BACKGROUND OF THE INVENTIONThe present invention relates to a keyboard assembly for providing electrical outputs corresponding to multiple keys, to signal utilization electronic devices such as typewriters and other data processing equipment.
In such a keyboard for electronic devices, a multiplicity of keys are disposed in plural rows to provide electric signals corresponding to the keys which have been depressed on their top faces. To improve ease of operation of the keys, attempts based on human engineering or ergonomics have been made to arrange the keys such that an operating surface generally defined by the top faces of the individual keys is curved to a downwardly convex shape in cross section across the rows of the keys. There have been proposed the following two methods to obtain such a curved operating surface of the keyboard:
The first method uses a curvedkey holder plate 2 having multiple guide holes 1, as shown in FIG. 1. Theholder plate 2 is made from a steel plate by shaping it to a suitable curvature in the transverse cross section. In the guide holes 1,keystem guides 5 are fixedly inserted to slidably guide respective keystems 4 which carry at theirupper ends keytops 3 having the finger-pressed top faces. In this case, thekeys 3, 4 are all equally sized so that anoperating surface 6 defined by the top faces is curved substantially to the curvature of thekey holder plate 2.
In this method, however, it is required to fix theindividual keystem guides 5 in the guide holes 1 formed in the shapedkey holder plate 2. This assembling procedure is cumbersome and time-consuming, and reduces the efficiency of manufacture of the keyboard to an appreciable extent, and accordingly pushes up the cost of manufacture.
While the above method is advantageous in that thekey holder plate 2, which is shaped under plastic working from a metal sheet, is capable of maintaining an initially given curved profile virtually permanently, the metal plate is required to be relatively thick for permanency of the original shape, and this inherently increases a total weight of the keyboard assembly, which may be considered as an undesired factor in the recent trend in the art toward providing compact and lightweight equipment.
The second method is illustrated in FIG. 2, wherein an upper casing 7 of a keyboard is provided with integrally formed keystem guides 8 which slidably support respective keystems 9 havingkeytops 10 fixed to their upper ends. In this method, anoperating surface 11 of the keyboard is established by forming thekeytops 10 in different sizes and shapes, depending upon the positions in which they are disposed. For example, thekeytops 10 carried on the keystems 9 disposed in one of plural rows are formed with a top face having a curvature which is different from that of thekeytops 10 carried on the keystems 9 in another of the plural rows.
Thus, the above second known method requires different kinds of keytops or keytops and keystems to provide different contours of top faces of the keys so that the top faces cooperate to form thecurved operating surface 11. This means a need of using different kinds of molds for forming the different keys, and consequently an increased cost of manufacture of the keyboard assembly.
SUMMARY OF THE INVENTIONIt is accordingly an object of the present invention to provide an improved keyboard simple in construction, easy to operate and economical to manufacture, which has a key holder plate for supporting keys with their top faces forming a curved operating surface.
According to the invention, there is provided a keyboard having multiple key-switches each comprising a key having a finger-pressed top face, a movable electrode and at least two stationary electrodes. The keyboard comprises: an upper casing including a portion which has a rectangular aperture formed through a thickness of said portion; a key holder plate supporting the multiple keys in plural rows perpendicular to the right and left sides of the rectangular aperture and movably in a direction perpendicular to a plane of the key holder plate; a printed circuit board disposed below the key holder plate and having a pattern of the stationary electrodes such that the key-switches are operated upon movement of the respective multiple keys; and a lower casing disposed below the printed circuit board and cooperating with the upper casing to enclose the key holder plate and the printed circuit board. The key holder plate has holes through which the respective keys extend in said direction, and integral guide portions formed concentrically with the holes and extending in said direction towards said rectangular aperture. The upper casing includes a pair of side walls defining opposite right and left sides of the rectangular aperture. Each of the side walls has a downward extension from a lower surface of said portion. The downward extension has a convex profile at its lower end. The keyboard further comprises retaining means for holding the key holder plate curved in cross section across the plural rows of the keys, with elastic deformation thereof in pressed contact with the convex profile of the downward extension of the side walls, such that a surface generally defined by the top faces of the multiple keys is curved to the convex end profile of the downward extension in the cross section taken along a line perpendicular to the plural rows of the multiple keys.
In the above construction, the downward extensions formed at the right and left edges of the rectangular aperture in the upper casing, permit easy shaping of the key holder plate to support the keys .[.to.]. .Iadd.so .Iaddend.that their top faces define an operating surface with a desired downwardly-convex curvature. This curvature is determined by the lower .[.and.]. .Iadd.end .Iaddend.profile of the downward extensions of the upper casing, without forming the keys in different sizes and shapes depending upon their positions on the key holder plate. Further, the provision of the guide portions integrally with the key holder plate to guide the keys eliminates cost and labor which are otherwise required to insert and fix keystem guides in association with guide holes as previously discussed in connection with the prior art keyboards. Further, the fabrication of a planar key holder plate with integral guide portions according to the invention is very much easier than the fabrication of a curved key holder plate with integral guide portions by plastic working on a metal sheet or by molding of a synthetic resin material. In the former method of plastic working, it is difficult to shape the metal sheet to a desired curvature because of the presence of the guide portions which are formed before the sheet is curved. The latter method of synthetic resin molding has a problem of mold release because the guide portions are formed radially. Further, the key holder plate of the keyboard of the invention is comparatively light in weight because it is not made from a relatively thick metal sheet as used in the art. Thus, the keyboard constructed according to the present invention is simple in construction, easy and economical to manufacture, as well as easy to operate.
BRIEF DESCRIPTION OF THE DRAWINGThe above and other objects, features and advantages of the present invention will be better understood from reading the following description of the preferred embodiment taken in connection with the accompanying drawing in which:
FIGS. 1 and 2 are elevational views in cross section of known keyboards with keytops defining a curved operating surface;
FIG. 3 is an elevational view in cross section of one embodiment of a keyboard of the invention;
FIG. 4 is an exploded perspective view of the keyboard of FIG. 3;
FIG. 5 is a cross sectional view in enlargement, showing one of .Iadd.the .Iaddend.capacitive switches incorporated in the keyboard of FIGS. 3 and 4;
FIG. 6 is a perspective view showing a bottom side of a key holder plate for supporting keys; and
FIG. 7 is an enlarged cross sectional view, showing the capacitive switch of FIG. 5 in its closed or operated position upon depression of the key.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTReferring to FIGS. 3-7, there is illustrated one preferred form of a keyboard constructed according to the invention, wherein a keyboard housing generally indicated at 20 in FIG. 3 includes anupper casing 21 and alower casing 22, both made of synthetic resin. As illustrated in FIG. 4, theupper casing 21 includes a generallyplanar portion 21a which has arectangular opening 23 formed through the thickness of the generallyplanar portion 21a. Theplanar portion 21a has a pair ofside walls 24 and 25 which define opposite right and left sides of therectangular aperture 23. Each of theside walls 24, 25 has adownward extension 24a, 25a from the lower surface of theplanar portion 21a. Thedownward extension 24a, 25a has a convex profile at its lower end. Theplanar portion 21a is further provided with pluraldownward bosses 26, 27, 28, 29, 30, 31, 32 and 33 which protrude downwardly from the lower surface of theplanar portion 21a.
To thedownward bosses 30, 31, 32 and 33, there is fixed acurved retainer plate 34 withfixing screws 35, 36, 37 and 38, respectively. Thisretainer plate 34 is formed with a predetermined curvature in cross section taken along a line parallel to the right and left sides of therectangular aperture 24, 25. Thecurved retainer plate 34 is supported at its lower surface by three upward extensions in the form oflongitudinal ribs 39, 40 and 41 which extend from an inner surface of thelower casing 24 such that upper ends of the ribs 39-41 abut on the lower surface of thecurved retainer plate 34. The longitudinal ribs 39-41 run in a direction perpendicular to the right and left sides of therectangular aperture 23, and are spaced from each other in a direction parallel to these sides.
A printedcircuit board 42 rests on an upper surface of thecurved retainer plate 34. The printedcircuit board 42 and theretainer plate 34 are fastened to the lower ends of thedownward bosses 26, 27, 28 and 29 of theupper casing 21 withfixing screws 43, 44, 45 and 46, respectively, such that the printedcircuit board 42 backed by theretainer plate 34 is also curved following the shape of theretainer plate 34. Thecircuit board 42 comprises a substrate which carries on its upper surface a printed pattern of conductors, i.e., multiple pairs ofstationary electrodes 50 as shown in FIG. 5. The substrate (42) further carries, also on its upper surface, anelastomeric member 48 which is formed with multiple frusto-conical or inverted-cup-shapedelastic housings 47 made of rubber, each of which cooperates with the substrate to enclose the corresponding pair ofstationary electrodes 50, 50. Each frusto-conical housing 47 has atop wall 47a which is spaced from and opposite to thestationary electrodes 50. Asponge member 49 is bonded at one surface thereof to an inner surface of thetop wall 47a of the frusto-conical housing 47. Thesponge member 49 carries on the other surface thereof amovable electrode 51 made of flexible aluminum foil which is covered with a thininsulating film 51a made of flexible synthetic resin, such that themovable electrode 51 faces thestationary electrodes 50 via theinsulating film 51a. Thismovable electrode 51 cooperates with the pair ofstationary electrodes 50, 50 to constitute a variable capacitor.
Akey holder plate 52 made from synthetic resin, is supported on thecurved retainer plate 34. Thekey holder plate 52 has front andrear legs 53 which run parallel to opposite front andrear sides 57 and 58 of therectangular aperture 23. Theselegs 53 protrude downwardly from a lower surface of thekey holder plate 52 toward thecurved retainer plate 34, such that theplate 52 encloses the printedcircuit board 42 and theelastic housings 47. At the same time, thekey holder plate 52 closes therectangular aperture 23 formed in theupper casing 21. Thus, thekey holder plate 52 has dimensions sufficient to cover or close therectangular aperture 23. As indicated in FIGS. 5 and 6, a multiplicity ofholes 52a are formed in thekey holder plate 52 in plural rows parallel to the front andrear legs 53, or perpendicular to the right and left sides of therectangular aperture 23. Along the peripheral edge of each of theseholes 52a, is integrally formed an annular guide portion .[.52.]. .Iadd.56 .Iaddend.which .[.are.]. .Iadd.is .Iaddend.concentric with the .[.holes.]. .Iadd.hole .Iaddend.52a and extends perpendicular from an upper surface of theplate 52 towards therectangular aperture 23, to support a key which consists of akeystem 55 and akeytop 54 fixed to .Iadd.the .Iaddend.upper end of thekeystem 55. Thekeystem 55 is inserted through thehole 52a and theannular guide portion 56, such that the key (keystem 55) is slidably movable in a direction perpendicular to the plane of thekey holder plate 52. Thus, a multiplicity of keys (54, 55) are supported in plural rows parallel to the front andrear legs 53, i.e., perpendicular to the right and left sides of therectangular aperture 23 defined by theside walls 24, 25.
Thekey holder plate 52 has, in its lower surface, fourparallel grooves 59 of generally U-shaped cross section which are formed parallel to the front andrear legs 53 and between the adjacent rows of theholes 52a. Theseparallel grooves 59 are provided to facilitate elastic deformation of thekey holder plate 52 in pressed contact with the convex lower ends of thedownward extensions 24a, 25a of theside walls 24 and 25, which cooperate with thecurved retainer plate 34 to provide thekey holder plate 52 with a suitable curved configuration. As shown in FIGS. 3 and 5, the frusto-conical housing 47 of theelastomeric member 48 biases thekeystem 55 toward its upper position in which alower end 55a of thekeystem 55 is held in abutting contact with an outer surface of thetop wall 47a of thehousing 47 and forced against the lower surface of thekey holder plate 52, as illustrated in FIG. 5. In this condition wherein themovable electrode 51 is spaced from thestationary electrodes 50 on the printedcircuit board 42, a capacitive switch constituted by thekeystem 55,keytop 54,movable electrode 51,stationary electrodes 50, etc. is placed in its non-operated position.
As indicated above, thekey holder plate 52 is installed such that the right and left ends of the upper surface thereof are held in pressed contact with the convex lower end profiles of thedownward extensions 24a, 25a of theside walls 24, 25 of theupper casing 21, respectively, with the front andrear legs 53 supported on thecurved retainer plate 34 which is screwed to theupper casing 21. With this arrangement, thekey holder plate 52 is subject to elastic deformation to a curvature corresponding to the convex profile of thedownward extensions 24a, 25a, whereby an operatingsurface 60 of the keyboard defined by the top faces of theindividual keytops 54 is curved to a desired downwardly convex shape corresponding to the curvature of thekey holder plate 52, in cross section taken along a line parallel to the right and left sides of therectangular aperture 23, i.e., perpendicular to the rows of the keys (54, 55). It is noted, in this connection, that theretainer plate 34 has a curvature equal to the curvature of the convex profile of thedownward extensions 24a, 25a. Stated the other way, theretainer plate 34 is curved such that a distance thereof to the lower end of thedownward extensions 24a, 25a is constant over an entire width thereof along the right and left sides of therectangular aperture 23.
Each of the capacitive switches constructed as described above, is operated in the following manner.
Upon depression of thekeytop 54 while it is located at its upper position, thekeystem 55 is moved downward while being guided by theannular guide portion 56, whereby thetop wall 47a of the frusto-conical housing 47 is forced down by an integrallower end 55a of thekeystem 55. As a result, the assembly of thesponge member 49 and themovable electrode 51, fixed to the inner surface of thetop wall 47a of thehousing 47, is moved toward the printedcircuit board 42, and themovable electrode 51 covered by the insulatingfilm 51a is brought into contact with the pair ofstationary electrodes 50, 50, as shown in FIG. 7. Thus, the twostationary electrodes 50 are capacitively coupled to each other, and a high frequency signal is transferred from one of theelectrodes 50 to the other. Since themovable electrode 51 is carried by theelastic sponge member 49 bonded to thetop wall 47a of theelastic housing 47, themovable electrode 51 covered by the insulatingfilm 51a may be held in close and perfect contact with the other surfaces of thestationary electrodes 50, through elastic deformation of thesponge member 49, thereby assuring a stable transfer of the high frequency signal of sufficiently high level between the twostationary electrodes 50.
When the operator's finger pressure is released from thekeytop 54, the resilient force of theelastic housing 47 causes thekeystem 55 and themovable electrode assembly 49, 51, 51a to be moved upward to their original upper position, whereby themovable electrode 51 is separated from thestationary electrodes 50, and the signal transfer between the twostationary electrodes 50 is ceased.
The keyboard of the present embodiment comprising the components which have been discussed above, is assembled in the following way.
In assembling the keyboard, the printedcircuit board 42 is first placed on thecurved retainer plate 34. Then, theelastomeric member 48 with the integrally formedelastic housings 47 is set on the printedcircuit board 42. In the meantime, thekeystems 55 with the lower ends 55a are set in thekey holder plate 52 such that thekeystems 55 are slidably movable through theholes 52a andannular guide portions 56. Thekeytops 54 are then secured to thekeystems 56. Thekey holder plate 52 is placed on thecurved retainer plate 34 such that the printedcircuit board 42 and theelastomeric member 48 are enclosed by the twoplates 34 and 52. Subsequently, an assembly of thesecomponents 34, 42, 48 and 52 superposed one on another is secured to theupper casing 21 with the fixing screws 43, 44, 45 and 46 threaded to the respectivedownward bosses 26, 27, 28 and 29, such that the right and left ends of thekey holder plate 52 are kept in pressed contact with the lower ends of thedownward extensions 24a, 25a of theside walls 24, 25, and such that thekeytops 54 project out of therectangular aperture 23.
Successively, thecurved retainer plate 34 is further fastened to theupper casing 21 with the fixing screws 35, 36, 37 and 38 threaded to the respectivedownward bosses 30, 31, 32 and 33, in order to assure that thekey holder plate 52 is held curved, due to elastic deformation thereof, exactly to the convex lower end profiles of thedownward extensions 24a, 25a. When theassembly 34, 42, 48 and 52 is secured to theupper casing 21 with the screws 43-46 and 35-38, thekey holder plate 52 is comparatively easily curved with the aid of thegrooves 59 formed therein, and thecurved retainer plate 34 serves to hold the printedcircuit board 42 and theelastomeric member 48 as well as the key holder .[.plte.]. .Iadd.plate .Iaddend.52, in their curved postures. With thekey holder plate 52 retained in its curved posture as described above, the multiple keys of the same dimension are supported by theplate 52 so that the top faces of thekeytops 54 define an operating surface .[.with.]. .Iadd.which .Iaddend.is downwardly convexed to a curvature substantially identical to that rendered to thekey holder plate 52.
Finally, thelower casing 22 is coupled to theupper casing 21 to form thekeyboard housing 20.
As described above in detail, thekey holder plate 52 has theannular guide portions 56 formed integrally therewith on its upper surface, and the plural U-shapedparallel grooves 59 in its lower surface. The integral formation of theguide portions 56 eliminates otherwise required cost and labor for fixing separate guide portions to a pre-shaped holder plate as used in the known keyboard. The provision of thegrooves 59 contributes to easier shaping of thekey holder plate 52 to the convex profile of thedownward extensions 24a, 25a of theside walls 24, 25, so that thekeys 54, 55 may be disposed with the top faces of thekeytops 54 located substantially on a surface which is downwardly curved to a convex shape corresponding to the curvature of thekey holder plate 52, without varying the dimensions and/or shapes of the keys according to the rows in which they are disposed. Thus, the keyboard constructed according to the invention is simple in construction, economical to manufacture and easy to operate.
Further, the use of thesponge member 49 to support themovable electrode 51 on the inner surface of thetop wall 47a of theelastic housing 47, undergoes elastic deformation upon depression of thekeytop 54, which permits perfect contact of themovable electrode 51 with thestationary electrodes 50 over the entire areas of their opposite surfaces, even under condition that the printedcircuit board 42 is curved. Consequently, the capacitive switch including the stationary andmovable electrodes 50, 51, and the keytop andkeystem 54, 55, may be operated with increased switching reliability.
While the described embodiment represents the preferred form of a keyboard of the present invention, it is to be understood that modifications and variations are possible in the light of the foregoing teachings, and without departing from the scope of the invention defined in the appended claims.