USRE37319E1

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Info

Publication number: USRE37319E1
Application number: US09/354,130
Authority: US
Inventors: Jamie Meiselman
Original assignee: K2 Corp
Current assignee: K2 Corp
Priority date: 1992-12-17
Filing date: 1999-07-15
Publication date: 2001-08-14
Anticipated expiration: 2012-12-17
Also published as: US5636455A; US5435080A; US5647148A

Abstract

An improved boot for snowboarding. In accordance with one aspect of the present invention, there is provided a generally resilient upper boot portion mounted to a generally rigid lower boot portion. The lower boot portion extends substantially upwardly from the sole, over the foot, and ends proximate to the tarsal bone of the lower ankle. A calf support member is mounted at the heel of the boot and relatively perpendicular thereto. A lip extends from the toe and heel of the boot lower portion. Upon cooperation of the lip with plate bindings on a snowboard, the boot is releasably secured thereto.

Description

This Application is a continuation of pending application Ser. No. 08/437,356, filed May9, 1995, now U.S. Pat. No. 5,636,455which is a continuation of Ser. No. 08/264,427, filed Jun. 23, 1994, now U.S. Pat. No. 5,435,080, which, in turn, is a continuation of Ser. No. 0807/993,238, filed Dec. 17, 1992, now abandoned.

The invention relates to footwear and more particularly to a boot assembly for securing a snowboarder's foot to a snowbound or the like and a method of assembling the same.

A snowboard is a single board, akin to a surfboard, that is used to slide down a snow covered slope without the need for skis or ski pates, but with greater agility and control.

To maneuver a snowboard, it is desireable that snowboarders be able to bend their ankles forward and from side to side, much in the same way surfers bend their ankles to maneuver a surfboard. Lateral and forward ankle movements are relatively important for both freestyle (acrobatic) and freeriding (all-terrain) snowboarding.

Conventional boots used for snowboarding, like ski boots, comprise a “hard boot” or hard plastic molded boot shell that restricts movement of the snowboarder's ankles. This hard shell construction is relatively convenient in allowing the snowboarder to use plate bindings for quick release of the boot from the snowboard. However, by restricting ankle movement, maneuverability of the snowboard is limited.

Other boots known as “soft boots” are constructed of a soft, flexible material such as leather, and are typically retrofitted to the snowboard by highback bindings. With highback bindings, two or three buckles must be opened to remove the boot from the snowboard, whereas with plate bindings only one buckle must be opened. Although this construction allows the ankle to move relatively free and thus facilitates maneuverability, highback bindings have been found less convenient than the “hard boot” construction.

The present invention provides an improved boot for snowboarding which comprises a generally rigid lower boot portion and a generally resilient upper bag portion. The lower boot portion extends substantially upwardly from the sole and over the foot, ending proximate to the tarsal bone of the lower ankle. A calf support member is mounted at the heel of the boot and relatively perpendicular thereto. A lip extends from the toe and heel of the boot lower portion. Upon cooperation of the Up with plate bindings on a snowboard, the boot is releasably secured thereto.

The present invention is further directed to a method of assembling a boot, which comprises the steps of mounting a generally resilient upper boot portion to a generally rigid lower boot portion, the lower boot portion extending substantially upwardly from the sole, over the foot, and ending proximate to the tarsal bone of the lower ankle; and mounting a calf support member at the heel of the boot relatively perpendicular thereto.

Accordingly, it is an object of the present invention to provide simple, durable, economical and comfortable footwear for snowboarding which provides both improved snowboard maneuverability and the convenience of plate bindings.

The present invention will now be further described by reference to the following drawings which are not to be deemed limitative in any manner thereof.

FIG. 1 is a perspective view of a boot assembly, plate binding and snowboard in a secured position, in accordance with one aspect of the present invention;

FIG. 2 is an exploded side view of the door assembly of FIG. 1;

FIG. 3 is a plan view of a calf support member in accordance with another aspect of A present invention;

FIG. 4 is a side view of the calf support member of FIG. 3;

FIG. 5 is a perspective view of a boot assembly, plate binding and snowboard in an unsecured position in accordance with another aspect of the present invention;

FIG. 6 is a perspective view of a boot assembly in accordance with still another aspect of the present invention;

FIG. 7 is a rear perspective view of the boot assembly shown in FIG. 6; and

FIG. 8 is a side view of a boot lower portion and highback support, in accordance with another aspect of the present invention.

The same numerals are used throughout the various figures of the drawings to designate similar parts.

Still other objects and advantages of the present invention will become apparent from the following description of the preferred embodiments.

FIGS. 1 and 2 illustrate generally an improvedboot10 for snowboarding in accordance with one aspect of the present invention. The boot comprises a generally rigid lower boot shell orportion20 and a generally resilientupper boot portion30. The lower boot portion extends substantially upwardly from sole21 of the shell and over the foot of a snowboarder, ending proximate to the tarsal bone of the lower ankle. It has been found that a lower boot portion approximately 1-5 inches high provides for complete mobility of the snowboarder's ankle.

Acalf support member22 is mounted, e.g., by rivets, at the heel of the boot and relatively perpendicular thereto. Alip23.24 extends from thetoe25 andheel26 of the boot lower portion. Upon cooperation of the Up with plate bindings40 on asnowboard50, the boot is releasably secured thereto.

The snowboard, in accordance with one aspect of the present invention, is a relatively rigid, smooth andflat strip51 having the general shape of a tongue depressor, as best seen in FIG.5. Plate bindings40 are mounted in pairs toupper surface52 of the snowboard in proximity to its center. Each binding is oriented such that, upon cooperation with a boot the snowboarder's feet are oriented sideways (or perpendicular) relative to the snowboard length.

Each plate binding40 comprises a relatively rectangular frame41 rotatably mounted face-to-face withupper surface52.

Bails

42,43 are pivotally mounted to the frame using suitable fasteners, e.g., rivets or a nut and bolt arrangement. Onebail42 is mounted at the toe end of the rectangle and theother bail43 at the heel end of the rectangle. An L-shaped brace bar44 is pivotally mounted to the toe bail.

The boot is placed lengthwise within the frame, fitting the heel of the boot inbail43 and the boot toe inbail42. Toebail42 is then folded over the front end of the boot, and the forward end of the brace bar is pressed intoe lip23 of the boot. Next the aft of the brace bar is pressed downwardly, and snapped over the front of the boot as shown in FIG.1. In this manner, the boot is releasably secured to the snowboard.

For example, the plate binding is rotatably mounted to the snowboard upper surface by arotatable disk53 fastened at its center to the snowboard. The binding is thereby rotatable about a vertical axis perpendicular aupper surface52. A generally circular raisedportion54 on the snowboard is adapted to receive the disk and is relatively flush therewith. The disk fits aside a like shaped though slightly larger diameter recess55 in the raised portion. In this manner, the disk (and plate binding) are raised a selected distance off the snowboard upper surface to facilitate rotation or pivotal movement of the plate binding and the boot over and generally parallel to the snowboard upper surface.

As shown in FIGS. 1-4,calf support member22 comprises a relatively stiff spoiler, preferably constructed of a strong, light-weight material, e.g., nylon or other polymeric material. The member has a generally flat profile for accommodating lateral movements of the snowboarder's ankle (and leg). Calf facingportions27 of the member mount a shock absorbing material, preferably at points of contact between the snowboarder's calf and the member. Suitable materials include foam padding and Spenco® Gel.

The member has an arcuate shape of sufficient radius to fit securely around the boot heel At each end of the arc are

first holes

60,61 for receiving

suitable fasteners

62,63. In this manner, the member is attached at the heel to opposing sides of the box lower portion. Preferably, the member is constructed of a relatively strong, stiff and light-weight material such as Aluminum or nylon.

In an alternative embodiment of the present invention, arotatable shin strap32 is mounted at the upper end of the calf support member, as No seen in FIGS. 3 and 4. This feature provides increased support during turns and other maneuvers of the snowboard.

In another embodiment of the present invention, a highbacksupport seat member29 is mounted to the bed of the boot lower portion on opposing sides bysuitable fasteners31, e.g., rivets. The seat member has a generally U-shape. The calf support member preferably rests directly on top of the seat member for adding support strength and rigidity to the boot lower portion.

The snowboarder's foot and heel am held down within the boot by anankle strap64. The strap extends over and across the forefoot from oneseat member fastener31 to the other. An adjustment device such as aratchet buckle system46 is used to tighten down the strap over the foot in order to prevent the foot from lifting out of the boot.

In another alternative embodiment of the present invention, an additional ratchet buckle strap47 is used to secure the foot inside the boot. AS shown in FIGS. 6 and 7, the strap is positioned generally about the toe of the boot lower portion, and secured at each side of the sole21. In this manner, additional support is provided to prevent the foot from lifting out of the boot. Adial48 at the boot rear allows variation in tightening of he strap and removal of the boot without undoing the buckle straps.

Alternatively, aninternal tongue system33 may be used instead to prevent the foot from lifting out of the boot. As best seen in FIG. 8, the system includes a thin, flexible plastic tongue34 that curves from the forefoot (beneath the adjacent boot lower portion) to a selected distance up the front of the ankle, e.g., approximately two inches. A relativelythin cable35, e.g., ok steel, wraps over the tongue and about the rear of the boot, threading through achannel45 along the highback support, for holding the tongue down againstliner39. Tension of the cable is varied by movement of a dial a buckle on the calf support member (or rear of the highback support).

A forwardlean adjustment member38 is formed at the bottom mar28 of the calf support member, proximate to but below the snowboarder's ankle.

To adjust the range of forward lean allowed by the boot, the calf support member is provided with three holes and the adjustment member is provided46 a pair a second holes. This permits mounting of de adjustment member it four different combinations and/or orientations. The first is with the support member right-side-up in be top two holes of the lean member. The second is also with the support member right-side-up but in the bottom two holes of the forward lean member. The third is with the support member up-side-down in the top two holes of the lean member. The fourth and final possibility is with the support member up-side-down, but in the bottom two holes of the lean member

Although the present invention is shown and described as having a specified number of holes in the calf support and lean adjustment members, it is understood by those skilled in the art that any number of holes or means for adjusting forward lean could be utilized, giving consideration to the purpose for which the present invention is intended.

It is preferred that the boot be lined by a material which provides comfort and insulation, while allowing the foot to remain securely in the boot. Air-filled bladder type liners and padded neoprene liners, for example, have been found suitable or this purpose.

A traditional tongue and lacing system is used to tighten the boot about the foot and leg. The tongue runs up the front of the boot upper portion and is preferably lined with a resilient material such as foam padding or Spence® Gel for added support and comfort. Alternatively as shown in FIG. 5, the tongue and lacing system are on one or both sides of the boot upper portion, for improved comfort. In addition to laces, zippers and Velcro® have also been found suitable.

The upper aid lower bout portions are joined along their continuous lower36 and upper37 edges, respectively, by any suitable method for example, by stitching or glue. The lower and upper edges are suitably configured for cooperation with one another such that a water-tight seal is formed therebetween for adequate insulation and support.

Preferred materials or constructing the lower portion include a rigid plastic and for the boot upper portion include leather or nylon. However, it is understood by those skilled in the art that any material or combination of materials could be used, giving consideration to the intended purpose of the present invention.

In accordance with another aspect of the present invention, the boot is assembled by mounting the upper boot portion to the lower boot portion along their respective upper and lower edges, the lower bat portion extending substantially upwardly from the sole and over the foot, and ending proximate to the tarsal bone of the lower ankle, Next, the calf support member is mounted relatively perpendicular to the heel of the boot.

In accordance with still another aspect of the present invention, the ankle strap, eg., ratchet buckle system, is then extended over and across the forefoot and fastened each side of the sole. An additional strap, ratchet buckle system is positioned generally about the toe of the boot lower portion, and also secured to each side of the sole.

This novel boot construction provides the best of both worlds. In particular, the flexible boot upper portion advantageously permits the snowboarder's ankles to bend forward and from side to side, for ease of snowboard maneuverability and comfort. The relatively rigid boot lower portion facilitates use of plate bindings for ready securement (or detachment) of the boot to the snowboard.

Since from the foregoing the construction and advantages of the invention may be readily understood, further explanation is believed to be unnecessary. However, since numerous modifications will readily occur to those skilled in the art after consideration of the foregoing specification and accompanying drawings, it is not intended that the invention be limited to the exact construction shown and described, but all suitable modifications and equivalents may be resorted to which fall within the scope of the appended claims.

Claims

What is claimed is:

1. An improved boot in combination with a snowboard having plate bindings, the boot comprising:

a rigid lower boot portion and a one piece resilient upper box portion for providing lateral and medial flexing of a user's ankle, the lower boot portion extending substantially upwardly from a sole and over a foot, and ending proximate to the tarsal bone of the lower ankle,

a calf support member mounted to the lower boot portion and extending from a heel portion towards a top portion of the boot,

a support seat member mounted to the lower boot portion and supporting the calf support member,

an adjustable ankle strap mounted to the support seat member, the strap extending over and across the forefoot, for holding the user's foot and heel within the boot, and

a means comprising a member for adjusting forward lean of the calf support member.

2. An improved boot in combination with a snowboard having plate bindings, the boot comprising:

a rigid lower boot portion and a one piece resilient upper boot portion for providing lateral and medial flexing of a user's ankle, the lower boot portion extending substantially upwardly from a sole and over a foot, and ending proximate to the tarsal bone of the lower ankle,

an adjustable ankle strap mounted to the support seat member, the strap extending over and across the forefoot, for holding the user's foot and heel within the boot,

a means comprising a member for adjusting forward lean of the calf support member, and

an adjustable tongue system for retaining the foot in the boot.

3. An improved boot in combination with a snowboard having a bindings for securement of the boot thereto for snowboarding, the boot comprising:

a calf support member mounted to the lower boot portion and extending from a heel portion towards a top portion of the boot,

a support seat member mounted to the lower boot portion and supporting the calf support member,

an adjustable ankle strap mounted to the support seat member, the strap extending over and across the forefoot, for holding the user's foot and heel within the boot, and

a means comprising a member for adjusting forward lean of the calf support member.

4. The boot of claim3 further comprising an adjustable tongue system for retaining the foot in the boot.

5. An improved boot in combination with a snowboard having bindings for securement of the boot thereto, the boot comprising:

a lower boot portion having a rigid portion extending from a first attachment point with said bindings to a heel portion of said lower boot portion and a one piece resilient upper boot portion for providing lateral and medial flexing of a user's ankle, the lower boot portion extending substantially upwardly from a sole and ending proximate to the tarsal bone of the lower ankle,

a calf support member mounted to the lower boot portion and extending from said heel portion towards a top portion of said boot;

a support seat member mounted to the lower boot portion and supporting the calf support member;

6. The boot of claim5 further comprising an adjustable tongue system for retaining the foot in the boot.

7. The boot of claim6 wherein the boot is attached to the binding at a second attachment point wherein the first attachment point is distal to the heel portion and the second attachment point is proximal to the heel portion.

8. The boot of claim5 wherein the boot is attached to the binding at a second attachment point wherein the first attachment point is distal to the heel portion and the second attachment point is proximal to the heel portion.

9. An improved boot in combination with a snowboard, having bindings for securement of the boot thereto, the boot comprising:

a lower boot portion including a generally rigid portion extending between a first attachment point and a second attachment point with said bindings and a resilient upper boot portion for providing lateral and medial flexing of a user's ankle, the lower boot portion extending substantially upwardly from a sole and ending proximate to the tarsal bone of the lower ankle,

a calf support member mounted to the lower boot portion and extending from a heel portion towards a top portion of said boot;

an adjustable ankle strip mounted to the support seat member, the strap extending over and across the forefoot, for holding the user's foot and heel within the boot, and

10. The boot of claim9 wherein the first attachment point is distal to the heel portion of the lower boot portion and said second attachment point is proximal to the heel portion.

11. An improved boot in combination with a snowboard having quick-release bindings for securement of the boot thereto, the boot comprising:

12. An improved boot in combination with a snowboard having bindings on which only a single buckle need be opened to release a boot therefrom, the boot comprising:

a support member mounted to the lower boot portion and extending from a heel portion towards a top portion of said boot;

seat member mounted to the lower boot portion and supporting the calf support member;