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USRE40499E1 - Pulsed flow for capacity control - Google Patents

Pulsed flow for capacity control
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Publication number
USRE40499E1
USRE40499E1US09/921,334US92133401AUSRE40499EUS RE40499 E1USRE40499 E1US RE40499E1US 92133401 AUS92133401 AUS 92133401AUS RE40499 EUSRE40499 EUS RE40499E
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Prior art keywords
suction line
capacity
compressor
refrigeration
refrigerant
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US09/921,334
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Alexander Lifson
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Carrier Corp
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Carrier Corp
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Abstract

Step control in capacity modulation of a refrigeration or air conditioning circuit is achieved by rapidly cycling a solenoid valve in the suction line, economizer circuit or in a bypass with the percent of “open” time for the valve regulating the rate of flow therethrough. A common port in the compressor is used for economizer flow and for bypass.

Description

BACKGROUND OF THE INVENTION
In a closed air conditioning or refrigeration system there are a number of methods of unloading that can be employed. Commonly assigned U.S. Pat. No. 4,938,666 discloses unloading one cylinder of a bank by gas bypass and unloading an entire bank by suction cutoff. Commonly assigned U.S. Pat. No. 4,938,029 discloses the unloading of an entire stage of a compressor and the use of an economizer. Commonly assigned U.S. Pat. No. 4,878,818 discloses the use of a valved common port to provide communication with suction for unloading or with discharge for Vicontrol, where Viis the discharge pressure to suction pressure ratio. In employing these various methods, the valve structure is normally fully open, fully closed, or the degree of valve opening is modulated so as to remain at a certain fixed position. One problem associated with these arrangements is that capacity can only be controlled in steps or expensive motor driven modulation valves must be employed to fix the valve opening at a certain position for capacity control.
SUMMARY OF THE INVENTION
Gradual compressor capacity can be achieved by rapidly cycling solenoid valve(s) between fully open and fully closed positions. The cycling solenoid valve(s) can be located in the compressor suction line, the compressor economizer line and/or the compressor bypass line which connects the economizer line to the suction line. The percentage of time that a valve is open determines the degree of modulation being achieved. However, because the cycling time is so much shorter than the response time of the system, it is as though the valve(s) are partially opened rather than being cycled between their open and closed positions.
It is an object of this invention to provide continuous capacity control.
It is another object of this invention to provide step control in capacity modulation.
It is a further object of this invention to provide a less expensive alternative to the use of variable speed compressors.
It is another object of this invention to provide a less expensive alternative to a modulation valve. These objects, and others as will become apparent hereinafter, are accomplished by the present invention.
Basically, gradual or step control in capacity modulation of a refrigeration circuit is achieved by rapidly cycling a solenoid valve in the compressor suction line and/or the compressor economizer line and/or bypass line.
BRIEF DESCRIPTION OF THE DRAWING
For a fuller understanding of the present invention, reference should now be made to the following detailed description thereof taken in conjunction with the accompanying drawing wherein.
The FIGURE is a schematic representation of an economized refrigeration or air conditioning system employing the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
In the FIGURE, thenumeral12 generally designates a hermetic compressor in a closed refrigeration orair conditioning system10. Starting withcompressor12, thesystem10 serially includesdischarge line14,condenser16,line18,expansion device20,evaporator22, andsuction line24 completing the circuit. Line18-1 branches off fromline18 and containsexpansion device30 and connects withcompressor12 via port12-1 at a location corresponding to an intermediate point in the compression process.Economizer heat exchanger40 is located such that line18-1, downstream ofexpansion device30, andline18, upstream ofexpansion device20, are in heat exchange relationship. Theexpansion devices20 and30 are labeled as electronic expansion devices, EEV, and are illustrated as connected tomicroprocessor100. In the case ofexpansion device20, at least, it need not be an EEV and might, for example, be a thermal expansion device, TEV. What has been described so far is generally conventional. The present invention providesbypass line50 connecting lines18-1 and24 downstream ofeconomizer heat exchanger40 andevaporator22, respectively, and placessolenoid valve52 inline50,solenoid valve54 inline24 downstream ofevaporator22 and upstream ofline50 andsolenoid valve56 in line18-1 downstream ofeconomizer heat exchanger40 and upstream ofline50.Solenoid valves52,54, and56 and EEV30 are all controlled bymicroprocessor100 responsive to zone inputs. Whereexpansion device20 is, as illustrated, an EEV, it also is controlled bymicroprocessor100.
In “normal” operation ofsystem10,valves52 and56 are closed and hot high pressure refrigerant gas fromcompressor12 is supplied vialine14 tocondenser16 where the refrigerant gas condenses to a liquid which is supplied vialine18 and idleeconomizer heat exchanger40 to EEV20. EEV20 causes a pressure drop and partial flashing of the liquid refrigerant passing therethrough. The liquid-vapor mixture of refrigerant is supplied toevaporator22 where the liquid refrigerant evaporates to cool the required space and the resultant gaseous refrigerant is supplied tocompressor12 viasuction line24 containingsolenoid valve54 to complete the cycle.
The operation described above is conventional and capacity is controlled through EEV20. Pursuant to the teachings of the presentinvention solenoid valve54 can be rapidly pulsed to control the capacity ofcompressor12. Since the pulsing will be more rapid than the response time of thesystem10, thesystem10 responds as though thevalve54 is partially open rather than being cycled between its open and closed positions. Modulation is achieved by controlling the percentage of the time thatvalve54 is on and off. To prevent a vacuum pump operation, the “off” position ofvalve54 may need to permit a limited flow.
To increase capacity ofsystem10,economizer heat exchanger40 is employed. Ineconomizer heat exchanger40,lines18 and18-1 are in heat exchange relationship.Solenoid valve56 is open andsolenoid valve52 closed and a portion of the liquid refrigerant inline18 is directed into line18-1 where EEV30 causes a pressure drop and a partial flashing of the liquid refrigerant. The low pressure liquid refrigerant passes intoeconomizer heat exchanger40 where the refrigerant in line18-1 extracts heat from the refrigerant inline18 causing it to cool further and thereby provide an increased cooling effect inevaporator22. The refrigerant in line18-1 passing througheconomizer heat exchanger40 is supplied tocompressor12 via port12-1 under the control ofvalve56 which is, in turn, controlled bymicroprocessor100. Line18-1 delivers refrigerant gas to a trapped volume at an intermediate stage of compression in thecompressor12, as is conventional. However, according to the teachings of the present invention the economizer flow in line18-1 and, as such, system capacity is controlled by rapidly cyclingvalve56 to modulate the amount of economizer flow to an intermediate stage of compression incompressor12. To lower the capacity ofsystem10, bypassline solenoid valve52 is employed. In this arrangement,valve56 is closed, and gas at intermediate pressure is bypassed fromcompressor12 via port12-1, line18-1 andline50 intosuction line24. The amount of bypassed gas and, as such, the system capacity is varied by rapidly cyclingvalve52. Thus port12-a is used as both an economizer port and a bypass or unloading port.
From the foregoing, it should be clear that the rapid cycling ofvalves52,54 and56, individually, allows for various forms of capacity control with the amount of time a particular valve is on relative to the time that it is off determining the degree of modulation of capacity. The frequency of modulation for typical systems can range from 0.1 to 100 seconds.
Although preferred embodiments of the present invention have been illustrated and described, other changes will occur to those skilled in the art. It is therefore intended that the scope of the present invention is to be limited only by the scope of the appended claims.

Claims (30)

4. An air conditioning or refrigeration system comprising:
an evaporator;
a compressor;
a refrigeration fluid suction line from the evaporator to the compressor, the refrigeration fluid suction line operative to carry refrigeration fluid from the evaporator to the compressor;
a capacity controller operative to generate capacity control signals for capacity modulation; and
a suction line valve, in the refrigeration fluid suction line, operatively connected to the capacity controller to receive the capacity control signals from the capacity controller, and operable to alternate between fully open and fully closed positions in response to the capacity control signals with a cycling time shorter than the response time of the system to modulate compressor capacity;
wherein the suction line valve in the fully closed position permits a limited fluid flow through the refrigeration fluid suction line.
7. An air conditioning or refrigeration system comprising:
an evaporator;
a compressor;
a refrigeration fluid suction line from the evaporator to the compressor, the refrigeration fluid suction line operative to carry refrigeration fluid from the evaporator to the compressor;
a capacity controller operative to generate capacity control signals for capacity modulation; and
a solenoid valve, in the refrigeration fluid suction line, operatively connected to the capacity controller to receive the capacity control signals from the capacity controller, and operable to alternate between fully open and fully closed positions in response to the capacity control signals to modulate compressor capacity;
wherein the solenoid valve in the fully closed position permits a limited fluid flow through the refrigeration fluid suction line.
9. A capacity modulated compressor for an air conditioning or refrigeration system comprising:
a compressor housing comprising a compression chamber, a refrigeration fluid suction line operative to pass refrigerant to the compression chamber, and at least one refrigerant discharge line operative to pass compressed refrigerant from the compression chamber;
a capacity controller operative to generate capacity control signals corresponding to desired capacity modulation; and
a suction line valve, in the refrigeration fluid suction line, operatively connected to the capacity controller to receive the capacity control signals from the capacity controller, and operable to alternate between fully open and fully closed positions in response to the capacity control signals with a cycling time shorter than the response time of the system to modulate compressor capacity;
wherein the suction line valve in the fully closed position permits a limited fluid flow through the refrigeration fluid suction line.
13. A capacity modulated compressor for an air conditioning or refrigeration system comprising:
a compressor housing comprising a compression chamber, at least one refrigerant suction line operative to pass refrigerant to the compression chamber, and at least one refrigerant discharge line operative to pass compressed refrigerant from the compression chamber;
a capacity controller operative to generate capacity control signals corresponding to desired capacity modulation; and
a solenoid valve, in the refrigerant suction line, operatively connected to the capacity controller to receive the capacity control signals from the capacity controller, and operable to alternate between fully open and fully closed positions in response to the capacity control signals with a cycling time shorter than the response time of the system to modulate compressor capacity;
wherein the solenoid valve in the fully closed position permits a limited fluid flow through the refrigerant suction line.
16. An air conditioning or refrigeration system comprising:
an evaporator;
a compressor in fluid communication with the evaporator;
a refrigeration fluid suction line operative to pass refrigeration fluid into the compressor;
a capacity controller operative to generate capacity control signals corresponding to desired capacity modulation; and
a suction line valve operatively connected to the capacity controller to receive the capacity control signals from the capacity controller, and operable to alternate between fully open and fully closed positions in response to the capacity control signals with a cycling time shorter than the response time of the system to modulate compressor capacity;
wherein a limited fluid flow is permitted into the compressor through the refrigeration fluid suction line when the suction line valve is in the fully closed position.
20. An air conditioning or refrigeration system comprising:
an evaporator;
a compressor;
a refrigeration fluid suction line from the evaporator to the compressor, the refrigeration fluid suction line operative to carry refrigeration fluid from the evaporator to the compressor;
a capacity controller operative to generate capacity control signals corresponding to desired capacity modulation; and
a suction line valve, in the refrigeration fluid suction line, operatively connected to the capacity controller to receive the capacity control signals from the capacity controller, and operable to alternate between fully open and fully closed positions in response to the capacity control signals with a cycling time shorter than the response time of the system to modulate compressor capacity;
the refrigeration fluid suction line having a first condition in which a limited fluid flow is permitted through the refrigerant flow line when the suction line valve is in the fully closed position.
US09/921,3341997-12-082001-08-03Pulsed flow for capacity controlExpired - LifetimeUSRE40499E1 (en)

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US08/986,447US6047556A (en)1997-12-081997-12-08Pulsed flow for capacity control
US09/921,334USRE40499E1 (en)1997-12-082001-08-03Pulsed flow for capacity control

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US09/921,334Expired - LifetimeUSRE40499E1 (en)1997-12-082001-08-03Pulsed flow for capacity control

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EP (1)EP0921364B1 (en)
JP (1)JP2986469B2 (en)
KR (1)KR100309975B1 (en)
CN (1)CN1114809C (en)
BR (1)BR9805207A (en)
CA (1)CA2252137C (en)
ES (1)ES2255143T3 (en)

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KR19990062864A (en)1999-07-26
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EP0921364A3 (en)2000-06-14
EP0921364A2 (en)1999-06-09
US6047556A (en)2000-04-11
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CA2252137C (en)2002-08-13
KR100309975B1 (en)2002-08-08
ES2255143T3 (en)2006-06-16
CA2252137A1 (en)1999-06-08
BR9805207A (en)1999-11-23
CN1114809C (en)2003-07-16
CN1235265A (en)1999-11-17

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