BACKGROUND OF THE INVENTION1. Field of the Invention
The invention relates to tube couplings and in particular to tube couplings having a sleeve permanently joined to the tube as by welding.
2. Description of the Prior Art
In one conventional form of tube coupling, the tube end is sealingly coupled to the fitting body by means of a sleeve attached to the tube end as by welding. The sleeve, in turn, is sealingly engaged with the fitting body as a result of a force application effected by a nut threaded to the body. In welding the sleeve to the body, a weld bead is formed at the outer end of the sleeve sealingly joining the sleeve thereat to the tube end which projects into the sleeve outer end. In the known fittings of this type, a problem has arisen from time to time in that the weld bead interferes with the removal of the nut from the body causing substantial difficulty in disconnecting the tube from the body when desired.
SUMMARY OF THE INVENTIONThe present invention comprehends an improved tube coupling of the above described welded sleeve type wherein the sleeve is arranged in a novel manner to permit free withdrawal of the nut from the body while yet permitting the user to form a substantial weld joint wherein the weld bend may project substantially outwardly from the tube to prevent axial outward movement of the nut therebeyond.
More specifically, the invention comprehends the provision of a tube coupling structure including a body having a port and a threaded portion coaxially of the port, a tubular sleeve having an inner end adapted to sealingly engage the body, and annular radially outer, axially outwardly facing shoulder, and a tubular outer end extending axially outwardly of the shoulder and terminating in a distal end, an annular nut having a threaded portion threadedly connected to the body threaded portion, the nut coaxially encircling the sleeve and having an inturned flange disposed axially outwardly of the sleeve shoulder for engaging the shoulder to urge the sleeve into sealing engagement with the body as an incident of threaded advance of the nut toward the body; a tube end extending coaxially inwardly into the sleeve, and an annular weld between the sleeve distal end and the tube sealingly connecting the sleeve to the tube end and having a radial outer dimension greater than the corresponding radial inner dimension of the nut flange whereby the nut flange is captured axially movably between the sleeve shoulder and the weld in the made-up arrangement of the tube coupling, the length of the sleeve outer end outwardly of the shoulder being preselected to permit withdrawal of the nut axially outwardly of the axially inner end of the sleeve thereby to permit separation of the sleeve and nut from the body with the nut flange maintained radially outwardly of the sleeve outer end.
The sleeve may define a tube stop shoulder within the outer end thereof for limiting the insertion of the tube end thereinto. The nut flange may define an inner cylindrical surface having a diameter only slightly greater than the outer diameter of the sleeve outer end. The bead may define an outer circumference having a diameter throughout greater than the inner diameter of the nut flange.
The length of the sleeve outer end may be sufficient to permit the nut to be spaced outwardly from the body with the sleeve inner end engaging the body. In the illustrative embodiment, the axial length of the nut is no greater than the axial length of the sleeve outer end. The sealing surface of the sleeve inner end may comprise a convex, frustoconical surface received in a complementary concave frustoconical recess in the body. The length of the sleeve outer end may be preselected to permit the separation of the threaded means of the nut and body with the sleeve seating surface received in the concave seating surface of the body.
BRIEF DESCRIPTION OF THE DRAWINGOther features and advantages of the invention will be apparent from the following description taken in connection with the accompanying drawing wherein:
FIG. 1 is a side elevational view of a tube coupling structure embodying the invention;
FIG. 2 is a diametric section thereof; and
FIG. 3 is a diametric section illustrating the arrangement thereof upon disconnection of the tube end from the body.
DESCRIPTION OF THE PREFERRED EMBODIMENTIn the exemplary embodiment of the invention as disclosed in the drawing, a tube coupling structure generally designated 10 is shown to comprise atube coupling 11 having sealingly secured thereto atube end 12. Thetube coupling 11 includes asleeve 13, anut 14, and abody 15. The sleeve is sealingly connected to thetube 12 by aweld 16 at the outer end of the sleeve.
As shown in FIGS. 2 and 3,body 15 may comprise a tubular fitting body having an axial bore 17 opening at the outer end into an enlargedrecess 18 defined by a frustoconical outwardly wideningseating surface 19. The body may define anouter thread 20 for coupling the body to another element as desired, and aninner thread 21 for threaded engagement with thenut 14. A plurality of flats 22 may be provided on a mid-portion of the body for cooperation with a suitable tool, such as a wrench, in making up the fitting.
Nut 14 comprises a tubular element having an innerfemale thread 23 and an axially outer inturnedflange 24 defining a cylindricalinner surface 25.
Sleeve 13 herein comprises a tubular element having athrough bore 26 provided with a radially enlargedouter portion 27 defining at its inner end astop shoulder 28 for limiting the insertion oftube end 12 into the sleeve. At its inner end, the sleeve defines a frustoconical inwardly narrowingseating surface 29 adapted to have sealing engagement with theseating surface 19 of the body in the made-up arrangement of the fitting. The sleeve further defines acollar portion 30 defining an axially outwardly facingshoulder 31 adapted to be engaged by thenut flange 24 as an incident of threaded advancement of the nut on thebody thread 21 as during make-up of the fitting.
The sleeve further defines a tubularouter end 32 extending axially outwardly of the plane ofshoulder 31 and terminating in adistal end 33.
Weld 16 may comprise a conventional weld defined by a bead of suitable weld material fused to thedistal end 33 of the sleeve and to the outer surface of thetube 12 to define a sealed connection of the tube to the sleeve.
As shown, the weld bead may extend radially outwardly beyond the outer circumference ofsleeve end 33 and as best seen in FIG. 3, may have an outer dimension greater than the diameter ofnut flange surface 25 whereby the nut is maintained captive on the sleeve in the made-up arrangement of the sleeve and tube end.
As indicated briefly above, the invention comprehends providing anouter end 32 of the sleeve having an axial length preselected to permit withdrawal of the nut axially outwardly of the axially inner end of the sleeve, thereby to permit separation of the sleeve and nut assembly from the body notwithstanding the maintenance of the nut flange radially outwardly of the sleeveouter end portion 32, as shown in FIG. 3. In the illustrated embodiment, the axial length of the nut is made to be no greater than the axial length of thesleeve 13, and more specifically, as shown in FIG. 3, may be no greater than the axial length of sleeveouter end 32.
The diameter ofnut flange surface 25 may be made only slightly greater than the outer diameter ofsleeve end portion 32 as there is no need for the nut to be withdrawn axially beyond theweld bead 16 in order to permit disconnection of the tube end from thefitting body 15, as illustrated in FIG. 3. Thus, the present fitting permits make-up and disassembly of the joint in the normal manner notwithstanding the provision of a relativelylarge weld bead 16 assuring positive sealed connection of the sleeve to the tube. Thus, the coupling 10 is adapted for critical applications involving high pressure, elevated temperature, heavy external loads, and the need for high reliability in maintaining the sealed connection such as required in nuclear industry, power plant, chemical plant, shipyard, pressure testing, etc. applications. The invention comprehends the use of the disclosed structure in a wide range of coupling sizes as desired.
The application of theweld 16 may be effected by the user and the use of the relativelylong sleeve end 32 provides improved facilitated make-up of the fitting in spacing the point of welding substantially from theseating surface 29, thereby effectively minimizing possibility of deformation of the seating surface as from the heat of welding as may occur in the conventional fittings where the weld is made relatively close to the seat end of the sleeve.
In use of the fitting, the user need merely insert thetube end 12 into the sleeveend bore portion 27 into abutment withshoulder 28 withnut 14 installed about the sleeve. The sleeve is then sealingly joined to the tube by the application of theweld 16. The tube end may then be coupled to a suitable male coupling element, such asbody 15, having a suitable cooperating threaded portion for use with thenut 14. The axial length ofsleeve end portion 32 permits free movement of the nut on the sleeve, notwithstanding the fact that the nut is effectively captured betweenshoulder 31 andweld bead 16, to permit facilitated make-up and disconnection of the fitting. In connecting the tube to the body, the user threads the nut onbody threads 21 suitably to urgenut flange 24 againstsleeve shoulder 31 and resultingly sealsleeve seating surface 29 sealingly againstbody seating surface 19, thereby to complete the sealed make-up of the coupling.
In disconnecting the joint, the user may threadedly withdraw the nut sufficiently to completely disengage the nut from thethread 21 whereupon theseating surface portion 29 may be withdrawn axially from the body recess 18 as desired.
The foregoing disclosure of specific embodiments is illustrative of the broad inventive concepts comprehended by the invention.