A rapidly developing form of irrigation is known as drip or trickle irrigation. Its advantages are substantial and are noted as follows:
1. It uses much less water than other irrigation systems.
2. There is a minimal waste of the water used.
3. The water is applied rather precisely in the area needed to minimize weed growth and in amounts which avoid excessive wetting of surrounding soil to permit machine cultivation without compaction of wetted soil.
4. It permits efficient use of liquid pesticides, fumigants and fertilizer in the system.
However, its disadvantages are also substantial and are noted as follows:
1. The water must be supplied through a multitude of minute openings of only a few thousandths of an inch in diameter, one or more for each plant, which are easily clogged by equally minute particles, either mineral or organic.
2. To reduce clogging problems, expensive filtering equipment is required.
3. Low pressures are required across the openings to increase the usable size and yet produce drip or trickle flow. This complicates the problem of uniform distribution of water to the plants. Also, low pressures and attendant non-turbulent flow tend to promote growth of slime in the system which aggravates the clogging problem.
4. Attempts have been made to provide a flushing cycle which will clean the drip of trickle openings; however, because of the enormous number of such openings to be flushed, this solution has, heretofore, been excessively expensive.
SUMMARY OF THE INVENTIONThe present invention is directed to an inexpensive, but effective, self-flushing valve adapted to use in an irrigation system, and is summarized as follows:
First, to provide a self-flushing irrigating valve which is so inexpensive that one may be provided for each drip or trickle opening.
Second, to provide a self-flushing valve which may be mounted in any position and which, when subjected to differential pressures below a preselected value, forms an open passage dimensioned to permit flushing of particulate matter, or which, when subjected to differential pressures above a preselected value, closes to form a passage dimensioned to effect drip or trickle flow.
Third, to provide a self-flushing valve which, by choice of an elastomeric or rubber-like material having preselected physical properties and dimensions such as wall thickness the valve can be designed to have a predetermined rate of drip or trickle flow; for example, if desired, the rate of flow may be held to a gallon per hour or less or arranged to flow at several gallons per hour.
Fourth, to provide a self-flushing valve, which may be so arranged that, after assuming its drip or trickle flow state, tends to flow at near a constant rate throughout a wide range of pressures.
Fifth, to provide a minimal cost a self-flushing valve which may be arranged as a single piece multiple orifice valve element, permanently connected housing members and small diameter distributor tubes extending from the valve to points of discharge.
Sixth, to provide a self-flushing valve as indicated in the preceding object which, with a minimal number of parts, may be arranged for mounting on a riser with distributor tubes extending downwardly, then laterally from the riser; or may be arranged at an end of a supply line for extension of the distributor tubes beyond the line; or interposed in a supply line to extend different distances along the line or laterally therefrom.
Seventh, to provide a self-flushing valve wherein several embodiments thereof provide elastomeric tubes normally forming a passage dimensioned to permit flushing flow of water, and capable of constricting in response to a predetermined differential pressure to collapse the passage to a few thousandths of an inch, thereby to cause drip or trickle flow.
Eighth, to provide a self-flushing valve structure, an embodiment of which a wall of the housing forms a series of fixed walls each cooperating with complementary elastomeric walls to form a series of self-flushing valves.
Ninth, to provide a self-flushing valve, an embodiment of which has a ported valve face and a flap member normally clearing the valve face for flush flow of water, the flap member being subject to differential water pressure to close upon the disk and form therewith a drip or trickle passage.
DESCRIPTION OF THE DRAWINGSFIG. 1 is a longitudinal sectional view showing an assembly of one embodiment of the self-flushing irrigating valve.
FIG. 2 is an end view thereof with the distributor tubes omitted.
FIG. 3 is a transverse sectional view thereof taken through 3--3 of FIG. 1 with the self-flushing valves shown in end elevation.
FIG. 4 is an enlarged end view of one of the self-flushing valves in its normal or flushing condition.
FIG. 5 is a longitudinal sectional view thereof taken through 5--5 of FIG. 4.
FIG. 6 is a longitudinal sectional view corresponding to FIG. 5 showing the valve in its collapsed or trickle condition.
FIG. 7 is a transverse sectional view taken through 7--7 of FIG. 6 also showing the trickle condition.
FIG. 8 is a further enlarged fragmentary sectional view taken within circle 8 of FIG. 7 showing particularly the portions forming the trickle bore.
FIG. 9 is a similar enlarged fragmentary sectional view taken withincircle 9 of FIG. 8.
FIG. 10 is an enlarged fragmentary end view showing a modified embodiment of the self-flushing valve.
FIG. 11 is an enlarged end view showing another embodiment of the self-flushing valve.
FIG. 12 is a fragmentary end view of a further embodiment of the self-flushing valve shown in its flushing condition.
FIG. 13 is a similar fragmentary end view showing the valve in its trickle condition.
FIG. 14 is an end view of a modified assembly of the self-flushing irrigating valve with a portion in section.
FIG. 15 is a longitudinal sectional view thereof taken through 15--15 of FIG. 14 as it appears joined to the end of a riser.
FIG. 16 is a longitudinal view thereof modified to fit at the end of a horizontal supply line for disposition of distributor tubes in extended relation, and indicating by broken lines the manner in which it may be installed intermediate the ends of a supply line.
FIG. 17 is a longitudinal sectional view thereof also arranged for installation intermediate the ends of a supply line wherein the number of self-flushing valves are doubled.
FIG. 18 is a fragmentary side view of a supply line showing a single self-flushing valve unit projecting therefrom.
FIG. 19 is a transverse sectional view thereof taken through 19--19 of FIG. 18.
FIG. 20 is a perspective view showing an embodiment of the self-flushing valve formed as an extrusion.
FIG. 21 is a longitudinal sectional view of an extruded valve fitted on a mounting pin.
FIG. 22 is a similar sectional view showing a molded valve having an end sleeve and also fitted on a mounting pin.
FIG. 23 is an enlarged fragmentary transverse sectional view taken through 23--23 of FIG. 25 of the type of valve assembly shown in FIG. 14, but showing a modified embodiment of the self-flushing valve elements in which a portion of a housing wall forms a part of each valve unit, the valves being shown in their flushing condition.
FIG. 24 is a fragmentary transverse sectional view thereof taken through 24--24 of FIG. 25 showing the valves in their trickle condition.
FIG. 25 is a fragmentary longitudinal sectional view thereof taken through 25-25 of FIG. 23.
FIG. 26 is an enlarged fragmentary transverse sectional view taken through 26--26 of FIG. 27, and showing a further modified self-flushing valve assembly essentially the type shown in FIG. 14.
FIG. 27 is a fragmentary longitudinal sectional view thereof taken through 27--27 of FIG. 26, showing a valve by solid lines in its flushing flow condition, and by dotted lines in its trickle flow condition.
FIG. 28 is a further enlarged fragmentary sectional view taken withincircle 28 of FIG. 27 and showing a valve in its trickle flow condition.
FIG. 29 is a still further enlarged fragmentary sectional view taken withincircle 29 of FIG. 28 but offset rearwardly of the plane represented by FIG. 28.
FIG. 30 is an enlarged fragmentary sectional view taken through 30--30 of FIG. 14 and illustrates an anti-syphon valve in its closed condition.
FIG. 31 is a similar sectional view showing the anti-syphon valve in its open position.
The term "trickle" used herein to describe flow from the self-flushing valve is intended to include "drip"; that is, under trickle flow condition the valve may be designed to discharge water at a fraction of a gallon per hour, or may be designed to discharge water at several gallons per hour.
Reference is first directed to the embodiment shown in FIGS. 1 through 8. Each self-flushingvalve 1 herein illustrated is formed of elastomeric material, the specifications of which may vary to meet specific conditions of use. The self-flushing valve is tubular and, in the construction illustrated, is essentially triangular in cross section forming three side walls 2 which define obtuse V's 3 and are joined by acute apices which, externally, may be rounded as indicated by 4, but internally, preferably form relativelysharp apices 5. Also, internally the obtuse V's 3 are preferably sharp in their normal condition as it seems this produces a lower trickle flow rate, as will be described later.
A set, in this case six, self-flushing valves are molded in a ring and extend in parallel relation from an integral,common disk 6. The disk is provided with a set ofoutlet apertures 7 centered with respect to each corresponding valve. While the angle defined by eachobtuse V 3 may vary, an included angle of 150° seems adequate. If the radius of each apex 5 is one-eighth inch, the circular space defined by theapices 3 is approximately one-sixteenth inch in diameter, quite adequate for self-flushing operation.
Referring to FIGS. 1, 2 and 3, the set of self-flushing valves is received in a cup shaped housing member 8 having aflat end wall 9 and acylindrical side wall 10. The end wall is provided with a ring of outlet apertures 11 which are aligned with theapertures 7 and are, preferably, the same diameter. Externally, the end wall is provided with anextension 12 havingsockets 13 of larger diameter than the apertures 11 and registering therewith. The sockets receivedistributor tubes 14 which may be cemented therein. Extruded plastic tubing about one-eighth inch in outside diameter and providing a bore about one-sixteenth inch in diameter is suitable.
The construction shown in FIGS. 1, 2 and 3 may be used at the end of a garden hose. For this use asecond housing member 15 is provided having an internallyscrewthreaded end 16 to receive a hose fitting and terminating at apartition 17 having a central aperture 18 and supporting awasher 19. Beyond the partition, thehousing member 15 is reduced in diameter to fit within thewall 10 of the housing member 8 and engages the periphery of thedisk 6. The housing members are preferably formed of plastic material which may be joined by cement. Should it be desired, however, the housings may be joined by a screwthread connection. Also, in place of thescrewthreads 16, thehousing member 15 may be arranged for connection by an adhesive to a conventional plastic pipe.
Operation of the self-flushing irrigating valve is as follows:
When the water supply is shut off, the self-flushing valve assumes the flushing condition shown in FIGS. 4 and 5. When the water is first turned on, the valve remains in its flushing condition until the water pressure reaches a preselected value whereupon the valve suddenly collapses, as indicated in FIGS. 6 and 7, to form atrickle passage 20 as indicated in FIGS. 7 and 8, in idealized form. The walls of the trickle passage are formed in the region of theapices 3; however, some stretching takes place in this region obliterating the initial sharp edge.
The size of the trickle passage depends on several factors, such as:
1. The physical properties of the elastomeric material comprising the valve. Highly flexible soft material having low shore harness will form a smaller passage than a material having greater shore hardness. It is well known that rubber, synthetic rubber and elastomeric plastic materials may be compounded to provide a wide range of properties. For example, a soft material may produce a trickle flow of a half gallon per hour; whereas a less soft material may produce a trickle flow of several gallons per hour.
2. The wall thickness of the valve.
3. The length of the valve. Longer valves do not collapse throughout their length; that is, their outer ends may remain open as indicated in FIG. 6. However, if the length is shortened so as to terminate at line 21 or 22 in FIG. 6, the end itself will be in a collapsed state.
Once the valve has collapsed to its trickle flow condition, some further compression will occur depending on the pressure causing the valve to take on the characteristics of a constant flow valve. Stated otherwise, at any pressure above the critical pressure at which the valve collapses to its trickle flow condition, the flow tends to compensate for pressure change. The tendency is toward increase in flow with decrease in pressure. However, by proper choice of the physical properties of the material comprising the valve, a virtually constant flow condition is feasible.
The embodiment of the irrigating assembly as shown in FIGS. 1, 2 and 3 is coupled to a hose and the distributor tubes, which may be of different length, are placed so as to terminate adjacent corresponding plants. If required, a pair or more of distributor tubes may water a single plant. As the flow may be essentially constant, the volume of the water received is proportional to the length of time of the irrigating cycle irrespective of pressure, thus eliminating the different flow rates due to difference in elevation.
Reference is now directed to FIG. 9. To increase the rate of flow under trickle conditions, appropriate portions of the mutually engaging inner surfaces of the valve walls 2 may be provided with one ormore minute grooves 23. To aid in producing a constant flow condition, the side margins of each groove may project from the wall surface and thus tend to crush, as indicated by 24, reducing the effective area of the groove as external pressure if increased. If desired, theapices 5, which tend to become rounded when the valve is in its drip or trickle condition, may have complementary projections which fill thetrickle passage 20, or nearly so, so that thegrooves 23 become the principal trickle passages.
Reference is now directed to FIG. 10. If for any given shore hardness of the elastomeric material, a larger drip or trickle passage is desired, each wall may be increased in thickness toward its midline as indicated by 24. If the side margins orapices 3 are not increased in thickness, this can be accomplished without appreciable change in the critical pressure at which the valve collapses to its trickle condition.
Reference is now directed to FIG. 11, which discloses a four-sided self-flushingvalve 25 which functions essentially the same as thevalve 1. While the number of sides could be further increased, the area of each side is reduced for a given overall size tending to reduce its sensitivity to pressure.
Reference is now directed to FIGS. 12 and 13, which disclose a two-sided self-flushingvalve 26. In this case, the walls are normally convex and collapse to a mutually engaging flat condition. In order to provide a trickle passage, one or both surfaces may be provided with achannel 27. More than one channel may be provided and have normally protruding marginal walls capable of being resiliently compressed, as indicated in discussing FIG. 9, so as to provide an essentially constant flow. A two-sided valve 26, made of the same material as thevalve 1, tends to close to drip or trickle flow condition at a lower critical pressure. While the walls of thevalve 26 are shown as curved, they may comprise angularly related flat portions in the manner of the walls 2.
Reference is now directed to FIGS. 14 and 15. If a greater number of self-flushingvalves 1, 24 or 26 is desired in an assembly, they may extend from aring 28 of the desired diameter and having appropriately locatedapertures 7. For purposes of illustration, a ring of sixteen valves is illustrated. The ring fits within anannular housing 29 having anend wall 30, a radiallyinner wall 31 and a radiallyouter wall 32. As in the first described embodiment, theend wall 30 is provided with a ring of outlet apertures 11. Also, theend wall 30 includes anannular extension 12 havingsockets 13 of larger diameter than the apertures 11 so as to receive distributor tubes, similar to thetubes 14.
Thehousing 29 receives acover 33 having a cylindrical wall which fits inside theouter wall 32 and is cemented thereto. Within theinner wall 31 is fitted and cemented aplastic riser tube 34 for connection to an irrigation system. In this case the distributor tubes extend downwardly along the riser tube, then radially to the desired points of discharge.
If it is desired to arranged distributor tubes so as to extend beyond the supply tube, thecover 33 may be provided with atubular extension 35 into which asupply tube 36 may be cemented, as shown in FIG. 16, and theinner wall 31 may be closed by aplug 37. If the assembly is desired to be used intermediate the ends of a supply line, asecond tube 36 may be substituted for theplug 37 as indicated by broken lines in FIG. 6. Still further, twohousings 29 may be placed end-to-end and connected by a sleeve 38, as shown in FIG. 17.
Reference is now directed to FIGS. 18 and 19. In some cases, a single valve may be encased. This is accomplished by providing a smallcircular base 39 for thevalve 1 or its equivalent having a single aperture. The base is received in a cylindricalouter shell 40 having an end closed except for a perforation 41 communicating with a distributor line socket 42, if a distributor line is needed. Cemented in the outer shell is an inner shell 43 which retains the periphery of thebase 39. The common ends of the shells have confrontingflanges 44 and 45.
One manner of use of the single valve assembly is to mount the assembly in the wall of aplastic tube 46 which may be flexible or rigid. Initially the tube is open and provided with a series of perforations to receive a series of inner shells 43 over which theouter shells 40 are fitted. The shells are cemented together and theflanges 44 and 45 are cemented to thetube 46. The tube itself may be closed in various manners; for example, the tube may be an extrusion with interlockingmargins 47 and 48 which are cemented or heat fused together.
Reference is now directed to FIG. 20 which illustrates an extrudedvalve 49 having a cross section similar to thevalve 1. This construction is intended to be fitted over a tubular mountingboss 50, shown in FIG. 21.
Reference is directed to FIG. 22 which illustrates a self-flushingvalve 51 which may take the form of the previously described valve, but which is joined to acylindrical base 52 so as to fit over acylindrical boss 53.
Reference is now directed to FIGS. 23, 24 and 25. The valve assembly here shown is an alternative to the valve as shown in FIGS. 14 through 17, and utilizes modifications of thehousings 29 and 33. In this embodiment, the cylindrical wall of thecover housing 33 forms a part of each self-flushing valve. More particularly, thecover housing 33 is provided with acylindrical wall 51, the inner surface of which is provided with a plurality of axially extendingribs 52 each defining an obtuse angle corresponding to theangle 3 of thevalve 1.
In place of the set ofvalves 1, a set of self-flushingvalves 53 are formed in part by a single, essentiallycylindrical wall 54 of elastomeric material confronting thewall 51 and completed by theribs 52. More specifically, thewall 54 is provided with a radially inwardly converging pair of wall strips 55 confronting eachrib 52. Each wall strip is formed of two obtusely related portions and thus are similar to the walls 2 of thevalve 1, including theobtuse angles 3. Each pair of convergingstrips 55 also form a rounded apex 4 andinternal apex 5. Each pair of wall strips 55 andcorresponding rib 52 forms a flushing passage similar to that of avalve 1 as shown in FIG. 23. Thewall 54 is molded integrally with aring 56 similar to thering 28. The ring is provided withexit apertures 7 in alignment with the flushing passages.
The flushingvalves 53 function the same as thevalves 1; that is, below a preselected critical pressure differential between the pressure internally of thevalves 53 and the surrounding chamber, the valves remain in their flushing condition. At the critical pressure they close as shown in FIG. 24 to formtrickle passages 20 which, in this case, it will be noted are tangent to the radially outer margins of theapertures 7.
Reference is now directed to FIGS. 26 through 29. The embodiment of the valve assembly here illustrated is also related to the construction shown in FIGS. 14 through 17. Anannular housing 56 is provided, corresponding to thehousing 29. Thehousing 56 includes an annular base wall forming in part anannular valve face 57 having a ring ofvalve ports 58 corresponding to theapertures 7. At one radial side is achannel 59 which receives arim 60 of elastomeric material to which is integrally attached a set of radially directedflap valves 61 which are molded to the rim in such a manner as to be biased in an upwardly inclined position overcorresponding ports 58. The flap valves are quite close together so that flushing flow through the valve ports will, when the pressure differential overcomes the biasing force in the hinged connections with therim 60, snap the flap valves shut. Conversely, when the pressure differential drops below a critical value, the flap valves return to their flushing condition.
Formed in thevalve face 57 are one ormore trickle channels 62 which have, preferably, obtusely related walls so as to be relatively broad with respect to their depth. This configuration enables the flap valve to depress therein in proportion to line pressure as indicated in FIG. 29 to effect a constant flow condition. However, this same effect is accomplished to some degree as theflap valves 61 are depressed into thevalve ports 58, as indicated in FIG. 28. Alternatively, the trickle passage or passages may be formed in the flap valves and constant flow control may be attained as discussed in connection with FIG. 9.
It should be noted that the representations in the drawings of the trickle passages or channels need to be exaggerated in order to be illustrated, as they represent passages which may have an effective diameter as small as 0.005 inches for flow in the order of a gallon per hour at a line pressure in the order of 50 pounds per square inch, and range upward to 0.030 inches depending on the number of gallons per hour desired.
Reference is now directed to FIGS. 30 and 31 which illustrates a modification of FIG. 14 in which a ring ofanti-syphon valve ports 63 are arranged in thebase 30 under thebase ring 28. The base ring is yieldable to negative pressure in the valve to deflect upwardly and open the anti-syphon valves. Thus, with minimal increase in cost an anti-syphon effect may be attained, eliminating the need for separate anti-syphon valves.
In a previous comment referring to thevalve 1, it was noted a 1/16 inch flushing port is provided in a 11/4 inch valve. It should be noted that the side walls 2 are, during low pressure flushing periods, outwardly expandable to pass large particles. Thus, if the apertures and distributor line passages downstream of the valve are made, effectively, as large as the expanded valve tube, materially larger particulate matter can be passed through the self-flushing valve.
While particular embodiments of this invention have been shown and described, it is not intended to limit the same to the details of the constructions set forth, but instead, the invention embraces such changes, modifications and equivalents of the various parts and their relationships as come within the purview of the appended claims.