FIELD OF THE INVENTIONThe present invention relates to power actuated grippers, and more particularly, to a pneumatically operated fluid motor type power gripper having a reciprocating linear actuator coupled to a pair of linkage assemblies for actuating a pair of jaws along a predetermined linear path between a clamped position and an unclamped position.
BACKGROUND OF THE INVENTIONPower jaw-type grippers are known to be of the type in which a fluid motor provides reciprocating movement to a mechanical linkage for actuating the jaw type grippers. Normally, the fluid motor retracts the reciprocating actuator, and through a mechanical linkage, the jaws of the gripper pivot away from one another thus releasing and disengaging the workpiece. When the fluid motor actuates the reciprocating actuator toward a clamped position, the mechanical linkage drives the jaws of the gripper toward one another to engage and hold the workpiece.
Various mechanical linkages have been proposed to correctly translate reciprocating movement of a piston and piston rod to optimize the clamping force of the gripper jaws by seeking to obtain the highest mechanical advantage which can be utilized by the power stroke of the fluid motor and the mechanical linkage of the power gripper. All of these known mechanisms, more or less, include complex designs of various mechanical components at high manufacturing and assembly cost.
Occasionally, the clamping forces generated by the mechanical linkage of the power gripper are not sufficient as the work performed on the workpiece may generate or apply forces to the workpiece which are greater than the gripping forces applied by the gripper. In addition, the clamping forces generated by the mechanical linkage of the power gripper may not be sufficient to sustain the weight of the workpiece or the momentum created upon movement of the workpiece. Different geometrical configurations of the workpiece may make it difficult for the jaws of the power gripper to grasp and retain the workpiece upon engaging and moving the workpiece.
When power actuated grippers are utilized in a production environment, the power actuated grippers may lose fluid power to the fluid motor, i.e. the supply of pressurized air or hydraulic fluid may be cut-off to the fluid motor. If the grippers have engaged a workpiece in the clamped position when power is cut-off to the fluid motor, it is desirable not to have the jaws of the power gripper release the workpiece. Several known designs have been utilized to lock the grippers in the clamped position and prevent unpowered movement of the grippers from the clamped position, but such designs typically utilize rollers or over center linkage mechanisms which require high actuation forces as well as accelerated wear rates with respect to the linkage mechanisms.
Therefore, it would be desirable to provide a power actuated gripper that provides high gripping forces while also prohibiting unpowered movement of the grippers from a clamped position.
SUMMARY OF THE INVENTIONThe present invention provides a power actuated parallel gripper for engaging and holding a workpiece wherein a pair of linkage assemblies actuate and move a pair of jaws between a clamped position and an unclamped position. The present invention provides a pair of jaws having reciprocal linear movement along a predetermined path and linkage assemblies that prohibit unpowered movement of the jaws from the clamped position.
The linkage assemblies are pivotally connected to a linear actuator having a longitudinal axis. The present invention provides for a first and second linkage assembly which in turn are pivotally connected to the first and second jaws, respectively. The first and second linkage assemblies are similar wherein each linkage assembly provides at least one locking link pivotally connected to the linear actuator. In addition, each linkage assembly provides for a toggle link pivotally connected to the locking link and pivotally connected to a housing of the gripper. The toggle link of each linkage assembly is pivotally connected to at least one transfer link which in turn is pivotally connected to one of the jaws. The jaws are guided for linear reciprocal movement along a guide rod wherein the guide rod has a longitudinal axis perpendicular to the longitudinal axis of the linear actuator.
To prohibit unpowered movement of the jaws from the clamped position, the linkage assemblies can be manipulated so that the jaws of the gripper contract to engage the outer diameter of a workpiece or expand to engage an internal diameter of a workpiece. In a first embodiment, the locking link of each linkage assembly is pivotally connected to one end of the toggle link, and the transfer link is pivotally connected to the opposite end of the toggle link. This allows the jaws of the gripper to contract and move toward one another to engage the outer diameter of a workpiece upon the actuation of the linear actuator. In a second embodiment, the locking link and the transfer link of each linkage assembly are pivotally connected to one end of their associated toggle link so as to share a common pivotal axis. This allows the jaws of the gripper to expand or move away from one another so as to engage the internal diameter of the workpiece upon the actuation of the linear actuator.
Thus, the objects of the present invention are to provide a new and improved power actuated parallel gripper that provides a high level of gripping force and prohibits unpowered movement of the jaws from the clamped position.
Other objects, advantages and applications of the present invention will become apparent to those skilled in the art when the following description of the best mode contemplated for practicing the invention is read in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGSThe description herein makes reference to the accompanying drawings wherein like reference numerals refer to like parts throughout the several views, and wherein:
FIG. 1 is a sectional view taken in the direction of arrows 1--1 in FIG. 7 showing the gripper clamping the outside diameter of a workpiece.
FIG. 2 is a front sectional view showing the gripper of FIG. 1 in an unclamped position.
FIG. 3 is an end view of the gripper showing the jaws in a clamped position.
FIG. 4 is a sectional view taken in the direction ofarrows 4--4 in FIG. 1 showing the gripper in a clamped position.
FIG. 5 is a sectional view taken in the direction ofarrows 5--5 in FIG. 1 showing the gripper in a clamped position.
FIG. 6 is a sectional view taken in the direction ofarrows 6--6 in FIG. 1 showing the gripper in a clamped position.
FIG. 7 is a top view showing the gripper in a clamped position.
FIG. 8 is a front sectional view showing the jaws of the gripper clamping the internal diameter of a workpiece.
FIG. 9 is a front sectional view showing the gripper of FIG. 8 in an unclamped position.
DESCRIPTION OF THE PREFERRED EMBODIMENTFIGS. 1-9 show a power actuatedparallel gripper 10 according to the present invention. Thegripper 10 provides ahousing 12 connected to a linearreciprocating actuator 14. A linkage means is pivotally connected to the linearreciprocating actuator 14 and thehousing 12. In addition, the linkage means is pivotally connected to a workpiece engaging means wherein the linkage means actuates the workpiece engaging means between a clamped position, wherein aworkpiece 16 is secured and held for movement thereof, and an unclamped position, wherein theworkpiece 16 is disengaged and released.
To provide linear reciprocal movement, the linearreciprocating actuator 14 of the power actuatedgripper 10 provides afluid cylinder 18 connected to thehousing 12, as seen in FIGS. 1-2 and 8-9. Thefluid cylinder 18 has acylindrical bore 20 extending through thecylinder 18 along alongitudinal axis 22 of the power actuatedgripper 10. Anend cap 24 is sealingly fastened to the free end of thecylinder 18 to enclose and form apiston chamber 26. Apiston 28 is sealingly and slidingly disposed within thepiston chamber 26, and apiston rod 30 is attached to thepiston 28 and extends longitudinally from thefluid cylinder 18 into thehousing 12. Thepiston rod 30 sealingly extends through anend wall 32 of thecylinder 18 toward thehousing 12. Thepiston rod 30 also extends through a bushing orstopper 34 which is mounted between thehousing 12 and thefluid cylinder 18. Arigid spacer 36 extending about the periphery of the stopper or bushing 34 protects thestopper 34 from damage and provides a rigid connection between thefluid cylinder 18 and thehousing 12. As seen in FIG. 7, a pair of fasteners extend the length of thecylinder 18,spacer 36 and portions of thehousing 12 to secure and unify thegripper 10.
As seen in FIGS. 1-2 and 8-9, thecylinder 18 has first andsecond fluid inlets 38 provided in theend cap 24 of the linearreciprocating actuator 14. Thefluid inlets 38 remain in communication with thepiston chamber 26 on opposite sides of thepiston 28 and, as is well known in the art, are suitably connected by conduits (not shown) to a source of pressurized fluid (not shown). Preferably, a pressurized air source (not shown) is connected to the first andsecond inlets 38 in order to create a feed and bleed pneumaticlinear actuator 14. Alternatively, hydraulic fluid may be utilized as a fluid medium or any other type of fluid medium that may provide for a sufficient linear reciprocating actuator.
In order for the reciprocatingactuator 14 to drive the linkage means, arod end 40 is connected to the free end of thepiston rod 30 for linear movement within thehousing 12. Therod end 40 is pivotally connected to the linkage means which in turn actuates the workpiece engaging means between the clamped and unclamped positions.
As seen in FIGS. 1-2 and 4, the linkage means provides a first andsecond linkage assembly 42, 44. Each of the first andsecond linkage assemblies 42, 44 provides a pair ofsimilar locking links 46, 48, respectively. Each of thelocking links 46, 48 has an aperture extending through one end of thelocking links 46, 48. The apertures are commonly aligned with an aperture provided in therod end 40, and apivot pin 50 is inserted therethrough to provide a pivotal connection. Aspacer 52 is utilized on each end of thepivot pin 50 to guide therod end 40 through aninternal guide slot 54 provided in thehousing 12. The pair of first locking links 46 and second locking links 48 extend away from one another on opposing sides of thelongitudinal axis 22 of thegripper 12. Both pairs of the first and second locking links 46, 48 include apertures extending through the opposite ends of the first and second locking links 46 and 48.
The first andsecond linkage assemblies 42, 44 each provide onetoggle link 56, 58 wherein eachtoggle link 56, 58 has an inward curvature toward the center of thehousing 12. Each of the first and second toggle links 56, 58 has an aperture extending through one end of the toggle links 56, 58. Apivot pin 60 is inserted through the apertures provided in the opposite ends of the first and second locking links 46, 48 and the one end of the first and second toggle links 56, 58, respectively, to provide a pivotal connection between the lockinglinks 46, 48 and the toggle links 56, 58.
In order to secure the first andsecond linkage assemblies 42, 44 to the housing, the first and second toggle links 56, 58 are pivotally connected to thehousing 12, as best seen in FIG. 5. Each of the toggle links 56, 58 provides an aperture extending through a mid-portion of the toggle links 56, 58 wherein the apertures of the toggle links 56, 58 correspond and align with apertures provided in thehousing 12. Apivot pin 62 is inserted through the corresponding apertures, and threadedfasteners 64 are inserted through the apertures in thehousing 12 and threaded into the ends of the pivot pins 62 to fixedly position thepivot pin 62 within thehousing 12.
The opposite ends of the first and second toggle links 56, 58 also provide an aperture extending therethrough wherein two sets of fourtransfer links 66, 68 are pivotally connected to the opposite ends of the first and second toggle links 56, 58, respectively. As seen in FIG. 6, a pair oftransfer links 66, 68 are provided on each side of eachtoggle link 56, 58, and eachtransfer link 66, 68 has an aperture extending therethrough in one end of thetransfer link 66, 68. The apertures of thetransfer link 66, 68 are commonly aligned with the apertures provided in the opposite ends of the toggle links 56, 58, and apivot pin 70 is inserted through the commonly aligned apertures to provide a pivotal connection between the toggle links 56, 58 and the transfer links 66, 68.
To connect the first andsecond linkages assemblies 42, 44 to the workpiece engaging means, the transfer links 66, 68 extend outward beyond thehousing 12 wherein the opposite ends of the transfer links 66, 68 have commonly aligned apertures extending therethrough. The workpiece engaging means provides apertures corresponding to the apertures in the opposite ends of the transfer links 66, 68 wherein apivot pin 72 is inserted through the apertures to provide a pivotal connection between the transfer links 66, 68 and the workpiece engaging means.
In order to engage theworkpiece 16, the workpiece engaging means provides afirst jaw 74 and asecond jaw 76 on opposing sides of thehousing 12, as seen in FIGS. 1-3 and 6. As previously described, eachjaw 74, 76 is pivotally connected to the transfer links 66, 68, respectively, for actuating and moving thejaws 74, 76 along alinear guide rod 78. The guide rod has a longitudinal axis 80 that is substantially perpendicular to thelongitudinal axis 22 of thegripper 10. Both thefirst jaw 74 and thesecond jaw 76 provide an aperture for cooperatively receiving the ends of theguide rod 78. Acompression spring 82 is housed between the ends of theguide rod 78 and the ends of the apertures provided in thejaws 74, 76. The compression springs 82 maintain the relative positioning between thejaws 74, 76 and theguide rod 78. Theguide rod 78 also providesbearings 84 mounted along the periphery of theguide rod 78 to reduce the friction created from thejaws 74, 76 sliding on theguide rod 78. Thejaws 74, 76 also provide akey way 86 and several threadedapertures 88 for mounting various types of clamp arms orfingers 90 for engaging theworkpiece 16.
In operation, the power actuatedparallel gripper 10 may be utilized to engage the outer diameter of theworkpiece 16 or the inner diameter of theworkpiece 16. In the preferred embodiment, thegripper 10 engages the outer diameter of theworkpiece 16. Thelinear actuator 14 fully extends therod end 40 into thehousing 12, and the first andsecond linkage assemblies 42, 44 move the first andsecond jaws 74, 76 outward away from one another toward an unclamped position, as seen in FIG. 2. To engage and clamp the outside diameter of theworkpiece 16, thelinear actuator 14 retracts, and therod end 40 actuates the first andsecond linkage assemblies 42, 44 to move the first andsecond jaws 74, 76 inward toward one another and the clamped position. The clamp arms orfingers 90 engage and hold theworkpiece 16 for movement thereof, as seen in FIG. 1.
It is important to note that lockinglinks 46, 48 should not approach an over-center condition with respect to thelongitudinal axis 22 of thegripper 10. That is, the locking angle α, as seen in FIG. 1, should not drop below 5 degrees, as the actuation forces increase with the reduction of the locking angle α.
In a second embodiment, the ends of the lockinglinks 46, 48 and the transfer links 66, 68 are pivotally connected to the toggle links 56, 58 about a common axis, as seen in FIGS. 8 and 9. This configuration of thelinkage assemblies 42, 44 allows for the clamping of an internal diameter of aworkpiece 16. As seen in FIG. 9, when thelinear actuator 14 retracts, therod end 40 actuates the first andsecond linkage assemblies 42, 44 to move the first and second jaws inward, toward one another and the unclamped position. When thelinear actuator 14 is fully extended, as seen in FIG. 8, the first andsecond linkage assemblies 42, 44 are actuated to move the first andsecond jaws 74, 76 outward, away from one another, toward the clamped position. The clamp arms orfingers 90 engage the inner diameter of theworkpiece 16 to engage and hold theworkpiece 16 for movement thereof.
It is also important to note in the second embodiment that the locking angle α should not drop below 5 degrees for the same reasons previously described. As seen in FIG. 8, the locking angle α is measured from the lockinglinks 46, 48 with respect to thelongitudinal axis 22 of thehousing 12.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.