.Iadd.This is a continuation of application Ser. No. 859,474 filed May 2, 1986, abandoned. .Iaddend.
CROSS-REFERENCES TO RELATED APPLICATIONSThe present application may be considered to be an improvement and an extension of the principles of some of the present applicants' prior application entitled, "Angular Rate Sensor System," to Alsenz, et al., Ser. No. 06/321,964, filed Nov. 16, 1981. The present application is assigned to the same assignee as is the prior copending application.
The present application is also related to a copending application entitled, "Vibratory Angular Rate Sensor System," to Staudte, Ser. No. 06/572,783, which is also assigned to the same assignee as is the present application. The Staudte application has been filed concurrently with the present application and may be considered to be a different embodiment for the same purposes; that is, for minimizing undesired vibrations which may cause undesired noise.
BACKGROUND OF THE INVENTIONThe angular rate of motion of a craft is an essential input for all navigational and inertial guidance systems. Such systems are used conventionally for aircraft, spacecraft, ships, or missiles. The sensing of the angular rate of motion is presently accomplished by means of a gyroscope.
Gyroscopes, however, have various disadvantages. They must be built to extremely high accuracies and may have drift rates of fractions of a degree per hour. Due to the expense of building them, they are very costly; they are physically large and heavy. They must be frequently and precisely maintained, for the reason that critical movable elements, such as bearings, may change with time. They may also be damaged by even low levels of shock and vibration. This, in turn, may cause an increase of unknown size in the drift rate, occurring at unknown times.
Because gyroscopes are sensitive to the effects of shock and vibration, they frequently have heavy mounting configurations to protect them, which also are expensive.
SUMMARY OF THE INVENTIONIt will, accordingly, be obvious that it is desirable to replace a gyroscope by some other device which is less expensive and which is capable of measuring angular rates, thereby measuring the attitude of a vehicle or craft. In accordance with the present invention, this is accomplished by a balanced resonant sensor. Such a sensor is represented, in accordance with the present invention, by a tuning fork. The tuning fork should be substantially mechanically temperature-stable, have low internal friction, and follow Hook's Law. According to Hook's Law, the strain of an elastic body is proportional to the stress to which the body is subjected by the applied load (the strain, however, must be within the elastic limit of the body), and the body will return to its original shape when the stress is removed.
Preferably, but not necessarily, the tuning fork consists of quartz. However, other piezoelectric materials may be used, such as synthetic crystals; for example, ethylene diamine tartrate (EDT), dipotassium tartrate (DKT) or ammonium dihydrogen phosphate (ADP). Non-piezoelectric materials may be used within an electromagnetic drive.
According to the present invention, the angular rate sensing system of the invention is carved from a plate of Z-cut quartz, quartz being the preferred material. Since the plate has to be chemically etched or otherwise cut, for example by a laser beam or similar techniques, the orientation of the wafer is important, because etching along the Z-axis (that is, along the thickness of the wafer) is considerably faster and easier. Since a Z-cut quartz wafer has trigonal symmetry, the angle between, for example, a plus X and the next adjacent minus X direction is 60 degrees, the tines are oriented at such an angle of 60 degrees. In other words, the crystalline orientation permits a three-fold redundant choice of axis.
The structure consists basically of a frame within which is suspended, by two suspension bridges, a pair of tines, preferably at a 60 degree angle to each other. A pivot extends through the symmetry axis of the tines and is secured to what may be called a dummy reaction mass. A separate mass is secured to the free end of each tine but is offset from the axes of the tines.
The tines are vibrated, for example, electrically through electrodes driven by a drive oscillator substantially at the resonant frequency of the system, which is determined by the reaction mass, the two masses, the times, and the base of the tines. When the entire sensor is rotated in inertial space about the axis of symmetry, the masses, due to their motion relative to the rotation, will experience a force at right angles to their motion, in accordance with the Coriolis effect. The Coriolis force on the masses is such as to produce a torque on the sensor. This output torque strains a torsion member having electrodes disposed to pick up the piezoelectric charge created by the strain. The electrodes may, for example, consist of a thin gold film which has been vapor-deposited and may then be photolithographically etched through a suitable mask.
A second structure is also disclosed which includes two groups of tines, each group consisting of two pairs of tines disposed substantially in the shape of an X. One group of tines is driven in phase opposite to the other.
The novel features that are considered characteristic of this invention are set forth with particularity in the appended claims. The invention itself, however, both as to its organization and method of operation, as well as additional objects and advantages thereof, will best be understood from the following description when read in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 is an isometric view of one configuration of the vibratory sensing system of the invention, including one pair of tines, the wafer orientation being shown adjacent to the structure;
FIG. 2 is a schematic picture of the quartz crystalline orientation;
FIG. 3 is a cross-sectional view taken on lines 3--3 of one of the tines to show the position of the drive electrodes and a drive oscillator with the wafer orientation shown with respect to the section;
FIG. 4 is a similar cross-sectional view taken on lines 4--4 of the pivot of the system, showing two pairs of output electrodes connected to an output circuit, the crystal orientation also being shown adjacent to FIG. 4;
FIG. 5 is a plan view of another preferred modification of the invention, comprising two groups of two pairs of tines each;
FIG. 6a is a cross-sectional view taken alonglines 6a--6a of FIG. 5 through one of the tines of one pair of the first group of tines and showing two pairs of electrodes disposed thereon;
FIG. 6b is a cross-sectional view taken along lines 6b--6b of FIG. 5 of a tine of a pair of tines of the second group, to show the four drive electrodes for a pair of the second group of tines;
FIG. 6c is a schematic circuit diagram showing how the first set of four electrodes is driven in phase opposition to the second sets of drive electrodes of the second group of tines; and
FIG. 7 is a cross-sectional view taken alonglines 7--7 of FIG. 5 showing two pairs of electrodes for obtaining the output signal and an output circuit connected thereto.
DESCRIPTION OF THE PREFERRED EMBODIMENTSReferring now to the drawings and particularly to FIGS. 1 through 4, there is illustrated a first embodiment of the present invention. The embodiment includes amounting frame 10 which preferably consists of a Z-cut wafer of quartz. The wafer orientation has been shown adjacent to theframe 10 with the +X, +Y, and +Z directions. FIG. 2 illustrates the trigonal symmetry of the quartz crystal. It will be evident that the +X direction shown at 11 and the next adjacent -X direction 12 form an angle of 60 degrees with each other, etc. Accordingly, the twotines 14 and 15 of the system are disposed substantially at an angle of 60 degrees, starting from theirbase 16.
There is also provided apivot 17 which extends along the symmetry axis between the twotines 14 and 15. One end of thepivot 17 is secured to what may be called adummy reaction mass 20. Furthermore, amass 21 is secured to thetine 14 at an offset angle with respect to the axis of thetine 14. A likemass 22 is similarly connected to theother tine 15.
The entire system, including thetines 14, 15, thebase 16, themasses 21, 22, thepivot 17, and thedummy mass 20 are disposed within anopening 25 of theframe 10. Furthermore, this system is secured to theframe 25 by a pair of suspension or support bridges 26 and 27. There are further provided pivot support orbridge extensions 28 and 30 which connect the system to the twosuspension bridges 26 and 27.
It will be understood that the twosuspension bridges 26 and 27 are the only means supporting and securing the resonant system to theframe 10.
By way of example, the short side of therectangular frame 10 may have a length of 0.400 inch, and the long side may have a length of 0.575 inch, the wafer having a thickness of 0.020 inch. Of course, these dimensions may change according to practical requirements, or the properties of the materials used.
The resonant system is driven by a first set of twodrive electrodes 31 and 32 and a second set ofdrive electrodes 34 and 35, as shown in FIG. 3. Theelectrodes 31, 32 and 34, 35 are connected to each other and across adrive oscillator 36. It will be understood that both drivetines 14 and 15 are excited as illustrated in FIG. 3.
As shown by the adjacent wafer orientation, theelectrodes 34, 35 are disposed along the Z-axis and theelectrodes 31, 32 are arranged along the X-axis. The frequency of thedrive oscillator 36 should be approximately that of the resonant system including thereaction mass 20, themasses 22, thetines 14, 15 and thebase 16.
The output signal is obtained from thepivot 17, again by means of two pairs of electrodes as shown in FIG. 4. There is provided a first pair ofelectrodes 40, 41, and a second pair ofelectrodes 42, 43. Both pairs of electrodes are arranged along the Z-axis, as shown by the cross-section of FIG. 1.Electrodes 41 and 42 are connected together, whileelectrodes 40 and 43 are connected together and across anoutput circuit 45. The output circuit may be entirely conventional, to derive a signal representative of the input force.
The system responds only to rotation in the input plane and not to other rotations or to linear acceleration such as caused by gravity. On the other hand, the system requires an extremely precise mass balance.
It should be noted that the voltage-strain relationship varies with the orientation of the surface relative to the geometric axis system, as shown in FIGS. 1 and 2. A balance of the system is achieved by designing the structure in approximately the shape of a tuning fork. Also, a portion of the surface of the structure of FIG. 1 may be covered with a gold film which may be removed partially by a laser, or by etching, to obtain complete mass balance. This will provide an inherent geometric drive balance and a reaction inertia to the output torque which substantially avoids transferring energy to the mounting frame. This, of course, makes the system more efficient and also immune to environmental influence.
The system resonates at a frequency which is related to the inertia of the masses of tines and the stiffness of the tines. Because quartz inherently has a piezoelectric effect, electrical excitation of the system electrodes results in a strain of the tines.
It should be noted that the polarities of the electrodes, as shown in FIG. 3, are such that the tines resonate in mechanical opposition. In other words, the ends of the tines at one time approach each other and in some instant later move away from each other.
Furthermore, since the stiffness of the tines in the perpendicular or Z direction is much higher than that in the X or Y direction, the structure resonates only within the plane of the tines; that is, in the X-Y plane.
The system operates as follows: A constant rotation rate in inertial space about the input axis produces a Coriolis torque couple, attempting to rotate the structure in phase with the mass-drive velocity. The input axis may be defined by the intersection of the plane of the tines and the plane of symmetry of the tines. In other words, it may be considered to pass through the center of thepivot 17. The torque is transmitted to thepivot 17.
The torsional stiffness of the pivot and the rotational inertia of the mass and the tines about the input axis provide a rotational resonant system. The drive frequency is established at or near the resonant frequency of the system.
The pivot strain resulting from the Coriolis torque is enhanced by a factor as much as the Q of the pivot system.
Theoutput electrodes 40 to 43 disposed on thepivot 17 pick up a reciprocating charge of amplitude proportional to the torsional strain. This, in turn, is proportional to the Coriolis torque, which, finally, is proportional to the input inertial rotation rate.
As explained hereinabove, thedrive tines 14 and 15 are not disposed parallel to each other, but form an angle of approximately 60 degrees. This enhances the piezoelectric coupling of the drive electrodes. The inherent axial thrust at the fundamental drive frequency can cause large fundamental and small harmonic thrust components, which can cause energy loss to the mountingframe 10. However, since themasses 21, 22 move in arcs controlled by an appropriate offset thereof from the time axes, the fundamental thrust component is substantially cancelled.
This energy loss can be further minimized by the configuration of FIG. 5, where identical pairs of tines are disposed mechanically and driven in phase electrically, so that all thrust components are substantially cancelled. On the other hand, in the configuration of FIG. 1 themasses 21 and 22 form part of thetines 14, 15, to cancel only the first order thrust component.
Referring now to the second embodiment of the present invention illustrated in FIG. 5, there is again provided a mountingframe 50 of rectangular outline, having arectangular opening 51 within which the vibrating system is disposed. The vibrating system includes a first group of two pairs oftines 53 and a second group of vibratingtines 54. Thefirst group 53 has a first pair oftines 55, 56 and a second pair oftines 57, 58. The two pairs oftines 55, 56 and 57, 58 each form, again, an angle of about 60 degrees, with the two pairs of tines having approximately the configuration of an X. Offsetmasses 60, 61 are associated in an offset direction with the twotines 55, 56 similar to themasses 21, 22 of FIG. 1, and similarly offsetmasses 62, 63 are secured, respectively, to thetines 57, 58. Apivot 65 extends through the axis of symmetry of the first group oftines 53.
The second group oftines 54 is identical to that of the first group of tines, and corresponding elements have been designated with the same reference numbers, primed, as the first group of tines.
It will be noted that the system of FIG. 5 does not require a reaction mass, as does that of FIG. 1. The crystalline orientation is the same as that of the system of FIG. 1.
The first group oftines 53 is made integral with theframe 50 by asuspension bridge 66, while 66' designates the respective suspension bridge for the second group oftines 54. The twosuspension bridges 66 and 66' pass through thecenter point 67 or 67' of each two pairs of tines.
The structure of FIG. 5 may have a width of 0.500 inch in the Y direction, a length of 1.080 inch in the X direction, and a thickness in the Z direction of 0.020 inch.
Referring now to FIGS. 6a and 6b, there are illustrated the drive electrodes for each group oftines 53 and 54 (shown in FIG. 5). In order not to confuse the drawings only onetine 55 and 55' of each group is illustrated in FIGS. 6a and 6b.
Thetines 55, 56 andmasses 60, 61 are driven in the same manner as thetines 57, 58 andmasses 62, 63. To this end, a pair ofelectrodes 70, 71 and 72, 73 is provided on each of the tines. Theelectrodes 70, 71 are connected together, as are theother electrodes 72, 73, to form output leads 82.
Similarly, as shown in FIG. 6b, another pair ofelectrodes 74, 75 and a last pair ofelectrodes 76, 77 are disposed on the tines 55', 56', and 57', 58', each pair of electrodes being connected together as shown and having output leads 83. As shown in FIG. 6c, adrive oscillator 80 has its terminals connected byleads 82 across the first two pairs ofelectrodes 70, 71 and 72, 73, and byleads 83 across the second two pairs ofelectrodes 74, 75 and 76, 77 opposite in phase to the first pairs. As a result, the tines of thegroup 54 are driven in phase opposition to the tines ofgroup 53.
Equal but opposite Coriolis torques are generated by the two tine groups, so that the torsion on thepivot 65 is balanced. The net result is that no net force is felt by the mountingframe 50.
The output signal is picked up from thepivot 65 by the electrodes illustrated in FIG. 7 in a manner similar to that shown in connection with FIG. 3.
It should be especially noted that the support bridges 26 and 27 of FIG. 1 and thebridges 66 and 66' of FIG. 5 have a flexural and torsional stiffness which is small compared to that of therespective pivot 17 andtines 14, 15, or thepivot 65 andtines 55, 56 and 57, 58 and the corresponding tines ofgroup 54. Furthermore, the support masses are so small that the flexural resonant frequency is substantially the same as the drive and torsion frequency. As a result, the supports such as 26, 27 and 66, 66' present a resonant load on the rotational motions of the sensor which is even less than the static stiffness by a factor of the Q of the support resonance. This, of course, results in a high isolation of the sensor from the outside environment, which is very desirable.