US8337492B2 - Ablation catheter - Google Patents

Abstract

Devices, systems and methods are disclosed for the mapping of electrical signals and the ablation of tissue. Embodiments include an ablation catheter that has an array of ablation elements attached to a deployable carrier assembly. The carrier assembly can be transformed from a compact, linear configuration to a helical configuration, such as to map and ablate pulmonary vein ostia.

Description

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No. 11/471,467, filed Jun. 20, 2006, now U.S. Pat. No. 7,850,685, entitled “Ablation Catheter,” which claims the benefit of U.S. Provisional Patent Application Ser. No. 60/692,416, filed Jun. 20, 2005, which are incorporated by reference herein in its entirety.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR, DEVELOPMENT

N/A

FIELD OF THE INVENTION

The present invention relates generally to catheters and methods for performing targeted tissue ablation in a subject. In particular, the present invention provides devices comprising catheters having distal ends configured to pulmonary vein ostia, and methods for treating conditions (e.g., cardiac arrhythmias) with these and similar devices.

BACKGROUND OF THE INVENTION

Tissue ablation is used in numerous medical procedures to treat a patient. Ablation can be performed to remove undesired tissue such as cancer cells. Ablation procedures may also involve the modification of the tissue without removal, such as to stop electrical propagation through the tissue in patients with an arrhythmia. Often the ablation is performed by passing energy, such as electrical energy, through one or more electrodes causing the tissue in contact with the electrodes to heats up to an ablative temperature. Ablation procedures can be performed on patients with atrial fibrillation by ablating tissue in the heart.

Mammalian organ function typically occurs through the transmission of electrical impulses from one tissue to another. A disturbance of such electrical transmission may lead to organ malfunction. One particular area where electrical impulse transmission is critical for proper organ function is in the heart. Normal sinus rhythm of the heart begins with the sinus node generating an electrical impulse that is propagated uniformly across the right and left atria to the atrioventricular node. Atrial contraction leads to the pumping of blood into the ventricles in a manner synchronous with the pulse.

Atrial fibrillation refers to a type of cardiac arrhythmia where there is disorganized electrical conduction in the atria causing rapid uncoordinated contractions that result in ineffective pumping of blood into the ventricle and a lack of synchrony. During atrial fibrillation, the atrioventricular node receives electrical impulses from numerous locations throughout the atria instead of only from the sinus node. This overwhelms the atrioventricular node into producing an irregular and rapid heartbeat. As a result, blood pools in the atria that increases a risk for blood clot formation. The major risk factors for atrial fibrillation include age, coronary artery disease, rheumatic heart disease, hypertension, diabetes, and thyrotoxicosis. Atrial fibrillation affects 7% of the population over age 65.

Atrial fibrillation treatment options are limited. Lifestyle change only assists individuals with lifestyle related atrial fibrillation. Medication therapy assists only in the management of atrial fibrillation symptoms, may present side effects more dangerous than atrial fibrillation, and fail to cure atrial fibrillation. Electrical cardioversion often restores sinus rhythm, but has a high recurrence rate. In addition, if there is a blood clot in the atria, cardioversion may cause the clot to leave the heart and travel to the brain or to some other part of the body, which may lead to stroke. What are needed are new methods for treating atrial fibrillation and other conditions involving disorganized electrical conduction.

Various ablation techniques have been proposed to treat atrial fibrillation, including the Cox-Maze procedure, linear ablation of various regions of the atrium, and circumferential ablation of pulmonary vein ostia. The Cox-Maze procedure and linear ablation procedures are tedious and time-consuming, taking several hours to accomplish. Pulmonary vein ostial ablation is proving to be difficult to do, and has resulted in inadequate results and unacceptable trauma to the pulmonary veins. There is therefore a need for improved atrial ablation products and techniques.

SUMMARY OF THE INVENTION

According to a first aspect of the invention, an ablation catheter for an operator to treat a patient with an arrhythmia is disclosed. The catheter includes an elongate, flexible tubular body member have a proximal end, a distal end and a lumen therebetween. The catheter further includes a control shaft, coaxially disposed and slidingly received with the lumen of the tubular body member. A flexible carrier assembly is attached to the end of the control shaft and includes at least one ablation and/or mapping elements. Retraction of the control shaft causes the carrier assembly to transition from a compact, near linear configuration, to a helix or partial helix. In a preferred embodiment, the helix is less than 360.degree.

In a preferred embodiment, the carrier assembly can be withdrawn into a location within the tubular body member. In another preferred embodiment, the ablation catheter includes at least two carrier assemblies that can be transitioned between a compact, near linear configuration to a helix or partial helix. In yet another preferred embodiment, the catheter can be placed over a guidewire or includes an integral guidewire tip.

According to another aspect of the invention, an ablation catheter for an operator to treat a patient with an arrhythmia is disclosed. The catheter includes an elongate, flexible tubular body member have a proximal end, a distal end and a lumen therebetween. The catheter further includes a control shaft, coaxially disposed and slidingly received with the lumen of the tubular body member. A flexible carrier assembly is attached to the end of the control shaft and includes at least one ablation and/or mapping elements in an umbrella tip configuration. Retraction of the control shaft causes the carrier assembly to change shape, such as to conform to tissue surrounding one or more pulmonary veins entering the left atrium of a patient.

In a preferred embodiment, the ablation catheter includes a second carrier assembly, also in an umbrella tip configuration. In another preferred embodiment, the catheter includes an anchoring element, such as a balloon or expandable cage, for stabilizing and/or anchoring the ablation catheter in a pulmonary vein. In yet another preferred embodiment, the catheter includes an ultrasound element for directing ultrasound energy in a circular pattern toward tissue. In yet another preferred embodiment, one or more carrier arms of the umbrella tip can be rotated, stabilized, or otherwise manipulated to better conform to or stabilize with tissue such as pulmonary vein ostial tissue. In yet another preferred embodiment, the catheter can be placed over a guidewire or includes an integral guidewire tip. In yet another preferred embodiment, the catheter includes an advancable spline which can be used to position or stabilize the carrier assembly.

According to yet another aspect of the invention, an ablation catheter for an operator to treat a patient with an arrhythmia is disclosed. The catheter includes an elongate, flexible tubular body member have a proximal end, a distal end and a lumen therebetween. The catheter further includes a flexible carrier assembly comprising an inflatable balloon with mounted or embedded ablation and/or mapping elements.

One such example of a minimally invasive therapy involves the treatment of cardiac arrhythmias or irregular heartbeats in which physicians employ specialized cardiac assessment and treatment devices, such as mapping catheters and ablation catheters, to gain access to, diagnose, and treat interior regions of a patient's body. Such devices may include energized electrodes or other ablation assemblies to create lesions or other anatomical effects that disrupt or block electrical pathways through the targeted tissue.

In the treatment of cardiac arrhythmias, a specific area of cardiac tissue having aberrant electrically conductive pathways is typically initially identified for subsequent treatment. This localization or identification can include first using a medical device such as a mapping catheter to obtain a baseline electrophysiological map of electrical activity in selected tissue. After mapping and diagnosing aberrant tissue, a physician may decide to treat the patient by ablating the tissue. An ablation procedure may involve creating one or more lesions to electrically isolate tissue believed to be the source of an arrhythmia. One type of ablation is the cryotreatment or cryogenic ablation, which entails creating cold temperatures at specific regions of the body or contacting tissue with cold treatment devices to transfer heat from the targeted tissue to the cryogenic element, thus cooling and/or ablating the tissue.

Such cryotreatment may require first repositioning or removing a mapping catheter before placing a second medical device or ablation catheter into contact with the tissue to be treated. Following the ablation procedure, the physician may desire to asses or confirm the efficacy of the treatment by obtaining a second electrophysiological map of the tissue region. This subsequent mapping procedure may involve removal or manipulation of the ablation medical device to allow the desired positioning of the mapping device adjacent to the tissue that was previously treated.

Each device exchange or manipulation represents an added risk to the patient as inserting and removing catheters in the vasculature carries a number of inherent risks, possibly including embolism. Exchanging these various catheters during a procedure can cause inaccuracies or movement in the placement and location of the distal tip a device with respect to the tissue to be mapped or ablated, and may further add to the time required to perform the desired treatment. These potential inaccuracies and extended duration of the particular procedure further increase the risk to the patient undergoing treatment. Accordingly, it would be desirable to provide an integrated apparatus and method of use thereof for both diagnosing aberrant electrical pathways and treating those detected pathways.

In addition, placing and maintaining a medical device in the desired position with correct alignment and positive contact with the selected tissue may enhance a mapping and ablation treatment and its likelihood of success. It is therefore desirable to provide apparatus and method of use to verify the position of a medical device, positive contact and alignment with the selected tissue, and to evaluate the medical treatment contemporaneously.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate various embodiments of the present invention, and, together with the description, serve to explain the principles of the invention. In the drawings:

FIG. 1 illustrates a side sectional view of an ablation catheter, consistent with present invention, with the distal end inserted into a pulmonary vein of a patient.

FIGS. 2aand2billustrates a perspective view of the distal portion of the ablation catheter ofFIG. 1, consistent with the present invention.

FIG. 3 illustrates a perspective view of the distal portion of an ablation catheter consistent with the present invention, in which the device includes a proximal energy delivering carrier assembly and a distal mapping carrier assembly.

FIG. 4 illustrates an ablation catheter handle consistent with the present invention including the dual carrier assemblies ofFIG. 3.

FIG. 5 illustrates a side sectional view of an ablation catheter, consistent with present invention, with the distal end inserted into a pulmonary vein of a patient.

FIG. 6 illustrates a perspective view of the distal portion of an ablation catheter consistent with the present invention, in which the carrier assembly includes one or more carrier arms that can be rotationally positioned.

FIG. 7 illustrates a perspective view of the distal portion of an ablation catheter consistent with the present invention, in which a sleeve can be advanced to manipulate one or more carrier arms of the carrier assembly, and the distal end includes a flexible wire for inserting into a pulmonary vein.

FIG. 8aillustrates a perspective view of the distal portion of an ablation catheter consistent with the present invention, in which one or more carrier arms of the carrier assembly are maintained in close proximity with a collar.

FIG. 8bis an end view of the ablation catheter ofFIG. 8a.

FIG. 8cis an end view of the collar of the ablation catheter ofFIG. 8a.

FIG. 9 illustrates a perspective view of the distal portion of an ablation catheter consistent with the present invention, in which the carrier assembly includes a radially deployable spline that can be deployed in between two carrier arms.

FIGS. 9aand9billustrate a side view of the distal portion of the ablation catheter ofFIG. 9a, with the spline in partially and fully deployed conditions, respectively, with the carrier arms removed for clarity.

FIG. 10 illustrates a perspective view of the distal portion of an ablation catheter consistent with the present invention, in which the carrier assembly comprises a balloon with fixedly mounted ablation elements.

FIG. 11 illustrates a side view of the distal portion of the ablation catheter ofFIG. 10.

FIG. 12aillustrates a perspective view of an ablation catheter consistent with the present invention, wherein the carrier assembly comprises a single carrier arm and the carrier assembly is in the deployed state.

FIG. 12billustrates a perspective view of a distal portion of the ablation catheter ofFIG. 12a, in which the carrier assembly is in a fully compacted state.

FIG. 12cillustrates a perspective view of a distal portion of the ablation catheter ofFIG. 12b, in which the carrier assembly is in a partially deployed state.

FIG. 13 illustrates a distal portion of an ablation catheter consistent with the present invention, in which the carrier assembly comprises a single carrier arm whose distal end is attached along a different axis than the proximal end.

FIG. 13aillustrates a side view of a distal portion of the catheter ofFIG. 13.

FIG. 13billustrates a perspective view of a distal portion of the catheter ofFIG. 13.

FIG. 14 illustrates a side sectional view of a distal portion of an ablation catheter consistent with the present invention, in which the carrier assembly comprises a single carrier arm.

FIG. 15aillustrates a perspective view of a proximal portion of an ablation catheter consistent with the present invention, including a handle with multiple controls.

FIG. 15billustrates a perspective view of a distal portion of the ablation catheter ofFIG. 15a, in which the carrier assembly comprises a single carrier arm and the carrier assembly is in a fully compacted state.

FIG. 15cillustrates a perspective view of a distal portion of the ablation catheter ofFIG. 15a, in which the carrier assembly comprises a single carrier arm and the carrier assembly is in the fully deployed state.

FIG. 15dillustrates the ablation catheter ofFIGS. 15athrough15cafter having been placed through a transeptal sheath and the carrier assembly deployed and contacting the ostium of the left superior pulmonary vein.

FIG. 16 illustrates a perspective view of an ablation catheter consistent with the present invention, including a first deployable carrier assembly and a second deployable carrier assembly.

FIG. 16aillustrates an end view of the ablation catheter ofFIG. 16.

FIG. 16billustrates a side sectional view of the distal portion of the ablation catheter ofFIG. 16, wherein the distal carrier assembly is in contact with the lumen of a pulmonary vein and the proximal carrier assembly is in contact with the pulmonary vein ostium.

FIG. 17 illustrates a side view of an ablation catheter consistent with the present invention, including a carrier assembly comprising a single carrier arm that can be fully retracted within a lumen of the shaft of the device.

FIG. 17aillustrates a side sectional view of the device ofFIG. 17 wherein the carrier assembly has been fully deployed.

FIG. 17billustrates a side sectional view of the device ofFIG. 17 wherein the carrier assembly has been fully compacted.

FIG. 17cillustrates an end view of the device ofFIG. 17a.

DETAILED DESCRIPTION OF THE INVENTION

Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.

The present invention provides catheters for performing targeted tissue ablation in a subject. In preferred embodiments, the catheters comprise a tubular body member having a proximal end and distal end and preferably a lumen extending therebetween. The catheter is preferably of the type used for performing intracardiac procedures, typically being percutaneously introduced and advanced from the femoral vein in a patient's leg. Alternative methods involve percutaneous introduction into the jugular vein of the patient's neck, or other anatomical entry point that can be used to access the target location within the patient. The catheter is preferably introducable through a sheath and also preferably is advancable over a guidewire. The catheter preferably has a steerable tip that allows precise positioning of the distal portion such as when the distal end of the catheter needs to access a pulmonary vein of the left atrium of the patient's heart. The catheters include ablation elements mounted on one or more carrier arms of a flexible carrier assembly. Typical metals chosen for carrier assembly construction include but are not limited to: stainless steel, Nitinol, Elgiloy™, other alloys and combinations thereof. These ablation elements can be used to ablate and/or map electrical activity of tissue. The carrier assembly is attached to a control shaft that is coaxially disposed and slidingly received within the lumen of the tubular body member. The shape of the carrier assembly is adjusted by advancing or retracting the control shaft, such as to engage one or more ablation elements against cardiac tissue, typically pulmonary vein ostial tissue.

Arrays of ablation elements, preferably geometrically-adjustable electrode arrays, may be configured in a wide variety of ways and patterns. In particular, the present invention provides devices with multi-dimensional electrode arrays that provide electrical energy, such as radiofrequency (RF) energy, in monopolar (unipolar), bipolar or combined monopolar-bipolar fashion, as well as methods for treating conditions (e.g., atrial fibrillation, supra ventricular tachycardia, atrial tachycardia, ventricular tachycardia, ventricular fibrillation, and the like) with these devices. Alternative to or in combination with ablation elements that deliver electrical energy to tissue, other forms and types of energy can be delivered including but not limited to: sound energy such as acoustic energy and ultrasound energy; electromagnetic energy such as electrical, magnetic, microwave and radiofrequency energies; thermal energy such as heat and cryogenic energies; chemical energy such as energy generated by delivery of a drug; light energy such as infrared and visible light energies; mechanical and physical energy; radiation; and combinations thereof.

As described above, the normal functioning of the heart relies on proper electrical impulse generation and transmission. In certain heart diseases (e.g., atrial fibrillation) proper electrical generation and transmission are disrupted or are otherwise abnormal. In order to diagnose and/or prevent improper impulse generation and transmission from causing an undesired condition, the ablation catheters of the present invention may be employed.

One current method of treating cardiac arrhythmias is with catheter ablation therapy. Physicians make use of catheters to gain access into interior regions of the body. Catheters with attached electrode arrays or other ablating devices are used to create lesions that disrupt electrical pathways in cardiac tissue. In the treatment of cardiac arrhythmias, a specific area of cardiac tissue having aberrant conductive pathways, such as atrial rotors, emitting or conducting erratic electrical impulses, is initially localized. A user (e.g., a physician) directs a catheter through a main vein or artery into the interior region of the heart that is to be treated. The ablating element or elements are next placed near the targeted cardiac tissue that is to be ablated, such as a pulmonary vein ostium. After performing an electrical mapping procedure, the physician directs energy, provided by a source external to the patient, from one or more ablation elements to ablate the neighboring tissue and form a lesion. In general, the goal of catheter ablation therapy is to disrupt the electrical pathways in cardiac tissue to stop the emission of and/or prevent the propagation of erratic electric impulses, thereby curing the heart of the disorder. For treatment of atrial fibrillation, currently available methods and devices have shown only limited success and/or employ devices that are extremely difficult to use or otherwise impractical.

The ablation catheters of the present invention allow the generation of lesions of appropriate size and shape to treat conditions involving disorganized electrical conduction (e.g., atrial fibrillation). The created lesions are segmented and localized. The lesions may be linear or curvilinear, circumferential and partial circumferential, and/or continuous or discontinuous. The ablation catheters of the present invention are also practical in terms of ease-of-use and limiting risk to the patient, as well as significantly reducing procedure times. The lesions created by the ablation catheters are suitable for inhibiting the propagation of inappropriate electrical impulses in the heart for prevention of reentrant arrhythmias.

The catheters of the present invention can perform tissue ablation and/or mapping of electrical signals present in tissue. Patients, such as those with atrial fibrillation, are diagnosed and treated with the herein described mapping and/or ablation procedures. The catheters of the present invention are specifically applicable to mapping and ablation of the pulmonary vein ostia located in the left atrium of the patient's heart. These vein ostia are approximately 1.5 cm in diameter and often are non-circular in geometry, especially when a venous bifurcation is present proximate the ostia. The carrier assembly of the present invention may include one or more carrier arms that are configured to conform to these circular and non-circular contours of pulmonary vein ostia. One or more carrier arms, or groups of carrier arms, may be configured to be independently advancable and retractable, such as to properly engage pulmonary vein ostium tissue. The carrier arms are preferably made of Nitinol, and may have round, oval, triangular, rectangular, or trapezoidal cross-sectional geometry. The carrier arms may include compound splines or angles, such as to conform to pulmonary vein ostia and surrounding tissue. Each carrier arm may include one or more sensors, such as temperature sensors integral to an ablation element or mounted between two ablation elements, such as to measure tissue temperature and/or blood temperature. In a preferred embodiment, a temperature sensor is mounted to a carrier arm in a location more distal than the most distal ablation element, when the carrier assembly is in a deployed, ready to deliver ablation energy, configuration. Information recorded by the temperature sensor can be used by an energy delivery unit of the present invention as a threshold to avoid overheating of blood or tissue, as well as regulate power to a target temperature. A first carrier arm may have a different property than a second carrier arm, such as a different rigidity, a different number of ablation elements, or a different configuration of sensors such as temperature sensors.

The catheters of the present invention may be configured to be advanced into the heart of a patient over a previously placed guidewire, such as a standard interventional 0.035″ guidewire. The catheter may include an inner lumen for the majority of its length, through which the guidewire is inserted, or the catheter may include a relatively short sidecar near its distal end, where the guidewire inserted through a lumen of the sidecar. The placement over the guidewire allows simplified positioning and re-positioning by an operator. The guidewire placement also provides stability such as to simplify maintaining the position of the catheter during energy delivery, typically 60 seconds.

The catheters of the present invention are configured to be inserted through the lumen of a previously placed transeptal sheath, such as a 9.5 French (Fr) steerable transeptal sheath. The catheter of the present invention preferably include an integral steering mechanism, such as one or more pull wires fixedly attached near a distal portion of the catheter and operably attached to a lever, knob or other control integral to a handle of the catheter. The steering can be used to deflect the carrier assembly and distal end of the catheter into the left and right pulmonary veins of the left atrium. The integral catheter steering can be used in conjunction a steerable transeptal sheath. Multiple pull wires can be fixedly mounted 90.degree. apart at separated locations in a distal portion of the catheter to provide multi-axis, precision controlled steering. The tubular body member of the ablation catheter is constructed with sufficient columnar strength and rigidity to allow an operator to apply significant torque to the proximal end that equivalently translates to the catheters distal portions.

The present invention includes one or more systems that include the ablation catheters of the present invention. The system may further include a guide catheter such as a steerable transeptal sheath that slidingly receives the ablation catheter. The system may further include an energy delivery unit, such as a unit configured to deliver RF and/or other forms of energy to the ablation elements of the catheter. The system may further include a mapping unit that receives information recorded from one or more sensors of the ablation catheter, such as an ablation element of the ablation catheter. The mapping unit provides electrical activity information to an operator of the system. The mapping unit may be integral to the energy delivery unit.

Definitions. To Facilitate an Understanding of the Invention, a Number of Terms are Defined Below.

As used herein, the terms “subject” and “patient” refer to any animal, such as a mammal like livestock, pets, and preferably a human. Specific examples of “subjects” and “patients” include, but are not limited, to individuals requiring medical assistance, and in particular, requiring atrial fibrillation catheter ablation treatment.

As used herein, the terms “catheter ablation” or “ablation procedures” or “ablation therapy,” and like terms, refer to what is generally known as tissue destruction procedures. Ablation is often used in treating several medical conditions, including abnormal heart rhythms. It can be performed both surgically and non-surgically. Non-surgical ablation is typically performed in a special lab called the electrophysiology (EP) laboratory. During this non-surgical procedure a catheter is inserted into the heart using fluoroscopy for visualization, and then an energy delivery apparatus is used to direct energy to the heart muscle. This energy either “disconnects” or “isolates” the pathway of the abnormal rhythm (depending on the type of ablation). It can also be used to disconnect the conductive pathway between the upper chambers (atria) and the lower chambers (ventricles) of the heart. For individuals requiring heart surgery, ablation can be performed during coronary artery bypass or valve surgery.

As used herein, the term “ablation element” refers to an energy delivery element, such as an electrode for delivering electrical energy such as RF energy. Ablation elements can be configured to deliver multiple types of energy, such as ultrasound energy and cryogenic energy, either simultaneously or serially. Electrodes can be constructed of a conductive plate, wire coil, or other means of conducting electrical energy through contacting tissue. Electrodes may comprise a laminate construction, such as at least one conductive layer and at least one insulative layer. RF electrodes preferably are constructed of platinum or a combination of platinum and iridium. In monopolar energy delivery, the energy is conducted from the electrode, through the tissue to a ground pad, such as a conductive pad attached to the back of the patient. The high concentration of energy at the electrode site causes localized tissue ablation. In bipolar energy delivery, the energy is conducted from a first electrode to one or more separate electrodes, relatively local to the first electrode, through the tissue between the associated electrodes. Bipolar energy delivery results in more precise, shallow lesions while monopolar delivery results in deeper lesions. Both monopolar and bipolar delivery provide advantages, and the combination of their use is a preferred embodiment of this application. Energy can also be delivered using pulse width modulated drive signals, well known to those of skill in the art. Energy can also be delivered in a closed loop fashion, such as a system with temperature feedback wherein the temperature modifies the type, frequency and or magnitude of the energy delivered. Ablation elements may have one or more different shapes, such as tubular electrodes mounted around a shaft such as a carrier arm, and other cross-sections such as oval, triangular, rectangular and trapezoidal. Triangular cross sections can be positioned where multiple sides contact tissue for increased energy transfer or multiple sides contact a cooling source such as blood for increased cooling. The ablation elements may include a heat-sinking element, such as a projecting fin or other increased surface area portion. The ablation elements preferably include an integral temperature sensor, such as a thermocouple comprised of copper and constantan wires that are welded inside a mid portion of an RF electrode. In a preferred embodiment, an ablation element can also be used to record and map electrical activity in tissue. In an alternative embodiment, one or more ablation elements may be configured to only map electrical activity, and not be configured to deliver energy.

As used herein, the term “carrier assembly” refers to a flexible carrier, on which one or more ablation elements are disposed. Carrier assemblies include one or more carrier arms. Carrier assemblies are not limited to any particular size, or shape, and can be configured to be in expanded and unexpanded or compact states.

As used herein, the term “carrier arm” refers to a wire-like shaft capable of interfacing with electrodes and a control shaft. A carrier arm is not limited to any size or measurement. Examples include, but are not limited to: stainless steel shafts; Nitinol shafts; titanium shafts; polyurethane shafts; nylon shafts; and steel shafts. Carrier arms can be entirely flexible, or may include flexible and rigid segments.

As used herein, the term “spiral tip” refers to a carrier assembly configured in its fully expanded state into the shape of a helix or spiral. The spiral tip is not limited in the number of spirals it may contain. Examples include, but are not limited to, a wire tip body with one spiral, two spirals, ten spirals, and a half of a spiral. The spirals can lie in a relatively single plane, or in multiple planes. A spiral tip may be configured for energy delivery during an ablation procedure.

As used herein, the term “lesion,” or “ablation lesion,” and like terms, refers to tissue that has received ablation therapy. Examples include, but are not limited to, scars, scabs, dead tissue, burned tissue and tissue with conductive pathways that have been made highly resistive or disconnected.

As used herein the term “umbrella tip” refers to a carrier assembly with a geometric center which lies at a point along the axis of the distal portion of the tubular body member, with one or more bendable or hinged carrier arms extending from the geometric center, in an umbrella configuration. Each carrier arm may include one or more ablation elements. Each carrier arm of an umbrella tip includes a proximal arm segment and a distal arm segment, the distal arm segment more distal than the proximal arm segment when the carrier assembly is in a fully expanded condition. One or more additional carrier arms can be included which include no ablation elements, such as carrier arms used to provide support or cause a particular deflection. An umbrella tip body is not limited to any particular size. An umbrella tip may be configured for energy delivery during an ablation procedure.

As used herein, the term “carrier arm bend point” refers to a joint (e.g., junction, flexion point) located on a carrier arm. The degree of flexion for a carrier arm bend point may range from 0 to 360 degrees. The bend portion can be manufactured such what when the carrier assembly is fully expanded the bend point is positioned in a relatively straight portion, a curved portion, or in a discrete transition from a first direction to a second transition, such as a 45 degree bend transition. The bend portion can include one or more flexing means such as a spring, a reduced diameter segment, or a segment of increased flexibility.

As used herein, the term “energy delivery unit” refers to a device configured to operably attach to an ablation catheter and deliver one or more forms of energy to an ablation element. The energy delivery unit includes a user interface which allows an operator to make one or more settings involved in applying the ablative energy. The energy unit may be further configured to receive temperature information from the ablation catheter. The temperature information can provided to an operator and/or be used to provide closed loop energy delivery. The energy delivery unit may include a remote control device that may be maintained in the sterile field of the patient during the ablation procedure. The energy delivery unit may receive a signal from an operator control integral to the ablation catheter that initiates delivery of the ablation energy.

As used herein, the term “mapping unit” refers to a device configured to operably attach to an ablation catheter and receive one or more mapping signals from an ablation element or other sensor of an ablation catheter.

The present invention provides structures that embody aspects of the ablation catheter. The present invention also provides tissue ablation systems and methods for using such ablation systems. The illustrated and preferred embodiments discuss these structures and techniques in the context of catheter-based cardiac ablation. These structures, systems, and techniques are well suited for use in the field of cardiac ablation.

However, it should be appreciated that the invention is applicable for use in other tissue ablation applications such as tumor ablation procedures. For example, the various aspects of the invention have application in procedures for ablating tissue in the prostrate, brain, gall bladder, uterus, and other regions of the body, preferably regions with an accessible wall or flat tissue surface, using systems that are not necessarily catheter-based.

The multifunctional catheters of the present invention have advantages over previous prior art devices.FIGS. 1-17 show various preferred embodiments of the multifunctional catheters of the present invention. The present invention is not limited to these particular configurations.

FIG. 1 illustrates a preferred embodiment of an ablation catheter of the present invention with an umbrella tip, wherein a carrier assembly includes multiple carrier arms configured to properly engage a pulmonary vein ostium.Ablation catheter50, and the other catheter devices of this application, are constructed of biocompatible materials suitable for percutaneous advancement through the vasculature of a patient, and for navigation within the patient's heart. Various tubular body members and shafts are constructed of extruded materials such as Pebax, silicones, polyurethanes, polymers, elastomers, flexible plastics and combinations of these.Ablation catheter50 includes adistal tip94, which is made of materials to be atraumatic to tissue and which is shown entering the lumen ofpulmonary vein15 such as to provide a stabilizing and/or anchoring function.Ablation catheter50 further includesouter shaft76 that preferably has a diameter between 8 and 9 Fr and is constructed to provide sufficient stability and torque through the procedure.Ablation catheter50 includes a carrier assembly of the present invention,carrier assembly85, which includesmultiple ablation elements92 mounted todistal carrier arms88.

Theablation elements92 and other components ofcarrier assembly85 are configured to flex to conform to pulmonary vein ostia and other applicable tissues.Outer shaft76 can be advanced forward to change the shape ofcarrier assembly85 and cause one ormore ablation elements92 to contact tissue.Outer shaft76 slidingly receivesinner shaft78, which is fixedly attached toproximal carrier arms86.Distal carrier arms88 are fixedly attached to cap15 and the distal end ofcontrol shaft84.Proximal carrier arms86 are pivotally attached todistal carrier arms88, such that advancement and retraction ofcontrol shaft84 relative toinner tube78 causes the diameter ofcarrier assembly85 to contract and expand respectively, such as to cause the carrier assembly to expand to a 4-5 mm diameter.Inner shaft78 further provides columnar strength to allow an operator to advanceinner shaft78 andcause carrier assembly85 to properly contact tissue, such as to conform to non-circular pulmonary vein ostia.Inner shaft78 preferably is attached to a pull wire (not shown), near its distal end, which is operably connected to a control on the proximal end ofdevice50 allowing an operator to controllably deflect the distal portion ofdevice50.

The distal end ofouter shaft76 includes ashaft tip82, configured to radially expand whencarrier assembly85 is retracted. The proximal end ofouter shaft76 preferably includes a handle, not shown, but including one or more controls, such as knobs or levers, such as to advance and retractinner shaft78 andcontrol shaft84. The proximal end ofdevice50 includes one or more connectors for connecting to an energy delivery unit and/or a mapping unit. In an alternative embodiment, one or moreproximal control arms86 are attached to a second control shaft such that the symmetry of the geometry ofcarrier assembly85 can be adjusted to conform to asymmetric pulmonary vein ostia. In another alternative embodiment,device50 is configured to be inserted over a previously placed guidewire.

Referring now toFIGS. 2aand2b, the distal portion ofdevice50 ofFIG. 1 is illustrated.FIG. 2adepictscarrier assembly85 fully expanded, withinner shaft78 fully advanced.FIG. 2bdepictsinner shaft78 partially retracted such thatproximal arms85 are being captured and radially compressed byshaft tip82, which expands, as shown, to create a smooth transition ofcarrier assembly85 into the inner lumen ofouter shaft76.

Referring nowFIG. 3, an ablation catheter of the present invention is illustrated comprising two carrier assemblies disposed serially along a single axis, with each carrier assembly in an umbrella tip configuration.Ablation catheter40 includes an elongate tube,outer shaft36, preferably constructed of Pebax material and approximately 6-8 Fr in diameter, which slidingly receivesfirst control shaft48.First control shaft48 is attached on its distal portion tofirst carrier assembly45, comprising multiple carrier arms and ablation elements configured to deliver energy. The proximal end offirst control shaft48, not shown, is attached to a control on the proximal end ofablation catheter40 configured to allow an operator to precisely advance and retractfirst control shaft48.First control shaft48 includesring52 on its distal end that fixedly attaches one end of each distalcarrier arm segment44 tofirst control shaft48. Each distalcarrier arm segment44 is pivotally attached on its opposite end to one end of a proximalcarrier arm segment42. The opposite end of eachproximal arm segment42 is fixedly attached to the distal end ofouter shaft36 viaring38. Distalcarrier arm segments44 andproximal arm segments42 are constructed of a flexible material, such as Nitinol, and can be resiliently biased in a straight or umbrella tip configuration. Advancement and retraction offirst control shaft48 changes the diameter ofcarrier assembly45, including a fully compacted (minimal diameter) radial state whenfirst control shaft48 is fully advanced, and a maximum diameter state whenfirst control shaft48 is fully retracted.

Fixedly mounted todistal arm segments44 are ablation elements,RF electrodes46, configured to deliver energy to tissue to create lesions for disrupting aberrant electrical pathways in the tissue.Electrodes46 includefins64 configured to reside in a flow of blood during energy delivery and provide sinking of heat into the circulating blood.Electrodes46 are configured to deliver monopolar, bipolar or a combination of monopolar and bipolar RF energy as has been described above.Electrodes46 preferably include integral temperature sensors, such as a thermocouple welded to an internal portion of theelectrode46.Electrode46 and any integral temperature or other sensors, are attached to wires, not shown, which travel proximally to the proximal portion ofablation catheter40 for attachment to an energy delivery unit, a mapping unit, and/or another electronic device for sending or receiving signals and/or power.

First control shaft48 slidingly receivessecond control shaft57.Second control shaft57 is attached on its distal portion tosecond carrier assembly55, comprising multiple carrier arms and ablation elements configured to map electrical activity. The proximal end ofsecond control shaft48, not shown, is attached to a control on the proximal end ofablation catheter50 configured to allow an operator to precisely advance and retractsecond control shaft57.Second control shaft57 includestip62 on its distal end that fixedly attaches one end of each distalcarrier arm segment56 tosecond control shaft57.Tip62 is preferably constructed of a soft or flexible material such as a soft plastic or elastomer chosen to be atraumatic to tissue, and is preferably radiopaque such as a Pebax material doped with Barium Sulfate.Distal tip62 is constructed to help navigation into and stabilization within a pulmonary vein.Distal tip62 includesguidewire lumen63, which is in fluid communication with an internal lumen ofsecond control shaft57, the lumen traveling to and exiting a proximal portion ofablation catheter40, such thatablation catheter40 can be percutaneously inserted into the vasculature of a patient over a guidewire.

Each distalcarrier arm segment56 is pivotally attached on its opposite end to one end of a proximalcarrier arm segment54. The opposite end of eachproximal arm segment54 is fixedly attached to the distal end offirst control shaft48 viaring52. Distalcarrier arm segments56 andproximal arm segments54 are constructed of a flexible material, such as Nitinol, and can be resiliently biased in a straight or umbrella tip configuration. Advancement and retraction ofsecond control shaft57 changes the diameter ofcarrier assembly55, including a fully compacted (minimum diameter) radial state whensecond control shaft57 is fully advanced, and a maximum diameter state whensecond control shaft57 is fully retracted.

Fixedly mounted todistal arm segments44 are ablation elements,mapping electrodes58, configured to map electrical activity present in tissue to target areas for creating lesions and/or otherwise assess a patient condition.Electrodes58 are constructed of a conductive material such as platinum or a combination of platinum and iridium.Electrodes58 preferably include integral temperature sensors, such as a thermocouple welded to an internal portion of theelectrode58.Electrode58 and any integral temperature or other sensors, are attached to wires, not shown, which travel proximally to the proximal portion ofablation catheter40 for attachment to a mapping unit, an energy delivery unit, and/or another electronic device for sending or receiving signals and/or power.

Ablation catheter40 ofFIG. 3 includes on its proximal end, a handle, not shown, but preferably of the type described in reference toFIG. 4 and including multiple controls for allowing an operator to: advance and retractfirst control shaft48; advance and retractsecond control shaft57; activate energy delivery to one or more ofelectrodes46 or58; operate a user interface of an energy delivery unit or mapping unit (both not shown); or perform another function. The handle includes an exit port through which a guidewire, such as a guidewire that has been placed into a pulmonary vein of the patient, can exit.Carrier assembly55 is sized such that it can engage the luminal wall of a pulmonary vein, andcarrier assembly45 is sized and of sufficient flexibility such that it can engage the ostium of a pulmonary vein, including a non-circular orifice.Outer shaft36 is constructed of sufficient material and the handle may be manipulated to apply conforming forces tocarrier assembly55 and/orcarrier assembly45. Bothfirst control shaft48 andsecond control shaft57 are configured to transmit sufficient torque to allow an operator to precisely rotationallyposition carrier assembly45 andcarrier assembly55 respectively.

In an alternative embodiment, theablation elements46 ofproximal carrier assembly45 may be configured to additionally or alternatively map electrical activity in tissue. In another alternative embodiment, theablation elements58 ofdistal carrier assembly55 may be configured to additionally or alternatively delivery ablation energy such as RF energy. In another alternative embodiment, the carrier arms ofcarrier assembly45 and/orcarrier assembly55 may include sensors, such as temperature thermocouples, placed within an electrode or mounted to a carrier arm some distance from an electrode, such as midway between two electrodes.Ring38 andRing52 are preferably made of a compressible material, such as a metal which can be crimped in a manufacturing process. In an alternative or additional embodiment, adhesives may be used to fixed one or more carrier arms to a shaft. One or more adhesives may be used to attachdistal tip62.

Referring Now toFIG. 4, an ablation catheter of the present invention is illustrated including the dual carrier assemblies of the ablation catheter ofFIG. 3.Ablation catheter40 includes a tubular body member,outer shaft36, which includes on its distal end,proximal carrier assembly45 anddistal carrier assembly55, as have been described in detail in reference toFIG. 3. The proximal end ofouter shaft36 is attached to handle66, which includes multiple controls: slide67, slide68 andbutton69.Slide67 is operably attached tofirst control shaft48.Slide68 is operably attached tosecond control shaft57. Movement ofslides67 and68 change the geometries offirst carrier assembly45 andsecond carrier assembly55 as has been described in detail in reference toFIG. 3. Numerous types of mechanical mechanisms can be incorporated intohandle66 to operably advance one or more control shafts, such as linear slides, rotating knobs or rotating levers such as knobs connected to cam assemblies, and other mechanisms used to move the shafts forward and back.Button69 is used to initiate energy delivery, such as whenfirst carrier assembly45 is positioned against a pulmonary vein ostium andablation catheter40 is electrically connected to an energy delivery unit, not shown.

Handle60 includes two pigtails, one which terminates inluer74 and the other which terminates withelectrical connector72.Luer74 is in fluid communication withguidewire lumen63 exitingtip62 such thatablation catheter40 can be advanced over-the-wire into the vasculature of the patient.Electrical connector72 includes multiple connection points for multiple wires that travel withinouter shaft36 and connect to ablation elements and one or more sensors such as temperature sensors included infirst carrier assembly45 andsecond carrier assembly55.Electrical connector72 is configured to electrically connect to one or more of: an energy delivery unit; a mapping unit; an electronic device for receiving and/or transmitting signals and/or power such as signals received from temperature or other physiologic sensors ofablation catheter40; and combinations of these.

Referring now toFIG. 5, an ablation catheter of the present invention is illustrated wherein an ultrasound crystal forwardly directs ultrasonic energy in a circular pattern.Ablation catheter20 includesouter shaft22, which slidingly receivescontrol shaft24, both of which have similar construction to the tubular body members and other shafts described throughout this application. Mounted to controlshaft24 iscarrier assembly25, comprisingproximal carrier arms26 anddistal carrier arms28.Proximal carrier arms26 anddistal carrier arms28 are made of a flexible material such as Nitinol wire and may be resiliently biased in the geometry shown or a different geometry such as a radially compact geometry compatible with intravascular insertion. Eachproximal carrier arm26 is fixedly attached at one end to controlshaft24. Eachproximal carrier arms26 is pivotally attached at its opposite end to an end ofdistal carrier arms28. The opposite end of eachdistal carrier arm28 is fixedly attached, at a location more distal, to controlshaft24, such that a right-angle construction is achieved. A firstproximal arm26 and attacheddistal arm28 pair is attached 180.degree. from a secondproximal arm26 and attacheddistal arm28 pair, as shown inFIG. 5. The two pairs are used to contactpulmonary vein ostium30, also as shown. Additional carrier arm pairs may be included, such as a total of four pairs separated by 90.degree.

Distal todistal carrier arms28, are centeringarms32, configured to centercontrol shaft24 in the pulmonary vein ostium and/or stabilize the distal portion ofablation catheter20 such as during delivery of ablation energy of mapping of electrical activity. Centeringarms32 are of similar construction tocarrier arms26 and28, such as a round or flat Nitinol band. Alternatively or in addition to centeringarms32, the distal portion ofcontrol shaft24 may include an inflatable balloon configured to center and/oranchor control shaft24. The centering balloon, not shown, may include one or more mapping and/or energy delivery elements. The centering and/or stabilizing elements ofablation catheter20, such as the centeringarms32, an inflatable balloon, or other similarly functioning element, may be integrated into the other ablation devices and catheters described throughout this application. These stabilizing and centering elements are particularly useful when accessing pulmonary vein ostia that are non-circular.

Fixedly mounted to centeringarms32 are mappingelements34, electrodes configured to record electrical activity found in tissue.Control shaft24 includesguidewire lumen31, which exits the distal end ofcontrol shaft24 and travels proximally and exits a proximal portion ofablation catheter20. In a preferred method,ablation catheter20 is advanced over a previously placed guidewire that has its distal end placed into a pulmonary vein of the patient.

Fixedly mounted toexternal shaft24 isultrasound crystal21, a tubular energy delivery element configured to deliver ultrasonic energy along a cone shaped path, such as along the trajectory of proximal carrier arms26 (dashed lines shown onFIG. 5). The vector of energy delivery will cause a relatively circular patterned lesion around the pulmonary vein ostium. In an alternative embodiment, the ultrasound crystal may be configured to provide energy in a sector (less that 360.degree.), and thecarrier assembly25 would be rotated and repositioned by an operator between ablations to sequentially create a full circumferential lesion.

Advancement and retraction ofcontrol shaft24 can be used to change the diameter ofcarrier assembly25, such as retraction wherein the proximal portion ofcarrier assembly25 is captured within the lumen ofouter shaft22. Centeringarms32 are preferably connected to a control shaft, not shown, such that the centering arms can be expanded and contracted. In alternative embodiments with centering and/or stabilizing balloons, or other similar functional elements, the size of the element is configured to be controlled (e.g. expanded and contracted) from the proximal end of the ablation catheter.

Referring now toFIG. 6, an ablation catheter of the present invention is illustrated wherein one or more carrier arms can be rotated along the axis of the distal portion of the outer shaft.Ablation catheter60 includesouter shaft96,ring98,ring102,carrier assembly105,ring109 andtip106, all of which include similar components, materials, construction and function to the same or like parts used in reference to the ablation catheters described hereabove. Carrier assembly includes multipleproximal carrier arms112 which are each at one end fixedly attached toring102.Proximal carrier arms112 are each pivotally attached at their opposite end to one end ofdistal carrier arms114. The opposite end of eachdistal carrier arms114 is fixedly attached to controlshaft101 viaring109, such that advancement ofcontrol shaft101 relative toouter shaft96causes carrier assembly105 to change shape. Full advancement ofcontrol shaft101 causescarrier assembly105 to transition to a compact, minimum diameter configuration, and retraction ofcontrol shaft101 causescarrier assembly105 to transition to a maximum diameter configuration, such as for contacting pulmonary vein ostia.

Carrier assembly105 further includes a rotatable arm comprisingdistal arm segment108 andproximal arm segment104. One end ofdistal arm segment108 is rotatably attached to controlshaft101 viaring109. The opposite end ofdistal arm segment108 is pivotally attached toproximal arm segment104. The opposite end ofproximal arm segment104 is fixedly attached to ring98, which in turn is fixedly attached to a control shaft, not shown but continuing proximally to a control (such as a lever or knob on a handle, both not shown) configured to allow an operator to precisely rotatecarrier arm104.

The distal end ofcontrol shaft101 includestip106, which is preferably made of flexible material to be atraumatic to tissue.Tip106 includes aguidewire lumen107 which continues proximally and exits a proximal portion ofablation catheter60 such thatablation catheter60 can be percutaneously advanced over a previously placed guidewire, such as a guidewire placed into a pulmonary vein as has been described hereabove.

Eachdistal carrier arms114 includesmultiple ablation elements116 configured to deliver energy to tissue. Distal to theablation elements116 is mappingelement118 configured to record electrical signals present in tissue.Distal carrier arm108 includesmultiple ablation elements115 configured to deliver energy to tissue. Distal to theablation elements115 is mappingelement113 configured to record electrical signals present in tissue.Proximal carrier arm104 can be rotated and remain concentric with the static carrier arms, such that theablation elements115 ondistal arm segment108 can be positioned at a specific distance from one or more of theablation elements116 on staticdistal carrier arms114. The positioning through rotation can be used to achieve lesions of a specific length or other property, especially when bipolar energy is transmitted betweenablation element115 and one ormore ablation elements116. This configuration provides simplified use in creating continuous lesions created one sector at a time. The rotation ofproximal arm segment104 anddistal arm segment114 can also be performed to more properly match the contour of a non-circular pulmonary vein ostium.

In an alternative embodiment,ablation catheter60 includes multiple rotatable carrier arms, such as carrier arms connected to independent or ganged control shafts such that multiple carrier arms and their integral ablation element can be rotated to modify the carrier assembly geometry.

Referring now toFIG. 7, an ablation catheter is illustrated with a carrier assembly including multiple carrier arms, some of which can be repositioned relative to other carrier arms.Ablation catheter70 includesouter shaft130,first control shaft121,second control shaft122,carrier assembly125 andring136, all of which include similar components, materials, construction and function to the same or like parts used in reference to the ablation catheters described hereabove.Carrier assembly125 includes multiple carrier arms comprisingproximal arm segments124,124aand124b, each of which are pivotally attached todistal arm segments126,126aand126brespectively.Proximal arm segments124 anddistal arm segments126,126aand126bare fixedly attached on their opposite ends, as has been described hereabove, such that advancement and contraction ofcontrol shaft121 decreases and increases the diameter ofcarrier assembly125, respectively.

Ablation catheter70 further includessecond control shaft122 which is hollow at least on its distal portion and surroundproximal arm segments124aand124bsuch that advancement ofcontrol shaft122 causesproximal arm segments124aand124b, each of which includesablation elements128 andmapping element132, to move towards each other, changing the geometry ofcarrier assembly125, similar to the geometry change causes by rotating a carrier arm as was described in reference toFIG. 6. Bothcontrol shaft121 andcontrol shaft122 are preferably operably connected to a control such as a knob or lever in a handle on the proximal end ofablation catheter70. Repositioning of one or more carrier arms may be performed to increase or decrease the distance between ablation elements, mapping electrodes or other arm-mounted sensors or transducers. Repositioning of the arms may also be performed to better conform to various pulmonary vein anatomies, such as pulmonary veins with non-circular ostia.

Ablation device70 ofFIG. 7 further includes an elongatefloppy tip134, preferably of a guidewire-like construction, to assist in entering an orifice such as a pulmonary vein lumen, or in maintaining stability during a mapping or ablating procedure. In an alternative embodiment,ablation device70 includes a guidewire lumen from a proximal portion of the device to a distal portion of the device.

Referring now toFIG. 8a, an ablation catheter of the present invention is illustrated in which multiple carrier arms are maintained in fixed positions by a ring, such as an advancable ring.Ablation catheter90 includesouter shaft138,control shaft141,carrier assembly145 andtip154, all of which include similar components, materials, construction and function to the same or like parts used in reference to the ablation catheters described hereabove.Carrier assembly145 includesproximal arm segments144 which are pivotally attached todistal arm segments146. Eachdistal arm segment146 includesmultiple ablation electrodes147 and amapping sensor148 distal to theablation electrodes147.Carrier assembly145 further includesmultiple carrier arms156, which may be void of electrodes as shown, or may include one or more mapping or ablating electrodes, or other sensor or transducer.

Referring also toFIG. 8c, each proximal carrier arm segment is circumferentially positioned in agroove246 ofring142.Carrier arms156 are similarly positioned in agroove256 ofring142.Ring142 is preferably attached to a control shaft, not shown, such that advancement of that control shaft changes the geometry ofcarrier assembly145 accordingly. Retraction ofcontrol shaft141 changes the diameter ofcarrier assembly145 as has been described in detail hereabove.FIG. 8billustrates an end view of theablation catheter90 ofFIG. 8a, showing the rotational orientation of thedistal arm segments146 andcarrier arms156.Carrier arms156 are positioned orthogonal to two sets of threedistal carrier arms146 such as to provide positioning and radial support todistal carrier arms146. Various configurations of carrier arm geometries can be provided for handling of various pulmonary vein tissue contours.Ring142 may maintain theablation elements147 and/or themapping elements148 in close proximity.

In an alternative embodiment,ring142 is not advancable (not connected to a control shaft), but included withgrooves256 andgrooves246 to maintain the rotational orientation of thedistal carrier arms146 and thecarrier arms156 such as when force is applied toouter shaft138, such as via a handle, the force translated tocarrier assembly145.

Referring now toFIG. 9, an ablation catheter of the present invention is illustrated in which an advancable spline can be radially expanded to improve or otherwise alter the structure and rigidity of a carrier assembly.Ablation catheter90bincludesouter shaft138,control shaft141,carrier assembly95 andtip154, all of which include similar components, materials, construction and function to the same or like parts used in reference to the ablation catheters described hereabove.Carrier assembly95 includesmultiple carrier arms156 in an umbrella tip configuration, one or more including ablation elements, other sensors or transducers, all not shown. Ascontrol shaft141 is advanced and retracted (e.g. via a control on a proximal handle, both not shown),carrier assembly95 contracts and expands respectively, as has been described hereabove.Control shaft141 slidingly receives anadvancable spline164, whose distal end resides inrecess162 ofcontrol shaft141. Advancement ofspline164 causes its distal end to extend radially out fromcontrol shaft141 as is shown inFIG. 9a(partially extended) andFIG. 9b(fully extended). In a preferred embodiment,spline164 can be advanced to the maximum diameter ofcarrier arms156. In an alternative embodiment,spline164 can be advanced to a diameter greater than the maximum diameter ofcarrier arms156.Spline164 is advance to modify the performance characteristics ofcarrier assembly95, such as to modify the supporting forces applied to tissue. In an alternative embodiment,spline164 includes one or more ablation elements (e.g. RF electrodes) or other sensors or transducers.

Referring now toFIGS. 10 and 11, an ablation catheter of the present invention is illustrated in which the carrier assembly comprises an inflatable balloon with multiple ablation elements mounted on or embedded in its external surface.Ablation catheter100 includescarrier assembly175 comprisingballoon174 andelectrodes172, such as RF ablation or electrical signal mapping electrodes.Ablation catheter100 further includes an elongate tubular body,outer shaft166, which includes aninflation lumen176 from its proximal portion to the inner cavity ofballoon174.Balloon174 is sealed and fixedly attached to the distal portion ofouter shaft166. Passage of fluid such as air or saline through the inflation lumen ofouter shaft166 causesballoon174 to inflate and remain in an expanded state as long as the fluid pressure is maintained.Balloon174 may be a compliant or non-compliant balloon, and while shown as a disk or donut shape, may have profiles specific to mimic pulmonary vein ostia and the tissue extending therefrom.

Extending from the distal end of and coaxial toexternal shaft166 is centeringpost168 which traverses from the proximal end to the distal end ofballoon174, and includes a projection configured to engage a pulmonary vein lumen. In a preferred embodiment, a guidewire lumen is included from the distal end to a proximal portion ofablation catheter100 such that ablation catheter may be advanced over a guidewire such as a guidewire that has previously been placed into a pulmonary vein ostium or other applicable orifice. Mapping and/or ablating procedures can be accomplished by an operator applying a force to balloon174 viashaft166, and transmitting ablation energy toelectrodes172 and/or recording electrical activity fromelectrodes172.

Referring now toFIG. 12a, ablation catheter of the present invention is illustrated in which the carrier assembly includes a single carrier arm that can be positioned into an adjustable, partial circumferential (less than 360.degree.) loop for ablating and/or mapping tissue.Ablation device180 includes an elongate tubular body member,outer shaft182, with sufficient column and torsion strength to support standard interventional procedures such as those which access the vasculature from a femoral vein or artery and access the patient's heart.Outer shaft182 is constructed of biocompatible materials such as Pebax, and preferably includes an inner braid, such as a stainless steel 304 braid. The proximal portion ofouter shaft182 is preferably made of Pebax 7233D and the distal portion ofouter shaft182 is preferably made ofPebax 55/3533D.Outer shaft182 is fixedly attached to handle195 viastrain relief181.

Exiting the distal end ofouter shaft182 arecontrol shaft184 andcarrier assembly185, which comprises asingle carrier arm186. At least one ofcontrol shaft184 andcarrier arm186 can be advanced and/or retracted by manipulating a control onhandle195, such asrotating knob193. In a preferred embodiment, the proximal end ofcarrier arm186 is fixedly attached to a distal portion ofouter shaft182, such as via a crimp and/or adhesives, andouter shaft184 is slidingly received byouter shaft182 and operably attached torotating knob193.Carrier arm185, preferably made of an elastic material such as Nitinol covered with a sleeve made of Pebax, includes one ormore electrodes188 along its length. Theelectrodes188 may include heat-sinking fins as shown. Theelectrodes188 are preferably made of platinum, and are typically 3 mm long and separated by 1 to 4 mm, with symmetric or asymmetric spacing. Fourelectrodes188 are depicted inFIGS. 12athrough12c. Four (4) to sixteen (16)electrodes188 are preferred, typically eight (8) to ten (10). The presence of multiple, typically uniformly distributed electrodes enables the operator to rapidly identify problematic target areas (undesired electrical activity) and create lesions (ablate) rapidly. The multi-electrode geometry ofcarrier assembly185, precision loop control, and ease of positioning (including over-the-wire positioning and anchoring), enables simplified, customized diagnosis and treatment of heart rhythm disorders such as atrial fibrillation.

Electrodes188 may be for delivering of ablation energy, for mapping of electrical activity, and/or for performing other functions such as pacing of the heart. Alternatively or additionally,carrier arm185 may include different types of sensors and/or transducers, such as sensors or transducers that can be applied to the ostium of a vessel to perform a diagnostic and/or therapeutic function. The distal end ofcarrier arm185 is fixedly attached to the distal end ofcontrol shaft184, the connection point encased bytip192.Tip192 is of materials and construction to be atraumatic, such as a Pebax tip, which has been doped with Barium Sulfate in order to be radiopaque.Tip192 includesguidewire lumen191, a through hole which travels proximally, throughcontrol shaft184, and exits handle195 atguidewire exit hole199, configured such thatablation device180 can be percutaneously advanced over a guidewire which has had its distal end inserted into a pulmonary vein of the patient.

Handle195, preferably made of a plastic such as a polycarbonate, includeslever196 which is operably attached to one or more pull wires, not shown, that travel within a lumen ofouter shaft182 and attach near the distal end ofshaft182. Multiple pull wires may be included, such as two pull wires which are attached at a 90.degree. radial separation from each other near the distal end ofshaft182. The two pull wires may be attached at the same longitudinal position along the axis ofshaft182, or may be offset. Manipulation oflever196 causes the distal portion ofablation catheter180 to deflect in one or more planes such that a clinician can manipulatetip192 into a pulmonary vein or other orifice such as the coronary sinus or other vessel.

Handle195 also includes plug198 which is configured to electrically connect to one or more separate devices, such as an energy delivery unit configured to deliver ablation energy toelectrodes188 and/or to receive temperature signals from one or more temperature sensors such as a thermocouple integral to anelectrode188; a mapping unit configured to receive electrical signals from one ormore electrodes188; a pacing unit configured to deliver electrical energy toelectrodes188 in order to pace the heart of a patient; or another device such as a device which receives and/or transmits signals to one or more functional elements ofcarrier assembly185. Wires, not shown, attach to plug198 and travel throughhandle195, throughouter shaft182 and attach toelectrodes188 and any other sensors or transducers integral toelectrodes188 or attached tocarrier arm186. The wires may be located on the external surface ofcarrier arm186, or travel within a lumen ofcarrier arm186, exiting through a side hole to attach toelectrodes188.

Referring additionally toFIG. 12b,carrier assembly185 is shown in a linear configuration such thatablation device180 can be intraluminally advanced through the vasculature of the patient.Carrier assembly185 is placed in this linear configuration by advancingcontrol shaft184 such as viarotating knob193 ofhandle195. Referring now toFIG. 12c,control shaft184 is being retracted, andcarrier assembly185 is transitioning to a partial circumferential (less than 360.degree.) loop. Advancement and retraction ofcontrol shaft184 adjust the geometry of the loop, wherein full advancement causes a near-linear configuration and retraction causes the diameter ofcarrier assembly185 to increase. Preferred maximum diameters ofcarrier assembly185 are typically 15-32 mm to accommodate the varied anatomical contours neighboring pulmonary vein ostia (including non-circular ostia). The simplified loop-modifying controls of the present invention allow for rapid positioning by an operator. In a preferred embodiment,carrier arm186 is resiliently biased (such as with the heat treating of a Nitinol component) in a helical configuration. In an alternative embodiment,carrier arm186 is resiliently biased in a near-linear configuration. In the configuration wherecarrier arm186 includes a wire surrounded by a sleeve, a resilient bias can be provided by the wire or the sleeve.

In another alternative embodiment, the proximal end ofcarrier arm186 exitsouter shaft182 at a location approximate 90.degree. radially offset from the location thatcarrier arm186 is attached to the distal end ofcontrol shaft184, such offset attachment providing a bias for forming the loop during retraction ofcontrol shaft184.

Carrier assembly185 may include a loop of 360.degree. or more. In another alternative embodiment,outer shaft182 may include a mechanical key to maintain the rotational orientation ofcontrol shaft184 and/orcarrier arm186.Control shaft184 may include an attachment ring near its distal end such as for attachment to the proximal end ofcarrier arm186. In another preferred embodiment,carrier assembly185 includes at least one temperature sensor more distal than the most distal ablation element delivering ablation energy, such that the maximum distal (e.g. into the pulmonary vein lumen) temperature is always monitored (e.g. to prevent creation of a pulmonary vein stenosis). In the configuration ofFIGS. 12athrough12c, bothcontrol shaft184 andcarrier arm186 exit the distal end ofouter shaft182. In an alternative embodiment, either or bothcontrol shaft184 orcarrier arm186 exit a side hole of outer shaft182 (not shown but near the distal end of outer shaft182). In another alternative embodiment,control shaft184 may be rotated, such as via a control onhandle195, to further change the geometry ofcarrier assembly185.

Referring now toFIGS. 13,13aand13b, the ablation catheter ofFIG. 12ais illustrated. InFIG. 13,ablation catheter180 is shown withcarrier assembly185 in linear configuration such as for advancingablation catheter180 overguidewire12, such as an intraluminal advancement over a guidewire which has been inserted into a femoral vein, and travels to the heart, through the septum separating the right atrium and left atrium (e.g. through a transeptal sheath), and into a pulmonary vein such as the left superior pulmonary vein.Carrier assembly185 is placed in this linear, maximally compact configuration by advancingcontrol shaft184, such as by manipulating a control on a handle ofdevice180 as has been described hereabove.Carrier arm186 includeselectrodes188.Carrier arm186 has a proximal end fixedly attached toouter shaft182 viacrimp ring194.Carrier arm186 distal end is fixedly attached to controlshaft184 at a radial location that is 90.degree. offset from its proximal end attachment (as shown inFIG. 13), such thatcarrier assembly185 radially expands as shown inFIGS. 13aand13bascontrol shaft184 is retracted. The distal end ofcontrol shaft184 is covered withatraumatic tip192, which includes an exit hole in communication with an internal guidewire lumen, not shown but through which guidewire12 passes.

Referring now toFIG. 14, a preferred construction of the ablation catheter ofFIG. 12ais illustrated.Ablation catheter180 includescarrier assembly186, which comprises asingle carrier arm186 whose geometry is adjusted by advancing and retractingcontrol shaft184, as has been described in detail hereabove.Carrier arm186 includeswire shaft202, preferably Nitinol or other shaped memory alloy or polymer, surrounded byouter sleeve203, preferably Pebax or other biocompatible, soft material.Sleeve203 can perform one or more functions, including but not limited to: capturing one or more wires betweenwire202 andsleeve203; acting as an insulator; providing an atraumatic boundary (e.g. covering any sharp edges of wire202); and combinations thereof.Wire shaft202 preferably is resiliently biased in the loop geometry depicted. The proximal end ofcarrier arm186 is fixedly attached toouter shaft182 viaring194. Alternatively or additionally, adhesives such as cyanoacrylate may be used for fixation. In an alternative embodiment,ring194 also functions as an electrode, such as a mapping and/or ablation electrode.

At its distal end,carrier arm186 is fixedly attached to cap192 and the distal end ofcontrol shaft184.Cap192 is of soft construction to be atraumatic to tissue, and is preferably made of Pebax which has been doped with Barium Sulfate to be radiopaque. Aguidewire lumen201 exits cap192 after having passed withincontrol shaft184.Guidewire lumen201 is surrounded by a braided tube preferably made of Nylon and braided with stainless steel wire. Theguidewire lumen201 travels proximally to an exit port on a handle, not shown but described in detail hereabove.

Electrodes188 are fixedly mounted tocarrier arm186, such as with cyanoacrylate (or other adhesive)beads204. Eachelectrode188 preferably includes a thermocouple, not shown but preferably a copper-constantan wire junction welded to an internal surface ofelectrode188. Each electrode, and any included thermocouple, is attached to one or more wires (attachment not shown), which are grouped with other wires to formwire bundle210, which travels proximally and is attached to an electrical port on the proximal end ofablation catheter180.Carrier arm184 may include other sensors or transducers, some of which may also be attached to wires included inwire bundle210, these sensors or transducers placed against tissue such as pulmonary vein ostial tissue to perform a diagnostic or therapeutic procedure in a patient.

FIG. 14 further illustrates a preferred construction of the distal portion ofouter shaft182. Immediately proximal toring194 isdistal segment205, preferably made of Pebax 5533 or 6333. Immediately proximal todistal segment205 ishinge segment206, and proximal to hingesegment206 iswall212.Hinge segment206 is preferably made of a software material thandistal segment205 andwall212, such as Pebax 3533. Mounted withinhinge segment206 issecond anchor ring211, a metal (e.g. stainless steel) ring that is fixedly attached to two (2) pullwires209. Pullwires209 extend proximally and are attached to a knob, lever or other control integral to a handle, all not shown but operably configured to deflect the distal end ofablation catheter180 in multiple planes.Wall212 surroundsbraid207 and braid207 surroundsliner208.Braid207, a standard catheter braid to provide column and torsion support, is preferably made of stainless steel such as 304 stainless steel.Liner208 is preferably made of Teflon or another lubricious material that allows one or more shafts, such ascontrol shaft184 and pullwires209, to be slidingly received within a lumen ofshaft182 without significant resistance.

Referring now toFIGS. 15athrough15d, the ablation catheter ofFIG. 12ais illustrated.Ablation catheter180 includesouter shaft182,control shaft184,ring194,carrier assembly185 andtip192, all of which include similar components, materials, construction and function to the same or like parts used in reference to the ablation catheters described hereabove.FIG. 15aillustrates the proximal portion, including handle, preferably made of a plastic such as polycarbonate. Handle195 includeslever196 and slide197, controls used by an operator to adjust the carrier assembly, deflect the distal portion ofcatheter180 and/or perform other functions. Handle195 is fixedly attached toshaft182. Extending fromhandle195 is pigtail plus198, an electrical connector that attaches signal and power wires to one or more components ofablation catheter180 such as ablation electrodes, mapping electrodes and thermocouples.

Referring now toFIG. 15b, the distal end ofcatheter180 is illustrated including the distal end ofouter shaft182.FIG. 15billustratescarrier assembly185 in its compacted, linear configuration applicable for over-the-wire intraluminal advancement ofablation catheter180, such as to reach the left superior pulmonary vein as depicted inFIG. 15d. Referring back toFIG. 15b,control shaft184 has been fully advanced such thatcarrier arm186 is pulled tight againstcontrol shaft184.Control shaft184 includes on itsdistal end tip192. Withintip192 isguidewire lumen191 through which a standard interventional guidewire, such as a 0.035″ guidewire, can be inserted.Carrier arm185 is configured, as has been described in detail hereabove, such that upon retraction ofcontrol shaft184,carrier arm186 extends laterally into the loop configuration illustrated inFIG. 15c.

Referring additionally toFIG. 15d, the treatment to be accomplished with the devices and method described in this application is illustrated.FIG. 15dshows a cutaway view of thehuman heart10, showing the major structures of the heart including the left and right atria, and thepulmonary veins15. The atrial septum separates the left and right atria. The fossa ovalis is a small depression in the atrial septum that may be used as an access pathway to the left atrium from the right atrium, such as with a transeptal puncture device and transeptal sheath. The fossa ovalis can be punctured, and easily reseals and heals after procedure completion. In a patient suffering from atrial fibrillation, aberrant electrically conducive tissue may be found in the atrial walls, as well as in thepulmonary veins15. Ablation of these areas, referred to arrhythmogenic foci (also referred to as drivers or rotors), is an effective treatment for atrial fibrillation. The catheters of the present invention provide means of creating lesions, including lesions to surround the pulmonary vein ostia, and are easily deployed to identify and ablate the driver and rotor tissue.

To accomplish this,catheter180 is inserted into the right atrium, preferably through the inferior vena cava, as shown in the illustration, or through the superior vena cava.Catheter180 is sized for this advancement through the patient's vasculature, such as where the inserted (shaft) diameter is approximately 9 Fr, the shaft length is approximately 115 cm and the overall length is typically 158 cm.Catheter180 has been passed throughtranseptal sheath11, which may or may not be a deflectable sheath sincecatheter180 preferably includes a deflectable distal portion. When passing into the left atrium,transeptal sheath11 passes through or penetrates the fossa ovalis, such as overguidewire12 which may have been placed by a transeptal puncture device.Catheter180 is inserted overguidewire12 and throughtranseptal sheath11 such that its distal end enters right superiorpulmonary vein15's lumen. The distal portion ofshaft182 has been deflected such that the distal end ofshaft182 is directed toward the lumen ofpulmonary vein15a.Catheter180 carries a structure carrying multiple ablation elements such as RF electrodes,carrier assembly185, into the left atrium.Carrier assembly185 has been transitioned to expand to a maximal diameter by retractingcontrol shaft184, such that multiple ablation elements (ablation and/or mapping elements),electrodes188, are in contact with the pulmonary vein ostial tissue.Carrier assembly185 is adapted to be deformable such that pressing carrier assembly intopulmonary vein15 ostium will cause one or more, and preferably all ofelectrodes188 to make contact with tissue to be analyzed and/or ablated. Each of theelectrodes188 is attached via connecting wires and one or more connectors, such asplug198, to an energy delivery apparatus, not shown but preferably an RF energy delivery unit which is also attached to a patch electrode, also not shown but preferably a conductive pad attached to the back of the patient.

The energy delivery unit is configured to delivery RF energy in monopolar, bipolar or combination monopolar-bipolar energy delivery modes, simultaneously or sequentially, with or without “off” or no energy delivered time durations. In a preferred embodiment, the energy delivery unit200 is configured to also provide electrical mapping of the tissue that is contacted by one or more electrodes integral tocarrier assembly185. Alternatively, a separate mapping unit may be used, preferably attached tocatheter180 simultaneous with attachment to the energy delivery unit.Electrodes188 can also be configured to be mapping electrodes and/or additional electrodes can be integral tocarrier assembly185 to provide a mapping function.Carrier assembly185 is configured to be engaged over a pulmonary vein ostium surface to map and/or ablate tissue on the surface. Energy is delivered after a proper location of theelectrodes188 is confirmed with a mapping procedure. If conditions are determined to be inadequate, an operator may adjust the shape of carrier assembly185 (e.g. through advancement or retraction of control shaft184) and/or the operator may repositioncarrier assembly185 against tissue through various manipulations at the proximal end of theablation catheter180. After an ablation step is completed,ablation catheter180 is repositioned, with or without changing the geometry ofcarrier assembly185, and a similar mapping and ablation step is performed. For each pulmonary vein ostium, this repositioning will typically occur two to three times creating semi-circular lesions that preferably overlap. The steerability of the distal portion ofshaft182, via a control onhandle195, is an important function in this repositioning process. In a typical procedure, the clinician will perform ablations in the left superior pulmonary vein first, followed by the right superior, left inferior and then the right inferior pulmonary veins.

In a preferred embodiment, the energy delivery unit is configured to delivery both RF energy and ultrasound energy to the identical ordifferent electrodes188. In another preferred embodiment, the energy delivery unit is configured to accept a signal from one or more sensors integral toablation catheter180, not shown, such that the energy delivered can be modified via an algorithm which processes the information received from the one or more sensors.

In an alternative embodiment, a guidewire is inserted through a sidecar present at the distal portion ofshaft182, avoiding the need for threading the entire the device over the guidewire. In another alternative embodiment,carrier arm186 is attached to a second control shaft, also slidingly received byouter shaft182 and connected to a control onhandle195, such that thecarrier assembly185 geometry can be adjusted by advancing and retracting either the second control shaft orcontrol shaft184. This dual control shaft design also allows carrier assembly to be completely retracted within the distal end ofcontrol shaft182, as is described in reference toFIG. 17 herebelow.

Referring now toFIG. 16, an ablation catheter of the present invention is illustrated comprising a first deployable carrier assembly including multiple ablation electrodes and a more distal second deployable carrier assembly including multiple mapping electrodes.Ablation catheter400 includesouter shaft410,first control shaft411,second control shaft412,first carrier assembly430a,second carrier assembly430bandtip415, all of which include similar components, materials, construction and function to the same or like parts used in reference to the ablation catheters described hereabove.Outer shaft410, preferably a braidedconstruction including braid413, slidingly receivesfirst control shaft410, which in turn slidingly receivessecond control shaft411.Outer shaft410 is fixedly attached to handle420 viastrain relief426. Anatraumatic tip415 is fixedly attached to the distal end ofsecond control shaft412. Aguidewire lumen416 exitstip415 and travels proximally, throughsecond control shaft412,first control shaft411 andouter shaft410 to handle420 where it exits viaguidewire entry424, such thatablation catheter400 can be percutaneously introduced into a patient over a previously placed guidewire.

First carrier assembly430acomprises a single carrier arm,first carrier arm433, which is fixedly attached on its distal end to the distal end offirst control shaft411 and on its proximal end to the distal end ofouter shaft410.First control shaft411 is operably connected on its proximal end tofirst advancable knob421, such that advancement and retraction ofknob421 causes advancement and retraction offirst control shaft411. Advancement and retraction offirst control shaft411 causesfirst carrier assembly430ato contract and expand, respectively, as has been described hereabove. Full advancement offirst control shaft411 causesfirst carrier assembly430ato have a minimum diameter (fully constrained near-linear configuration) and full retraction ofcontrol shaft411 causesfirst carrier assembly430ato have a maximum diameter.First carrier assembly430aincludeselectrodes431, and eachelectrode431 is preferably at least configured to deliver ablation energy to tissue.

Second carrier assembly430bcomprises a single carrier arm,second carrier arm434, which is fixedly attached on its distal end to the distal end ofsecond control shaft412 and on its proximal end to the distal end offirst control shaft411.Second control shaft412 is operably connected on its proximal end tosecond advancable knob422, such that advancement and retraction ofknob422 causes advancement and retraction ofsecond control shaft412. Advancement and retraction of first control shaft411 (via advancement and retraction of knob421) causessecond carrier assembly430bto expand and contract, respectively. Also, advancement and retraction of second control shaft412 (via advancement and retraction of knob422) causessecond carrier assembly430bto contract and expand, respectively, as has been described hereabove. Advancement and retraction offirst control shaft411 andsecond control shaft412, in combination or independently, changes the geometry ofsecond carrier assembly430baccordingly. For intraluminal advancement ofablation catheter400, bothfirst carrier assembly430aandsecond carrier assembly430bare placed in a minimal diameter configuration.Second carrier assembly430bincludeselectrodes432, and eachelectrode432 is preferably at least configured to record electrical activity present in tissue.Electrodes431 andelectrodes432 preferably include an integral temperature sensor, such as a thermocouple constructed of a copper-constantan bimetallic assembly.Electrodes431 may be further configured to record electrical signals in tissue andelectrodes432 may be further configured to deliver ablation energy to tissue.

Handle420 also includeslever423, which is operably attached to one or more pull wires which extend distally within a lumen, such as a Teflon lined lumen, withinouter shaft410. The one or more pull wires are fixedly attached to a distal portion ofouter shaft410 causing operator controlled deflection of the distal portion ofablation catheter400 in one or more planes. Handle420 further includeselectrical plug425 which is electrically connected to one or more electrical wires or other conduits, all of which travel distally, alongouter shaft410 to various locations such aselectrodes431 orelectrodes432, or another sensor or transducer not shown.Plug425 is configured to attach to an energy delivery unit such as an RF energy delivery unit, a mapping unit or another device configured to transmit or receive electrical signals or power.

FIG. 16aillustrates an end view of the ablation catheter ofFIG. 16.First carrier assembly430aandsecond carrier assembly430bare both in their maximum diameter configurations.FIG. 16billustrates a side view of the ablation catheter ofFIGS. 16 and 16ainserted into a vessel, such as apulmonary vein15, through its ostium.Second carrier assembly430bis partially or fully expanded and in contact with the luminal wall ofvein15.First carrier assembly430ais partially or fully expanded and engaging the ostium ofvein15.

Referring now toFIGS. 17,17a,17band17c, an ablation catheter of the present invention is illustrated.Ablation catheter180bis of similar construction toablation catheter180 ofFIGS. 12 through 14 with common elements having the same reference numbers. For brevity, most of the common construction and common component details will be omitted.Ablation catheter180bincludes handle195 with operator controls first slide197a,second slide197bandlever196, each operably attached to a control shaft or other linkage.Plug198 is connected to one or more electrical wires or other conduits that travel distally throughouter shaft182 and connect to one or more functional elements of the device, such as electrodes included incarrier assembly185. The distal end ofablation catheter192 includes anatraumatic tip192, preferably constructed of Pebax which has been doped with Barium Sulfate for radiopacity. Theablation catheter180bofFIG. 17 depicts thecarrier assembly185 in a fully deployed (maximum diameter) configuration, caused by retracting the control shaft via a slide or lever onhandle196.

Referring now toFIG. 17a, carrierarm carrier assembly185 is in its fully deployed (maximum diameter) condition.Carrier arm186 is attached on its distal end tofirst control shaft182. On its proximal end, instead of being attached to the distal portion ofouter shaft182 as theablation device180 ofFIG. 12a,carrier arm186 is attached to asecond control shaft213, which also can be advanced and retracted from a control onhandle195. Advancement and retraction of bothfirst control shaft184 andsecond control shaft213 can be used, independently or in combination, to change the geometry ofcarrier assembly185.

Referring now toFIG. 17b, a differentiating feature ofablation catheter180bis illustrated wheresecond control shaft213 has been retracted untilcarrier arm186, includingablation elements188, is contained completely within a lumen ofouter shaft182, such as within a lumen within a Teflon liner. In an alternative embodiment,carrier arm186 is retracted withinouter shaft182 by retractedfirst control shaft184.

Referring now toFIG. 17c, an end view of the device and deployment status ofFIG. 17ais illustrated.Carrier arm186 is shown in its less than 360.degree. helix. Also shown areelectrodes188, typically 2-3 mm in length with symmetric 3 mm spacing between electrodes.

It should be understood that numerous other configurations of the systems, devices and methods described herein can be employed without departing from the spirit or scope of this application. It should be understood that the system includes multiple functional components, such as the ablation catheter and the energy delivery apparatus. The ablation catheter consists of a catheter shaft, a carrier assembly for providing electrodes in a resiliently biased configuration, a control shaft for deploying and withdrawing the carrier assembly, and a coupler for attaching the control shaft to the carrier assembly. The carrier assembly is a support structure which is shiftable from a storage or confined configuration, such as a radially constrained configuration, to a deployed or expanded configuration. The carrier assembly can includes wires, ribbons, cables and struts, made of either metals, non-metals or combinations of both. The carrier assembly can be constructed of one or more materials, including both metals and non-metals. Typical metals chosen for carrier assembly construction include but are not limited to: stainless steel, Nitinol, Elgiloy™, other alloys and combinations thereof.

The ablation catheter of the present invention may include a steerable outer sheath, or may work in conjunction as a system with a separate steerable outer sheath. One or more tubular components of the ablation catheter may be steerable such as with the inclusion of a controllable pull wire at or near the distal end. The ablation catheter of the present invention may be inserted over the wire, such as via a lumen within one of the tubular conduits such as within a lumen of the tubular body member or control shaft, or alternatively the catheter may include a rapid exchange sidecar at or near its distal end, consisting of a small projection with a guidewire lumen therethrough. A guidewire lumen may be included solely for the guidewire, or may provide other functions such as a vacuum lumen for an integral suction port integrated at the distal portion of the carrier assembly.

The ablation catheter of the present invention further includes ablation elements. In preferred embodiments, one or more ablation elements are electrodes configured to deliver RF energy. Other forms of energy, alternative or in addition to RF, may be delivered, including but not limited to: acoustic energy and ultrasound energy; electromagnetic energy such as electrical, magnetic, microwave and radiofrequency energies; thermal energy such as heat and cryogenic energies; chemical energy; light energy such as infrared and visible light energies; mechanical energy; radiation; and combinations thereof. One or more ablation elements may comprise a drug delivery pump or a device to cause mechanical tissue damage such as a forwardly advanceable spike or needle. The ablation elements can deliver energy individually, in combination with or in serial fashion with other ablation elements. The ablation elements can be electrically connected in parallel, in series, individually, or combinations thereof. The ablation catheter may include cooling means to prevent undesired tissue damage and/or blood clotting. The ablation elements may be constructed of various materials, such as plates of metal and coils of wire for RF energy delivery. The electrodes can take on various shapes including shapes used to focus energy such as a horn shape to focus sound energy, and shapes to assist in cooling such as a geometry providing large surface area. Electrodes can vary within a single carrier assembly, such as a spiral array of electrodes or a umbrella tip configuration wherein electrodes farthest from the central axis of the catheter have the largest major axis. Wires and other flexible conduits are attached to the ablation elements, such as electrical energy carrying wires for RF electrodes or ultrasound crystals, and tubes for cryogenic delivery.

The ablation elements requiring electrical energy to ablate require wired connections to an electrical energy power source such as an RF power source. In configurations with large numbers of electrodes, individual pairs of wires for each electrode may be bulky and compromise the cross-sectional profile of the ablation catheter. In an alternative embodiment, one or more electrodes, connected in serial fashion such that a reduced number of wires, such as two wires, can be attached to two or more electrodes, include switching means such that while a first electrode is powered, the remaining electrodes do not transmit ablative energy. Switching means may be a thermal switch, such that as a first electrodes heats up, a single pole double throw switch change state disconnecting power from that electrode and attaching power to the next electrode in the serial connection. This integral temperature switch may have a first temperature to disconnect the electrode, and a second temperature to reconnect the electrode wherein the second temperature is lower than the first temperature, such as a second temperature below body temperature. In an alternative embodiment, each electrode is constructed of materials in their conductive path such that as when the temperature increased and reached a predetermined threshold, the resistance abruptly decreased to near zero, such that power dissipation, or heat, generated by the electrode was also near zero, and more power could be delivered to the next electrode incorporating the above switching means.

The ablation catheter of the present invention preferably includes a handle activating or otherwise controlling one or more functions of the ablation catheter. The handle may include various knobs, such as rotating or sliding knobs which are operably connected to advanceable conduits, or are operably connected to gear trains or cams which are connected to advanceable conduits. These knobs, such as knobs use to deflect a distal portion of a conduit, or to advance or retract the carrier assembly, preferably include a reversible locking mechanism such that a particular tip deflection or deployment amount can be maintained through various manipulations of the system.

The ablation catheter may include one or more sensors, such as sensors used to detect chemical activity; light; electrical activity; pH; temperature; pressure; fluid flow or another physiologic parameter. These sensors can be used to map electrical activity, measure temperature, or gather other information that may be used to modify the ablation procedure. In a preferred embodiment, one or more sensors, such as a mapping electrode, can also be used to ablate tissue.

Numerous components internal to the patient, such as the carrier assembly or electrodes, may include one or more visual markers such as radiopaque markers visible under fluoroscopy, or ultrasound markers.

Selection of the tissue to be ablated may be based on a diagnosis of aberrant conduit or conduits, or based on anatomical location. RF energy may be delivered first, followed by another energy type in the same location, such as when a single electrode can deliver more than one type of energy, such as RF and ultrasound energy. Alternatively or additionally, a first procedure may be performed utilizing one type of energy, followed by a second procedure utilizing a different form of energy. The second procedure may be performed shortly after the first procedure, such as within four hours, or at a later date such as greater than twenty-four hours after the first procedure. Numerous types of tissue can be ablated utilizing the devices, systems and methods of the present invention. For example, the various aspects of the invention have application in procedures for ablating tissue in the prostrate, brain, gall bladder, uterus, other organs and regions of the body, and a tumor, preferably regions with an accessible wall or flat tissue surface. In the preferred embodiment, heart tissue is ablated, such as left atrial tissue.

In another preferred embodiment of the system of the present invention, an ablation catheter and a heat sensing technology are included. The heat sensing technology, includes sensor means that may be placed on the chest of the patient, the esophagus or another area in close enough proximity to the tissue being ablated to directly measure temperature effects of the ablation, such as via a temperature sensor, or indirectly such as through the use of an infrared camera. In the described system, when a temperature or a surrogate temperature reaches a threshold, such as an adjustable threshold, the ablation energy is reduced or stopped, to one or more ablation elements. The threshold will depend on the location of the sensor means, as well as where the ablation energy is being delivered. The threshold may be adjustable, and may be automatically configured.

Numerous kit configurations are also to be considered within the scope of this application. An ablation catheter is provided with multiple carrier assemblies. These carrier assemblies can be removed for the tubular body member of the catheter, or may include multiple tubular body members in the kit. The multiple carrier assemblies can have different patterns, different types or amounts of electrodes, and have numerous other configurations including compatibility with different forms of energy.

Though the ablation device has been described in terms of its preferred endocardial and transcutaneous method of use, the array may be used on the heart during open heart surgery, open chest surgery, or minimally invasive thoracic surgery. Thus, during open chest surgery, a short catheter or cannula carrying the carrier assembly and its electrodes may be inserted into the heart, such as through the left atrial appendage or an incision in the atrium wall, to apply the electrodes to the tissue to be ablated. Also, the carrier assembly and its electrodes may be applied to the epicardial surface of the atrium or other areas of the heart to detect and/or ablate arrhythmogenic foci from outside the heart.

Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims. In addition, where this application has listed the steps of a method or procedure in a specific order, it may be possible, or even expedient in certain circumstances, to change the order in which some steps are performed, and it is intended that the particular steps of the method or procedure claim set forth herebelow not be construed as being order-specific unless such order specificity is expressly stated in the claim.

Claims (17)

1. A medical device, comprising:

a catheter shaft defining a longitudinal axis;

a first carrier assembly coupled to the catheter shaft and having a first array of electrodes coupled to a plurality of first carrier arms; and

a second carrier assembly coupled to the catheter shaft and having a second array of electrodes coupled to a plurality of second carrier arms;

the first carrier assembly and the second carrier assembly each being independently movable between a configuration substantially parallel to the longitudinal axis, and a radially expanded configuration.

2. The medical device ofclaim 1, wherein the first carrier assembly is positioned proximal to the second carrier assembly.

3. The medical device ofclaim 2, further comprising:

a tubular body defining a tubular body lumen;

a first control shaft slidably received within the tubular body lumen, the first control shaft defining a control shaft lumen;

a second control shaft slidably received within the control shaft lumen, wherein a proximal portion of the first carrier assembly is coupled to the tubular body, a distal portion of the first carrier assembly and a proximal portion of the second carrier assembly is coupled to the first control shaft, and a distal portion of the second carrier assembly is coupled to the second control shaft.

4. The medical device ofclaim 3, wherein:

the first control shaft is independently movable between a first distal position and a first proximal position, such that moving the first control shaft to the first distal position moves the first carrier assembly to the configuration substantially parallel to the longitudinal axis, and moving the first control shaft to the first proximal position moves the first carrier assembly to the radially expanded configuration; and

the second control shaft is independently movable between a second distal position and a second proximal position, such that moving the second control shaft to the second distal position moves the second carrier assembly to the configuration substantially parallel to the longitudinal axis, and moving the second control shaft to the second proximal position moves the second carrier assembly to the radially expanded configuration.

5. The medical device ofclaim 1, the first array of electrodes having a series of longitudinally spaced electrodes.

6. The medical device ofclaim 1, wherein the first and second carrier assemblies are each resiliently biased to a primary configuration.

7. The medical device ofclaim 1, further comprising a mapping element coupled to the first carrier assembly.

8. The medical device ofclaim 7, wherein the mapping element is distal to the first array of electrodes.

9. The medical device ofclaim 1, wherein the catheter shaft defines a guidewire lumen.

10. The medical device ofclaim 1, wherein the catheter shaft has a distal end, the medical device further comprising a tip coupled to the distal end.

11. The medical device ofclaim 1, wherein the first and second carrier assemblies are made at least partially from nitinol.

12. The medical device ofclaim 1, further comprising a temperature sensor coupled to an electrode of the first array.

13. The medical device ofclaim 1, wherein the first and second carrier assemblies longitudinally overlap.

14. The medical device ofclaim 13, wherein the second carrier assembly is rotatable around the longitudinal axis.

15. The medical device ofclaim 13, further comprising a control element coupled to the second carrier assembly, wherein manipulation of the control element rotates the second carrier assembly around the longitudinal axis.

16. A medical device, comprising:

a catheter shaft;

a first carrier assembly coupled to the catheter shaft and having a first radially expandable array of electrodes, the electrodes of the first carrier assembly being coupled to a plurality of first carrier arms; and

a second carrier assembly rotatably coupled to the catheter shaft and having a second radially expandable array of electrodes, the electrodes of the first carrier assembly being coupled to a plurality of second carrier arms, the second carrier assembly rotatable about the first carrier assembly.

17. The medical device ofclaim 16, wherein the catheter shaft has a longitudinal axis, and the first carrier assembly and the second carrier assembly are each movable between a configuration substantially parallel to the longitudinal axis and a radially expanded configuration.

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