US8206294B2 - Surgical access device with flexible seal channel - Google Patents

Abstract

A surgical access device is provided that includes a housing having at least one access port therein for receiving a surgical instrument therethrough, and at least one elongate flexible instrument channel extending from the housing and having a lumen extending therethrough and in fluid communication with the at least one access port in the housing. The instrument channel is adapted to move from a first collapsed configuration in which the channel is sealed to substantially prevent fluid from flowing therethrough to a second expanded configuration upon insertion of an instrument therethrough.

Description

FIELD OF THE INVENTION

The present invention relates to surgical access devices for providing access into a body cavity.

BACKGROUND OF THE INVENTION

Abdominal laparoscopic surgery gained popularity in the late 1980's, when benefits of laparoscopic removal of the gallbladder over traditional (open) operation became evident. Reduced postoperative recovery time, markedly decreased post-operative pain and wound infection, and improved cosmetic outcome are well established benefits of laparoscopic surgery, derived mainly from the ability of laparoscopic surgeons to perform an operation utilizing smaller incisions of the body cavity wall.

Laparoscopic procedures generally involve insufflation of the abdominal cavity with CO2 gas to a pressure of around 15 mm Hg. The abdominal wall is pierced and a 5-10 mm in diameter straight tubular cannula or trocar sleeve is then inserted into the abdominal cavity to create a channel into the body. A laparoscopic telescope connected to an operating room monitor is used to visualize the operative field, and is placed through a the trocar sleeve. Laparoscopic instruments (graspers, dissectors, scissors, retractors, etc.) are placed through two or more additional trocar sleeves for the manipulations by the surgeon and surgical assistant(s). While it is necessary to create channels into the body in order to perform procedures, it is also necessary to maintain a seal through the devices to prevent unwanted fluid and other materials from passing through the channel formed into the body cavity.

Accordingly, there is a need for improved methods and devices for providing access into a body cavity while maintaining a seal therethrough.

SUMMARY OF THE INVENTION

The present invention provides various devices and methods for providing access to a body cavity. In one embodiment, a surgical access device is provided and includes a housing having at least one access port therein for receiving a surgical instrument therethrough, and at least one elongate flexible instrument channel extending from the housing. The instrument channel has a lumen extending therethrough and in fluid communication with the at least one access port in the housing. In an exemplary embodiment, the instrument channel is adapted to move from a first collapsed configuration in which the channel is sealed to substantially prevent fluid from flowing therethrough to a second expanded configuration upon insertion of an instrument therethrough. The elongate instrument channel can be in a natural resting state in the first collapsed configuration. The device can also include a retractor coupled between the housing and the instrument channel and including an opening extending therethrough and first and second flanges configured to engage tissue therebetween. The housing can have various configurations, and can include a plurality of access ports therein. Each access port can optionally include an elongate flexible instrument channel extending therefrom. Each access port can also include a seal therein that is configured to form a seal around an instrument inserted therethrough and/or seal the access port when no instrument is inserted therethrough.

The instrument channel can have various configurations. In one embodiment, the elongate instrument channel can be twisted in the first collapsed configuration and untwisted in the second expanded configuration. In another embodiment, the elongate instrument channel can be curled longitudinally in the first collapsed configuration and straightened in the second expanded configuration. The instrument channel can also have various shapes, such as a substantially planar cross section in the first collapsed configuration. The instrument channel can also include various additional features, such as at least one sealing element disposed therein and configured to form a seal around an instrument inserted therethrough. The instrument channel can also include at least one stiffening element extending longitudinally therethrough and configured to provide longitudinal strength to the channel for preventing inversion of the channel while allowing for radial flexibility of the channel. The instrument channel can also form a seal around instruments of various diameters.

In another embodiment, a surgical access device is provided and includes a housing having an access port extending therethrough for receiving a surgical instrument, and an elongate flexible instrument channel extending from the housing and having an inner lumen extending longitudinally therethrough and in communication with the access port in the housing. In one embodiment, the inner lumen can include at least one stiffening element extending longitudinally along the channel and configured to provide longitudinal strength to the channel for preventing inversion of the channel while allowing for radial flexibility of the channel. The at least one stiffening element can extend from a distal end to a proximal end of the elongate instrument channel along or within a wall of the elongate instrument channel. The stiffening element can have a variety of configurations. For example, the at least one stiffening element can be in the form of at least one longitudinally-extending surface feature, or at least one wire or spring disposed within a longitudinal groove formed in the channel.

The elongate instrument channel can be adapted to move from a first collapsed configuration in which the channel is sealed to substantially prevent fluid from flowing therethrough to a second expanded configuration upon insertion of an instrument therethrough. The device can also include a retractor coupled between the housing and the instrument channel and including an opening extending therethrough. The retractor can have first and second flanges configured to engage tissue therebetween. The housing can include a plurality of access ports therein, and each access port can optionally include an elongate flexible instrument channel extending therefrom.

Methods for accessing a body cavity are also provided, and in one embodiment the method can include forming an access hole through tissue, and positioning a housing on a surface of the tissue such that an elongate flexible instrument channel coupled to the housing extends into the body cavity. Positioning the housing can include positioning a flexible retractor coupled between the housing and the channel in the access hole in the tissue to retract the tissue. The method can further include inserting an instrument through an access port in the housing and through the elongate instrument channel to move the channel from a natural resting state in which the channel is in a first collapsed sealed configuration to a second expanded configuration. The instrument channel can move to the second expanded configuration in a variety of ways. For example, the elongate flexible instrument channel can untwist as it is moved to the second expanded configuration, or can unroll as it is moved to the second expanded configuration. In one embodiment, the method can include removing the instrument from the channel. The channel can, for example, twist or curl as the instrument is removed. In one exemplary embodiment, the instrument can be inserted into a second access port in the housing and through a second elongate flexible instrument channel to move the channel from a first collapsed configuration in which the channel is sealed to substantially prevent fluid from flowing therethrough to a second expanded configuration.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will be more fully understood from the following detailed description taken in conjunction with the accompanying drawings, in which:

FIG. 1 is a perspective view of one embodiment of a surgical access device having an elongate flexible instrument channel extending therefrom and shown in a first collapsed configuration with a surgical instrument about to be inserted therethrough;

FIG. 2 is an exploded perspective view of the surgical access device ofFIG. 1;

FIG. 3 is a cross-sectional view of the surgical access device and instrument ofFIG. 1;

FIG. 4 is a cross-sectional view of the surgical access device and instrument ofFIG. 3 showing the instrument advanced to move the channel from the first collapsed configuration to a second expanded configuration;

FIG. 5 is a side view of the surgical access device and instrument ofFIG. 4 with the surgical instrument fully inserted through the channel to move the channel into the second expanded configuration;

FIG. 6 is a perspective view of another embodiment of an elongate flexible instrument channel extending from a surgical access device;

FIG. 7 is a perspective view of yet another embodiment of a surgical access device having a plurality of elongate flexible instrument channels extending therefrom;

FIG. 8 is a partially cross-sectional view of the surgical access device ofFIG. 7 showing a surgical instrument extending through one of the plurality of elongate flexible instrument channels;

FIG. 9 is a cross-sectional view taken across line X-X of the instrument channel ofFIG. 6 in a first collapsed configuration showing one embodiment of a plurality of stiffening elements extending therethrough;

FIG. 10 is a cross-sectional view taken across line X-X of the instrument channel ofFIG. 6 in a first collapsed configuration showing another embodiment of a plurality of stiffening elements extending therethrough;

FIG. 11 is a cross-sectional view of an instrument channel in an expanded configuration showing a yet another embodiment of a plurality of stiffening elements extending therethrough; and

FIG. 12 is a longitudinal cross-sectional view of the instrument channel ofFIG. 11 showing the stiffening elements extending therethrough.

DETAILED DESCRIPTION OF THE INVENTION

Certain exemplary embodiments will now be described to provide an overall understanding of the principles of the structure, function, manufacture, and use of the devices and methods disclosed herein. One or more examples of these embodiments are illustrated in the accompanying drawings. Those of ordinary skill in the art will understand that the devices and methods specifically described herein and illustrated in the accompanying drawings are non-limiting exemplary embodiments and that the scope of the present invention is defined solely by the claims. The features illustrated or described in connection with one exemplary embodiment may be combined with the features of other embodiments. Such modifications and variations are intended to be included within the scope of the present invention.

The present invention provides various methods and device for accessing a body cavity. In general, a surgical access device is provided that includes an elongate flexible instrument channel that is adapted to move between a first collapsed configuration in which the channel is sealed to prevent fluid flow therethrough and a second expanded configuration upon insertion of an instrument therethrough. In the expanded configuration, while not necessary, the channel can form a seal around the instrument. The flexible instrument channel can be in a resting state in the first configuration such that the channel is self-sealing when no instrument is inserted therethrough. The use of a self-sealing channel can eliminate the need for additional sealing elements in the access port, thereby allowing for a reduced-profile housing and a lower cost housing. However, additional sealing elements may still be used in conjunction with the self-sealing channel. For example, while the channel forms a seal when no instrument is inserted therethrough, it may be desirable to have an instrument seal in the access port and/or in the channel that forms a seal around an instrument inserted therethrough. The use of a self-sealing channel can also be advantageous in an access device having multiple access ports as the channel or a separate sealing element in the channel can maintain a seal around an instrument inserted therethrough while the instrument is being flexed and manipulated in various directions. In addition, the self-sealing channel can accommodate surgical instruments therethrough having various sizes as the channel can collapse around the instrument to form a seal therearound. For example, a seal can be formed around instruments that range in diameter from 5 mm to 15 mm.

FIGS. 1-5 illustrate one exemplary embodiment of asurgical access device10 that generally includes ahousing54 having at least oneaccess port14 therein for receiving asurgical instrument18 therethrough, and at least one elongateflexible instrument channel16 extending therefrom and having an inner lumen extending therethrough. The inner lumen in theinstrument channel16 is in fluid communication with theaccess port14 of thehousing54 to allow thesurgical instrument18 to pass through theaccess port14 and into the inner lumen of theinstrument channel16. Theinstrument channel16 is adapted to move from a natural resting state in a first collapsed configuration in which theinstrument channel16 is substantially sealed, as shown inFIGS. 1-3, to a second expanded configuration upon insertion of thesurgical instrument18 therethrough, as shown inFIGS. 4-5.

Thehousing54 of thesurgical access device10 can have a variety of configurations, and theinstrument channel16 can extend from any housing having an opening therethrough for providing access to a body cavity. In the embodiment illustrated inFIGS. 1-5, thehousing54 is substantially rigid and has a cylindrical shape with a planar top surface54tand asidewall54sextending distally from the top surface54t. A housing o-ring74, which can be flexible or rigid as needed, can be disposed within thesidewall54sof thehousing54 to form a seal between thehousing54 and aretractor58, which is discussed in more detail below. In one embodiment, thehousing54 can be threadedly secured to theretractor58 via mating of threads formed on thehousing54 and theretractor58 such that the housing o-ring74 is secured therebetween. A person skilled in the art will appreciate that various other techniques can be used to mate thehousing54 to theretractor58, such as a snap-fit or other mechanical interlock. Thehousing54 and theretractor58 can also fixedly mate to one another, or they can rotatably mate to one another. In other embodiments, various portions of thehousing54 can be flexible. Such flexibility can not only help to maintain a seal around instruments disposed therethrough as the instruments are being manipulated into various angular orientations, but it can also allow a broader range of movement of instruments inserted therethrough thus facilitating better positioning of the instruments relative to a target site.

Thehousing54 can include multiple access ports formed in the top surface54tthereof. While any number ofaccess ports14 can be formed in thehousing54, in the embodiment shown inFIGS. 1-2, threeaccess ports14 extend through thesurgical access device10. In general, eachaccess port14 can include aport housing96 which can be fixedly or freely rotatably seated within a port opening formed in the top surface54tof thehousing54. Theport housing96 can have any shape, height, or angular configuration, but in the embodiment shown inFIGS. 1-5, theport housing96 has a cylindrical shape with a planar distal end98 that couples to the top surface54tof thehousing54, and aproximal end100 that extends at an angle relative to the top surface54tof thehousing54. The angle at which theproximal end100 extends can determine the entry angle for an instrument inserted therethrough, as will be discussed further below. Eachaccess port14 can also have a sealingelement60 disposed therein and configured to form a seal around an instrument inserted therethrough. Various types of sealing elements can be used. By way of non-limiting example, the sealing element can be an instrument seal that forms a seal around an instrument but otherwise does not form a seal when no instrument is inserted therethrough, a channel seal or zero-closure seal that forms a seal when no instrument is inserted therethrough, or a combination seal that both seals the working channel when no instrument is inserted therethrough and forms a seal around instruments inserted therethrough. Exemplary seals include flapper valves, duckbill seals, conical seals, multi-layer seals, diaphragm seals, gel seals, etc. In certain exemplary embodiments, the sealing element is an instrument seal, such as a multiple layer seal. The sealingelements60 can also extend in various planes that are different from one another as determined by the angular orientation of theproximal end100 of theport housing96.

Other exemplary embodiments of access devices are disclosed in U.S. patent application Ser. No. 12/242765 filed on even date herewith and entitled “Surgical Access Device,” which is hereby incorporated by reference in its entirety. A person skilled in the art will appreciate that any of the various embodiments disclosed in the aforementioned application can be used in any combination with the present invention.

As noted above, aretractor58 can extend from thehousing54, and in one embodiment, theretractor58 is a substantially flexible member having aproximal flange78 and adistal flange80 with an innerelongate portion82 extending therebetween. Anopening59 extends through theproximal flange78, the innerelongate portion82, and thedistal flange80 of theretractor58 to define a pathway for receiving surgical instruments. As discussed above, theproximal flange78 can be configured to mate to thehousing54 using various techniques, such as by an adhesive, sealant, or any other attachment mechanism known in the art. The o-ring74 can be positioned between theretractor58 and thehousing54 to help form a seal therebetween. Theretractor58 can also include a rigid o-ring94 that can be disposed within thedistal flange80 thereof and can be configured to maintain the shape of thedistal flange80 of theretractor58. Such support may be necessary where thechannel16 mates to adistal support surface80sof theretractor58, as shown inFIG. 3. Thesupport surface80scan extend longitudinally across theopening59 of theretractor58, and it can include a central opening80cformed therein for allowing fluid communication between the opening59 in theretractor58 and thechannel16.

Theinstrument channel16 extends distally from theretractor58 and is in fluid communication with at least one of theaccess ports14 of thehousing54 via theopening59 in theretractor58. Thechannel16 can be coupled to theretractor58 or thehousing54 in a variety of ways. In the illustrated embodiment, theinstrument channel16 includes afirst mating ring102 on aproximal end16p thereof that is positioned adjacent to a distal surface of thesupport surface80sof theretractor58 and circumferentially around the central opening80c. Thefirst mating ring102 can be coupled to theinstrument channel16 in a variety of ways. For example, themating ring102 can be formed on theproximal end16pofinstrument channel16 or can be coupled thereto using any technique known in the art. Themating ring102 can include a plurality ofholes104 formed therein that correspond to holes106 formed in asecond mating ring108 disposed on a proximal surface of thesupport surface80sof theretractor58. The first and second mating rings102,108 can engage thesupport surface80saround the opening80cand mate to one another to mate thechannel16 to theretractor58. A plurality of pins orscrews110 can be used to extend through theholes104,106 formed in both mating rings102,108 in order to mate the mating rings102,108 to one another and formed a seal therebetween. A person skilled in the art will appreciate, however, that the mating rings102,108 can be mated together using any technique known in the art, and that various other techniques can be used to mate or integrally form thechannel16 with theretractor58. Moreover, thechannel16 can be mated to a proximal portion of theretractor58 or to thehousing54. Theinstrument channel16 can be coupled to any component of thedevice10 in any manner that allows theinstrument channel16 to be in fluid communication with at least one of theaccess ports14.

As explained above, the instrument channel is adapted to move between a first collapsed configuration and a second expanded configuration upon insertion of a surgical instrument therethrough. The instrument channel can be in a natural resting state in the first collapsed configuration, in which the channel is closed and sealed to substantially prevent fluid or any other material from flowing therethrough. During insertion of an instrument through the channel to move the channel from the first collapsed configuration to the second expanded configuration, the instrument channel can open and expand, however it may still collapse around the surgical instrument to create a seal around the surgical instrument. A person skilled in the art will appreciate that the instrument channel can have any configuration that allows for movement between a first configuration in which the instrument channel is sealed, and a second configuration in which a surgical instrument extends through the instrument channel.

In the embodiment illustrated inFIGS. 1-5, theinstrument channel16 is curled longitudinally in the first collapsed configuration, and is straightened in the second expanded configuration. Theinstrument channel16 can be curled along the entire length thereof, or can be curled along portions, e.g., from adistal end16dto a location distal of theproximal end16pof theinstrument channel16, as illustrated inFIGS. 1-3. Theinstrument channel16 can also include a non-curledtapered region17 in a proximal end thereof to increase the ease of inserting asurgical instrument18 therethrough. The taperedregion17 can decrease in diameter in a proximal-to-distal direction. Theinstrument channel16 can have a variety of configurations, but in the illustrated embodiment is in the form of a flexible elongate tube having a substantially rectangular cross sectional shape. In particular, theinstrument channel16 is formed from two substantially planar surfaces having opposed sidewalls formed therebetween. In the first collapsed configuration, the planar surfaces are substantially adjacent one another to achieve a seal through theinstrument channel16. In the second expanded configuration, the planar surfaces of theinstrument channel16 expand outward between the opposed sidewalls as asurgical instrument18 moves therethrough, thus creating space therein for theinstrument18. Theinstrument channel16 is adapted to extend into a body cavity and thus can have a length sufficient to allow thedistal end16dof theinstrument channel16 to be positioned within the body while theproximal end16pcan coupled to theaccess device10. Theinstrument channel16 can be formed from a variety of materials, including a variety of biocompatible materials that have properties sufficient to enable theinstrument channel16 to be inserted into the body.

In the natural resting state, as shown inFIG. 3, the curledchannel16 achieves a seal to prevent fluid flow therethrough. As asurgical instrument18 is passed through the curledinstrument channel16, as shown inFIG. 4, theinstrument channel16 is uncurled by thesurgical instrument18 as it is moved distally through theinstrument channel16. Any portion distal of the distal end of thesurgical instrument18 will remain curled to maintain a seal in theinstrument channel16. While not necessary, theinstrument channel16 can also collapse around thesurgical instrument18 as it is passed therethrough to form a seal therearound to continue to prevent fluid or other materials from passing through theinstrument channel16. Thesurgical instrument18 can be passed through theinstrument channel16 until a distal end of thesurgical instrument18 extends from thedistal end16d of theinstrument channel16 to allow thesurgical instrument18 access to the body cavity, as shown inFIG. 5. When thesurgical instrument18 is removed from theinstrument channel16, theinstrument channel16 can being to curl at itsdistal end16d, and will continue to curl up to a location just distal of the location of thesurgical instrument18 as thesurgical instrument18 moves proximally out of theinstrument channel16.

In another exemplary embodiment, illustrated inFIG. 6, aninstrument channel16′ can extend from ahousing54′ that includes asingle access port14′ formed therein. A person skilled in the art will appreciate, however, that theinstrument channel16′ can extend from any housing with any number of ports, including thehousing54 shown inFIGS. 1-5. Theinstrument channel16′ is twisted in the first collapsed configuration, and is untwisted in the second expanded configuration. Theinstrument channel16′ can be twisted along the entire length thereof, as illustrated inFIG. 6, or it can be twisted along portions, e.g., from adistal end16′pto a location distal of theproximal end16′pof theinstrument channel16′. Theinstrument channel16′ can be in its natural resting state when twisted, as shown inFIG. 6, to achieve a seal to prevent fluid flow therethrough. Theinstrument channel16′ can have a variety of configurations, but in the illustrated embodiment is in the form of a flexible elongate tube having a substantially planar cross section that is twisted in the first collapsed configuration such that opposed planar surfaces of theinstrument channel16′ are substantially adjacent one another to achieve a seal through theinstrument channel16′. In the second expanded configuration, the opposed planar surfaces of theinstrument channel16′ are configured to untwist and expand outward as a surgical instrument moves therethrough, thus creating space therein for the instrument. Similar toinstrument channel16,instrument channel16′ is adapted to extend into a body cavity and thus can have a length sufficient to allow thedistal end16′dof theinstrument channel16′ to be positioned within the body while theproximal end16′pcan coupled to the surgical access device. Theinstrument channel16′ can be formed from a variety of materials, including a variety of biocompatible materials that have properties sufficient to enable theinstrument channel16′ to be inserted into the body.

Similar toinstrument channel16,instrument channel16′ is untwisted by a surgical instrument as it is moved distally through theinstrument channel16′, but remains twisted proximal of the surgical instrument to maintain the seal of theinstrument channel16′. Theinstrument channel16′ can also collapse around the surgical instrument as it is passed therethrough to form a seal therearound to continue to prevent fluid or other materials from passing through theinstrument channel16′. When the surgical instrument is passed through theinstrument channel16′ until a distal end of the surgical instrument extends from thedistal end16′dof theinstrument channel16′ and into a body cavity, theinstrument channel16′ is fully untwisted along its entire length and can be collapsed around the surgical instrument to form a seal along an entire length thereof. When the surgical instrument is removed from theinstrument channel16′, theinstrument channel16′ can being to twist at itsdistal end16′d, and will continue to twist up to a location just distal of the location of the surgical instrument as the surgical instrument moves proximally out of theinstrument channel16′.

It may be advantageous to have more than one surgical instrument with access to a body cavity at a given time. In order to accommodate multiple surgical instruments, in one embodiment multiple instrument channels can extend from multiple access ports. In the embodiment illustrated inFIGS. 7-8, threeinstrument channels16a,16b,16cextend from a housing and are in fluid communication with the access ports disposed therein to provide multiple surgical instruments access into a body cavity simultaneously. WhileFIGS. 7-8 illustrateinstrument channels16a,16b,16cthat are in a twisted configuration, a person skilled in the art will appreciate that any type of instrument channel, including the curled configuration shown inFIGS. 1-5, can be used and in any combination thereof. A person skilled in the art also will appreciate that any number of instrument channels can be used to allow for any number of surgical instruments to be passed through thedevice10 for access to a body cavity.

The instrument channel can also optionally include features to aid in sealing the instrument channel. While many configurations are possible, in the embodiment illustrated inFIG. 8, one or more sealing elements can be disposed in theinstrument channels16a,16b,16c, for example, in the proximal and/or distal ends of theinstrument channels16a,16b,16cand the sealing elements can be configured to form a seal around an instrument inserted therethrough and/or to seal theinstrument channels16a,16b,16c. The sealingelements30,31 can have a variety of configurations, but in the illustrated embodiment are in the form of two o-rings34,36 that are disposed within a proximal housing33 of the channel16aand two o-rings38,39 that are disposed within adistal housing35 of the channel16a. The o-rings34,36,38,39 are configured to engage an instrument inserted therethrough. A person skilled in the art will appreciate, however, that any number of o-rings can be disposed within the channels to form a seal around an instrument inserted therethrough, and that various other types of sealing elements can be disposed in the instrument channel in any location that is desired to facilitate sealing of the instrument channel around an instrument. Moreover, a person skilled in the art will appreciate that sealing elements can be used with any embodiment of the instrument channels disclosed herein, includinginstrument channel16 shown inFIGS. 1-5 andinstrument channel16′ shown inFIG. 6.

The instrument channel can include various additional features to facilitate movement between the first and second configurations. In one embodiment, the instrument channel can include one or more stiffening elements extending longitudinally along the instrument channel for providing longitudinal strength to help prevent inversion of the channel during instrument removal, while still allowing for radial flexibility of the channel. The stiffening elements can be formed at any location along the instrument channel, including along inner and outer surfaces or within the sidewall, and they can extend along the entire length of the channel or along any portion thereof in order to facilitate prevention of inversion of the instrument channel. The stiffening elements can have a variety of configurations. In one exemplary embodiment, the stiffening elements are in the form of a plurality of surface features40, shown in a cross section of thetwisted instrument channel16′ inFIGS. 9-10. The surface features40 can be formed in the instrument channel in a variety of ways, including being molded and extruded in the inner wall of theinstrument channel16′. The surface features40 can be, for example, in the form of elongate ridges that extend longitudinally along theinstrument channel16′. The surface features40 can also aid in controlling movement of the instrument channel between the collapsed and expanded configurations. For example,FIG. 9 illustrates two larger surface features40adisposed on opposed sides of thechannel16′, and a plurality of smaller surface features40bpositioned along the planar sidewalls such that the larger surface features40ahave a greater stiffness than the smaller surface features40b. As a result, the sidewalls can more easily compress and expand relative to one another.FIG. 10 illustrates another embodiment in which the surface features40 along the planar sidewalls decrease in cross-sectional diameter towards the midpoint of the sidewall. As illustrated, the decreasing cross-sectional diameter of the surface features40 allows the planar sidewalls to compress toward one another, thus facilitating a tighter seal through theinstrument channel16′ when thechannel16′ is in the first collapsed configuration. In addition to facilitating movement between the first and second configurations, the surface features40 can also reduce friction between theinstrument channel16′ and the instrument inserted therein as the instrument only comes into contact with the surface features40 and not the entire inner surface of theinstrument channel16′. A person skilled in the art will appreciate that the shape, size, and location of the stiffening elements can be optimized to achieve a desired result.

In another embodiment shown inFIG. 11, the stiffening elements can be in the form of longitudinal grooves orchannels42 formed in the wall of the instrument channel and having springs and/or wires disposed therein that are adapted to prevent inversion of the channel. In one embodiment, the springs and/or wires can be pre-stressed such that the springs and/or wires are naturally in the first collapsed configuration to help facilitate movement from the second expanded configuration back to the first collapsed configuration. A person skilled in art will appreciate that any number of stiffening elements can be used. Further, similar to the surface features40 shown inFIGS. 9-10, the size and shape of the longitudinal grooves can be varied to vary the cross section of the instrument channel.

The present invention also provides methods for accessing a body cavity. In one exemplary embodiment, an opening can be formed in tissue, for example, in the abdominal wall or umbilicus, and theretractor58 can be positioned within the opening to engage the tissue between its proximal and distal flanges thereby forming a pathway through the tissue. In one exemplary embodiment, the proximal flange of theretractor58 can be positioned on an external tissue surface, and the distal flange of theretractor58 can be positioned on an internal wall of the body cavity. As a result, thehousing54 will rest against the external tissue surface, and the instrument channel(s) will extend from theretractor58 into the body cavity, e.g., the abdominal cavity. A surgical instrument can be passed through anaccess port14 in thehousing54 of thedevice10 and into the instrument channel extending therefrom. As the instrument is moved through the instrument channel, it will force the channel to move from the natural resting state in a first collapsed configuration in which the instrument channel is sealed, for example, either curled as in theinstrument channel16 or twisted as in theinstrument channel16′, to a second expanded configuration, for example, the uncurled or untwisted state. As the instrument is being inserted, the instrument channel can collapse around the instrument to form a seal therearound. A sealing element(s) located in the housing and/or instrument channel can additionally or alternatively form a seal around the instrument inserted therethrough. The instrument can be passed into the channel until a distal end of the instrument extends distally from the distal end of the instrument channel to allow the instrument access to the body cavity to perform a procedure therein. The instrument can then be removed from the instrument channel, during which the instrument channel will either curl or twist as the instrument is being removed to create a seal. Longitudinal stiffening elements formed in the instrument channel can help prevent inversion of the instrument channel, for example, by preventing the instrument from pulling the instrument channel into thehousing54 when the instrument is being removed therefrom. Other exemplary embodiments of methods for performing gastrectomies are disclosed in U.S. patent application Ser. No. 12/242333 filed on even date herewith and entitled “Methods And Devices For Performing Gastrectomies And Gastroplasties,” which is hereby incorporated by reference in its entirety.

One skilled in the art will appreciate further features and advantages of the invention based on the above-described embodiments. Accordingly, the invention is not to be limited by what has been particularly shown and described, except as indicated by the appended claims. All publications and references cited herein are expressly incorporated herein by reference in their entirety.

Claims (24)

1. A surgical access device, comprising:

a housing having at least one access port therein for receiving a surgical instrument therethrough;

a retractor extending distally from a distal end of the housing and including an opening extending therethrough; and

at least one elongate flexible instrument channel extending distally from a distal end of the retractor and having a lumen extending therethrough and in fluid communication with the at least one access port in the housing, the channel being adapted to move from a first collapsed configuration in which the channel is sealed to substantially prevent fluid from flowing therethrough to a second expanded configuration upon insertion of an instrument therethrough, the elongate instrument channel being in a natural resting state in the first collapsed configuration.

2. The device ofclaim 1, wherein the elongate instrument channel is twisted in the first collapsed configuration and untwisted in the second expanded configuration.

3. The device ofclaim 1, wherein the elongate instrument channel has a substantially planar cross section in the first collapsed configuration.

4. The device ofclaim 1, wherein the elongate instrument channel includes at least one sealing element disposed therein and configured to form a seal around an instrument inserted therethrough.

5. The device ofclaim 1, wherein the elongate instrument channel includes at least one stiffening element extending longitudinally therealong and configured to provide longitudinal strength to the channel for preventing inversion of the channel while allowing for radial flexibility of the channel.

6. The device ofclaim 1, wherein the retractor includes a proximal end coupled to the housing and a distal end coupled to a proximal end of the elongate instrument channel.

7. A surgical access device, comprising:

a housing having an access port extending therethrough for receiving a surgical instrument; and

an elongate flexible instrument channel extending from the housing and having an inner lumen extending longitudinally therethrough and in communication with the access port in the housing, the inner lumen including a plurality of stiffening elements extending longitudinally along the channel and configured to provide longitudinal strength to the channel for preventing inversion of the channel while allowing for radial flexibility of the channel;

wherein at least one of the plurality of stiffening elements has a larger diameter than at least one other of the plurality of stiffening elements.

8. The device ofclaim 1, wherein the housing includes a plurality of access ports therein.

9. The device ofclaim 8, wherein the at least one elongate flexible instrument channel comprises a plurality of elongate flexible instrument channels extending from the retractor, each elongate instrument channel being axially aligned with one of the plurality of access ports.

10. The device ofclaim 1, wherein the at least one access port includes at least one seal therein and configured to form at least one of a seal within the access port when no instrument is disposed therein and a seal around an instrument inserted therethrough.

11. The device ofclaim 1, wherein the elongate flexible instrument channel can form a seal around instruments of various diameters.

12. The device ofclaim 7, wherein the elongate instrument channel is configured to increase in length in the longitudinal direction upon insertion of an instrument into the channel and decrease in length in the longitudinal direction upon removal of the instrument from the channel.

13. The device ofclaim 7, wherein the at least one stiffening element extends from a distal end to a proximal end of the elongate instrument channel along the elongate instrument channel.

14. The device ofclaim 7, wherein the at least one stiffening element is in the form of at least one longitudinally-extending surface feature.

15. The device ofclaim 7, wherein the at least one stiffening element comprises at least one wire.

16. The device ofclaim 7, wherein the at least one stiffening element comprises at least one spring disposed within a longitudinal groove formed in the channel.

17. The device ofclaim 7, wherein the elongate instrument channel is adapted to move from a first collapsed configuration in which the channel is sealed to substantially prevent fluid from flowing therethrough to a second expanded configuration upon insertion of an instrument therethrough.

18. The device ofclaim 7, further comprising a retractor coupled between the housing and the instrument channel and including an opening extending therethrough forming a pathway through tissue.

19. The device ofclaim 7, wherein the housing includes a plurality of access ports therein.

20. The device ofclaim 18, wherein each access port has an elongate flexible instrument channel longitudinally aligned therewith.

21. The device ofclaim 7, wherein first and second larger diameter stiffening elements are disposed on opposed sides of the channel, with a remainder of the plurality of stiffening elements positioned along planar sidewalls extending between the opposed sides of the channel.

22. The device ofclaim 6, wherein the proximal and distal ends of the retractor have a larger diameter than a central portion of the retractor for engaging tissue therebetween.

23. The device ofclaim 12, wherein the elongate instrument channel is configured to curl longitudinally upon removal of the instrument from the channel.

24. A surgical access device, comprising:

a housing having at least one access port therein for receiving a surgical instrument therethrough; and

at least one flexible elongate instrument channel extending from the housing and having a lumen extending therethrough and in fluid communication with the at least one access port in the housing, the elongate instrument channel being movable between a first collapsed configuration in which the channel is sealed to substantially prevent fluid from flowing therethrough and a second expanded configuration upon insertion of an instrument therethrough, the elongate instrument channel being in a natural resting state in the first collapsed configuration;

wherein the elongate instrument channel is helically twisted about a longitudinal axis of the channel in the first collapsed configuration and untwisted in the second expanded configuration.

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