USRE42194E1 - Percutaneous registration apparatus and method for use in computer-assisted surgical navigation - Google Patents

Abstract

An apparatus and procedures for percutaneous placement of surgical implants and instruments such as, for example, screws, rods, wires and plates into various body parts using image guided surgery. The invention includes an apparatus for use with a surgical navigation system, an attaching device rigidly connected to a body part, such as the spinous process of a vertebrae, with an identification superstructure rigidly but removably connected to the attaching device. This identification superstructure, for example, is a reference arc and fiducial array which accomplishes the function of identifying the location of the superstructure, and, therefore, the body part to which it is fixed, during imaging by CAT scan or MRI, and later during medical procedures.

Description

This application is a reissue of U.S. Pat. No.6,226,548 issued on May1,2001 and also claims benefit under35 U.S.C. §120 as a continuation of U.S. patent application Ser. No.10/423,332 filed on Apr.24,2003, nowRE39,133; which is a reissue of U.S. Pat. No.6,226,548 issued on May1,2001; which claims rights under35 U.S.C. §119 on provisional application No.60/059,915, filed on Sep.24,1997. Notice is also given that concurrently filed is U.S. patent application Ser. No.09/148,498 filed on Sep.4,1998; which is also is a reissue of U.S. Pat. No.6,226,548 issued on May1,2001 and also claims benefit under35 U.S.C. §120 as a continuation of U.S. patent application Ser. No.10/423,332 filed on Apr.24,2003; which is a reissue of U.S. Pat. No.6,226,548 issued on May1,2001; which claims rights under35 U.S.C. §119 on provisional application No.60/059,915, filed on Sep.24,1997. The disclosures of the above applications are incorporated herein by reference.

The present invention claims rights under 35 U.S.C. §119 on provisional application No. 60/059,915, filed on Sep. 24, 1997, and entitled “Percutaneous Registration Apparatus and Method for Use in Computer-Assisted Surgical Navigation.”

FIELD OF THE INVENTION

The present invention relates generally to guiding, directing, or navigating instruments or implants in a body percutaneously, in conjunction with systems that use and generate images during medical and surgical procedures, which images assist in executing the procedures and indicate the relative position of various body parts, surgical implants, and instruments. In particular the invention relates to apparatus and minimally invasive procedures for navigating instruments and providing surgical implants percutaneously in the spine, for example, to stabilize the spine, correct deformity, or enhance fusion in conjunction with a surgical navigation system for generating images during medical and surgical procedures.

BACKGROUND OF THE INVENTION

Typically, spinal surgical procedures used, for example, to provide stabilization, fusion, or to correct deformities, require large incisions and substantial exposure of the spinal areas to permit the placement of surgical implants such as, for example, various forms of screws or hooks linked by rods, wires, or plates into portions of the spine. This standard procedure is invasive and can result in trauma, blood loss, and post operative pain. Alternatively, fluoroscopes have been used to assist in placing screws beneath the skin. In this alternative procedure at least four incisions must be made in the patient's back for inserting rods or wires through previously inserted screws. However, this technique can be difficult in that fluoroscopes only provide two-dimensional images and require the surgeon to rotate the fluoroscope frequently in order to get a mental image of the anatomy in three dimensions. Fluoroscopes also generate radiation to which the patient and surgical staff may become over exposed over time. Additionally, the subcutaneous implants required for this procedure may irritate the patient. A lever arm effect can also occur with the screws that are not connected by the rods or wires at the spine. Fluoroscopic screw placement techniques have traditionally used rods or plates that are subcutaneous to connect screws from vertebra to vertebra. This is due in part to the fact that there is no fluoroscopic technique that has been designed which can always adequately place rods or plates at the submuscular region (or adjacent to the vertebrae). These subcutaneous rods or plates may not be well tolerated by the patient. They also may not provide the optimal mechanical support to the spine because the moment arm of the construct can be increased, thereby translating higher loads and stresses through the construct.

A number of different types of surgical navigation systems have been described that include indications of the positions of medical instruments and patient anatomy used in medical or surgical procedures. For example, U.S. Pat. No. 5,383,454 to Bucholz; PCT Application No. PCT/US94/04530 (Publication No. WO 94/24933) to Bucholz; and PCT Application No. PCT/US95/12894 (Publication No. WO 96/11624) to Bucholz et al., the entire disclosures of which are incorporated herein by reference, disclose systems for use during a medical or surgical procedure using scans generated by a scanner prior to the procedure. Surgical navigation systems typically include tracking means such as, for example, an LED array on the body part, LED emitters on the medical instruments, a digitizer to track the positions of the body part and the instruments, and a display for the position of an instrument used in a medical procedure relative to an image of a body part.

Bucholz et al. WO 96/11624 is of particular interest, in that it identifies special issues associated with surgical navigation in the spine, where there are multiple vertebral bodies that can move with respect to each other. Bucholz et al. describes a procedure for operating on the spine during an open process where, after imaging, the spinous process reference points may move with respect to each other. It also discloses a procedure for modifying and repositioning the image data set to match the actual position of the anatomical elements. When there is an opportunity for anatomical movement, such movement degrades the fidelity of the pre-procedural images in depicting the intra-procedural anatomy. Therefore, additional innovations are desirable to bring image guidance to the parts of the body experiencing anatomical movement.

Furthermore, spinal surgical procedures are typically highly invasive. There is, thus, a need for more minimally invasive techniques for performing these spinal procedures, such as biopsy, spinal fixation, endoscopy, spinal implant insertion, fusion, and insertion of drug delivery systems, by reducing incision size and amount. One such way is to use surgical navigation equipment to perform procedures percutaneously, that is beneath the skin. To do so by means of surgical navigation also requires apparatus that can indicate the position of the spinal elements, such as, for example the vertebrae, involved in the procedure relative to the instruments and implants being inserted beneath the patient's skin and into the patient's spine. Additionally, because the spinal elements naturally move relative to each other, the user requires the ability to reorient these spinal elements to align with earlier scanned images stored in the surgical navigation system computer, to assure the correct location of those elements relative to the instruments and implants being applied or inserted percutaneously.

In light of the foregoing, there is a need in the art for apparatus and minimally invasive procedures for percutaneous placement of surgical implants and instruments in the spine, reducing the size and amount of incisions and utilizing surgical navigation techniques.

SUMMARY OF THE INVENTION

Accordingly, the present invention is directed to apparatus and procedures for percutaneous placement of surgical implants and instruments such as, for example, screws, rods, wires and plates into various body parts using image guided surgery. More specifically, one object of the present invention is directed to apparatus and procedures for the percutaneous placement of surgical implants and instruments into various elements of the spine using image guided surgery.

To achieve these objects and other advantages and in accordance with the purpose of the invention, as embodied and broadly described herein, the invention includes an apparatus for use with a surgical navigation system and comprises an attaching device rigidly connected to a body part, such as the spinous process of a vertebrae, with an identification superstructure rigidly but removably connected to the attaching device. This identification superstructure is a reference arc and fiducial array, which accomplishes the function of identifying the location of the superstructure, and, therefore, the body part to which it is fixed, during imaging by CAT scan or MRI, and later during medical procedures.

In one aspect, the attaching device is a clamp with jaws and sharp teeth for biting into the spinous process.

In another aspect, the fixture is a screw, having a head, wherein the screw is implanted into the spinous process and a relatively rigid wire is attached to the head of the screw and also implanted into the spinous process at an angle to the axis of the screw to prevent the screw from rotating in either direction.

In another aspect, the superstructure includes a central post, and a fiducial array and a reference arc rigidly but removably attached to the central post. The fiducial array is composed of image-compatible materials, and includes fiducials for providing a reference point, indicating the position of the array, which are rigidly attached to the fiducial array, composed of, for example titanium or aluminum spheres. The reference arc includes emitters, such as, for example Light Emitting Diodes (“LEDs”), passive reflective spheres, or other tracking means such as acoustic, magnetic, electromagnetic, radiologic, or micropulsed radar, for indicating the location of the reference arc and, thus, the body part it is attached to, during medical procedures.

In addition, the invention further comprises a method for monitoring the location of an instrument, surgical implants and the various portions of the body, for example, vertebrae, to be operated on in a surgical navigation system comprising the steps of: attaching a fixture to the spinous process; attaching a superstructure including a fiducial array with fiducials and a reference arc to the fixture; scanning the patient using CT, MRI or some other three-dimensional method, with fiducial array rigidly fixed to patient to identify it on the scanned image; and thereafter, in an operating room, using image-guided technology, touching an image-guided surgical pointer or other instrument to one or more of the fiducials on the fiducial array to register the location of the spinal clement fixed to the array and emitting an audio, visual, radiologic, magnetic or other detectable signal from the reference arc to an instrument such as, for example, a digitizer or other position-sensing unit, to indicate changes in position of the spinal element during a surgical procedure, and performing a surgical or medical procedure percutaneously on the patient using instruments and implants localable relative to spinal elements in a known position in the surgical navigation system.

In another aspect, the method includes inserting screws or rigid wires in spinal elements in the area involved in the anticipated surgical procedure before scanning the patient, and after scanning the patient and bringing the patient to the operating area, touching an image-guided or tracked surgical pointer to these screws and wires attached to the vertebrae to positively register their location in the surgical navigation computer, and manipulating either the patient's spine or the image to align the actual position of the spinal elements with the scanned image.

In another aspect, the method includes percutaneously implanting screws into spinal elements, which screws are located using image guided surgical navigation techniques, and further manipulating the orientation of the screw heads percutaneously using a head-positioning probe containing an emitter, that can communicate to the surgical navigation computer the orientation of the screw heads and position them, by use of a specially designed head-positioning tool with an end portion that mates with the heads of the screws and can rotate those screw heads to receive a rod, wire, plate, or other connecting implant. If a rod is being inserted into the screw heads for example, the method further includes tracking the location and position of the rod, percutaneously using a rod inserter having one or more emitters communicating the location and orientation of the rod to the surgical navigation computer.

The objects of the invention are to provide a user, such as a surgeon, with the system and method to track an instrument and surgical implants used in conjunction with a surgical navigation system in such a manner to operate percutaneously on a patient's body parts, such as spinal vertebrae which can move relative to each other.

It is a further object of this invention to provide a system and method to simply and yet positively indicate to the user a change in position of body parts, such as spinal vertebrae segments, from that identified in a stored image scan, such as from an MRI or CAT scan, and provide a method to realign those body parts to correspond with a previously stored image or the image to correspond with the actual current position of the body parts.

It is a further object of this invention to provide a system or method for allowing a fiducial array or reference arc that is removable from a location rigidly fixed to a body part and replaceable back in that precise location.

It is another object of this invention to provide a system and method for positively generating a display of instruments and surgical implants, such as, for example screws and rods, placed percutaneously in a patient using image-guided surgical methods and techniques.

It is another object of this invention for a percutaneous reference array and fiducial array, as described in this appplication, to be used to register and track the position of the vertebrae for the purposes of targeting a radiation dose to a diseased portion of said vertebrae using a traditional radiosurgical technique.

Additional objects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in this description.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate one embodiment of the invention and together with the description, serve to explain the principles of the invention.

FIG. 1 is a schematic diagram of one preferred embodiment of a superstructure for use in the current invention, including a reference arc, center post and fiducial array and rigid Kirschner wires (“K wires”) and screws placed in the spine for use with a surgical navigation system for percutaneous spinal surgical procedures.

FIG. 1A is an enlarged view of the superstructure depicted inFIG. 1 engaging a vertebra by a clamp and also K wires implanted in adjacent vertebrae in the superior and inferior positions of the spinous process.

FIG. 2 is a diagram of the preferred embodiment of a clamp fixture for rigid connection to the spinous process of a single vertebrae with an H-shaped fiducial array attached to a center post rigidly attached to the clamp and a mating connector at the tip of the post for mating with a reference array, and a reference array for use in the current invention.

FIG. 2A is a side view ofFIG. 2FIG. 2B is another side view of FIG.2.

FIG. 2C is a top view of FIG.2.

FIG. 2D is an exploded view ofFIG. 2 without the reference arc.

FIG. 2E is an exploded view of the interface of the center post and clamp of FIG.2.

FIG. 3 is a diagram of a W-Shaped fiducial array mounted to a central post with generally spherical fiducials attached to the array, for mounting to a single vertebrae.

FIG. 3A is a side view of FIG.3.

FIG. 3B is another side view of FIG.3.

FIG. 3C is a top view of FIG.3.

FIG. 4 is a diagram of a reference arc and fiducial attached to a center post for use in the current invention in mounting to a single vertebrae.

FIG. 4A is a side view of FIG.4.

FIG. 4B is a back view of FIG.4.

FIG. 4C is a top view of FIG.4.

FIG. 4D is an expanded view of FIG.4.

FIG. 4E is an expanded side view of FIG.4.

FIG. 4F is an expanded view of the array foot and shoe of FIG.4E.

FIG. 5 is a diagram of an alternative embodiment of a fixture for use in the current invention using a cannulated screw for insertion into a vertebrae, with Kirschner wire mounted on a central post and including an alternate embodiment of a fiduciary array and reference arc combined on a single structure.

FIG. 6 is a side view of the screw and Kirschner wire fixture ofFIG. 5 implanted in a spinous process of a vertebrae.

FIG. 7 is a diagram of a screw-head positioning probe and multiaxial screw for insertion into a single vertebrae.

FIG. 7A is a diagram of the screw of FIG.7.

FIG. 8 is a diagram of a head positioning probe, multiaxial screw and spinal segment.

FIG. 9 is a diagram of a rod inserter with an LED.

FIG. 10 is a diagram of an alternative embodiment of the invention depicting a cannulated tube and attachment for holding a reference arc.

FIG. 11 is a diagram of the cannulated tube ofFIG. 10 with a reference arc and screw for attachment to a spinal process.

FIG. 12 is a posterior view of spinal segment and implanted screws before alignment.

FIG. 13 is a posterior view of spinal segment and implanted screws after alignment.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Reference will now be made in detail to the present preferred embodiment of the invention, an example of which is illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. The following example is intended to be purely exemplary of the invention.

As generally described in PCT/US95/12894, the entire disclosure of which is incorporated herein by reference, a typical surgical navigation system is shown inFIG. 1 adopted to be used in the present invention. A computer assisted image-guided surgery system, indicated generally at10, generates an image for display on amonitor106 representing the position of one or more body elements, such as spinal elements fixedly held in a stabilizing frame or device such as aspinal surgery frame125 commonly used for spinal surgery. Areference arc120 bearing tracking means or emitters, such as forexample LED emitters122, is mounted to the spinous process by acentral post150. Thestructures20 and Kwires260 ofFIG. 1 are depicted in more detail in FIG.1A. Theimage105 is generated from an image data set, usually generated preoperatively by a CAT scanner or by MRI for example, whichimage105 has reference points for at least one body element, such as a spinal element or vertebrae. The reference points of the particular body element have a fixed spatial relation to the particular body element.

The system includes an apparatus such as a digitizer or other Position Sensing Unit (PSU), such as forexample sensor array110 onsupport112 for identifying, during the procedure, the relative position of each of the reference points to be displayed by tracking the position ofemitters122 onarc120. The system also includes aprocessor114 such as a PC or other suitable workstation processor associated withcontroller108 for modifying the image data set according to the identified relative position of each of the reference points during the procedure, as identified bydigitizer110. Theprocessor114 can then, for example, generate an image data set representing the position of the body elements during the procedure for display onmonitor106. Asurgical instrument130, such as a probe or drill or other tool, may be included in the system, which is positioned relative to a body part and similarly tracked bysensor array110.

In summary, the general operation of a surgical navigating system is well known in the art and need not further be described here.

In accordance with the preferred embodiment of the present invention, with further reference toFIGS. 1 through 6, aregistration device20 is rigidly fixed to a spinal element by, for example, a device such as abone clamp30 depicted in FIG.2. Alternatively, ascrew retention device40, such as the cannulatedscrew42 depicted inFIG. 5, and described in more detail below, can be used.

With reference now toFIG. 2,bone clamp30 is fixedly attached to the spinous process. Theclamp30 includes at least two blades (or jaws)32 with tips orteeth34, which are preferably sharp, for driving together and penetrating soft tissue or more dense bone for rigid fixation to the spinous process. Theteeth34 are also preferably sized to accommodate the bulb shape of the spinous process. Thedriving mechanism40 is, for example, a screw driven into asleeve41 and is also preferably located such that it will be accessible in a percutaneous manner. Attached to theclamp30 is asuperstructure20. Thesuperstructure20 includes acentral post150 which is relocatable, that is, it fixes to theclamp30 in a rigid fashion, for example, as depicted inFIGS. 2D and 2E, by being inserted into a V-shapedwedge44 orienting thepost150 front to back and providing amating hole48 along thewedge44 for insertion ofpost150 in a single orientation and also providing fasteners such asscrew43 for lightning to lock thepost150 in place. Thepost150 can be removed and reapplied by loosening and tighteningscrew43, such that the original geometry and orientation is maintained. Thecentral post150 has at its apex aconnector60 with unique geometrical configuration, such as, for example, a starburst, onto which aspinal reference arc120 of thesuperstructure20 attaches. Any suchstandard reference arc120 can be used, such as depicted inFIGS. 1A,4, and11, preferably includingemitters122, such as for example LEDs or reflective spheres for providing a positive indication of movement to the surgical navigation system during a procedure.

Also rigidly attached to thecentral post150, as part of thesuperstructure20 preferably at a location closer to the skin, or possibly collocated with or also performing the function of thereference arc120, is afiducial array170, which can be of various different shapes, such as, for example the H-shapedframe170 depicted inFIG. 2, the W-shapedframe170′ as depicted inFIG. 3, theU-shaped frame170″ as depicted inFIG. 4 or theX-shaped frame120′,170′″ depicted inFIG. 5 (depicting a structure that is both a fiducial array and a reference arc). As depicted inFIGS. 2 and 3, this array can includefiducial points29 orspheres17, rigidly attached tofiducial array170,170′ and is, for example, as depicted inFIG. 3, substantially in the shape ofspheres17 and of a material detectable by the CAT scan or MRI, preferably titanium or aluminum. This fiducial array such as170 indicates to the surgical navigation system the location of the bone structure to which theclamp30 andcentral post150 are attached by touching a pointed surgical tracker tofiducial points29 or a cup-shaped probe tofiducial spheres17, thereby indicating the center of the fiducial to thesurgical navigation controller114. Thearray170 andcentral post150 are also attached to theclamp30, as described above, in such a way that they can be removed and replaced in the same geometric orientation and location, for example, by means of a uniquely shaped interface, for example, a triangle, or a single unique shape or a combination of unique angles or pins with theclamp30 such that thepost150 can only be reinserted the same way it was removed.

Additionally, thefiducial array170, can be located at various heights on thepost150 to accomodate variations in patient tissue depth and size, preferably as close to the patient's body as possible, and then fixed at that specific height by the use of pins or indents matched to boles19 (shown inFIG. 2) in thecentral post150 or by placing therods39 of H-shapedarray170 indifferent holes31. Thefiducial array170 also has, for example, divots29 (shown inFIG. 2) shaped to interface with an instrument such as asurgical pointer130 which can touch thatdivot29 to register the location of thedivot29 and, thus, the location of thefiducial array170 and likewise the spinal element in the surgical navigation system. Multiple divots can be registered to further increase accuracy of the registration system. In one preferred embodiment of the array, thefiducials17 or29 can be mounted in a manner such that they can be adjusted, for example by mounting them on a rotatable or collapsible arm66 (as depicted inFIG. 3) that pivots and folds together, to get the maximum distance between fiducials while not dramatically increasing the field of view required at the time of scanning.

Alternatively, rather than usingclamp30, ascrew42 andrigid wire45 attachment, as depicted inFIGS. 5 and 6, may be used to rigidly attach the central post of thesuperstructure20 to a body element, such as, for example, a vertebrae. As depicted inFIG. 6, screw42 is screwed into the spinal process ofspinal element100. Arigid wire45, post, or other sufficiently rigid fastener such as for example a Kirschner wire (K-wire), is inserted through the cannulation in the center ofpost150 and thescrew42 or is otherwise fixed to thescrew42, and exits the tip of thescrew42 at some angle, and is also implanted into thespinal element100 to prevent thescrew42 from rotating in either direction.

Another embodiment for preventing thesuperstructure20 from rotating as depicted inFIGS. 10 and 11 includes the insertion of ascrew85 through a cannulatedtube86 which hasteeth89 in the end (or V-shaped end) that would bite into the tip of the spinous process, preventing rotation.

Having described the preferred embodiment of this apparatus of the present system, the method of using this apparatus to practice the invention of registering a single vertebrae will now be discussed. The operation of a surgical navigating system is generally well known and is described in PCT/US95/12894. In the preferred method of operation, clamp30 ofFIG. 2 or screw42 and K-Wire45 ofFIG. 5 are implanted percutaneously through a small incision in the skin and rigidly attached to the spinal process. This attachment occurs with theclamp30, by driving theblades32 of theclamp30 together to hold the spinous process rigidly. Thecentral post150 is then rigidly fixed to theclamp30 orscrew42 and thefiducial array170 is rigidly fixed to thecentral post150. The patient is then scanned and imaged with a CAT scan or MRI with a field of view sufficiently large to display the spinal anatomy and theclamp30 orscrew42 and thefiducial array170. This scan is loaded into the surgicalnavigation system processor104.

After scanning the patient, thearray120 and post150 can be removed from the patient, while leaving in place the rigidly connectedclamp30 orscrew42. For example, as depicted inFIGS. 4D and 4E, afoot55 located belowarray170″ engages withshoe56 and rigidly connected byscrews57 and58. Before the surgical procedure, thepost150,array120 and other remaining portions of thesuperstructure20, once removed, may be sterilized. The patient is then moved to the operating room or similar facility from, for example, the scanning room.

Once in the operating room, the patient may be positioned in an apparatus, such as, for example, aspinal surgery frame125 to help keep the spinal elements in a particular position and relatively motionless. Thesuperstructure20 is then replaced on theclamp30 orscrew42 in a precise manner to the same relative position to the spinal elements as it was in the earlier CAT scan or MRI imaging. Thereference arc120 is fixed to the starburst orother interface connector60 on thecentral post150 which is fixed to theclamp30 orscrew42. The operator, for example a surgeon, then touches an instrument with a tracking emitter such as asurgical pointer130 withemitters195 to thedivots29 on thefiducial array170 to register the location of thearray170 and, thus, because the spinal process is fixed to thefiducial array170, the location of the spinal element is also registered in the surgical navigation system.

Once thesuperstructure20 is placed back on the patient, anyinstrument130 fitted with tracking emitters thereon such as, for example, a drill or screw driver, can be tracked in space relative to the spine in the surgical navigation system without further surgical exposure of the spine. The position of theinstrument130 is determined by the user stepping on afoot pedal116 to begin tracking theemitter array190. Theemitters195 generate infrared signals to be picked up bycamera digitizer array110 and triangulated to determine the position of theinstrument130. Additionally, other methods may be employed to track reference arcs, pointer probes, and other tracked instruments, such as with reflective spheres, or sound or magnetic emitters, instead of LED's. For example, reflective spheres can reflect infrared light that is emitted from thecamera array110 back to thecamera array110. The relative position of the body part, such as the spinal process is determined in a similar manner, through the use ofsimilar emitters122 mounted on thereference frame120 in mechanical communication with the spinal segment. As is well known in this art and described generally in PCT/US95/12894, based upon the relative position of the spinal segment and the instrument130 (such as by touching a known reference point) the computer would illustrate a preoperative scan—such as the proper CAT scan slice—on the screen ofmonitor106 which would indicate the position of thetool130 and the spinal segment for the area of the spine involved in the medical procedure.

For better access by the operator of various areas near thecentral post150, thefiducial array170 can be removed from thecentral post150, by, for example, looseningscrew42 and sliding thearray170 offpost150, leaving thereference arc120 in place or replacing it after removal ofarray170. By leaving thereference arc120 in place, the registration of the location of the spinal process is maintained. Additionally, thecentral post150,reference arc120, andfiducial array170 can be removed after the spinal element has been registered leaving only theclamp30 orscrew42 in place. The entire surgical field can then be sterilized and asterile post150 andreference arc170 fixed to theclamp30 or screw42 with the registration maintained.

This surgical navigation system, with spinal element registration maintained, can then be used, for example, to place necessary and desired screws, rods, hooks, plates, wires, and other surgical instruments and implants percutaneously, using image-guided technology. Once the location of thespinal element100 involved in the procedure is registered, by the process described above, in relation to the image data set andimage105 projected onmonitor106,other instruments130 and surgical implants can be placed under the patient's skin at locations indicated by theinstrument130 relative to thespinal element100.

Additionally, the location of other spinal elements, relative to thespinal element100 containing thefiducial array170, can be registered in the surgical navigation system by, for example, insertingadditional screws250,rigid wires260, or other rigid implants or imageable devices into the spinal segment.

For example, as depicted inFIG. 1, and in more detailFIG. 1A,additional screws250 or rigid and pointedwires260 are placed in the vertebrae adjacent to the vertebrae containing theclamp30 and post150 prior to scanning. On theimage105 provided bymonitor106, the surgeon can see theclamp30 orscrew42 andfiducial array170 and also theadditional screws250,wires260 or other imageable devices. When screws250 or other devices are used, these screws250 (as depicted inFIG. 7) may contain adivot256 or other specially shaped interface on thehead255 so that apointer probe130 can be used to point to thehead255 of the screw250 (or wire) and indicate the orientation of thescrew250 orwire260 to the surgical navigation system by communicating to thecontroller114 or by emission fromLEDs195 onprobe130 todigitizer110. The image of theseadditional screws250 also appear in the scan. Once the patient is then moved to the operating facility, rather than the scanning area, the image of thescrew250 can be compared to the actual position of thescrew250 as indicated by thepointer probe130 that is touched to thehead255 of thescrew250 orwire260. If necessary, the operator can manipulate the position of the patient to move the spinal element and thus the location of thescrew250 orwire260 to realign the spinal elements with the earlier image of the spine. Alternatively, the operator can manipulate the image to correspond to the current position of the spinal segments.

For additional positioning information, the operator can place additionalrigid wires260 orscrews250 into the vertebrae, for example, located at the superior (toward the patient's head) and inferior (towards the patient's feet) ends of the spinal process to more accurately position those vertebrae relative to the other vertebrae and the image data. Additionally, thewires260 andscrews250 implanted to provide positioning information can also be equipped with emitters, such as, for example, LEDs, to provide additional information to the surgical navigation system on the location of thewire260 or screw250, and thus the vertebra to which they are affixed.

Alternatively, the patient can be placed in a position stabilizing device, such as aspinal surgery frame125 or board, before a scan is taken, and then moved to the operating facility for the procedure, maintaining the spine segments in the same position from the time of scanning until the time of surgery. Alternatively, a fluoroscope can be used to reposition the spinal segments relative to the earlier image from the scan. An ultrasound probe can be used to take real-time images of the spinal segment which can be portrayed bymonitor106 overlayed or superimposed onimage105. Then the operator can manually manipulate the spinal elements and take additional images of these elements with the fluoroscope to, in an iterative fashion, align the spinal elements with the previously scannedimage105.

Alternatively, aclamp30 orscrew42 andsuperstructure20 can be rigidly fixed to each vertebra involved in the surgical or medical procedure to register the position of each vertebra as explained previously for a single vertebra:

After the spinal elements are registered in the spine, various medical and surgical procedures can be performed on that patient. For example, spinal implants, endoscopes, or biopsy probes can be passed into the spine and procedures such as, for example, spinal fusion, manipulation, or disc removal can be performed percutaneously and facilitated by the surgical navigation image-guiding system. Additionally, a radiation dose can be targeted to a specific region of the vertebrae.

One such procedure facilitated by the apparatus and methods described above is the percutaneous insertion of screws and rods, fixed to different vertebra in a spine to stabilize them. Once screws, for examplemultiaxial screws250, (as depicted inFIG. 12, before manipulation) are implanted through small incisions they can be manipulated by a head-positioning probe280. The final position ofscrews250 and heads255 are depicted in FIG.13. Thisprobe280, as depicted inFIG. 7, includes ahead285 that mates in a geometrically unique fashion with thehead255 of thescrew250. An emitter, such as for example anLED array380 on theprobe280, indicates the location and orientation of thescrew head255 to thecomputer114 of the surgical navigation system by providing an optical signal received bydigitizer110. Thescrew head255 can then be rotatably manipulated under the patient's skin by thehead positioning probe280 to be properly oriented for the receipt of arod360 inserted through therotating head255. The operator can then plan a path from thehead255 of eachscrew250 to theother screws250 to be connected. Then, with reference now toFIG. 9, an optically trackedrod inserter245 also equipped with emitters, such as, forexample LEDs247, can be placed through another small incision to mate with and guide arod360 through the holes or slots in the screw heads245, through and beneath various tissues of the patient, with therod inserter245, and, therefore, therod360, fixed to theinserter245, being tracked in the surgical navigation system. The operator can also use thecomputer114 to determine the required bending angles of therod360. For greater visualization, the geometry of thescrews250 could be loaded into thecomputer114 and when the position and orientation of thehead255 is given to thecomputer114 via theprobe280, thecomputer114 could place this geometry onto the image data and three-dimensional model. Therod360 geometry could also be loaded into thecomputer114 and could be visible and shown in real time onmonitor106 as the operator is placing it in the screw heads255.

In an alternative procedure, one or more plates and/or one or more wires may be inserted instead of one ormore rods360.

It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention and in construction of this surgical navigation system without departing from the scope or spirit of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only.

Claims (73)

1. An apparatus for facilitating percutaneous placement of surgical instruments into the spine, adapted for use with a surgical navigation system employing an energy-detecting array in communication with a surgical navigation computer to track positions of instruments in three dimensional space relative to a known reference point, said apparatus comprising:

a connector adapted to be rigidly attached to a portion of the spine;

at least one central post connected to said connector;

a position identification structure rigidly and removably connected to said central post at a predetermined position on said central post and adapted to be reconnected at the same said predetermined position, said identification structure being further adapted to allow a patient to be scanned with the structure connected to the central post, said structure including an assembly for communicating positioning information with respect to said assembly to the energy detecting array and surgical navigation computer; and

a connector assembly for said reconnecting of said structure substantially to said predetermined position on said central post.

2. The apparatus ofclaim 1, wherein the connector is a clamp having teeth adapted for biting into a spinous process.

3. The apparatus ofclaim 1, wherein the connector includes an elongated fixture with a central axis and a threaded end adapted to be inserted into the spinous process and a substantially rigid wire connected to the fixture with the central axis of the wire adapted to be implanted into the spinous process at an angle to elongated fixture to prevent the fixture from rotating.

4. The apparatus ofclaim 1, wherein said assembly for communication positioning information is a substantially H-shaped frame.

5. The apparatus ofclaim 1, wherein said assembly for communicating positioning information is a substantially W-shaped frame.

6. The apparatus ofclaim 1, wherein said assembly for communicating positioning information is a substantially U-shaped frame.

7. The apparatus ofclaim 1, wherein said assembly for communicating positioning information is a substantially X-shaped frame.

8. The apparatus ofclaim 1, wherein said assembly for communicating positioning information comprises:

a fiducial array for registering the location of a spinal clement with rigidly connected fiducials; and

a reference arc for signaling the position of a spinal element, said arc further comprising rigidly connected emitters.

9. The apparatus ofclaim 1, wherein said reference point is on the spine.

10. A method for monitoring the location of an instrument, surgical implant and various portions of the body, to be operated on, using a surgical navigation system with a surgical navigation computer and a digitizer array for monitoring the location of instruments in three-dimensional space relative to a known reference point, said method comprising the steps of:

attaching a fixture having a central post to a portion of the spine;

removably attaching an identification structure including a fiducial array and a reference arc to said central post;

providing a scanned three-dimensional image of a patient including said fiducial array rigidly attached to said central post of said fixture, said fixture being rigidly attached to the patient to identify the position of said fixture and said fiducial array on the scanned image;

using an image-guided system, by touching an image guided surgical pointer to one or more fiducials on the fiducial array to register the location of a spinal element fixed to said array; and

emitting a signal from said reference arc to indicate changes in position of the spinal clement during a surgical procedure.

11. The method ofclaim 10, further comprising:

performing a surgical procedure percutaneously on a patient using an instrument and implant locatable relative to the spinal element and said structure in known positions identified in the surgical navigation system.

12. The method ofclaim 10, further comprising:

inserting a threaded fixture having a substantially rigid wire into a spinal element; and

touching an image guided pointer to said threaded fixture and wire to positively register the location of said fixture and wire in a surgical navigation computer.

13. The method ofclaim 10, further comprising:

implanting imageable devices into spinal elements to identify the location of the spinal elements in the surgical navigation computer.

14. The method ofclaim 10, further comprising:

implanting imageable devices into a plurality of spinal elements; and

manipulating the patient's spine by viewing the location of the implanted devices, as communicated to the surgical navigation computer by touching an instrument with a tracking emitter to said implanted imageable devices to align the actual position of the spinal elements with the previously scanned image.

15. The method ofclaim 10 further comprising:

percutaneously implanting screws into spinal elements; and

locating the position of said screws using image guided surgical navigation techniques.

16. The method ofclaim 15 further comprising:

manipulating the orientation of the screw heads percutaneously using a head-positioning probe for communicating location containing an emitter, said probe communicating to the surgical navigation computer the orientation of the screw heads; and

using a head positioning tool for manipulating implants having an end portion that mates with the heads of the screws and rotating the screws to receive a connecting implant.

17. The method ofclaim 16 further comprising:

tracking the location and position of the connecting implant by means of an instrument affixed to the implant having emitters capable of communicating orientation and location to the surgical navigation computer.

18. A system for use in performing the percutaneous placement of surgical implants and instruments into the spine using image guided surgery and a surgical navigation computer and energy detecting array, said system comprising:

means for attaching a fixture to a portion of the spine;

means for communicating position information to the surgical navigation computer and energy detecting array said means rigidly and removably connected to said means for attaching a fixture;

means for providing location information of said spinal portion to the surgical navigation system adapted to be connected to spinal elements;

means for indicating screw-head position said means electrically connected to the surgical navigation system and adapted to mate with the head of a screw implanted in one or more of said spinal elements.

19. The system ofclaim 18 further comprising:

an elongated implant adapted to be inserted into said implanted screws;

means for indicating the position of said elongated implant electrically connected to the surgical navigation system and adapted to mate with the elongated implant.

20. The system ofclaim 18, wherein said implanted screws have heads and the elongated implant is a rod adapted to be guided through holes in said implanted screw heads.

21. An implant system for facilitating percutaneous placement of an implant in an anatomy and adapted for use with a surgical navigation system to track positions of the implant system in space, said implant system comprising:

an implant inserter adapted to releasably attach to the implant; and

a position identification structure rigidly and removably attached to said implant inserter;

wherein said position identification structure includes an assembly for providing position information to the surgical navigation system.

22. The implant system ofclaim 21 wherein said position identification structure includes at least one optical emitter.

23. The implant system ofclaim 21 wherein said position identification structure includes at least one light emitting diode.

24. The implant system ofclaim 21, wherein said position identification structure includes a selected geometrical shape.

25. The implant system ofclaim 21, wherein said position identification structure includes at least one of reflective spheres, acoustic emitters, magnets, eletromagnets, light emitting diodes, or combinations thereof.

26. The implant system ofclaim 25, wherein said reflectors can reflect at least one of visible light, infrared light, or combinations thereof.

27. The implant system ofclaim 25, wherein said magnets or electromagnets are operable to produce a magnetic field.

28. The implant system ofclaim 21, further comprising:

a rod;

wherein said rod can form a portion of the surgical implant.

29. The implant system ofclaim 28, wherein said rod extends between a first end and a second end;

wherein said implant inserter is releasably attached to at least one of said first end, said second end, or combinations thereof.

30. The implant system ofclaim 28, wherein said rod holder is operable to assist in moving a rod along a selected path.

31. The implant system ofclaim 28, wherein said rod holder is operably interconnected with the implant to determine a position of at least a portion of the implant.

32. The implant system ofclaim 31, wherein the implant includes

a screw head and a rod;

wherein said position identification structure attached to said rod holder is operable to determine a position of the rod relative to the screw head.

33. The implant system ofclaim 21, wherein said implant inserter includes a rod holder.

34. The implant system ofclaim 21, further comprising:

a bone screw;

wherein said bone screw can form a portion of the implant.

35. The implant system ofclaim 34, wherein said bone screw includes a slot operable to be aligned.

36. The implant system ofclaim 35, further comprising:

a second screw having a slot operable to be aligned percutaneously with said bone screw.

37. The implant system ofclaim 21, further comprising:

an imaging system operable to produce image data of the anatomy.

38. The implant system ofclaim 37, further comprising:

a display;

wherein the position of the implant inserter, the position of the implant, or combinations thereof can be displayed on the display with the image data.

39. The implant system ofclaim 38, further comprising:

a bone screw operable to be positioned in the anatomy;

wherein the geometry of the bone screw can be displayed on said display relative to the image data.

40. The implant system ofclaim 39, wherein the position of the implant, the geometry of the screw, and combinations thereof can be used intra-operably to determine bending of a rod.

41. The implant system ofclaim 38, wherein the display allows for substantially percutaneous placements of the implant relative to the anatomy.

42. The implant system ofclaim 21, further comprising:

an optical tracking system; an acoustic tracking system; an electromagnetic tracking system; a micropulsed radar tracking system; acoustic tracking system; or combinations thereof.

43. An implant system for facilitating percutaneous placement of an implant in an anatomy and adapted use with a surgical navigation system to track positions in space, said implant system comprising:

an implant inserter operably interconnected to the implant;

a position identification structure operably interconnected with said implant inserter;

wherein said position identification structure is trackable by the surgical navigation system having a position sensing unit to determine a position of at least one of said implant inserter, said implant, said reference structure, or combinations thereof.

44. The implant system ofclaim 43, further comprising:

a rod;

wherein said rod can form a portion of the implant;

wherein said rod extends between a first end and a second end.

45. The implant system ofclaim 44, wherein said implant inserter is operable to be interconnected with at least one of said first end, said second end, or combinations thereof.

46. The implant system ofclaim 44, wherein said implant inserter is operable to assist in moving said rod along a selected path.

47. The implant system ofclaim 46, further comprising:

a bone screw;

wherein said bone screw can form a portion of the implant.

48. The implant system ofclaim 47, wherein the surgical navigation system assists in displaying a position of said rod relative to said bone screw to intra-operatively determine a configuration of said rod.

49. The implant system ofclaim 67, wherein said position data displayed on the display is determined with a processor.

50. The implant system ofclaim 65, further comprising:

a rod implant;

a rod implant inserter;

a rod inserter reference structure operably interconnected with said rod inserter, wherein said rod inserter reference structure is operable with the surgical navigation system to determine a position of at least a portion of said rod implant;

wherein said implant inserter is operable to position said head relative to the anatomy percutaneously;

wherein said rod inserter is operable to position said rod implant relative to said head that has been positioned with said implant inserter.

51. The implant system ofclaim 43, wherein said position identification structure includes a selected geometrical shape.

52. The implant system ofclaim 43, wherein said position identification structure includes at least one of reflective spheres, acoustic emitters, magnets, electromagnets, emitting members, or combinations thereof.

53. The implant system ofclaim 52, wherein said emitting members include light emitting diodes.

54. The implant system ofclaim 52, wherein said reflectors can reflect at least one of visible light, infrared light, or combinations thereof.

55. The implant system ofclaim 43, further comprising:

an imaging system operable to produce image data of the anatomy.

56. The implant system ofclaim 55, further comprising:

a display;

wherein the position of the implant inserter, the position of the surgical implant, or combinations thereof can be displayed on the display with the image data.

57. The implant system ofclaim 56, further comprising:

a bone screw operable to be positioned in the anatomy;

wherein the geometry of the bone screw can be displayed on said display relative to the image data.

58. The implant system ofclaim 57, wherein the position of the implant, the geometry of the screw, and combinations thereof can be used intra-operatively to determine bending of a rod.

59. The implant system ofclaim 56, wherein the display allows for substantially percutaneous placements of the implant relative to the anatomy.

60. The implant system ofclaim 59, wherein said implant is a screw.

61. The implant system ofclaim 43, wherein said reference structure is removably connected to said implant inserter.

62. The implant system ofclaim 43, further comprising:

an optical tracking system; an acoustic tracking system; an electromagnetic tracking system; a micropulsed radar tracking system; acoustic tracking system; or combinations thereof.

63. An implant system for facilitating percutaneous placement of an implant in an anatomy that can be used with a surgical navigation system to track positions in space, the implant system comprising:

an implant having a head and a body operable to be positioned relative to a selected portion of the anatomy;

an implant inserter operable to be interconnected to said head of said implant; and

a reference structure operable to be interconnected with said implant inserter;

wherein said reference structure is operable with the surgical navigation system having a position sensing unit to identify relative positions of reference points to be displayed at the reference structure to determine a position and produce position data of at least one of said implant inserter, said implant, said reference structure, or combinations thereof;

wherein said implant inserter is operable to move said implant relative to the anatomy.

64. The implant system ofclaim 63, wherein said implant includes a screw and said body includes a thread operable to engage the anatomy;

wherein said implant inserter is operable to interconnect with at least the head of said screw.

65. The implant system ofclaim 63, further comprising:

an imaging device that produces image data of the anatomy.

66. The implant system ofclaim 65, further comprising:

a display;

wherein said display is operable to display the image data of the anatomy.

67. The implant system ofclaim 66, wherein the position data of said implant is determined by determining a position of the reference structure relative to the anatomy;

wherein said implant position data is displayed on the display relative to the image data of the anatomy.

68. The implant system ofclaim 67, wherein said implant position data includes a position of said head.

69. The implant system ofclaim 47, wherein said head includes a slot.

70. The implant system ofclaim 69, wherein said implant position data includes a position of said slot.

71. The implant system ofclaim 63, wherein said implant is operable to be positioned percutaneously relative to the anatomy via said implant inserter;

wherein said implant is operable to be manipulated percutaneously via said implant inserter and said referenced structure.

72. The implant system ofclaim 71, wherein the position image data of the implant is displayed on a display relative to image data of the anatomy to facilitate percutaneous placement of the implant relative to the anatomy.

73. The implant system ofclaim 72, wherein positioning of the implants includes positioning a head of a bone screw in a selected orientation relative to the anatomy.

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