS1 and RS2 can be connected through the shift element D with thecarrier45 as well as being connected to thesun gear41 of the gear set RS4 by means of the shift element C. Thecarrier35 of the gear set RS3 is connected to theinternal gear43 of the of the gear set RS4 and with theoutput drive shaft2.
With this multi-step transmission, by selective closure of the shift elements A to F in the manner shown in the table ofFIG. 15B, shifting into eleven forward gear positions is possible.
Finally, in connection with theFIG. 16A, yet another embodiment of the invented multi-step transmission is described, wherein, by means of eight shift elements, seventeen forward gear positions are available for shifting. Similarly to the embodiments11A, there are provided here, all together, four coupled, non-shiftable, input-side gear sets. The input-side gear set RS1 comprises in this arrangement, a gear set RS1a and a gear set RS1b, the input-side gear set RS2 is made up of a gear set RS2a and a gear set RS2b.
Theinput drive shaft1 is connected with thesun gear11a of the first input-side gear set RS1a (plus-gear set) and can be connected to thesun gear31 of the first output-side gear set RS3 by means of activating shift element A. Shift element E can connect theinput drive shaft1 to thecarriers35′ of the inner planet gears32′ and35″ of the outer planet gears32″ of the gear set RS3 (plus-gear set). Thecarrier15a′ of theinner planet gears12a″ of the gear set RS1a and thecarrier15″ of the outer planet gears12″ of the gear set RS1 are joined together. The gear set RS1b is designed as a minus gear train. In this arrangement, the sun gear11b of the second input-side gear set RS1b corresponds to thesun gear21a of the third input-side gear set RS2A. Further the internal gear13b of the second gear set RS1b corresponds to theinternal gear23b of the fourth input-side gear set RS2b. Theouter planet gears12a″ of the gear set RS1a, the planet gears12b of the gear set RS1b, the planet gears22a of the gear set RS2a and the planet gears22b of the gear set RS2b are coupled together as stepping planetary gears. To these, thecarrier15a″ is assigned in common. Thecarrier15a″ (speed of rotation n1b) is, upon activation of the shift element G, connectable with thesun gear41 of the second output-side gear set RS4 (minus gear train) as well as, upon activation of the shift element D, connectable to thecarrier35′ of the inner planet gears32′ of the first output-side gear set RS3. The gear set RS3 is designed as a plus gear train. The outer planet gears32″ of the gear set RS3 are coupled with the planet gears42 of the gear set RS4. Thecarrier35′ of the inner planet gears32′ is connected to thecarrier35″ of the outer planet gears32″ of the gear set RS3. The sun gear11b of the gear set RS1b is affixed to the housing. Thesun gear21b of the gear set RS2b (speed of rotation n2b) is, by activation of the shift element F, connectable with thesun gear41, which, by means of the brake C is likewise affixed to the housing. Theinternal gear13a of the gear set RS1 and13b of the gear set RS1b are connected together and, upon activation of the shift element B (speed of rotation n1a) are connectable to thesun gear41. Thecarrier35″ and thecarrier35′ are connected together with thecarrier45. Theinternal gear23a of the, gear set,RS2a (speed of rotation n2a) is, through the shift element H, connectable with thesun gear41 of the gear set RS4. Finally, theinternal gears33 and43 are connected with theoutput drive shaft2.
With the described features of the multi-step transmission, and with consideration of the table inFIG. 16B showing the stall gear ratios of the employed gear sets, by means of selective closures of the eight shift elements A through H as shown in the saidFIG. 16B, a total of seventeen forward gear positions are available.
Similar to theembodiments 12, 13, 14, the describedembodiments 15 and 16 of the multi-step transmissions are particularly adaptable to motorcycles and especially well suited for hub shifting for bicycles, with a corresponding high number of shift positions.
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| Reference Numbers and Item Designations | 
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| VS | Input-side planetary gear set | 
| RS1 | 1st input-side planetary gear set, 1st planet gears set | 
| RS1a | 1st input-side planetary gear set | 
| RS1b | 2nd input-side planetary gear set | 
| RS2 | 2nd input-side planetary gear set, 2nd planetary gear set | 
| RS2a | 3rd input-side planetary gear set | 
| RS2b | 4th input-side planetary gear set | 
| NS | Output-side planetary gear set | 
| RS3 | 1st output-side planetary gear set, 3rd planetary gear set | 
| RS4 | 2nd output-side planetary gear set, 4th planetary gear set | 
| A-H | 1st to the 8thshifting element (shift element or brake) | 
| n | Input speed of rotation of the input drive shaft | 
| n1 | Output speed of rotation of the planetary gear set RS1 | 
| n1a | Output speed of rotation of the planetary gear set RS1a | 
| n1b | Output speed of rotation of the planetary gear set RS1b | 
| n2 | Output speed of rotation of the planetary gear set RS2 | 
| n2a | Output speed of rotation of the planetary gear set RS2a | 
| n2b | Output speed of rotation of the planetary gear set RS2b | 
| 1 | Input drive shaft | 
| 2 | Output drive shaft | 
| 11 | Sun gear of the gear set RS1 | 
| 11a | Sun gear of the gearset RS1a | 
| 11b | Sun gear of the gearset RS1b | 
| 12 | Planet gears of the gear set RS1 | 
| 12′ | Inner planet gears of the gear set RS1 | 
| 12″ | Outer planet gears of the gear set RS1 | 
| 12a | Planet gears of the gear set RS1a | 
| 12a′ | Inner planet gears of the gear set RS1a | 
| 12a″ | Outer planet gears of the gear set RS1a | 
| 12b | Planet gears of the gear set RS1b | 
| 12b′ | Inner planet gears of the gear set TS1b | 
| 12b″ | Outer planet gears of the gear set RS1b | 
| 13 | Internal gear of the gear set RS1 | 
| 13a | Internal gear of the gear set RS1a | 
| 13b | Internal gear of the gear set RS1b | 
| 15 | Carrier of the gear set RS1 | 
| 15′ | Carrier of the inner planet gears of the gear set RS1 | 
| 15″ | Carrier of the outer planet gears of the gear set RS1 | 
| 15a | Carrier of the gear set RS1a | 
| 15a′ | Carrier of the inner planet gears of the gear set RS1a | 
| 15a″ | Carrier of the outer planet gears of the gear set RS1a | 
| 15b | Carrier of the gear set RS1b | 
| 15b′ | Carrier of the inner planet gears of the gear set RS1b | 
| 15b″ | Carrier of the outer planet gears of the gear set RS1b | 
| 21 | Sun gear of the gear set RS2 | 
| 21a | Sun gear of the gear set RS2a | 
| 21b | Sun gear of the gear set RS2b | 
| 22 | Planet gears of the gear set RS2 | 
| 22′ | Inner planet gears of the gear set RS2 | 
| 22″ | Outer planet gears of the gear set RS2 | 
| 22a | Planet gears of the gear set RS2a | 
| 22b | Planet gears of the gear set RS2b | 
| 22b′ | Inner planet gears of the gear set RS2b | 
| 22b″ | Outer planet gears of the gear set RS2b | 
| 23 | Internal gear of the gear set RS2 | 
| 23a | Internal gear of the gear set RS2a | 
| 23b | Internal gear of the gear set RS2b | 
| 25 | Carrier of the gear set RS2 | 
| 25′ | Carrier of the inner planet gears of the gear set RS2 | 
| 25″ | Carrier of the outer planet gears of the gear set RS2b | 
| 31 | Sun gear of the planetary gear set RS3 | 
| 32 | Planet gears of the planetary gear set RS3 | 
| 32′ | Inner planet gears of the planetary gear set RS3 | 
| 32″ | Outer planet gears of the planetary gear set RS3 | 
| 33 | Internal gear of the planetary gear set RS3 | 
| 35 | Carrier of the planetary gear set RS3 | 
| 35′ | Carrier of the inner planet gears of the gear set RS3 | 
| 35″ | Carrier of the outer planet gears of the gear set RS3 | 
| 41 | Sun gear of the gear set RS4 | 
| 42 | Planet gears of the planetary gear set RS4 | 
| 43 | Internal gear of the planetary gear set RS4 | 
| 45 | Carrier of the planetary gear set RS4 | 
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