USRE38453E1 - Infant incubator - Google Patents

Abstract

An infant incubator in which the heater for heating the air circulated through the incubator and the speed of the fan which forces air across the heater to circulate through the incubator are controlled to increase the temperature of the heated air and delivery of the heated air to the space in which an infant has been placed for treatment when an access door of the incubator has been opened. The increase in temperature and delivery of the heated air is caused by a sensor which senses when the access door is opened.

Description

TECHNICAL FIELD

The present invention relates, to infant incubators and, in particular, to apparatus for regulating the heating of the air which is circulated through an infant incubator and introducing the heated air into the space in which an infant is placed for treatment.

BACKGROUND OF THE INVENTION

The most common way for regulating the heating of the air which is circulated through an incubator is to control the power delivered to the heater. An alternative approach, although not as common, is to control the speed of a fan which forces air across the heater and through the incubator. Typically, a temperature sensor, located in the space in which an infant is placed for treatment, and a temperature sensor, attached to the infant, serve as the control for establishing and maintaining the desired temperature of the air to which the infant is exposed.

Incubators have access doors which, when opened, permit access to an infant by those attending to the infant. When an access door is opened, the ambient air can enter the incubator space in which the infant has been placed and change the conditions of the air to which the infant is exposed. As a result, incubators have been arranged with openings extending along the access doors through which incubator air passes to develop warm air curtains which are intended to serve as shields to inhibit the ambient air from entering the space in which the infant has been positioned.

Some incubators are arranged to sense either the access door being opened or a change in temperature in the space in which the infant has been placed and change the heating and delivery of the air which is circulated through the incubator to compensate for the change in conditions by the entry of the ambient air.

SUMMARY OF THE INVENTION

An infant incubator, constructed in accordance with the present invention, includes a hood having an access door in a wall thereof and a base upon which the hood is mounted and having a deck which with the hood defines an enclosure. The deck has openings through which air enters and leaves the enclosure. Also included in this incubator are a heater within the base for heating the air and a fan for supplying air to the heater and heated air from said heater into the enclosure through at least one of the openings and for returning air from the enclosure to the heater through at least one of the openings. An infant incubator, constructed in accordance with the present invention, further includes sensing means responsive to movement of the access door for sensing when the access door is opened and control means responsive to the sensing means for increasing the heat generated by the heater and increasing the speed of said fan when the access door is opened.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an exploded perspective view of an incubator constructed in accordance with the present invention.

FIG. 2 is a top view of the heater and fan portions of the FIG. 1 incubator.

FIG. 3 is a side view of a sensor unit, constructed in accordance with the present invention, by which opening and closing of an access door of an incubator is sensed.

FIG. 4 is a block diagram of the sensor and temperature control portions of an incubator constructed in accordance with the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Referring to FIG. 1, an infant incubator, constructed in accordance with the present invention, includes ahood10 having anaccess door12 in awall14 thereof. This incubator also has abase16 upon whichhood10 is mounted and having adeck18 which with the hood defines an enclosure.

Deck18 has openings through which air enters and leaves the enclosure. For the infant incubator illustrated in FIG.1 and being described,access door12 is in a front wall ofhood10 and the hood has asecond access door20 in arear wall22 of the hood.Deck18 hasopenings24 and26 extending alongfront wall14 andrear wall22, respectively, ofhood10. As shown by the arrows in FIG. 1, air enters the enclosure defined byhood10 anddeck18 throughopenings24 and26 and leaves this enclosure through a third opening28 extending along athird wall29 of the hood.

Whenaccess door12 is opened, the air passing through opening24 indeck18 forms a warm air curtain which serves as a barrier and reduces the effect of the ambient temperature outside the incubator on the enclosure defined byhood10 anddeck18. Similarly, a warm air curtain is formed at opening26 indeck18 whenaccess door20 is opened.

An infant incubator, constructed in accordance with the present invention, preferably includes a firstinner wall30 and a secondinner wall31, respectively, secured to and movable withfront access door12 andrear access door20.Inner walls30 and31 reduce radiant heat losses when the respective access doors are closed and serve to carry warm air, introduced throughopenings24 and26 indeck18, to the top ofhood10 as indicated by the arrows.

An infant incubator, constructed in accordance with the present invention, also includes a heater withinbase16 for heating the air circulated through the incubator and a fan for supplying air to the heater and heated air from the heater into the enclosure defined byhood10 anddeck18 through at least one of the openings in the deck and for returning air from this enclosure to the heater through at least one of the openings in the deck. Referring to FIG. 2, aheater32 is positioned in afirst compartment34 in the base of an incubator. Afan36 is positioned in asecond compartment38 in the base of the incubator. Asfan36 turns, air is forcedpast heater32 and conducted through suitable ducting into the enclosure defined byhood10 anddeck18 of FIG.1 and drawn from this enclosure through suitable ducting to the fan for recirculation.

An infant incubator, constructed in accordance with the present invention, also includes sensing means responsive to movements ofaccess doors12 and22 for sensing when one or both of these access doors is opened, responsive to the temperature in the enclosure defined byhood10 anddeck18 for measuring the temperature of this enclosure, and responsive to the skin temperature of an infant being treated in the incubator for measuring the skin temperature of the infant. These sensing means include, as shown in FIG. 3, a magnetic sensor composed of amagnetic reed switch40 and amagnet42 responsive to movement of an access door, afirst temperature sensor44, shown in FIG. 1, responsive to the temperature to which an infant being treated in an incubator is exposed, and a second temperature sensor, identified in FIG. 1 byreference numeral46, responsive to the skin temperature of an infant being treated in the incubator.

Referring to FIG. 3, which shows the sensing means foraccess door12 ofhood10, the sensing means for each door includemagnetic reed switch40 mounted tobase16 andmagnet42 mounted to the access door and movable with the access door into and out of the range of the magnetic reed switch. Afteraccess door12, withmagnet42, is moved a predetermined amount, for example 15 degrees, the magnet comes within the range ofmagnetic reed switch40 and the magnetic reed switch is actuated. Whenaccess door12 is closed andmagnet42 moves out of the range ofmagnetic reed switch40, the magnetic reed switch opens.

It is common practice to measure the temperature of the enclosure defined byhood10 anddeck18 and the skin temperature of an infant being treated in an incubator and to use such temperature measurements to regulate the temperature in the enclosure.

An infant incubator, constructed in accordance with the present invention, also includes control means responsive to themagnetic sensor40,42 for increasing the heat generated byheater32 and increasing the speed offan36 when an access door is opened. The control means are also responsive to thefirst temperature sensor44 and thesecond temperature sensor46 for controlling the amount of increased heat generated byheater32 and the time period over which the increased heat is generated and the amount of increased speed offan36 and the time period the fan is operated at the increased speed.

Referring to FIG. 4, as one or both of the access doors of an incubator are opened, themagnetic reed switch42 or48 associated with the open door or doors closes and signals are supplied to inputs to a heatercontrol processing module50 and a fancontrol processing module52 which, in turn, develop control signals which are supplied from outputs of heatercontrol processing module50 and a fancontrol processing module52 toheater32 and afan36 for increasing the heat generated byheater32 and increasing the speed offan36 when an access door is opened. As one or both of the access doors in opened, there is no immediate effect on the air temperature withinhood10 at the location oftemperature sensor44 nor on the skin temperature of the infant at the location ofskin temperature sensor46. Yet it is known that the air temperature in the vicinity of the infant drops when one or both of the access doors is opened. Consequently, the magnetic sensors associated with the access doors “over-ride” the usual control function ofair temperature sensor44 andskin temperature sensor46 to increase the heat generated byheater32 and to increase the speed offan36 when an access door is opened. When the effect of the access door being opened is sensed byair temperature sensor44 and byskin temperature sensor46, control ofheater32 andfan36 returns toair temperature sensor44 andskin temperature sensor46 and the amount of increased heat generated byheater32 and the time period over which the increased heat is generated and the amount of increased speed offan36 and the time period the fan is operated at the increased speed are controlled byair temperature sensor44 andskin temperature sensor46 in the usual manner.

It is common practice to include in an infant incubator an alarm indicator when either the difference in actual infant skin temperature and a predetermined set point exceeds a predetermined threshold or the difference in actual air temperature withinhood10 and a predetermined set point exceeds a predetermined threshold. Typically, the alarm indication is delayed a prescribed period of time if the difference between the measured effect and the predetermined set point is due, for example, to a change caused by the operator of the incubator. For example, a significant drop in the skin temperature of the infant due to a change in the condition of the infant or a significant drop in the temperature of the air in the hood due to a failure in the air heating unit, each of which would cause the thresholds to be exceeded, should be alarmed immediately. In contrast, for example, opening an access door or raising the predetermined set point for the temperature of the air within the hood or raising the predetermined set point for the skin temperature of the infant, each of which can cause the difference in actual infant skin temperature and a predetermined set point to exceed a predetermined threshold or the difference in actual air temperature within the hood and a predetermined set point to exceed a predetermined threshold, should not be alarmed and would, in the absence of a delay in the alarm indication, indicate an alarm condition. Therefore, sufficient time is provided before an alarm condition is indicated for the incubator to stabilize when a condition, which might otherwise indicate an alarm condition, is created by the operator of the incubator.

Preferably, an incubator, constructed in accordance with the present invention, includes athird temperature sensor52, shown in FIGS. 1 and 4, for sensing the ambient temperature outside the incubator and controlling the delay, if any, in actuation of analarm indicator54, shown in FIG. 4, when the difference between the actual infant skin temperature and a predetermined set point exceeds a predetermined threshold or the difference in actual air temperature withinhood10 and a predetermined set point exceeds a predetermined threshold. Ambient temperature can be a factor which determines rate at which readings of skin temperature and temperature of the air within the hood recover from readings affected by operator induced changes. Consequently, the control means include analarm control module56 which is responsive toambient temperature sensor52 for controllingalarm indicator54 to delay actuation of the alarm indicator depending upon the ambient temperature. For example, the lower the ambient temperature, the longer the delay in actuation ofalarm indicator54 after an open access door is closed.

In addition,ambient temperature sensor52 can be used to control theheater32 andfan36 speed and this is indicated in FIG. 4 by the connections betweenambient temperature sensor52 and heater control processing module48 and fancontrol processing module50. Because ambient temperature can affect the temperature of the air withinhood10, the ambient temperature, at the time an access door is closed, can be another input to controllingheater32 andfan36. A range of ambient temperatures can be established by which the power delivered toheater32 and the speed offan36 can be set to be dependent upon the particular ambient temperature at the time the access door was closed.

While there have been described preferred embodiments of the present invention, it should be obvious to those skilled in the art that various modification and changes can be made without departing from the true spirit and scope of the invention.

Claims (35)

What is claimed:

1. An infant incubator comprising:

a hood having an access door in a wall thereof;

a base upon which said hood is mounted and having a deck which with said hood defines an enclosure and has openings through which air enters and leaves said enclosure;

a heater within said base for heating the air;

a fan for supplying air to said heater and heated air from said heater into said enclosure through at least one of said openings and for returning air from said enclosure to said heater through at least one of said openings;

sensing means responsive to movement of said access door for sensing when said access door is opened; and

control means responsive to said sensing means for:

(a) increasing the heat generated by said heater, and

(b) increasing the speed of said fan

when said access door is opened.

2. An infant incubator according toclaim 1 wherein said sensing means include:

(a) a magnetic reed switch mounted to said base, and

(b) a magnet mounted to said access door of said hood movable with said access door into and out of the range of said magnetic reed switch.

3. An infant incubator according toclaim 2 further including a first temperature sensor positioned in said enclosure for sensing the temperature of the air within said enclosure and a second temperature sensor adapted for attachment to the skin of an infant being treated in the incubator.

4. An infant incubator according toclaim 3 wherein said control means are also responsive to said first temperature sensor and said second temperature sensor for controlling:

(a) the amount of increased heat generated by said heater and the time period over which said increased heat is generated, and

(b) the amount of increased speed of said fan and the time period said fan is operated at said increased speed.

5. Apparatus for controlling the temperature of an infant incubator comprising:

a heater for heating air circulated within an incubator;

a fan for circulating heated air within the incubator;

sensing means responsive to at least one of:

(a) movement of an access door for sensing when the access door is opened,

(b) the temperature to which an infant being treated in an incubator is exposed, and

(c) the temperature of the skin of an infant being treated in an incubator; and

control means responsive to said sensing means for controlling:

(a) the heat generated by said heater, and

(b) the speed of said fan.

6. Apparatus according toclaim 5 wherein:

(a) said sensing means include:

(1) a magnetic sensor responsive to movement of an access door of an incubator for sensing when the access door is opened,

(2) a first temperature sensor responsive to the temperature to which an infant being treated in an incubator is exposed, and

(3) a second temperature sensor responsive to the skin temperature of an infant being treated in an incubator, and

(b) said control means are responsive to:

(1) magnetic sensor for increasing:

(i) the heat generated by said heater, and

(ii) increasing the speed of said fan

when said access door is opened, and

(2) at least one of:

(i) said first temperature sensor, and

(ii) said second temperature sensor

for controlling:

(i) the amount of increased heat generated by said heater and the time period over which said increased heat is generated, and

(ii) the amount of increased speed of said fan and the time period said fan is operated at said increased speed.

7. Apparatus according toclaim 6 wherein said magnetic sensor includes:

(a) a magnetic reed switch mounted to a base of an incubator, and

(b) a magnet mounted to an access door of an incubator and movable with the access door into and out of the range of said magnetic reed switch.

8. An infant incubator according toclaim 1 wherein:

(a) said access door is in a front wall of said hood,

(b) said hood has a second access door in a rear wall of said hood, and

(c) said deck has:

(1) openings extending along said front wall and said rear wall through which air enters said enclosure, and

(2) an opening extending along a third wall of said hood and through which air leaves said enclosure.

9. An infant incubator comprising:

a hood having a first access door in a front wall thereof and a second access door in a rear wall thereof;

a base upon which said hood is mounted and having a deck which with said hood defines an enclosure and has first and second openings extending along said front wall of said hood and said rear wall of said hood, respectively, through which air enters said enclosure and only one opening extending along a third wall of said hood through which air leaves said enclosure;

a heater within said base for heating the air;

a fan for supplying air to said heater and heated air from said heater into said enclosure through said first opening and said second opening and for returning air from said enclosure to said heater through said opening extending along said third wall;

sensing means responsive to movement of said first access door and movement of said second access door for sensing when either of said access doors is opened; and

control means responsive to said sensing means for increasing at least one of:

(a) the heat generated by said heater, and

(b) the speed of said fan

when either of said access doors is opened.

10. An infant incubator according toclaim 3 further including:

(a) a third temperature sensor for sensing ambient temperature outside the incubator,

(b) an alarm indicator for developing an alarm indication when at least one of:

(1) a difference in actual infant skin temperature and a predetermined set point exceeds a predetermined threshold, and

(2) a difference in actual air temperature within said hood and a predetermined set point exceeds a predetermined threshold, and

(c) means responsive to said third temperature sensor for delaying an alarm indication by said alarm indicator by a time period dependent upon the ambient temperature if at least one of:

(1) a difference in actual infant skin temperature and a predetermined set point exceeds a predetermined threshold, and

(2) a difference in actual air temperature within hood and a predetermined set point exceeds a predetermined threshold,

 exists and such difference is caused by the operator of the incubator changing operation of the incubator.

11. An infant incubator according toclaim 3 wherein:

(a) said sensing means include a third temperature sensor for sensing ambient temperature outside the incubator, and

(b) said control means are responsive to said third temperature sensor for:

(1) controlling the heat generated by said heater, and

(2) controlling the speed of said fan

after said access door has been closed.

12. Apparatus according toclaim 5 further including:

(a) a third temperature sensor for sensing ambient temperature outside an incubator,

(b) an alarm indicator for developing an alarm indication when at least one of:

(1) a difference in actual infant skin temperature and a predetermined set point exceeds a predetermined threshold, and

(2) a difference in actual air temperature within the hood of an incubator and a predetermined set point exceeds a predetermined threshold, and

(c) means responsive to said third temperature sensor for delaying an alarm indication by said alarm indicator by a time period dependent upon the ambient temperature if at least one of:

(1) a difference in actual infant skin temperature and a predetermined set point exceeds a predetermined threshold, and

(2) a difference in actual air temperature within a hood of an incubator and a predetermined set point exceeds a predetermined threshold,

 exists and such difference is caused by the operator of the incubator changing operation of the incubator.

13. An infant incubator according toclaim 5 wherein:

(a) said sensing means include a third temperature sensor for sensing ambient temperature outside the incubator, and

(b) said control means are responsive to said third temperature sensor for:

(1) controlling the heat generated by said heater, and

(2) controlling the speed of said fan

after said access door has been closed.

14. An infant incubator according toclaim 9 wherein said sensing means include:

(a) a magnetic reed switch mounted to said base, and

(b) a magnet mounted to said access door of said hood movable with said access door into and out of the range of said magnetic reed switch.

15. An infant incubator according toclaim 14 further including a first temperature sensor positioned in said enclosure for sensing the temperature of the air within said enclosure and a second temperature sensor adapted for attachment to the skin of an infant being treated in the incubator.

16. An infant incubator according toclaim 15 wherein said control means are also responsive to said first temperature sensor and said second temperature sensor for controlling:

(a) the amount of increased heat generated by said heater and the time period over which said increased heat is generated, and

(b) the amount of increased speed of said fan and the time period said fan is operated at said increased speed.

17. An infant incubator comprising:

a hood having an access door in a wall thereof;

a base upon which said hood is mounted and having a deck which with said hood defines an enclosure filled with air;

openings through which air enters and leaves said enclosure;

an electrical heating system within said base for supplying heated air into said enclosure through at least one of said openings to raise the temperature of the air within the enclosure and for returning air from said enclosure through at least one of said openings; and

a source of electrical power connected to said electrical heating system when said access door is opened for increasing the rate of temperature increase of the air in the enclosure.

18. The incubator ofclaim 17, wherein the electrical heating system comprises an electrical heater for warming up the air prior to the supplying of heated air to the enclosure through the at least one of the openings.

19. The incubator ofclaim 18, wherein the electrical heating system comprises an electrical fan for increasing the flow of heated air supplied to the enclosure through the at least one of the openings.

20. The incubator ofclaim 17, wherein the electrical heating system comprises an electrical fan for increasing the flow of heated air supplied to the enclosure through the at least one of the openings.

21. The incubator ofclaim 17, including an temperature sensor located in the incubator and responsive to a temperature of an infant located in the incubator to connect the source of electrical power to said electrical heating system when the sensed temperature drops below a desired value.

22. The incubator ofclaim 17, including an temperature sensor located in the incubator and responsive to a temperature of the air in the incubator to connect the source of electrical power to said electrical heating system when the sensed temperature drops below a desired value.

23. The incubator ofclaim 22, including an temperature sensor located in the incubator and responsive to a temperature of an infant located in the incubator and the air in the incubator to connect the source of electrical power to said electrical heating system when either of the sensed temperature drops below a desired value.

24. An infant incubator comprising:

a deck, a hood defining an enclosure with the deck;

at least one access door coupled to the hood for movement relative thereto between an open position and a closed position;

a sensor operatively coupled to the access door and configured to indicate the position of the access door relative to the hood; and

an electric fan configured to circulate air within the enclosure, the fan being operatively coupled to the sensor so that the fan operates at a fan speed.

25. The infant incubator ofclaim 24, wherein the speed of the fan increases when the access door moves away from the closed position.

26. The infant incubator ofclaim 24, wherein the sensor is a magnetic reed switch mounted to the hood and further comprising a magnet mounted to the access door, and

wherein the magnet is positioned to lie adjacent to the magnetic reed switch when the access door is in the closed position, and

wherein the magnetic reed switch is the control for the connection.

27. The infant incubator ofclaim 26, wherein the magnetic reed switch provides a signal in response to the position of the access door and further comprising a fan control processing module coupled to the magnetic reed switch and coupled to the fan, the fan control processing module being configured to control the speed of the fan, the fan control processing module receiving the signal from the magnetic reed switch and controlling the speed of the fan in response thereto.

28. The infant incubator ofclaim 24, further comprising a heater configured to heat the air going into the enclosure, the heater being operatively coupled to the sensor so that the heater generates heat in response to the position of the access door.

29. The infant incubator ofclaim 28, wherein the sensor provides a position signal in response to the position of the access door,

a temperature sensor providing a temperature signal in response to the temperature of the air within the enclosure,

a controller coupled to each of: the sensor, the temperature sensor, the heater, and the fan, and

wherein the controller controls the heat generated by the heater and the speed of the fan in response to the position signal and the temperature signal.

30. The infant incubator ofclaim 29, further comprising a second temperature sensor coupled to the controller and providing an ambient temperature signal in response to the temperature outside of the enclosure,

a third temperature sensor coupled to the controller and providing an infant temperature signal in response to the temperature of an infant being treated within the enclosure, and

wherein the controller controls the heat generated by the heater and the speed of the fan in response to the position signal, the temperature signal, the ambient temperature signal, and the infant temperature signal.

31. The infant incubator ofclaim 30, wherein the controller includes an alarm control,

an alarm indicator coupled to the alarm control, and

wherein the alarm indicator providing an alarm indication in response to the position signal, the temperature signal, the ambient temperature signal, and the infant temperature signal.

32. The infant incubator ofclaim 24, further comprising a temperature sensor configured to indicate the temperature outside of the enclosure, the fan being operatively coupled to the temperature sensor so that the fan operates at a fan speed responsive to the temperature outside of the enclosure.

33. An infant incubator comprising:

a hood having at least one access door in a wall thereof;

a deck which with said hood defines an enclosure and openings through which air enters and leaves said enclosure;

a heater;

a first air passageway leading from the heater to at least one of the openings;

a second air passageway extending from another one of the openings in the enclosure to the inlet of the heater;

a fan in one of said passageways;

an electric power source input connected to the fan through a control;

a door position sensor coupled between said door and said control to activate the control when said access door is opened to increase the speed of said fan.

34. The incubator ofclaim 33, also including a connection from the power supply control to the heater, and wherein the sensing means increases the flow of power to the heater when said access door is opened.

35. Apparatus for controlling the temperature of an infant incubator comprising:

an incubator enclosure having at least one access door;

a heater;

a circulation passageway leading from the heater into the enclosure and from the enclosure into the heater;

a fan in the circulation passageway;

a power source input connected to the fan and heater through a control;

the control connecting the power source to the fan and heater when at least one of:

a)a door open or shut position indicator indicates the access door is opened;

b)a first temperature sensor measuring the skin temperature of an infant in the enclosure sensing a temperature below that desired; and

c)a temperature sensor measuring the temperature of the air in the enclosure below that desired.

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