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USRE34231E - Refrigeration cleaning and flushing system - Google Patents

Refrigeration cleaning and flushing system
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USRE34231E
USRE34231EUS07/591,770US59177090AUSRE34231EUS RE34231 EUSRE34231 EUS RE34231EUS 59177090 AUS59177090 AUS 59177090AUS RE34231 EUSRE34231 EUS RE34231E
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refrigerant
portable
compressor
refrigeration system
flow
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David W. Anderson, Jr.
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Abstract

A portable refrigeration system and process for flushing and cleaning an installed refrigeration system including disconnecting the compressor from the installed system and connecting the disconnected lines to a portable refrigeration system including a compressor, a condenser, a receiver, an evaporator, a filter, and a dehydrator so as to form a closed circuit of the installed system and the portable system; operating the portable system to flush refrigerant through the installed system alternately as a liquid and as a gas, and alternately in the normal and reverse directions of flow; passing the flushing refrigerant through a filter for removing particulate matter and through a dehydrator for removing aqueous contaminants; and returning the installed system to its separate operating circuit when all parts and when the refrigerant is judged to be cleaned.

Description

BACKGROUND OF THE INVENTION
Refrigeration and air conditioning systems employing a vaporizable fluorocarbon liquid as the refrigerant have become the standard for most of the civilized world. Periodically, such systems need to be cleaned out to remove moisture, dirt, acidic materials, metal dust, etc. from the system's mechanical components and from the refrigerant itself. In earlier times it was routine to blow off the refrigerant to the atmosphere, clean out the components and reassemble the system with new replacement refrigerant. Since the discovery that fluorocarbon vapors are helping to destroy the protective ozone layer in our outer atmosphere there have been major efforts to prevent loss of fluorocarbons to the atmosphere. Refrigeration systems are now cleaned by removing and storing the refrigerant, cleaning the apparatus and the refrigerant separately, and then reassembling the system and cleaned refrigerant for further service.
The prior art, exemplified by U.S. Pat. Nos. 3,592,017 to Lipman; 3,699,781 to Taylor; 4,169,356 to Kingham; 4,267,705 to Leonard et al.; 4,285,206 to Koser; 4,441,330 to Lower et al.; and 4,646,527 to Taylor, describes apparatus and processes whereby the fluorocarbon refrigerant (Freon) is removed from a system and purified by the use of filters, driers, deacidifiers, noncondensible gas removers, and the like, and subsequently returned to the apparatus for continued operation. While such procedures may be satisfactory, they are time consuming and they provide opportunities for accidental refrigerant loss in handling. There has not been available a means for cleaning an installed system and its refrigerant while they are still in an operating relationship.
It is an object of this invention to provide a new improved process and system for cleaning and rejuvenating an operating refrigeration system. It is another object of this invention to provide an improved process and system involving flushing out the installed system with both liquid and vaporous refrigerant. Still other objects will appear from the more detailed description which follows.
BRIEF SUMMARY OF THE INVENTION
This invention relates to a process for cleaning and flushing an installed refrigeration system, including an installed compressor and a vaporizable liquid refrigerant used in the system; the process comprising:
(a) disconnecting the refrigerant inlet and exit lines which join the installed compressor to the installed refrigerant system;
(b) connecting the inlet and exit lines of the installed refrigeration system to corresponding input and output lines of a portable refrigeration cleaning and flushing system including a portable compressor, a condenser, a receiver, an evaporator, means for cleaning the refrigerant and the same refrigerant as that of the installed system to be rejuvenated;
(c) operating the cleaning refrigeration system to flush the refrigerant through the installed system to the system and the refrigerant passing therebetween;
(d) returning to the installed refrigeration system a suitable amount of the refrigerant for normal operation thereof;
(e) reconnecting the installed compressor into said rejuvenated installed refrigeration system by reconnecting the inlet and exit lines to the installed compressor.
In preferred embodiments the refrigerant is flushed alternately in forward and reverse directions through the installed system, and alternately as a liquid through the entire system and as a hot vapor through the entire system; with the flushing refrigerant continuously passing through a filtering means and a dehydrating means in the portable system. In still other preferred embodiments the flow restricting internal structures of certain devices in the installed refrigeration system, such as thermal expansion valves, solenoid valves, strainers, driers, etc. are removed from the conduits to leave free flowing conduits through the installed refrigeration system.
BRIEF DESCRIPTION OF THE DRAWING
The novel features believed to be characteristic of this invention are set forth with particularity in the appended claims. The invention itself, however, both as to its organization and method of operation, together with further objects and advantages thereof, may best be understood by reference to the following description taken in connection with the accompanying drawing which is a flow sheet.
DETAILED DESCRIPTION OF THE INVENTION
In the attached drawing there is shown a flow sheet which illustrates the process and system of this invention. An installedrefrigeration system 10 is shown as one which is to be cleaned and rejuvenated by the system of this invention. All of the installedsystem 10 is inside the dotted lines and the system of this invention is that outside of the dotted lines.
The installed refrigeration system normally includes a compressor 11 which produces hot high pressure vapor from the refrigerant fed to compressor 11. The most common refrigerant is a Freon, which is a fluorocarbon or a fluorochlorocarbon, both of which being included here in the word "fluorocarbon". Most commonly used refrigerants are Freon 12, Freon 22, or Freon 502. Hot fluorocarbon vapor at a high pressure is passed throughline 41 to acondenser 12 which cools the fluorocarbon sufficiently to make it condense to a liquid, which is conducted throughline 101 to areceiver 13 which serves as a reservoir of the refrigerant until needed for use in cooling, as in an air conditioner, a food refrigerator, etc. When required, liquid refrigerant passes throughline 102 to aheat exchanger 15 where the liquid is cooled and conducted throughline 103 and expansion valve 44 to anevaporator 14. Inevaporator 14 the liquid refrigerant is changed to a vapor and the heat of vaporization is supplied from the space which is to be cooled, e.g., an air conditioned room, the interior of a refrigerator, etc. By absorbing the heat from the refrigerated space, the refrigerant is vaporized and the space is cooled. The refrigerant vapor leavesevaporator 14 as a cool vapor throughline 104 and passes throughheat exchanger 15 where it absorbs heat from the liquid passing throughheat exchanger 15 fromline 102 to line 103 (mentioned above). The warmed vaporous refrigerant leavesheat exchanger 15 throughline 40 returning to compressor 11 to complete the cycle of refrigerant flow. There normally are various valves, controls and gauges incorporated in the installed refrigeration system to make it function automatically, but these valves, controls, and gauges are not shown here for reasons of making this description easier to understand. Two valves, 38 and 39, are shown here because they are needed to describe the present invention. Thesevalves 38 inline 40 and 39 inline 41 are at the suction and delivery sides of compressor 11 and are used to isolate compressor 11 from the remainder of the installedsystem 10 when it is necessary to remove compressor 11 from operation, as is the case in the present invention.
The system of the present invention (everything on the attached drawing except installedrefrigeration system 10 inside the dotted lines) is essentially a duplicate refrigeration system to that described above insystem 10. The system of the present invention is mobile or portable so it can be transported close to installedsystem 10 for purposes of cleaning out installedsystem 10. Generally this means that the system of the present invention, called herein the "cleaning system", is mounted on an automotive trailer with wheels so as to roll it wherever needed.
The cleaning system includes acompressor 16, acondenser 17, areceiver 18, anevaporator 19, and aheat exchanger 20, all of which are connected together and function in the same manner as described above for the same components of installedsystem 10; namely, compressor 11,condenser 12,receiver 13,evaporator 14, andheat exchanger 15. The refrigerant used in the cleaning system should, if possible, be identical to that used in installedsystem 10; otherwise the refrigerant in installedsystem 10 must be removed, stored, and cleaned separately, while the cleaning system flushes out and cleans the installedsystem 10. The cleaning system includes, in addition to the components mentioned above, one ormore dehydrators 21 and 22 and one ormore filters 23 and 24. The various conduits, valves, and other minor components will be described below. The entire cleaning system comprises a closed circuit in which the refrigerant goes through the cycle of being a compressed hot vapor that is cooled to a liquid, expanded to a vapor and returned to be compressed again. The cleaning system is designed to cause the refrigerant as a vapor or as a liquid to pass through adehydrator 21 or 22, and also through afilter 23 or 24.
When the cleaning system is in operation cleaning installedsystem 10, the two systems must be connected together to form one enlarged closed circuit in which the refrigerant from the installed system will flow and be cleaned and purified while doing so. Of course, when both systems are joined the capacity is sufficiently large that refrigerant from the cleaning system is also needed, and, as a matter of fact, the refrigerants from both sources actually become mixed together during the cleaning process. In order to produce the one enlarged closed circuit, compressor 11 is removed from the installed system circuit, andlines 45 and 46 respectively, are connected to the installedsystem 10. Compressor 11 is cleaned separately, if required, while it is out of the operating circuit.
The cleaning process provided by this invention involves passing refrigerant, at different times as a liquid or as a vapor, and at different times in the forward direction and in the reverse direction, to flush out all portions and components of the installed system so as to remove contaminants whether they be solid, liquid, or gas. Solid contaminants include particles of dust, dirt, rust, corrosion products, etc. Liquid contaminants include principally water and acidic compounds resulting from chemical reactions. Gaseous contaminants include water vapor, air, nitrogen, oxygen and other noncondensible materials. These various contaminants are flushed out of the installed system and carried along with the flushing refrigerant to be removed from the flushing stream in thedehydrators 21 or 22 and thefilters 23 and 24, and elsewhere in the cleaning system. In some instances the flushing refrigerant is a hot vapor and in other instances it is a cool or warm liquid. The flow of the refrigerant through installedsystem 10 is sometimes in the forward direction, i.e.,line 41 to condenser 12 toline 101 toreceiver 13 toline 102 toheat exchanger 15 toline 103 toevaporator 14 toline 104 toheat exchanger 15 toline 40 and back toline 41; and sometimes in the reverse direction, i.e.,line 40 toheat exchanger 15 toline 104 toevaporator 14 toline 103 toheat exchanger 15 toline 102 toreceiver 13 toline 101 to condenser 12 toline 41 and back toline 40. The more turbulent the flow of the flushing refrigerant, the better cleaning of the installedsystem 10. To assist in this optimum flushing operation, any component which causes a substantial restriction in the flow of the refrigerant through installedsystem 10 is removed from the circuit and replaced with a nonrestricting length of pipe, or otherwise made less of an obstacle to flow. Generally, this entails merely the removal of the interior mechanism of the component leaving its outer shell to allow the flushing refrigerant to pass through freely. Examples of components having such flow restricting internal structures are thermal expansion valves, strainers, solenoid valves and the like.
The flushing refrigerant passing through the cleaning system will flow through at least one dehydrator, 21 or 22, and at least onefilter 23, or 24. As the name implies,dehydrator 21 or 22 is especially designed to remove water, but it also will remove other liquids or vapors which physically or chemically absorbed or chemically reacted by any material used as a decontaminant in the dehydrator. Preferably, dehydrators 21 or 22 are filled with a dessicant and an alkaline material to react with any acidic materials in the refrigerant, such as sulfurous, chlorinated, or nitrated substances.Filters 23 and 24 are specifically relied upon to remove any solid, particulate contaminants, such as dirt, dust, paint, rust, corrosion products, metal, and the like. Thedehydrators 21 and 22 as well as thefilters 23 and 24 are placed in pairs in parallel flow so as to permit one of each to be in the closed flow circuit of the refrigerant at all times, while the other of the pair is free to be cleaned or to have its interior dehydrating or filtering means replaced. Thus, no interruption of the flushing and cleaning operation need be experienced.
In order to reverse the flow direction of the refrigerant the cleaning system includes a cross-over arrangement of piping and valves shown in the drawing to includelines 45 and 46,conduits 47 and 48, andvalves 49, 50, 51 and 52. It may be seen that when the flow direction is forward (as described above) refrigerant inline 43 from the cleaning system will flow throughvalve 50 intoconduit 48, intoline 46 and into installedsystem 10, while returning throughline 45 throughconduit 47 andvalve 51 toline 42.Valves 49 and 52 would be closed for forward flow. When reverse flow is desired,valves 50 and 51 would be closed andvalves 49 and 52 would be open. This would direct flow fromline 43 throughvalve 49 toline 45 to flow backward through installedsystem 10 and to return to the cleaning system throughline 46 andvalve 52 toline 42. Other arrangements can be devised to quickly and easily reverse the flow direction and this invention is not intended to be restricted solely to that shown and described here.
In the operation of the flushing system described generally above, the following more detailed description may be followed. The first step is to turn offvalves 38 and 39, disconnect compressor 11 and connectlines 45 and 46 to the disconnectedvalves 38 and 39 or to fittings attached to those valves. Preferably there are provided special caps to cover the disconnected nipples leading into and away from compressor 11 so as to close the compressor to any possibility of becoming contaminated by the environment while installedsystem 10 is being flushed and cleaned.
All flow restricting components, in the installedsystem 10, such as thermal expansion valves, solenoid valves, strainers, driers, and the like, are, to the extent possible, made to be as free flowing as possible, by removal of interior parts and opening any manual valves wide open.
The cleaning refrigeration system is then operated by startingcompressor 16 and setting the necessary valves so that compressed refrigerant vapor flows through line 71 intooil separator 25 which removes any oil contamination that may find its way into the refrigerant. The oil-free vapor passes throughline 72,valve 73,vibration dampener 28 and intocondenser 17 where it is changed to a liquid. Liquidrefrigerant leaving condenser 17 flows throughline 74 andvalve 75 intoreceiver 18 where a supply of the liquid refrigerant is stored and is visible through a longvertical sight glass 36.Receiver 18 delivers liquid refrigerant throughline 76 and valve 77 toheat exchanger 20 and out throughline 78 to pass through several conduits and components before flushing through installedsystem 10 and returning throughline 89,bypass 93, andvalve 94 toevaporator 19.Valve 94 is a manually operated expansion valve which reduces the pressure of liquid refrigerant inline 93 and permits it to vaporize inevaporator 19. Asight glass 35 is shown to permit visibility of the material insideevaporator 19. Preferably, there are at least twosight glasses 35, 90° or more apart to provide light insideevaporator 19. Vaporous refrigerant leavesevaporator 19 throughline 69 toheat exchanger 20 where the vapor is warmed by absorbing heat from the liquid passing throughheat exchanger 20 fromline 76 toline 78. The warmed vapor passes throughline 70 andvibration dampener 28 intocompressor 16 to complete the cycle.Evaporator 19 requires a heat load, i.e., a source of heat to be absorbed into the liquid and vaporous refrigerant inevaporator 19 so as to transform all of it to a vapor leaving inline 69. Normally this source of heat would be found in the space being air conditioned or the refrigerator being cooled by the system. In this instance there may not be such a good source of heat for a mobile system, and so there is shown an artificial heat source entering a line throughvalve 31 and leaving through a line passing throughvalve 32. For example, a steam line might be available in the structure where installedsystem 10 is located. This invention is particularly adaptable for use in cleaning a large refrigeration system on a ship and there always is steam available on such a ship. In other locations, such as an office building the heat source could be hot water from the heating system of the building, or steam from any boiler or from a steam jenny. Drain valve 67 is shown forevaporator 19. Drain valve 68 is shown forreceiver 18. An alternate entrance toevaporator 18 is shown byline 89 passing throughthermal expansion valve 37 and then throughline 95 intoevaporator 19.
With the basic circuit of the cleaning system in operation as described above, it only remains to conduct liquid refrigerant fromline 78 toline 43 leading to installedsystem 10 and to return that refrigerant throughline 42 toevaporator 19. The normal circuit for liquid refrigerant inline 78 is to continue to splitline 79 leading to either ofdehydrators 21 or 22 throughvalves 80 or 82 respectively. The refrigerant leavesdehydrators 21 or 22 throughvalves 81 or 83, respectively, to line 88 through a sight glass device 27 (where the flow of liquid can be confirmed) toline 43 and thence into installedsystem 10. The return from installedsystem 10 passes throughline 42 to splitline 91 leading to either offilters 23 or 24 throughvalves 53 or 54, respectively. Refrigerant leaves filters 23 or 24 throughvalves 55 or 56, respectively, tocommon line 89, through a sight glass device 27 (identical to that described above) toline 89 and thence toevaporator 19. For purposes of pumping out and cleaning the system of this invention, lines 84, 85, 57, and 58, along with correspondingvalves 86, 87, 55 and 56 are provided to connect intocommon line 66, which crosses and is joined to line 61 permitting this exit fromdehydrators 21 and 22 andfilters 23 and 24 to be conducted, if desired, toevaporator 19.Valve 62 in line 61 normally, however, is closed. When pumping out throughline 66 to clean the basic system, exit line and valve 63 may be open and connected to an enclosed container (not shown). A by-pass line 90 andvalve 92 is provided for short circuiting the refrigerant fromline 42 back toline 43 when desired during certain changeover operations.
When refrigerant as a hot vapor is to be employed for flushing out installedsystem 10, the compressed vapor inline 72 fromcompressor 16 is sent directly toline 78 anddehydrators 21 or 22 and to the installed system throughbypass line 99 passing throughvalve 100 andstrainer 26. In thisinstance valve 73 is closed. The hot vapor passes throughdehydrators 21 or 22 and installedsystem 10 and back toevaporator 19 as described previously. The hot vapor route merely cutscondenser 17,receiver 18, andheat exchanger 20 out of the circuit temporarily.
The other components of the cleaning system are well known in other refrigeration systems.Condenser 17 is cooled by inlet coolant passing throughvalve 33 to the interior (normally a shell-and-tube structure) to perform its cooling effect, and then exits throughvalve 34. Normally, the coolant would be water, e.g., sea water if the system is used on a ship.Pressure relief valve 29 is provided to handle any unexpected pressure increases on the vaporous refrigerant entering thecondenser 17 fromcompressor 16. Similarly, apressure relief valve 30 andpressure valve 105 onevaporator 19 are provided to handle any unexpectedly high pressures therein. Valve 64 and the line connected thereto is provided for the introduction of refrigerant into the cleaning system, should it be needed.Base 96 ofcompressor 16 is connected tooil separator 25 throughline 97 andvalve 98 to return lubricating oil fromseparator 25 tocompressor 16 and crankshafts connecting a motor (not shown) tocompressor 16. There also will be normally used in the cleaning system of this invention various pressure gauges, flow meters, temperature and pressure controls, and the like, needed or desired to make the refrigeration system easy to monitor and control, but for the sake of clarity and freedom from confusion, such items are not shown, because they are commercial items routinely used on refrigeration systems, and subject to the desires of individual operators.
When all the necessary cleaning has been accomplished in the judgment of the operator, compressor 11 is reconnected into the installedsystem 10, all of the flow restricting devices are reassembled to original operational arrangement and sufficient cleaned refrigerant is returned toreceiver 13 to permit the installedsystem 10 to operate separately and independently as a rejuvenated system.
While the invention has been described with respect to certain specific embodiments, it will be appreciated that many modifications and changes may be made by those skilled in the art without departing from the spirit of the invention. It is intended, therefore, by the appended claims to cover all such modifications and changes as fall within the true spirit and scope of the invention.

Claims (29)

What is claimed as new and what it is desired to secure by Letters Patent of the United States is:
1. A process for cleaning and flushing an installed refrigeration system, including an installed compressor and a vaporizable liquid refrigerant used in the system; the process comprising:
(a) disconnecting the refrigerant inlet and exit lines which join the installed compressor to the installed refrigeration system;
(b) connecting the inlet and exit lines of the installed refrigeration system to corresponding input and output lines of a portable refrigeration cleaning and flushing system including a portable compressor, a condenser, a receiver, an evaporator the same refrigerant as that of the installed system to be rejuvenated; and means for cleaning said refrigerant;
(c) operating said portable refrigeration system to flush said refrigerant through the combined installed system and .Iadd.at least said evaporator and said compressor of said .Iaddend.portable system to clean said installed system and the refrigerant passing therebetween;
(d) returning to said installed refrigeration system a suitable amount of cleaned refrigerant for normal operation thereof;
(e) reconnecting the installed compressor into said rejuvenated installed refrigeration system by reconnecting the inlet and exit lines of the installed compressor to said installed refrigeration system.
2. The process of claim 1 further comprising:
(f) prior to step (c) removing the portions of any components of the installed system which interfere with free flow of refrigerant.
3. The process of claim 1 wherein said refrigerant in step (c) is a hot gas.
4. The process of claim 1 wherein said refrigerant in step (c) is a liquid.
5. The process of claim 1 wherein step (c) includes:
(g) filtering the refrigerant primarily of solid contaminants, and
(h) dehydrating the refrigerant primarily of aqueous contaminants.
6. The process of claim 5 wherein said portable refrigeration system includes two filter means connected in parallel flow and two dehydrator means connected in parallel flow, and steps (g) and (h) include passing the refrigerant through either of the filter means and either of the dehydration means while the other filter means or dehydrating means is cleaned without interruption of step (c).
7. The process of claim 1 wherein step (a) includes:
(i) heating the evaporator to cause evaporation of the refrigerant to a vapor.
8. The process of claim 3 further including:
(j) bypassing the condenser and receiver of the cleaning and flushing system when the hot gas refrigerant is passed through the installed system.
9. The process of claim 1 wherein step (c) is repeated a plurality of cycles with some of the cycles utilizing the refrigerant as a hot gas and others of the cycles utilizing the refrigerant as a liquid.
10. The process of claim 1 wherein step (c) is repeated a plurality of cycles with some of the cycles flushing the installed refrigeration system in the normal operating direction of refrigerant flow and others of the cycles flushing the installed refrigeration system in the direction of flow opposite to the normal operating direction.
11. The process of claim 9 wherein a portion of the cycles are operated in the normal direction of refrigerant flow through the installed system and another portion of the cycles are operated in the direction opposite to the normal operating direction.
12. The process of claim 1 wherein step (a) includes:
(k) removing from components of the installed refrigeration system internal mechanisms that restrict the flow of refrigerant therethrough.
13. A process for cleaning and flushing an installed refrigeration system including an installed compressor and a vaporizable liquid refrigerant used in the system; the process comprising:
(a) disconnecting the refrigerant inlet and exit lines which join the installed compressor to the installed refrigeration system;
(b) connecting the inlet and exit lines of the installed refrigeration system to corresponding input and output lines of a portable refrigeration cleaning and flushing system including a portable compressor, a condenser, a receiver, an evaporator, the same refrigerant as that of the system to be rejuvenated and means for cleaning the refrigerant;
(c) operating the cleaning refrigeration system to flush the refrigerant as a hot gas through the installed system to clean the system and the refrigerant passing therebetween;
(d) operating the portable refrigeration system to flush the refrigerant as a liquid through the installed system to clean the system and the refrigerant passing therebetween;
(e) returning to the installed refrigeration system a suitable amount of the cleaned refrigerant for normal operation thereof; and
(f) reconnecting the installed compressor into the rejuvenated installed refrigeration system by reconnecting the inlet and exit lines to the installed compressor.
14. The process of claim 13 further comprising:
(g) prior to step (c) removing portions of any components of the installed system which interfere with the free flow of refrigerant.
15. The process of claim 14 wherein the refrigerant is a fluorocarbon and step (b) is carried out at a vapor temperature of 100°-180° F.
16. The process of claim 13 wherein steps (b) and (c) are each repeated at least once in an alternating procedure in which step (c) follows step (b) and step (b) follows step (c).
17. The process of claim 13 wherein the flow direction of flushing refrigerant in step (b) or (c) is from time to time reversed so as to provide flow of the refrigerant through said installed refrigeration system in the normal operating direction and in the direction reverse to normal.
18. The process of claim 13 wherein the cleaning refrigeration system includes:
(h) filtering solid particles from the refrigerant; and
(i) removing aqueous contaminants from the refrigerant by dehydrating means.
19. A process for cleaning and flushing an installed commercial refrigeration system including a fluorocarbon refrigerant, a compressor, a condenser, an evaporator, a receiver, and suitable valves, gauges, conduits, and other components of such a system; said process comprising:
(a) disconnecting the conduits carrying refrigerant to and from said compressor of the installed system,
(b) connecting the disconnected conduits to a portable cleaning and flushing refrigeration system including the identical refrigerant to that of the installed system, a compressor, a condenser, an evaporator, a receiver, a filtering means, and a dehydrating means to form a closed circuit that includes the installed refrigeration system with its compressor excluded and said portable refrigeration system;
(c) removing from the installed refrigeration system the internal flow restricting parts of any component thereof which can readily be so removed;
(d) operating said portable refrigeration system to flush refrigerant in the form of a hot vapor through the installed system in the normal operating direction of flow and through the filtering means and said dehydrating means of said portable system;
(e) operating said portable refrigeration system to flush refrigerant in the form of a liquid through the installed system in the normal operating direction of flow and through the filtering means and the dehydrating means of said portable system;
(f) operating said portable refrigeration system to flush refrigerant in the form of a hot vapor through the installed system in the direction of flow reverse to that of step (d) and through the filtering means and dehydrating means of said portable system;
(g) operating said portable refrigeration system to flush refrigerant in the form of a liquid through the installed system in the direction of flow reverse to that of step (e) and through the filtering means and the dehydrating means of said portable system;
(h) returning to the installed system a suitable amount of the refrigerant employed in steps (d), (e), (f) and (g) to operate the installed system; and
(i) reconnecting the installed compressor into the installed system by reconnecting the conduits disconnected in step (a), and reassembling the flow-restricting parts removed in step (c).
20. The process of claim 19 wherein hot vapor is at a temperature of 100°-180° F.
21. The process of claim 19 wherein the evaporator of said portable system is supplied with an independent source of heat to cause said portable system to operate under a heat load.
22. The process of claim 19 which additionally includes, following step (g) a repeat of one or more of steps (d), (e), (f) or (g).
23. The process of claim 19 wherein the filtering means of step (a) includes at least two filtering means connected in parallel flow so that one may be included operationally in steps (c), (d), (e) and (f) while the other is being cleaned or replaced.
24. The process of claim 19 wherein the dehydrating means of step (a) includes at least two dehydrating means connected in parallel flow so that one may be included operationally in steps (c), (d), (e) and (f) while the other is being cleaned or replaced.
25. In a system for cleaning and flushing an installed refrigeration system including in a closed circuit a compressor, a condenser, a receiver, an evaporator, a vaporizable refrigerant and associated control apparatus;
(a) an operable portable refrigeration cleaning and flushing system including a compressor, a condenser, a receiver, an evaporator, the same refrigerant as employed in the installed system, suitable associated conduits and control apparatus, a filtering means, and a dehydrating means;
(b) means for disconnecting the compressor from the installed refrigeration system and connecting the operable portable refrigeration system in place of said compressor to maintain a closed circuit;
(c) means for removing from the conduits and control apparatus of the installed system mechanism restricting the refrigerant flow therethrough while maintaining a closed circuit;
(d) means for flushing through the installed system closed circuit refrigerant in the form of a liquid or a hot vapor propelled by the portable refrigeration system.
(e) means for optionally causing the flow of flushing refrigerant to be in the normal operating direction of flow through the installed system or in the reverse direction;
(f) means to cause the flow of flushing refrigerant to pass through said filtering means and/or said dehydrating means in both directions of flow specified in (e); and
(g) means to apply heat to the evaporator of the portable refrigeration system to provide a suitable heat load thereon to cause the portable refrigeration system to operate a normal refrigeration cycle.
26. The system of claim 25 which additionally includes:
(h) means to remove the condenser and the receiver of the portable refrigeration system from the closed circuit when employing the refrigerant in the form of a hot vapor for flushing operation.
27. The system of claim 25 wherein the filtering means and the dehydrating means of (a) includes two filters connected in parallel flow to remove particulate matter from the flushing refrigerant, and two dehydrators connected in parallel flow to remove aqueous contaminants from the flushing refrigerant.
28. The system of claim 27 which additionally comprises:
(i) means to disconnect one of either filter or one of either dehydrator from the closed circuit for purposes of cleaning or servicing the disconnected apparatus. .Iadd.
29. The process of claim 1, wherein said refrigerant is flushed through said evaporator, said compressor, and said condenser of said portable system. .Iaddend. .Iadd.30. The process of claim 1, wherein said refrigerant is flushed through said evaporator, said compressor, and said receiver of said portable system. .Iaddend. .Iadd.31. The process of claim 1, wherein said refrigerant is flushed through said evaporator, said compressor, said condenser, and said receiver of said portable system. .Iaddend.
US07/591,7701988-06-231990-10-02Refrigeration cleaning and flushing systemExpired - Fee RelatedUSRE34231E (en)

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US07/210,087US4887435A (en)1988-06-231988-06-23Refrigeration cleaning and flushing system
US07/591,770USRE34231E (en)1988-06-231990-10-02Refrigeration cleaning and flushing system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US6427469B1 (en)*2001-03-092002-08-06Frank J. DanielRefrigerant conditioning system
US20060053832A1 (en)*2004-09-132006-03-16Joseph BalletRefrigerant accumulator

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US6427469B1 (en)*2001-03-092002-08-06Frank J. DanielRefrigerant conditioning system
US20060053832A1 (en)*2004-09-132006-03-16Joseph BalletRefrigerant accumulator
US7571622B2 (en)*2004-09-132009-08-11Carrier CorporationRefrigerant accumulator

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