US5842604A - High viscosity fluid dispenser with replaceable fluid-containing bag and nozzle - Google Patents

Abstract

A dispenser comprises an upper portion having an annular member depending therefrom and a bottom portion having a base and an upright post connected to the base. It also includes a flexible bag capable of containing fluid suspended from the upper portion and located inside the annular member. The flexible bag has a nozzle connected to it such that the flexible bag is closed except at the nozzle. The nozzle has a discharge orifice in fluid communication with the flexible bag. The upper portion telescopingly engages the bottom portion such that the upright post is located substantially aligned with the flexible bag. The upright post is sized to cause the flexible bag to invert when the upper portion and the bottom portion are pressed together. An openable closure closes the discharge orifice so that a fluid-containing flexible bag may be easily handled for replacement of the emptied flexible bag in the dispenser. A removable rigid cover connected to the upper portion provides a surface against which a user may conveniently press the upper portion downward with a palm of the hand. The rigid cover is removable from the upper portion to enable the flexible bag to be replaced.

Description

FIELD OF THE INVENTION

The present invention relates to high viscosity fluid dispensers which utilize an upper portion pressed downward against a rigid post in a lower portion, and more particularly to such dispensers wherein toothpaste is dispensed from a replaceable fluid container.

BACKGROUND OF THE INVENTION

Dispensers of high viscosity fluids may require significant force input from the user in order to initiate dispensing. Pushing downward with the palm of one's hand has been found to be an ergonomically efficient way for a user to develop sufficient force to dispense high viscosity fluids, such as toothpaste. Positive displacement pumps which utilize this approach have become available recently. An example is the Mentadent™ toothpaste co-dispenser, a Trademark of Chesebrough-Pond's U.S.A. Co. of Greenwich, Conn. which is disclosed in U.S. Pat. Nos. 5,295,615, and 5,335,827 to Gentile. The Mentadent co-dispenser has an upper portion containing two cylinders, each filled with different components of a toothpaste. At the end of each cylinder is a piston frictionally engaged in its cylinder to prevent leakage of toothpaste fluid from the cylinder. The upper portion is telescopingly connected to a bottom portion having two upright posts of equal length, which are spaced apart so as to align with the cylinders of the upper portion. When a user presses downward on the upper portion, the pistons are pressed against the two fixed posts. Such pressure causes the pistons to move upward into he cylinders and to drive toothpaste fluids from each cylinder through separate discharge orifices connected to the top of the cylinders. The amount of fluid dispensed from each cylinder is determined by the distance the upper portion is pushed downward and the diameters of the two cylinders.

The Mentadent positive displacement toothpaste dispenser suffers from several deficiencies. First, the pistons provide considerable frictional resistance to movement in the cylinders when they are tight enough to prevent fluid leakage. High static friction and high fluid yield point require users to press hard to initiate dispensing. As a result, hard pressing to initiate flow must be immediately followed by lighter pressing to control displacement in order to avoid dispensing too much fluid. Such control is difficult for many users. Second, piston and cylinder arrangements require accurately molded or machined parts for adequate fit and reproducible operation. Such part accuracy is expensive.

A dispenser which avoids static friction and the need for accurate part requirements offers better function and lower manufacturing costs. In the caulking gun art, others have attempted to solve a similar friction problem by placing one or more flexible fluid-containing bags against a movable ram. For example, U.S. Pat. No. 3,323,682 to Creighton, Jr., et al. shows a ram pressed against the closed end of two side-by-side bags. The ram crushes the bags and fluid is dispensed from the opposite end of the bags. That is, each bag wrinkles axially as it shortens in length. Thin bags can be crushed nearly flat. However, even bag crushing may provide frictional resistance to dispensing because as the bag is crushed, the wrinkles typically slide along the cylinder wall. Also, any cocking of the ram relative to the cylinder may cause the bag wrinkles to jam between the ram and the cylinder wall.

Another type of toothpaste dispenser is the Crest Neat Squease™ dispenser, a trademark of The Procter & Gamble Company of Cincinnati, Ohio; which is disclosed in U.S. Pat. No. 4,842,165 to Van Coney. A squeezebottle has a fluid-containing bag housed inside the squeezebottle along with one-way air and fluid valving. Together these elements enable air pressure to be developed inside the squeezebottle and outside the bag which causes the bag to invert and thereby push out the toothpaste from the bag. An inverting bag has minimal friction resistance because the bag wall behaves like a rolling diaphragm. That is, the fold at the inverting point progressively moves from the closed end of the bag toward the discharge end. Such a dispenser can also be designed to discharge virtually all of its contents if the closed end of the bag matches the shape of the inside of the discharge end of the dispenser.

The Crest Neat Squeeze dispenser is a single use dispenser. When empty, the entire dispenser is discarded. Squeezebottles with bags and valving are more expensive than conventional toothpaste tubes. Thus, there is value in reusing the squeezebottle with its valving and replacing fluid-containing bags in order to reduce the average package cost per unit of fluid delivered.

Replacement bags are difficult to manage with such a dispenser, however, because the dispenser utilizes trapped air for dispensing. Reestablishing an air-tight seal after bag replacement is a problem because every user cannot be depended upon to provide adequate sealing. For example, when an expensive threaded engagement between rigid components is provided to generate a seal, users do not torque the components to the same degree.

U.S. Pat. No. 5,305,920 to Reiboldt et al. shows a Crest Neat Squeeze dispenser having a replacement cartridge with threaded components at the base of the dispenser. U.S. Pat. No. 5,454,486 to Mack et al. shows a similar dispenser having threaded components at the top of the dispenser. In both references not only is there an air sealing issue, but also there is a hygiene issue associated with toothpaste. Toothpaste is known for unsanitary-looking residue buildup on nozzles of tubes. The shape of the Crest Neat Squeeze nozzle is designed to minimize such buildup, but users still prefer a new nozzle with each new container of toothpaste. Replacing the nozzle with the bag results in the discharge valve also being replaced.

Therefore, what is missing in the prior art is a dispenser which utilizes the low friction of an inverting bag, and which has a replacement bag & nozzle that avoids both a discharge valve being discarded with each nozzle and user generated air-tight sealing.

OBJECTS OF THE INVENTION

It is an object of the present invention to provide a closable flexible bag, capable of containing fluid and having a nozzle attached, for use in a high viscosity fluid dispenser, such that the bag and nozzle and closure may be replaced when the bag is emptied while the other components of the dispenser may be reused.

It is another object of the present invention to provide a dispenser which has a fluid-containing bag that may be collapsed with minimal friction, by inverting the bag against a stationary post in order to dispense fluid from within the bag.

It is yet another object of the present invention to provide a high viscosity fluid dispenser which requires minimal part accuracy, no valving, and no air-tight seals.

It is an additional object of the present invention to provide a dispenser which may be operated in an upright position by pressing an upper portion downwardly against a counter-top with the palm of the hand, or which may be operated in a user's hand by pressing telescoping portions together between palm and fingers.

SUMMARY OF THE INVENTION

In one aspect of the present invention, a dispenser comprises an upper portion and a bottom portion. The upper portion has an annular member depending therefrom. The bottom portion has a base and an upright post connected to the base. The upper portion telescopingly engages the bottom portion such that the upright post is located substantially aligned with the annular member. The upright post is sized to invert a flexible bag when the flexible bag is connected to the upper portion and located inside the annular member. The flexible bag is inverted when the upper portion and the bottom portion are pressed together.

In another aspect of the present invention, a dispenser comprises an upper portion, a bottom portion, and a flexible bag capable of containing fluid. The upper portion has an annular member depending therefrom. The flexible bag is suspended from the upper portion and is located inside the annular member. The flexible bag has an inside and a nozzle connected to the flexible bag such that the flexible bag is closed except at the nozzle. The nozzle has a discharge orifice in fluid communication with the inside of the flexible bag. The bottom portion has a base and an upright post connected to the base. The upper portion telescopingly engages the bottom portion such that the upright post is located substantially aligned with the annular member. The upright post is sized to cause the flexible bag to invert when the upper portion and the bottom portion are pressed together. The flexible bag has a bag wall thickness and a bag wall which slidably fits inside the annular member, and the upright post has an outer dimension which is less than an inner dimension of the annular member by more than four of the bag wall thicknesses.

The dispenser may further comprise an openable closure connected to the discharge orifice so that when the closure closes the discharge orifice, the flexible bag may be easily handled for removal and replacement from the upper portion without inadvertent fluid discharge.

The dispenser may further comprise a rigid cover connected to the upper portion. The rigid cover provides a surface against which a user may conveniently press the upper portion downward. The rigid cover may be removable from the upper portion to enable the flexible bag to be replaced in the upper portion.

BRIEF DESCRIPTION OF THE DRAWINGS

While the specification concludes with claims which particularly point out and distinctly claim the present invention, it is believed that the present invention will be better understood from the following description of preferred embodiments, taken in conjunction with the accompanying drawings, in which like reference numerals identify identical elements and wherein:

FIG. 1 is an exploded perspective view of a preferred embodiment of the dispenser of the present invention, disclosing (from top to bottom): a rigid cover, a film closure, a nozzle with flip-top closure, a flexible bag filled with fluid, an upper portion having a depending annular member, and a bottom portion having a base and an internal post;

FIG. 2 is a perspective view of the assembled film closure, flexible bag, and nozzle of FIG. 1, disclosing the flip-top closure closed and the film closure sealed to the flange of the flexible bag and to the flat portion of the nozzle;

FIG. 3 is a sectioned side elevation view of the assembled dispenser of FIG. 1, showing the flexible bag assembly of FIG. 2 connected to a flange of the upper portion, the rigid cover snapped onto the upper portion, and the upper portion telescopingly engaged with the bottom portion;

FIG. 4 is a sectioned side elevation view similar to FIG. 3, showing the flexible bag partially inverted by the post after the upper portion has been pressed against the bottom portion to dispense fluid; and

FIG. 5 is a sectioned side elevation view of an alternative embodiment of the dispenser of the present invention, disclosing a flexible bag connected to an a upright nozzle having a flange which is clamped against an upper portion by a threaded collar, wherein the upper portion has finger grips for engaging the upper portion with a post in order to invert the flexible bag and dispense fluid.

DETAILED DESCRIPTION OF THE INVENTION

Referring now to the drawings of the present invention, and more particularly to FIG. 1, there is shown a first preferred embodiment of a dispenser having a replaceable fluid-containing bag and nozzle, which is generally indicated as 10.Dispenser 10 is an upright counter-top dispenser intended to be operated by a user pressing downwardly against telescoping parts to dispense viscous fluid through a substantially horizontal nozzle.Dispenser 10 has anupper portion 12 and abottom portion 14 which telescope together.Portions 12 and 14 may have cylindrical or non-cylindrical shapes and either portion may telescope within the other portion.

Upper portion 12 has anannular member 16 and aflange 18 and anozzle support yoke 20.Annular member 16 has aninner surface 17. Slidably fitting intoinner surface 17 is aflexible bag 22, which hassidewall 24, anozzle 26, abag closure 28, anozzle portion 30, and abag flange 32,nozzle 26 preferably has a flattop surface 34, anorifice 36 extending throughnozzle 26 and in fluid communication with the inside ofbag 22, and anopenable nozzle closure 38 adapted to closeorifice 36.Nozzle closure 38 may be a flip-top cap, as shown in FIG. 1 or a screw-on cap as shown in FIG. 5. A hinged snap-on cap is particularly preferred because it may be molded as part of the nozzle.

Bag 22 is preferably preassembled as a replacement cartridge, as shown in FIG. 2. That is,bag 22 is a thermoformed, pressblown, injection-blown, or folded and sealed film structure filled with aviscous fluid 40.Nozzle 26 is placed intonozzle portion 30;bag closure 28, which is preferably a piece of film, is placed on top ofbag flange 32 andnozzle 26; and the bag and nozzle and bag closure are all sealed together atbag flange 32, at flattop surface 34, and atnozzle portion 30.Nozzle closure 38 is preferably closed to seal the fluid inbag 22 during handling ofbag 22 as a replacement cartridge.

Whenbag 22 is slidably assembled intoannular member 16 ofupper portion 12, a removablerigid cover 42 may be connected toupper portion 12 in order to form a surface against which the user's palm may comfortably press downwardly.Rigid cover 42 may have alip 44 andperimeter groove 46 which permits cover 42 to be snap-fit ontoflange 18, thereby trappingbag flange 32 andbag closure 28 betweenflange 18 andcover 42. The snap-fitting arrangement may best be seen in FIG. 3.

Alternatively,bag 22 may be sealed toflange 18 ofupper portion 12. Whenbag 22 is connected toupper portion 12 by a seal atflange 18,rigid cover 42 is not required for the dispenser to operate. However, pressing against a rigid surface to actuate the dispenser is desirable. To provide the rigid surface, a rigid bag closure could replace piece offilm 28. Such a rigid bag closure could also have a lip and groove for snap-fitting ontoflange 18.

Bottom portion 14 preferably has abase 48 and an uprightannular member 50, which telescopingly engagesannular member 16, preferably outsideannular member 16. Centered within uprightannular member 50 and also connected to base 48 is anupright post 52.Post 52 is aligned withinner surface 17 ofannular member 16, but clearssurface 17 by more than four thicknesses ofbag sidewall 24. Preferably, post 52 has anouter dimension 54 which is equivalent to aninner dimension 56 ofinner surface 17 less four bag sidewall thicknesses less about 0.75 mm. These dimensions are seen in FIG. 3. With this amount of clearance, post 52 will causebag 22 to invert whenpost 52 is pressed against the bottom ofbag 22, as seen in FIG. 4.

Inverting is a phenomenon wherebybag sidewall 24 is thin enough and large enough in diameter that it may be progressively turned inside out without wrinkling.Post 52 has a roundedtop end 58 whichfirst contacts bag 22 and starts turning it inside out. This is best seen in FIG. 4. Asbag 22 continues to turn inside out, a circumferentialbag folding line 60 moves with the post at half the rate of post motion intoannular member 16. Foldingline 60 appears to "roll" as the bag sidewall progressively inverts. Because thin bag material is folding and then straightening atline 60, there is minimal frictional resistance. This compares favorably to the condition where a bag collapses by being crushed. When a bag is crushed, as would occur if clearance betweenpost 52 andinner surface 17 were insufficient for inverting, wrinkles form and accumulate. Friction generated within wrinkles and between wrinkles and post 52 andinner surface 17 would create substantially greater resistance to bag collapse than inverting.

FIGS. 3 and 4 show the assembly ofdispenser 10 including:rigid cover 42 snap-fit ontoflange 18 ofupper portion 12;flexible bag 22 assembled as a cartridge, filled withfluid 40, and closed byfilm closure 28 andnozzle 26 withcap 38; andbottom portion 14 telescopingly engaged withupper portion 12 such thatbag 22 rests atopcurved end 58 ofpost 52.

FIG. 5 shows an alternative dispenser, generally indicated as 70, in which the nozzle is directed along the axis of telescoping upper and bottom portions.Dispenser 70 is a hand held dispenser intended to be operated by a user squeezing together telescoping parts to dispense viscous fluid through a substantially axial nozzle.Dispenser 70 has anupper portion 72 and abottom portion 74 which telescope together.Portions 72 and 74 may have cylindrical or non-cylindrical shapes, howeverbottom portion 74 is located internally toupper portion 72.

Upper portion 72 has anannular member 76 and finger grips 78 and threadedend 80.Annular member 76 has aninner surface 77. Slidably fitting intoinner surface 77 is aflexible bag 82, which hassidewall 84. Connected toflexible bag 82 is anozzle 86.Nozzle 86 has anozzle flange 88, anorifice 96 extending throughnozzle 86 and in fluid communication withflexible bag 82, and anozzle closure 98 adapted to closeorifice 96.Nozzle closure 98 is preferably a screw-on cap as shown in FIG. 5.

Bag 82 is preferably preassembled as a replacement cartridge. That is,bag 82 is a folded and sealed film structure filled with a viscous fluid.Nozzle 86 is sealed tobag 82 by welding or adhesive.Nozzle closure 98 is preferably closed to seal the fluid inbag 82 during handling ofbag 82 as a replacement cartridge.

Whenbag 82 is slidably assembled intoannular member 76 ofupper portion 72, a threadedcollar 102 removably clampsnozzle flange 88 toupper portion 72. Thus,bag 82 andnozzle 86 may be easily replaced inupper portion 72 by removing threadedcollar 102.

Bottom portion 74 preferably has abase 108 and apost 100, which telescopingly engagesannular member 76, preferably inside ofannular member 76.Post 100 has arounded end 104.Post 100 loosely fits insideannular member 16 and clearsinner surface 77 by more than four thicknesses ofbag sidewall 84. Preferably, post 100 has an outer dimension which is equivalent to an inner dimension ofinner surface 77 less four bag sidewall thicknesses less about 0.75 mm. With this amount of clearance, post 100 will causebag 82 to invert whenpost 100 is pressed against the bottom ofbag 82. Alignment is established betweenpost 100 andbag 82 by means of therounded end 104, which gradually initiates inversion. Inversion is underway by the time the outermost dimension ofpost 100contacts bag 82. The inverting bag draws the post to the center of the annular member.Rounded end 104 preferably has a minimum radius of about 10% to 15% of the diameter ofpost 100.

In a particularly preferred embodiment of the present invention, as shown in FIGS. 1-4,annular member 16,annular member 50, and post 52 are oval in vertical cross-section so that there is minimal rotation possible between upper and lower portions. Such rotation would tend to twistbag 22 when it engagespost 52 and thereby cause wrinkles to form which would hinder bag inversion. Alternatively, a vertical keyway and key could be adapted between telescopingannular members 16 and 50 if they were cylindrical in order to prevent rotation of upper and bottom portions relative to each other.

Bag 22 is preferably a cartridge which is suspended inannular member 16 bybag flange 32 resting atopflange 18 ofupper portion 12. That is,bag 22 rests in position but is not directly connected there. In this situation,bag 22 may be grasped bynozzle 26 and removed when it is empty. However, the term "suspended" is intended to also include the condition wherebag 22 is sealed or clamped toflange 18.

Flexible bag 22 is preferably thermoformed withflange 32 andnozzle portion 30. The nozzle and bag closure are separate pieces sealed together by heat welding or adhesive. For example, acylindrical thermoformed bag 22 is made of 0.3 mm thick polyproplyene/EVOH coextruded film and has a diameter of 50 mm and a depth of 60 mm. Bag closure film is made of the same material and thickness and is fastened to the bag flange and nozzle by heat sealing.

Where additional barrier properties are required,bag 22 andbag closure 28 may be made of a foil laminate. For example, the construction of a tri-laminate bag sealed to a nozzle is generally in accordance with the teachings of commonly assigned U.S. Pat. No. 4,842,165 issued to Van Coney on Jun. 27, 1989, which is hereby incorporated by reference. Van Coney teaches an inverting bag having a tri-laminated structure of polyethylene, metalized polyester, and polyethylene, which has a sidewall thickness of about 0.04 mm.

In order to reduce part count,flexible bag 22 may be injection-blown or pressblown to provide a nozzle and bag as one piece. For example, the construction of a pressblown bag with flange and integral nozzle is generally in accordance with the teachings of commonly assigned U.S. Pat. No. 5,305,921 issued to Kock et al. on Apr. 26, 1994, which is hereby incorporated by reference. Kock et al. teaches an inverting cylindrical pressblown bag made of low density polyethylene, which has a sidewall thickness of about 0.006 inches and a diameter of 1.6 inches.

Injection blown bags are known to have multiple layers, so that barrier properties can be included in a bag with integral nozzle and flange. Such a bag may be made of polypropylene and ethylene vinyl alcohol layers.

Upper portion 12 andbottom portion 14 are preferably injection molded of polypropylene, with average wall thicknesses of 1.2 mm. The clearance between telescoping members is approximately 0.5 mm, and there is an initial engagement of 20 mm before bag inverting for alignment purposes. When full,dispenser 10 is approximately 126 mm high and when empty it is approximately 88 mm high. A stroke of 1.27 mm dispenses approximately 1.1 ml of fluid.Preferred dimensions 54 and 56 are 49.5 mm and 50.5 mm, respectively.

While particular embodiments of the present invention have been illustrated and described, it will be obvious to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention, and it is intended to cover in the appended claims all such modifications that are within the scope of the invention. For example,rigid cover 42 could be a flip-top closure hinged toupper portion 12 such thatrigid cover 42 andupper portion 12 could be molded as one piece. Also,dispenser 10 could contain more than oneflexible bag 22 and more than onepost 52 positioned to invert each bag. In such a case it may be desirable to have acommon nozzle 26 for all flexible bags and to have all bags interconnected with the common nozzle to form a single cartridge.

Claims (3)

What is claimed is:

1. A dispenser comprising;

a) an upper portion having an annular member depending therefrom;

b) a bottom portion having a base and an upright post connected to said base, said upper portion telescopingly engaging said bottom portion such that said upright post is located substantially aligned with said annular member, said upright post being sized to invert a flexible bag, said flexible bag being connected to a top end of said upper portion and located inside said annular member, said flexible bag being inverted when said upper portion and said bottom portion are pressed together, said flexible bag having an inside and a nozzle connected thereto, said nozzle having a discharge orifice in fluid communication with said inside of said flexible bag and a nozzle axis angled substantially perpendicular to a bag inversion axis; and

c) a rigid cover connected to said upper portion, said rigid cover providing a surface against which a user may press said upper portion downward without contacting said discharge orifice, said rigid cover being removable from said upper portion to enable said flexible bag to be replaced in said upper portion.

2. The dispenser of claim 1 further comprising an openable closure connected to said discharge orifice so that when said closure closes said discharge orifice, said flexible bag may be handled as a replaceable cartridge for removal and replacement from said upper portion without inadvertent fluid discharge.

3. A dispenser comprising;

a) an upper portion having an annular member depending therefrom;

b) a flexible replaceable bag capable of containing fluid connected to a top end of said upper portion and suspended from said upper portion and located inside said annular member, said flexible bag having an inside and a nozzle connected to said flexible bag such that sad flexible bag is closed except at said nozzle, said nozzle having a discharge orifice in fluid communication with said inside of said flexible bag and a nozzle axis angled substantially perpendicular to a bag inversion axis, said flexible bag also having a sidewall thickness and a sidewall which slidably fits inside said annular member:

c) a bottom portion having a base and upright post connected to said base said upper portion telescopingly engaging said bottom portion such that said upright post is located substantially aligned with said annular member, said upright post having an outer dimension which is less than an inner dimension of said annular member by more than four of said sidewall thicknesses so that said upright post inverts said flexible bag when said upper portion and said bottom portion are pressed together;

d) an openable closure connected to said discharge orifice so that when said closure closes said discharge orifice, said flexible bag may be handled as a replaceable cartridge for removal and replacement from said upper portion without inadvertent fluid discharge; and

e) a rigid cover connected to said upper portion, said rigid cover providing a surface against which a user may press said upper portion downward with a palm of a hand without contacting said discharge orifice, said rigid cover being removable from said upper portion to enable said flexible bag to be replaced in said upper portion.

Images