BACKGROUND OF THE INVENTION1. Field of the Invention
This invention relates to vehicles for delivering of liquids to a storage location, and more particularly, to a liquid delivery vehicle having a liquid delivery system which is at least partially remotely controllable.
2. Description of the Prior Art
There are many applications for the transportation of liquids by a ground vehicle for delivery to a storage location. The design and construction of such vehicles, and of the liquid delivery systems on those vehicles, vary depending upon the type of liquid being transported and delivered. In many cases, rules and regulations, both state and federal, such as United States Department of Transportation regulations, apply to the vehicles and to the delivery of liquids therefrom.
Volatile and flammable liquids, such as liquefied petroleum gases (LP gas or LPG), require very specialized equipment and careful handling. Liquefied petroleum gases, such as butane and propane, must be maintained under pressure at ambient temperatures to keep them in a liquid state. These liquids are extremely volatile; they will boil unless maintained under pressure. For example, propane boils at −44° F., and butane boils at +31° F. That is, butane and propane exist only in a gaseous state at atmospheric pressure and most ambient temperatures. In order to keep liquefied petroleum gases in a pressurized, liquid state, they must be stored in pressure vessels capable of withstanding internal pressures greater than atmospheric pressure.
Delivery vehicles for transporting and delivering liquefied petroleum gases must therefore have a pressurized tank or vessel thereon to hold the LP gas in a liquid state, and when the LP gas is delivered, it must be transferred into a similar pressurized storage tank or vessel. All of the interconnecting equipment and piping must also be designed to withstand these high internal pressures. The present invention is designed specifically to be used in an LP gas transport and delivery system, although the main components and principles of operation would also be applicable to the delivery of other liquids, including non-volatile liquids.
LP gas delivery vehicles are well known in the art, and are frequently used to deliver liquefied petroleum gas to storage vessels, particularly in rural areas. LP gases are flammable, and thus useful as fuels, and typically delivery vehicles are used to deliver the LP gas to residential storage tanks and also to larger commercial storage vessels from which the LP gas may be further distributed. LP gases are used for commercial and residential heating, motor fuels, and other applications such as heating, cooling and cooking on recreational vehicles.
In a typical LP gas delivery cycle, the driver/operator parks the vehicle at some distance spaced from the storage vessel or tank to be filled. It may be possible to park the vehicle immediately adjacent to the storage tank, but in most cases, this is not possible. Regardless of the distance, however, the general procedure for filling the storage tank is the same.
After parking the vehicle, the operator chocks the wheels so that unintended movement of the vehicle is prevented, after which the actual delivery cycle may be carried out.
These delivery vehicles typically have a flow meter, and the operator inserts a ticket into the meter which records the transaction so that the customer can be billed the appropriate amount for the volume of liquid delivered to the customer's storage tank. The operator then takes or “acquires” a delivery hose attached to the vehicle and extends the hose from the vehicle to the storage tank. A hose valve is disposed on the end of the hose along with a coupling. The coupling is attached to a mating fitting on the tank, and the hose valve is opened. The operator then returns to the delivery truck.
Back at the truck, the operator actuates control levers to open an internal flow valve on the truck which allows fluid communication between the delivery tank and a liquid transferring means, such as a pump. The operator then disengages the clutch on the vehicle, assuming the vehicle has a manual transmission, and while the clutch is disengaged, engages a power take-off. For vehicles with automatic transmissions, a control solenoid on the power take-off is actuated. The power take-off is connected to a shaft of the pump. Once the power take-off is engaged, the clutch is reengaged to allow power from the engine to drive the pump through the power take-off.
The operator then returns to the storage tank and observes the liquid fuel level on a liquid level gauge at the tank. Just before the fluid level reaches the maximum allowable amount, the driver again returns to the truck from the storage tank and stops the pump. This procedure includes disengaging the clutch and then disengaging the power takeoff. The internal flow valve in the delivery tank can then be closed.
The operator again returns to the storage tank, closes the hose valve, and disconnects the hose from the storage tank. The hose is then rewound onto its reel. At this point, the vehicle can then be driven to another location for filling another storage tank.
In this prior art procedure, three round trips by the operator from the delivery vehicle to the storage tank are required. Also, since the operator has to leave the storage tank before it is full, the amount of fluid pumped into the storage tank is only an estimate at the time the operator disengages the pump. Thus, it is possible that the storage vessel will not be completely filled. This presents a disadvantage to the provider of the LP gas of not selling as much as possible and also provides the disadvantage to the customer of not having the tank completely filled which may necessitate a shorter time between deliveries or possibly result in the customer running out of fuel. If the tank is overfilled; it may present a safety hazard.
Thus, there is a need to provide more accurate filling as a benefit to both the provider of the LP gas and to the customer. There is also a need to reduce the amount of time for each filling cycle. The present invention meets these needs by providing a liquid delivery vehicle with a remote control system so that the operator can stand at the storage tank and remotely operate the controls on the truck. This reduces the number of round trips between the delivery vehicle and the storage tank from three to one. Obviously, this saves time and makes the delivery cycle shorter and more efficient. A benefit to the provider of the LP gas is that it allows more deliveries in a given time period and also results in less operator fatigue.
Recently implemented Department of Transportation rules [see 49 C.F.R. §171.5], require a remotely controlled emergency shut-down, or alternatively, an additional person standing at all times at arm's length from the controls at the truck. The addition of another person at the truck obviously greatly increases labor costs which is not an acceptable alternative in the great majority of cases. The present invention meets the requirements of the regulations by providing a remotely controlled emergency shut-off which substantially simultaneously stops the engine on the vehicle, disengages the power take-off and closes the internal flow valve. In addition to meeting the Department of Transportation regulations, the present invention provides a remote operation of the controls on the vehicle during a typical delivery cycle as described above.
SUMMARY OF THE INVENTIONThe present invention is a liquid delivery vehicle and a remote control system therefor for use in delivering liquids to a storage location. In particular, the illustrated embodiment of the vehicle is for use with pressurized, volatile liquids, such as liquefied petroleum gases, anhydrous ammonia, etc. The invention also includes a method of transferring liquid from a delivery vehicle to a storage location.
The control apparatus of the present invention is designed for use on a delivery vehicle of the type having a liquid tank, a flow valve in communication with the liquid tank, a pump in communication with the flow valve and a power take-off connected to the pump and a transmission of the vehicle for providing power to the pump. In the case of a manual transmission, the delivery vehicle is also of the type having a clutch for selectively connecting the power take-off to an engine of the vehicle. This control apparatus comprises clutch control means mounted on the vehicle for engaging the clutch in response to a clutch engaging signal and disengaging the clutch in response to a clutch disengaging signal, valve control means mounted on the vehicle for opening the flow valve in response to a valve opening signal and closing the flow valve in response to a valve closing signal, power take-off control means mounted on the vehicle for engaging the power take-off in response to a power take-off engaging signal and disengaging the power take-off in response to a power take-off disengaging signal, and a remote control for selectively sending at least the clutch engaging and disengaging signals to the clutch control means.
The clutch control means preferably comprises a clutch pneumatic controller connectable to an air source on the vehicle and responsive to the clutch engaging signals. The clutch control means may further comprise a clutch pressure switch in pneumatic communication with the clutch pneumatic controller and a clutch indicator light connected to the clutch pressure switch such that the clutch indicator light is illuminated when the clutch pressure switch senses air pressure applied to the clutch pneumatic controller.
The valve control means preferably comprises a valve pneumatic controller connectable to the air source on the vehicle and responsive to the valve opening and closing signals. The valve control means may further comprise a valve pressure switch in pneumatic communication with the valve pneumatic controller and a valve indicator light connected to the valve pressure switch such that the valve indicator light is illuminated when the valve pressure switch senses air pressure communicated to the valve pneumatic controller.
The power take-off control means comprises a power takeoff pneumatic controller connectable to the air source on the vehicle and responsive to the power take-off engaging and disengaging signals.
In the preferred embodiment, the clutch control means also comprises a clutch switch having a clutch engaging position for communicating the clutch engaging signal to the clutch controller and a clutch disengaging position for communicating the clutch disengaging signal to the clutch controller. The remote control can transmit the clutch disengaging signal and the clutch engaging signal to the clutch controller only when the clutch switch is in the clutch disengaging position.
The valve control means preferably also comprises a valve switch having a valve opening position for communicating the valve opening signal to the valve controller and a valve closing position for communicating the valve closing signal to the valve controller.
Similarly, the power take-off control means also comprises a power take-off switch having a power take-off engaging position for communicating the power take-off engaging signal to the power take-off controller and a power take-off disengaging signal for communicating the power take-off disengaging signal to the power take-off controller.
The control apparatus may further comprise throttle control means for opening an engine throttle of the vehicle in response to a throttle opening signal and closing the throttle in response to a throttle closing signal. The remote control may be adapted for transmitting the throttle opening and closing signals. The throttle control means preferably comprises a throttle controller connectable to an electrical source on the vehicle and responsive to the throttle opening and closing signals. The throttle control means may also comprise a throttle switch having a throttle opening and closing position. The remote control can transmit the throttle closing signal and the throttle opening signal to the throttle controller when the throttle switch is in the throttle closing position only.
In some embodiments, the delivery vehicle may also be of a type having a hose in communication with the flow valve, a reel for the hose, and a motor for rotating the reel so that the hose may be wound and unwound therefrom. The terms “winding” and “rewinding” are used interchangeably herein. Preferably, the remote control is also adapted for selectively sending a hose reel winding or rewinding signal to the reel such that the reel rotates in a direction for winding or rewinding the hose thereon when the clutch disengaging signal is communicated to the clutch control means and the throttle closing signal is communicated to the throttle control means, a hose reel unwinding signal such that the reel is rotated in a direction for unwinding the hose therefrom when the clutch disengaging signal is communicated to the clutch control means and the throttle opening signal is communicated to the throttle control means, and a hose reel stop signal to stop winding and unwinding of the reel. The reel will only rotate in a winding or rewinding direction when the clutch disengaging signal is sent to the clutch control means and the throttle closing signal is sent to the throttle control means. The hose will only rotate in an unwinding direction when the clutch disengaging signal is sent to the clutch control means and the throttle opening signal is sent to the throttle control means. The clutch control means may further comprise another clutch pressure switch in pneumatic communication with the clutch pneumatic controller and connected to the reel motor such that the reel motor will rotate only when this other clutch pressure switch senses air pressure communicated to the clutch pneumatic controller.
The control apparatus may further comprise emergency shutdown means for substantially simultaneously shutting off the engine of the vehicle, closing the flow valve and disengaging the power take-off in response to a shutdown signal. The remote control is preferably adapted for transmitting this shutdown signal. The shutdown signal may comprise an engine stop signal, the valve closing signal and the power take-off disengaging signal.
Stated in another way, the present invention is characterized by a delivery vehicle for transporting liquid and delivering the liquid to a storage location. The vehicle comprises a rolling chassis having a plurality of wheels thereon including a plurality of drive wheels, an engine on the chassis, a transmission connected to the engine and adapted for transmitting power from the engine to the drive wheels, a cargo tank mounted on the chassis for holding a quantity of the liquid, a flow valve in communication with the cargo tank, fluid transferring means having an inlet in communication with the flow valve and an outlet for transferring liquid from the cargo tank, a delivery hose in communication with the outlet of the fluid transferring means and having an end adapted for connection to the storage location, a power take-off on the transmission and connected to the fluid transferring means such that the power take-off has an engaged position wherein power from the engine is transferred to the fluid transferring means and a disengaged position disengaged from the engine thereby preventing transfer of power from the engine to the fluid transferring means, a transmission controller for engaging the transmission in response to a transmission engaging signal and disengaging the transmission in response to a transmission disengaging signal, a valve controller for opening the flow valve in response to a valve opening signal and closing the valve in response to a valve closing signal, a power take-off controller for engaging the power take-off in response to a power take-off engaging signal and disengaging the power take-off in response to a power take-off disengaging signal, and a remote controller for selectively transmitting at least the transmission engaging and disengaging signals.
In such a delivery vehicle wherein the transmission is a manual transmission comprising a clutch, the transmission controller comprises a clutch controller, the transmission engaging signal is a clutch engaging signal sent to the clutch controller and the transmission disengaging signal is a clutch disengaging signal sent to the clutch controller. The clutch controller comprises a manual switch having clutch engaging and disengaging positions, and the remote control can transmit the clutch engaging and disengaging signals only when the switch is in the disengaging position.
Some delivery vehicles have an automatic transmission. In these automatic transmissions, the power take-off is part of the transmission and is known as a “hot shift” PTO. Hydraulic clutches in the transmission are engaged and disengaged to drive the power take-off output shaft. Such an automatic transmission power take-off output shaft would be connected to the fluid transferring means in the same manner as the manual transmission power take-off configuration. A solenoid is in fluid communication with the hydraulic clutches and supplies fluid thereto when actuated. The solenoid thus may be considered the automatic transmission embodiment of the transmission controller. In this case, the transmission engaging signal and the power take-off engaging signal are the same and may be transmitted by the remote controller.
The valve controller comprises a manual switch having valve opening and closing positions, and the remote control can transmit the valve closing signal when the switch is in the opening position. The power take-off controller also comprises a manual switch having power take-off engaging and disengaging positions, and the remote control can transmit the power take-off disengaging signal when the switch is in the power take-off engaging position.
The vehicle may further comprise a throttle controller for opening a throttle of the engine in response to a throttle opening signal and closing the throttle in response to a throttle closing signal, and the remote control can transmit the throttle opening and closing signals. The throttle controller comprises a manual switch having throttle opening and closing positions, and the remote control can transmit the throttle opening and closing signals when the switch is in the throttle closing position only.
The vehicle may further comprise a reel on which the hose may be wound for storage and a reel controller for winding the hose onto the reel in response to a reel winding signal, unwinding the hose from the reel in response to a reel unwinding signal and stopping the reel in response to a reel stop signal. The remote control can transmit the reel winding signal, the reel unwinding signal and the reel stop signal.
The fluid transferring means comprises a pump having a shaft connected to and driven by the power take-off.
The present invention also includes a method of delivering liquid from a delivery vehicle to a storage location and comprising the steps of opening a flow valve in communication with a tank of the vehicle so that the tank is placed in communication with a pump on the vehicle, disengaging a clutch on the vehicle, engaging a power take-off on the vehicle so that power from an engine on the vehicle may be transferred to the pump when the clutch is engaged, extending a delivery hose from the vehicle, connecting a hose valve on an end of the hose to the storage vessel, opening the hose valve, remotely engaging the clutch so that power is transferred to the pump and liquid is pumped out of the tank and through the delivery hose into the storage vessel, remotely disengaging the clutch when a quantity of liquid in the storage vessel reaches a desired level, closing the hose valve, disconnecting the delivery hose from the storage vessel, and returning the delivery hose to the vehicle.
The method may also comprise, after the step of remotely engaging the clutch, remotely opening a throttle of the vehicle to increase the speed of the power take-off and pump. After liquid has been pumped, the method may also comprise the step of remotely closing the throttle.
The step of extending the delivery hose may comprise unwinding the delivery hose from a reel on the vehicle. If the reel is a powered reel, this step may further comprise remotely actuating the reel to unwind the delivery hose therefrom. Prior to this step of remotely actuating the reel, the method may further comprise the step of remotely opening a throttle of the vehicle to increase the speed of the engine. In such a case, the step of returning the delivery hose to the vehicle may comprise remotely actuating the reel to rewind the delivery hose thereon. Prior to the step of remotely actuating the reel to rewind the delivery hose, the method may further comprise the step of remotely closing the throttle of the vehicle to decrease the speed of the engine.
In an emergency situation, the method may further comprise remotely disengaging the power take-off, remotely closing the flow valve and/or remotely stopping the engine.
Numerous objects and advantages of the invention will become apparent as the following detailed description of the preferred embodiment is read in conjunction with the drawings which illustrate such embodiment.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 illustrates a side view of the liquid delivery vehicle with remote control system of the present invention.
FIG. 2 shows a rear elevation of the vehicle.
FIG. 3 is a piping and control schematic of the delivery vehicle in operation during filling of a storage vessel.
FIG. 4 illustrates a detailed pneumatic schematic of the control system.
FIG. 5 is a wiring schematic of the main control panel and remote control panel of the control system.
FIG. 6 shows a wiring schematic of a hose reel control panel of the control system.
DESCRIPTION OF THE PREFERRED EMBODIMENTSReferring now to the drawings, and more particularly toFIGS. 1 and 2, the liquid delivery vehicle with remote control system of the present invention is shown and generally designated by the numeral10.Vehicle10 as described herein is designed for use with volatile liquids, such as liquefied petroleum gases, anhydrous ammonia, etc. However, the vehicle and the control system for liquid delivery from the vehicle which are described herein are also adaptable to the delivery of non-volatile liquids.
Vehicle10 as illustrated is a “bobtail” truck. Such a vehicle has a rollingchassis12 supported onfront wheels14 andrear drive wheels16 with acab18 at the forward end of the chassis. This portion ofvehicle10 and the drive train thereof are normally purchased from a dealer for a motor vehicle manufacturer. The remaining components which make updelivery vehicle10 are added by a fabricator, such as the assignee of the present invention.
Liquid is carried onvehicle10 in a delivery or cargo vessel ortank20 which is mounted onchassis12. In volatile liquid applications,delivery tank20 is a pressure vessel in which the liquid can be stored under pressure.Delivery tank20 has a variety of gauges, relief valves, piping and other components in communication therewith which are well known in the art and, for simplicity, are not shown inFIGS. 1 and 2. Major components shown inFIGS. 1 and 2 include ahose reel22 with adelivery hose24 wrapped thereon and ameter26 which measures and records the amount of liquid pumped out ofdelivery tank20 during a delivery cycle, as will be further described herein.Hose reel22 is of a kind known in the art such as manufactured by Hannay or Nordic, andmeter26 is also known in the art, such asNeptune Model 40.
The control system of the present invention fordelivery vehicle10 is generally designated by the numeral30. The major components ofcontrol system30 are aremote control panel32, amain control panel34 and anannunciator panel36.Remote control panel32 is preferably mounted at the rear ofvehicle10.Main control panel34 is preferably mounted at a location near the rear ofcab18 ofvehicle10.Annunciator panel36 is designed to be mounted under the dash withincab18. However, it should be understood that each of these components may be mounted in a variety of locations onvehicle10, and the invention is not limited to any particular location or configuration.
Referring now toFIG. 3, the details ofcontrol system30 and additional components ofdelivery vehicle10 will be described.
The drive train ofvehicle10, of course, includes anengine40 which delivers power torear wheels16 through atransmission42. Iftransmission42 is a manual transmission, it includes a clutch44.Engine40 has athrottle46 which controls the flow of fuel to the engine, and thus the speed of the engine, in a well known manner.
Attached totransmission42 is a power take-off48 which, when engaged, transmits power fromengine40 to a power take-offshaft50, again in a known manner.
Aninternal flow valve52 is mounted on the lower side ofdelivery tank20. As can be seen inFIG. 3, a portion ofinternal flow valve52 extends intoliquid section54 indelivery tank20 which is below avapor section56.Internal flow valve52 is attached to and extends partially through aflange58 which is integral to the lower side ofdelivery tank20.
Apump60 is attached tointernal flow valve52 by aninlet flange62 which is in communication with the internal flow valve.Pump60 also has anoutlet64.
Internal flow valve52 is of a kind known in the art, such as a Fisher Model C403-24, and is adapted to be opened in response to pressure applied thereto. Also,internal flow valve52 acts as an excess flow valve which will close automatically in the event of an accident which may shear pump60 away fromvehicle10. This feature ofinternal flow valve52 is designed to try to control dangerous situations, such as the undesired escape of liquid fromdelivery tank20 which can be quite hazardous for volatile liquids, particularly when they are flammable such as liquefied petroleum gases.
Pump60 is also of a kind known in the art. Atypical pump60 is a rotary, sliding vane pump, such as the Corken Model Z3200 which has arotatable pump shaft70 extending therefrom.Pump shaft70 is preferably substantially parallel to power take-offshaft50.
Adrive shaft72 extends between power take-offshaft50 andpump shaft70 and is connected to the power take-off shaft and pump shaft byuniversal joints74 and76, respectively. Thus, when power take-offshaft50 is rotated by the engagement of power take-off48,pump shaft70 is rotated throughdrive shaft72 anduniversal joints74 and76 so that liquid may be pumped out ofdelivery tank20 throughinternal flow valve52.
Main control panel34 is electrically connected tovehicle battery78 by apressure switch80 andignition switch82.Pressure switch90 is connected to the vehicle parking brake (not shown). When the parking brake is set or activated, and whenignition switch82 ofvehicle10 is closed,pressure switch80 is closed so that power is supplied tomain control panel34 ofcontrol system30 throughcable84. In other words, unless the parking brake onvehicle10 is set andignition switch82 is on,control system30 is deactivated.
Main control panel34 is adapted for connection to anelectrical line90 and a plurality ofpneumatic lines86,88,92,94 and96.Electric line90 is connected to athrottle controller98 which is connected to throttle46 onengine40.Pneumatic line92 is connected to a pneumatic clutch ortransmission controller100 which is connected to clutch44.Pneumatic line94 is connected to a pneumatic power take-off controller102 which in turn is connected to power take-off48.Pneumatic line96 is connected to a pneumatic internalflow valve controller104 which is connected tointernal flow valve52.
Referring now toFIG. 4, in which a pneumatic schematic is shown, disposed insidemain control panel34 are aclutch solenoid105, a power take-off solenoid106 and an internalflow valve solenoid107.Clutch solenoid105 is disposed inpneumatic line92 and controls the supply of air toclutch controller100. Power take-off solenoid106 is disposed inpneumatic line94 and controls the supply of air to power take-off controller102.Valve solenoid107 is disposed inpneumatic line96 and controls the supply of air tovalve controller104. When any ofsolenoids105,106 or107 is actuated, air is communicated to the corresponding controller. When any ofsolenoids105,106 or107 is deactuated, air in the corresponding pneumatic line is vented throughvent line88.
A firstclutch pressure switch108 and a secondclutch pressure switch109 are in communication withpneumatic line92 and are adapted for sensing pressure inpneumatic line92. Firstclutch pressure switch108 is a feedback switch which, when pressure is sensed inpneumatic line92, provides electrical power to a clutch indicator light134 inremote control panel32 as will be further described herein. Secondclutch pressure switch109 is connected to a hosereel control panel156 as will be further described herein.Valve pressure switch112 is a feedback switch which provides electrical power to a valve indicator light132 inremote control panel34, as further described herein, when pressure is sensed inpneumatic line96.
Pneumatic line86 connectsmain control panel34 to anair source110 which is usually the same as that used to actuate the brakes onvehicle10.
Amanual emergency shutdown114 is provided inpneumatic line86 so that the air supply tomain control panel34 may be shut off quickly if necessary. When this occurs, air is vented out of avent line115. This will result inclutch controller100, power take-off controller102 andvalve controller104 being substantially simultaneously disconnected fromair supply110.
Pneumatic line88 vents to the atmosphere and thus may be referred to asvent line88.
Remote control panel32 is electrically connected tomain control panel34 by acable118. Mounted onremote control panel32 are athrottle switch120 connected to throttlecontroller98, a power take-off switch122 connected to power take-off solenoid106, an internalflow valve switch124 connected to internalflow valve solenoid107 and aclutch switch126 connected toclutch solenoid105.
Actuation ofthrottle switch120 selectively sends a throttle opening and closing signal to throttlecontroller98. Actuation of power take-off switch122 selectively sends a power take-off engaging or disengaging signal to power take-off controller102. Actuation of internalflow valve switch124 selectively sends a valve opening or closing signal tovalve controller104. Actuation ofclutch switch126 selectively sends a clutch engaging or disengaging signal toclutch controller100.
Also mounted onremote control panel32 are athrottle indicator light128 which is illuminated whenthrottle switch120 is actuated, a power take-off indicator light130 which is illuminated when power take-off switch122 is actuated and power take-off48 is engaged, previously mentioned internal flow valve indicator light132 which is illuminated when internalflow valve switch124 is actuated and internal flowvalve pressure switch112 senses air pressure inpneumatic line96, and previously mentioned clutch indicator light which is illuminated whenclutch switch126 is actuated and firstclutch pressure switch108 senses air pressure inpneumatic line92.
Switches120,122,124 and126 andindicator lights128,130,132 and134 are connected tomain control panel34 bycable118. See also the electrical schematic inFIG. 5 which will be understood by those skilled in the art.
Actuation ofthrottle switch120 allows manual actuation ofthrottle controller98, actuation of power take-off switch122 allows manual actuation of power take-off controller102, internalflow valve switch124 allows manual control of internalflow valve controller104, andclutch switch126 allows manual control ofclutch controller100. Thus, an operator can stand at the rear ofvehicle10 adjacent toremote control panel32 and actuate the correspondingswitches120,122,124 and126 to open andclose throttle46, engage and disengage clutch44, engage and disengage power take-off48 and open and closeinternal flow valve52.
Annunciator panel36 located incab18 ofvehicle10 has apower indicator light140 and an emergencyshutdown indicator light142.Annunciator panel36 is connected tomain control panel34 by acable144. SeeFIGS. 3 and 5. Any time power is provided tomain control panel34,power indicator light140 is illuminated. In the event of an emergency shutdown, emergencyshutdown indicator light142 is illuminated so that the operator can see that the emergency shutdown has been actuated.
Anantenna146 is connected tomain control panel34 by anantenna cable148. As seen inFIGS. 1-3,antenna146 is preferably located at an upper rear portion ofvehicle10, such as ondelivery tank20.
Discharge64 ofpump60 is connected tometer26 by apump discharge line148.Meter26 is in communication withhose24 onhose reel22 through anotherliquid line150.
In one preferred embodiment,hose reel22 is a powered hose reel driven by an electrichose reel motor152.Reel motor152 is connected tohose reel22 by any drive means known in the art, such as achain drive154.
Reel motor152 is connected to a hosereel control panel156 by acable158, and the hose reel control panel is connected tomain control panel34 by anothercable160. See FIG.5 and also see the electrical schematic ofFIG. 6 which will be understood by those skilled in the art. Areel rewind controller162 is connected tomain control panel34 by acable164.Reel rewind controller162 is adapted to actuate hosereel control panel156 and thus reelmotor152 by depressing amanual rewind button166.Manual rewind button166 is a “dead-man” type which only actuatesreel motor152 when depressed. In the event of failure ofmanual rewind button166,reel rewind controller162 includes anemergency stop switch167.Reel rewind controller162 may only be used to rewindhose24 ontohose reel22 and not to unwind the hose and only whenclutch controller100 is activated, that is, when secondclutch pressure switch109 senses air pressure inpneumatic line92.
A hand-heldremote controller170 may be used by the operator during a delivery cycle to provide remote control ofcontrol system30. In the illustrated embodiment,remote controller170 has a radio transmitter (not shown) which sends signals through anantenna172 toantenna146 onvehicle10 and thus tomain control panel34.Antenna172 may be internal withinremote controller170.Remote controller170 has a remoteclutch button174, aremote throttle button176, and a remoteemergency shutdown button178.
Ifdelivery vehicle10 has apowered hose reel22 driven byreel motor152,remote controller170 may also have aremote reel button180. Normally, hosereel control panel156 signalshose reel motor152 to be in condition for rotating in a rewinding position. Whenthrottle controller98 is actuated to a throttle opening position, hosereel control panel156 signalshose reel motor152 to be in condition for rotating in an unwinding direction.Manual rewind button166 is inactive whenthrottle controller98 is thus engaged, and actuation ofreel motor152 may only occur in this case whenremote reel button180 onremote controller170 is pushed.Remote reel button180 is a “dead-man” type button which only sends a rewinding or unwinding signal to reelmotor152 when the button is depressed. Releasing the button will break the connection and stop the signal, which essentially act as a stop signal to reelmotor152. Whenthrottle controller98 is not so engaged, and reelmotor152 is in a rewind condition, depressingremote reel button180 onremote controller170 will causereel motor152 to rotate in the rewind direction. Again, releasingremote reel button180 will causereel motor152 to stop.
Anindicator light182 may also be provided onremote controller170 which flashes each time any ofbuttons174,176,178 or180 is pushed. This allows the operator to know that the corresponding button has been properly actuated.
Ifdelivery vehicle10 has an automatic transmission, power take-off48 is part of the transmission and is known as a “hot shift” power take-off. “Hot shift” power take-off48 and the automatic transmission have internal clutches (not shown) which engage and disengage the power take-off. In this automatic transmission configuration, there is no pneumatic power take-off controller102. Instead,clutch controller100 is an automatic transmission controller characterized by a solenoid which supplies hydraulic fluid to the internal clutches when the solenoid is engaged. Thus, in operation, the engagement of “hot shift” power take-off48 on the automatic transmission is controlled by activating eitherclutch switch126 onremote control panel32 or remoteclutch button174 onremote controller170. Power take-off switch122 onremote control panel32 is deactivated. Other than these changes, the operation ofcontrol system30 with an automatic transmission is the same as previously described.
OPERATION OF THE INVENTIONIn operation,delivery vehicle10 is parked at a convenient location with respect to a stationary storage vessel ortank200 to be filled.Storage tank200 may be of any kind known in the art, such as a residential LP gas storage tank. The operator ofdelivery vehicle10 will generally park the vehicle as near tostorage tank200 as possible, although this may not be particularly close.
Storage tank200 has afill connector202 in communication therewith.Storage tank200 also has aliquid level gauge204 which shows theapproximate liquid level206 instorage tank200. Typically,liquid level gauge204 is a known mechanical device having afloat208 extending intostorage tank200 and which floats on the surface of the liquid in the tank.Float208 is connected to a needle (not shown) on the external portion of liquid level gauge so that the operator can see the level instorage tank200 when standing adjacent thereto.
Whendelivery vehicle10 is positioned as desired, the parking brake is set which actuatespressure switch80 to allow power to be communicated tomain control panel34 ofcontrol system30, assumingignition switch82 is on. The operator exits the vehicle and chocks the wheels so that the vehicle cannot inadvertently roll.
The operator then moves to the rear ofvehicle10 and inserts a delivery ticket (not shown) intometer26 in a manner known in the art. This starts the actual delivery process, and when done, the total amount of liquid delivered tostorage tank200 will be printed on the delivery ticket.
The operator then actuatesclutch switch126 onremote control panel32 which sends a clutch disengaging signal toclutch controller100 to disengage clutch44. Next, the operator actuates internalflow valve switch124 which sends a valve opening signal tovalve controller104 to openinternal flow valve52, thereby communicating liquid fromdelivery tank20 withpump60. The operator then actuates power take-off switch122 which sends a power take-off engaging signal to power take-off controller102 to engage power take-off48 so that power may be applied to pump60 when clutch44 is re-engaged.
At this point, the operator can acquire and extendhose24. Normally, this is accomplished by grasping ahose valve210 which is on the end ofhose24. Ifreel22 is a manual reel, the operator extendshose24 by simply pulling it away fromvehicle10. Ifreel22 is powered by a motor, such asreel motor152, the operator may pushremote throttle button176 which signals hosereel control panel156 to reverse the direction ofhose reel motor152. Then the operator pushes and holdsremote reel button180 onremote controller170 to send a reel unwinding signal tohose reel controller156 and reelmotor152, thereby causing the reel motor to rotate so thathose24 is unwound fromreel22. The operator knows whenremote reel button180 can be pushed to unwindhose24 by hearingengine40 onvehicle10 speed up becausethrottle controller98 has been actuated to openthrottle46. Again,remote reel button180 andmanual rewind button166 are of the “dead-man” type such that a constant pressure must be applied to these buttons forhose reel motor152 to operate, butmanual rewind button166 is deactivated whenthrottle46 is open. Releasingremote reel button180 ormanual rewind button166 will result in the deactivation ofreel motor152.
As the hose unwinds, the operator merely walks away fromvehicle10 holding the end ofhose24 until sufficient length of hose has been extended to reachstorage tank200, at which point the operator must releaseremote reel button180 onremote controller170. This sends a reel stop signal (an interruption or cessation of the reel unwinding signal) tohose reel controller156 and reelmotor152 to stop the rotation of the reel motor. When unwinding is completed, the operator may pressremote throttle button176 again to send the throttle closing signal to throttlecontroller98 which results in the engine being slowed back down to idle speed.
When sufficient length ofhose24 has been extended fromdelivery vehicle10,hose valve210 is engaged withconnector202 onstorage tank200. This connection is of a kind known in the art, and, for simplicity, details are not shown herein. Fluid communication is provided betweendelivery tank20 andstorage tank200 by openinghose valve210. At this point, the operator engages remoteclutch button174 which sends a clutch engaging signal toclutch controller100 to re-engage clutch44 so that power is transmitted through power take-off48 to pump60. It should be noted that clutch44 is thus re-engaged even thoughclutch switch126 onremote control panel32 is in the disengaging position thereof.
Withpump60 thus powered by power take-off48, liquid is pumped out ofdelivery tank20 throughinternal flow valve52 and discharged out ofpump60 throughline148,meter26,line150,hose24 andhose valve210 intostorage tank200. If desired, the operator may pushremote throttle button176 to send a throttle opening signal to throttlecontroller98, thereby openingthrottle46 to increase the speed ofengine40. It should be noted that this throttle opening signal may be sent to throttlecontroller98 only whenthrottle switch120 onremote control panel32 is in the throttle closed position. The remote opening ofthrottle46 results in increased speed of power take-off48 and pump60 so that the pumping rate of liquid out ofdelivery tank20 is increased.
During the filling operation, the operator observes thelevel206 of liquid instorage tank200 by viewingliquid level gauge204. Whenliquid level206 reaches the desired amount, the operator pushesremote throttle button176 to send a throttle closing signal to throttlecontroller98, thereby slowing downengine40 and pump60, and also pushes remoteclutch button174 to send a clutch disengaging signal toclutch controller100 to disengage clutch44, thereby stopping power take-off48 andpump60.
At this point, the operator then closeshose valve210 and disconnects it fromconnector202 onstorage tank200.
Ifreel22 is manually operated, the operator must manually rewindhose24 on the reel. However, ifreel22 is powered byreel motor152, the operator may once again push and holdremote reel button180 onremote controller170 to send a reel rewind signal to reelrewind controller162 and reelmotor152 so thathose24 is automatically rewound onreel22. All the operator has to do at this point is “walk”hose24 back towarddelivery vehicle10. To stop rewinding at any time, the operator simply releasesremote reel button180 onremote controller170 to send a reel stop signal (an interruption or cessation of the reel rewinding signal) tohose reel controller156 and reelmotor152 to stop the rotation of the reel motor.
It will be seen thatcontrol system30 forliquid delivery vehicle10 thus provides an easily used, remote control of the system, and requires only a single trip fromdelivery vehicle10 tostorage tank200 and back for a complete filling operation. This is a great improvement over the prior art previously described in which three such round trips are necessary.
To minimize the possibilities of dangerous situations and to comply with the above-mentioned Department of Transportation regulations,remote controller170 hasremote shutdown button178 therein which, when pushed, remotely shuts downcontrol system30 completely. Whenremote shutdown button160 is pushed, an engine shutdown signal is sent to the ignition ofengine40 onvehicle10 so that the engine is stopped, a valve closing signal is sent to internalflow valve controller104 so that internalflow control valve52 is closed, and a power take-off disengaging signal is sent to power take-off controller102 so that power take-off48 is disengaged. In this way, pump60 is shut off, and no liquid may flow fromdelivery tank20 becauseinternal flow valve52 is closed. Shutdown indicator light142 onannunciator panel36 is illuminated.
It will be seen, therefore, that the delivery vehicle with remote control system of the present invention is well adapted to carry out the ends and advantages mentioned, as well as those inherent therein. While a preferred embodiment of the apparatus and method of use are described for the purposes of this disclosure, numerous changes in the arrangement and construction of parts in the apparatus and steps in the method may be made by those skilled in the art. All such changes are encompassed within the scope and spirit of the appended claims.