FIELD OF THE INVENTIONThe present invention relates generally to a vehicle rain sensor system, and more particularly relates to a vehicle rain sensor system that automatically controls windshield wiper speed or intermittency in response to rainfall intensity.
BACKGROUND INFORMATIONConventional automatic windshield wiper rain sensors are known for activating the windshield wipers of a vehicle in response to sensed precipitation. A number of these rain sensors use planar sensors that are mounted to the windshield so that they can be periodically returned to a nonprecipitation indicating state upon a sweep of the windshield wipers past the sensor. These precipitation sensors are typically of complex design requiring, for example, closely spaced interdigital transducers or comb-like sensor elements. One attempt to simplify a self-clearing precipitation sensor is disclosed in U.S. Pat. No. 4,527,106 that uses a planar sheet of electrically insulating material interposed between electrodes to form a conductive sensor. Unfortunately, a holder of complex construction is required to hold or cantilever the planar sensor on an external surface of the vehicle.
It is an object of the present invention to provide a self-clearing rain sensor that does not require wiper activation for sensor clearing, complex holders for sensor mounting, or additional mounting space on any external or internal surface of the vehicle.
It is a further object of the present invention to employ a rain sensor having a shape that is of greater self-clearing efficacy.
It is a still further object of the present invention to provide a rain sensor that can be incorporated with an antenna of the vehicle.
It is yet a further object of the present invention to provide a rain sensor and windshield wiper activation system employing a speed or revolutions-per-minute (rpm) feedback signal to adjust the rain sensor's sensitivity.
SUMMARY OF THE INVENTIONThe present invention is directed to a rain sensor system for automatically controlling windshield wiper action in association with rain conditions. The rain sensor system comprises first and second electrical elongated conductors having exposed conductive surfaces, the conductors being arranged in spaced parallel relationship with one another. An electrical insulator is interposed between the conductors, and has an insulating surface exposed between the exposed conductive surfaces of the conductors. Means for mounting the elongated conductors and insulator in the airflow over a vehicle is provided to allow the conductive and insulating surfaces to be wetted by rain, whereby the resistance between the elongated conductors is reduced and used to detect the presence and absence of rain on the vehicle.
One advantage of the present invention is that the rain sensor system can be integrated with an antenna, and therefore does not require additional mounting space on either internal or external surfaces of the vehicle. As such, the integrated rain sensor system is inconspicuous.
Another advantage of the present invention is that the sensor system when integrated with an antenna does not require additional and complex mounting systems which are associated with planar sensor systems.
A further advantage of the present invention is that the upright elongated shape of the sensor aids in the self-clearing of raindrops from the rain sensor system, thereby contributing to an inexpensive means for providing a real time indication of the intensity of the rainfall impinging on the sensor system.
Other advantages of the present invention will become apparent in view of the following detailed description and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1a is a schematic side elevational view of a rain sensor that is integral with a vehicle antenna.
FIG. 1b is a schematic cross-sectional view of the rain sensor of FIG. 1a taken along thelines 1--1 showing a triangular cross-section.
FIG. 1c is an alternative schematic cross-sectional view of the rain sensor of FIG. 1a taken along thelines 1--1 showing a circular cross-section.
FIG. 2 is a block diagram of an integral rain-sensing antenna system incorporated with a conventional wiper delay control module.
FIG. 3 schematically shows a preferred embodiment of the integral rain-sensing antenna system of FIG. 2.
FIG. 4 is a block diagram of an integral rain-sensing antenna wiper control system that does not require a conventional wiper delay control module.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTSFIG. 1 schematically illustrates a self-clearingrain sensor system 10 associated with a vehicle (not shown) for controlling windshield wiper action, preferably the rate of windshield wiper action (i.e., the length of time between windshield wiper strokes) in response to rainfall intensity. Thesystem 10 preferably functions as both a rain sensor and an antenna. The antenna is fixed and not intended to be retracting. For purposes of illustration, therain sensor system 10 will be explained and illustrated in the following drawings concerning this dual function. However, the rain sensor may be employed independently from the antenna.
The rain sensor of therain sensor system 10 generally takes the form of a whip-type AM/FM vehicle receiving antenna and comprises abody 12, an electrically non-conducting sharps-reducingcap 14 and an electricallynon-conductive base 16 mounted on avehicle surface 18. Thebody 12 functions as the primary part of the rain sensor to generate a rain intensity signal, and also may function as part of an antenna, as shown in the figures, to receive RF signals. Thebody 12 has a length L typically associated with the wavelength of radio frequencies received and/or the receiver's required sensitivity. At the time of manufacture, components can be adjusted for any reasonable L. Although thebody 12 of therain sensor system 10 is preferably provided in an upright position, thebody 12 may extend at any desired angle between vertical and horizontal orientations so long as thebody 12 is mounted on a vehicle where there is an unobstructed oncoming airstream path to the sensor.
Thebody 12 of therain sensor system 10 is electrically coupled via a firstelectrical connector 20 to an electronic circuit 22 (the function of which will be explained below) preferably located in an enclosure immediately under thebase 16 or as close thereto as possible. Theelectronic circuit 22 is electrically coupled via asecond connector 24 to a remote conventional wiper delay control module or microcontroller (not shown) for controlling windshield wiper action in response to sensed rainfall intensity. The wiper delay control module typically has a switch offering several settings such as: off, low speed wipe, high speed wipe, and delay-on or intermittent wipe. The present invention will be described for operation when the wiper delay control module is switched to delay-on. When therain sensor system 10 also functions as an antenna, as shown in the figures, therain sensor system 10 electrically couples received RF signals via a thirdelectrical connector 25, preferably a coaxial or other shielded cable, to a conventional radio antenna input jack.
As shown in FIG. 1b, the rain sensor itself has abody 12a which is preferably triangular in cross-section as seen along thesection lines 1--1 of FIG. 1a. The triangular-shaped body 12a comprises a firstelectrical conductor 26a having a first exposedconductive surface 27a, and a secondelectrical conductor 28a having a second exposedconductive surface 29a. The conductors are electrically insulated from each other by aninsulator 30a interposed therebetween. Theinsulator 30a has, generally oppositely facing first and second exposedinsulating surfaces 31a, 33a. Theinsulator 30a is flanked on either side by an insulating adhesive in order to hold the two conductors together in a unified and manufacturable assembly. The conductors are preferably composed of a metallic conducting material such as stainless steel or aluminum.
As will be explained more fully in the following figures, a DC voltage VA is applied to thefirst conductor 26a to generate an electrical current via insulator-bridged raindrops which electrically couple the first andsecond conductors 26a, 28a to one another. The voltage level of VA across a sink network is proportional to the instantaneous rainfall intensity impinging on the body of therain sensor system 10. When thebody 12a is dry, the electrical resistance between theconductors 26a, 28a exceeds a predetermined maximum value to provide for wiper action being completely turned off. When thebody 12a is wet, raindrop moisture temporarily adheres to the exposedinsulating surfaces 31a, 33a so as to bridge the first and secondconductive surfaces 27a, 29a, thereby electrically coupling the first andsecond conductors 26a, 28a.
Because rain water has a lower electrical resistance (approximately 18.3 MΩ-cm) relative to theinsulator 30a (greater than 100 MΩ-cm), the rain moisture coupling the conductors is in effect an electrical resistance placed in parallel with theinsulator 30a which thereby lowers the electrical resistance between theconductors 26a, 28a relative to a dry condition. As the intensity of rainfall increases, the number of raindrops or "parallel resistors" bridging theconductors 26a, 28a increases which results in decreasing the electrical resistance and increasing the current density between the conductors. The value of this decreasing electrical resistance relative to increasing rain intensity is used to increase the rate of windshield wiper action when the conventional wiper delay control module is switched to delay-on mode. The elongated shape of the conductors and insulator as exposed to an airstream have been found to enhance the "self-clearing" of rain moisture from the sensor body for various vehicle speeds. At idle, or when the vehicle is not in motion (and the self-clearing effect is minimal), the reduced vehicle speed provides a sensor desensitization for any raindrops or moisture accumulating on thesensor body 12. Rather than adjusting windshield wiper action relative to "accumulated" rain moisture, the present invention provides for adjusting wiper action relative to a "linearized instantaneous" rain moisture signal. Thus, the self-clearing rain sensor system provides a real time indication of the rain intensity impinging on the sensor system.
As shown in FIG. 1b, the first andsecond conductors 26a, 28a and theinsulator 30a preferably cooperate to form an isosceles triangle in cross-section. Thefirst conductor 26a takes up a substantial portion of thebody 12a and is itself triangular in cross-section, whereas theinsulator 30a and thesecond conductor 28a are preferably planar strips having minimal thickness relative to thefirst conductor 26a. Theinsulator 30a has a coefficient of thermal expansion similar to that of themetal conductors 26a, 28a. Thebody 12a is preferably oriented in the direction of vehicle motion as shown by thearrow 32 such that the exposedconductive surfaces 27a, 29a do not directly face in the direction of vehicle movement. The triangular shape and orientation of thebody 12a provide an efficient means for parting the airstream in laminar flow and raindrops borne thereon closely around the exposed surfaces of thebody 12a such that raindrops are momentarily deposited (depending on vehicle speed relative to oncoming airflow) onto the exposedinsulator surfaces 27a, 29a to electrically couple the conductors.
As shown in FIG. 1c, therain sensor system 10 alternatively may have abody 12b which is non-triangular in cross-section as seen in the direction oflines 1--1 of FIG. 1a. Afirst conductor 26b having a first exposedconductive surface 27b, and asecond conductor 28b having a second exposedconductive surface 29b are each generally semi-circular and of the same cross-sectional area with respect to each other. Theconductors 26b, 28b are interposed by aninsulator 30b, having exposed insulatingsurfaces 31b and 33b. Theinsulator 30b is preferably a planar strip having a similar coefficient of thermal expansion as the metal conductors. Thebody 12b is preferably oriented in the direction of vehicle motion as shown by thearrow 34 such that the portion of the exposed insulatingsurfaces 31b, 33b midway between the first and second conductive surfaces generally faces perpendicularly to the direction of vehicle motion for the purpose of achieving optimal self-clearing effect. Although the circular cross-section configuration of thebody 12b is sufficient for determining the intensity of rainfall, the circular shape has been found to create mild air turbulence of the airstream impinging on thebody 12b such that raindrops are not deposited on theinsulator 30b as efficiently relative to thetriangular body 12a of FIG. 1b. However, a more aesthetic design and greater efforts to linearize any such produced rain signal may eventually be realizable.
FIG. 2 illustrates in block diagram the components of therain sensor system 10. Areference voltage source 36 provides a fixed, DC reference voltage VR, via a voltage divider to aDC source network 38, which in turn provides a DC voltage to one of the conductors of therain sensor body 12. The voltage VA of the conductor increases or decreases as a function of a respective decrease or increase in rainfall intensity. ADC sink network 40 provides a DC electrical path to ground potential in order to complete a DC electrical loop for the applied DC reference voltage.
Adifferential DC amplifier 42 has a positive input terminal which receives the reference voltage VR via a precision voltage dividing network (shown as a potentiometer 44) from thereference voltage source 36, and a negative input terminal which receives the applied voltage from therain sensor body 12 in order to generate a rain factor signal having a DC voltage level indicative of the rain intensity impinging on therain sensor body 12. Thepotentiometer 44 interposed between thereference voltage source 36 and the positive input terminal of thedifferential DC amplifier 42 is used to calibrate therain sensor system 10 for a specific vehicle type implementation. Once calibration is complete, thepotentiometer 44 is preferably replaced by precision resistors.
An rpm/speed detector 46 provides a DC voltage indicative of the speed of the vehicle in order to increase or decrease the sensitivity of the sensor in response to a respective increase or decrease in vehicle speed. Thus, the speed of the vehicle provides a linearizing factor to the rainfall intensity signal for controlling the rate of windshield wiper action. The vehicle's +12 volt DC supply deriving from its battery includes an AC ripple as a residual component of the alternating voltage generated from the vehicle's alternator/rectifier. Thespeed detector 46 simply demodulates and rectifies this ripple associated with the vehicle's alternator/rectifier. The peak-to-peak amplitude of the ripple component is known to correspond to the speed of the vehicle in high gear, and therefore can be used to measure the vehicle's speed for the purpose of linearizing the windshield wiper action for various speeds and rain intensities. Typically, the peak-to-peak amplitude ranges from about 15 millivolts at engine idle to about 150 millivolts at the vehicle's full speed, but can be compensated via aresistor 47 for vehicles having different alternator/rectifier system parameters.
The DC ripple signal is demodulated via a band-pass network 49 which passes only frequencies between the range of approximately 1 KHz to approximately 20 KHz that are associated with the AC ripple from the alternator/rectifier. The ripple signal is then boosted viaAC amplifier 50, before being processed by a rectifier/peak detector 52 which generates a DC speed factor signal having a voltage level indicative of the speed of the vehicle.
The rain factor signal from thedifferential DC amplifier 42 and the speed factor signal from thespeed detector 46 are input to ananalog multiplier 54 which multiplies the voltage level of the two signals in order to generate at its output 55 a DC rainfall intensity signal voltage that is speed-sensitivity-linearized. A voltage-controlledresistance circuit 56 has an input coupled to the output of theanalog multiplier 54, and is actuated via a delay-on variable-resistance command signal at 57 from a conventional wiper delay control switch (not shown). When theresistance circuit 56 is enabled, the resistance of theresistance circuit 56 changes in proportion to the magnitude of the DC rainfall intensity signal provided at themultiplier output 55. The varying resistance of theresistance circuit 56 in turn simulates the effect of the variable resistance of a conventional delay control switch to the delay control module, thus providing an automatic continuous adjustment of wiper delay as long as a minimum predetermined moisture threshold is detected on the sensor. The voltage controlledoutput signal 59 from the voltage controlledresistance circuit 56 is coupled to the wiper delay module for controlling the rate of windshield wiper action (i.e., the length of time between windshield wiper strokes) as a function of the voltage magnitude of the voltage controlled output signal.
In the rare event that the range of frequencies intended for radio reception are below approximately 500 KHz, therain sensor system 10 may include aDC decoupler 58 and/or anRF amplifier 60 for boosting the RF signal produced by thebody 12 of the rain sensor to an input jack of a radio receiver (not shown).
Turning now to FIG. 3, a preferred embodiment of therain sensor system 10 of FIG. 2 is schematically illustrated. Thereference voltage source 36 is preferably an MPREF10/PMI REF10 +10 Volt Precision Voltage Reference which is supplied with +12 volts of an ignition switched, vehicle charging signal from the conventional wiper delay control switch (not shown). Thereference voltage source 36 is coupled to thefirst conductor 26 of thebody 12 of therain sensor system 10 via theDC source network 38. As can be seen in FIG. 3, the DC source network preferably comprises aresistor 62 and aninductor 64 connected in series between thereference voltage source 36 and thefirst conductor 26. TheDC sink network 40 comprises aresistor 66 andinductor 68 connected in series between theconductor 28 and ground potential, and further includes aresistor 70 and aninductor 72 connected in series between theconductor 26 and ground potential. Theresistor 62 of theDC source network 38 and theresistor 70 of theDC sink network 40 cooperate to provide a voltage divider circuit to supply a reference applied voltage VA at thefirst conductor 26. The inductors of the DC source and sinksnetwork 38 and 40 decouple the conductors at RF frequencies to minimize RF losses to the RF signal received by therain sensor body 12. AnRF pre-amplifier 74, having an input coupled to thesecond conductor 28 of thesensor body 12 and an output coupled to the radio input jack, optionally compensates for small coupling losses in the AM band.
Thedifferential DC amplifier 42 preferably comprises first and secondoperational amplifiers 76, 78. The negative input of thedifferential amplifier 42 corresponds to the positive input of the op-amp 78 which receives an adjustable reference voltage from thereference voltage source 36 via the offsetpotentiometer 44. The positive input of thedifferential amplifier 42 corresponds to the positive input of the op-amp 76 which receives the applied voltage VA from thefirst conductor 26 via an RF isolation network comprised of aresistor 80 and aninductor 82 connected in series between thefirst conductor 26 and the positive input of the op-amp 76.
Thespeed detector 46 preferably comprises 741 op-amps 84, 86 and 88 connected, as shown in FIG. 3, to provide band-passing amplification, and rectification of the peak-to-peak amplitude of the vehicle's alternator/rectifier AC ripple component. As the peak-to-peak amplitude of the ripple component input into thespeed detector 46 increases, thespeed detector 46 generates a DC speed factor signal having a magnitude which is approximately proportional to the speed of the vehicle. Theoutput 89 from the op-amp 88 of thespeed detector 46 supplies the speed factor signal and is coupled to a first input of theanalog multiplier 54. The output of the op-amp 76 of thedifferential amplifier 42 supplies the second input of theanalog multiplier 54 with a differential signal having a voltage level equal to the difference between the applied voltage VA and the voltage reference VR.
The voltage-controlledresistance circuit 56 of FIG. 2 preferably comprises aPNP transistor 90, such as an MPS 9468 transistor, having a base coupled to the output of theanalog multiplier 54 via apotentiometer 92, aresistor 94 having a first end coupled to the emitter of thetransistor 90 and a second end coupled to the ignition switched 12 volts, a pull up/off resistor 96 having a first end coupled to the base of thetransistor 90 and a second end coupled to the ignition switched 12 volts, and apotentiometer 98 having a first end coupled to the base of thetransistor 90 and a second end coupled to enabletransistor switch 100 for activating the automatic wipe feature. The enableswitch 100 is preferably an NPN transistor, such as an MPS 2222 transistor. The collector of thetransistor switch 100 is coupled to the second end of theresistor 98, the base is coupled to a delay-on switch setting of the wiper control switch (not shown), and the emitter is connected to ground potential.
The operation of the rain sensor system of FIG. 3 will now be explained in greater detail. The vehicle's +12 volt DC supply signal VI from the vehicle ignition switch is supplied via the wiper control switch to thereference voltage source 36 for generating a DC time and temperature stable reference output voltage VR. Thepotentiometer 44 is used for calibration, and is preferably replaced by precision resistors for a particular vehicle and sensor length L. The reference voltage is applied to the voltage divider comprised of the DC source and sinknetworks 38, 40 such that the applied voltage VA at thefirst sensor conductor 26 is at a precisely defined value, such as, for example, +5 volts when the sensor is dry). When thesensor body 12 is dry, current flows from thereference voltage source 36 through theresistor 62 and theinductor 64 of theDC source network 38, to thefirst conductor 26, and through theresistor 70 and theinductor 72 to ground potential. Preferably, theresistor 62 of thesource network 38 is equal in value to theresistor 70 of thesink network 40 so that thefirst conductor 26 is interposed in the voltage divider network at a voltage level approximately midway between that of thereference voltage source 36 and ground potential.
When thesensor body 12 becomes wet because of rainfall, rain moisture electrically couples the first andsecond conductors 26 and 28 to form a lower resistance between the conductors relative to a dry state. Consequently, an additional electrical path is established between thefirst conductor 26 and ground. This additional current path is from thefirst conductor 26 to thesecond conductor 28 via the rain moisture coupling the first andsecond conductors 26, 28, through theresistor 66 and theinductor 68 of theDC sink network 40 to ground. Thus, the series combination of the reduced resistance between the first andsecond conductors 26, 28 and theresistor 66 are in effect a resistor placed in parallel with theresistor 72. Consequently, the voltage level of VA associated with a dry state (+5 volts, for example) begins to decrease as the resistance between the conductors decreases with increased rainfall intensity.
The applied voltage VA is then compared with the reference voltage VR at thedifferential amplifier 42 to generate a rain factor signal voltage VD =VA -VR at anoutput 102 of thedifferential amplifier 42. As an example, when thesensor body 12 is dry, VA =VR =+5 volts DC. As the rainfall intensity increases the value of the applied voltage VA decreases such that the rain factor signal voltage VD decreases toward ground potential. VD is then multiplied by the speed factor signal voltage VS at theanalog multiplier 54 to generate a product signal voltage VM at anoutput 104 of theanalog multiplier 54, thereby constituting a speed linearized rainfall intensity signal.
Thus, VD preferably varies from about +5 volts DC during no rainfall to about +3.3 volts DC during maximum rain intensity, and the speed factor signal preferably varies from 0 volts DC at vehicle standstill to about +0.5 volts DC at maximum speed. When theNPN transistor 100 has enabled thePNP transistor 90 into conduction, and no rainfall is impinging thebody 12 of therain sensor system 10 which is moving with the vehicle at about an average speed (i.e., 40 mph), the base of thePNP transistor 90 is about +5 volts DC which in effect biases the transistor in an off or nonconducting state. When there is maximum rainfall, the base of thePNP transistor 90 is biased at about +0.6 volt DC to in effect place thetransistor 90 into full conduction. Between minimum and maximum rainfall and at normal ranges of vehicle speed, thetransistor 90 generally operates in its linear conducting region, thereby acting as a variable resistor to the conventional wiper delay control module via its collector. In effect, the delay control module receives a rainfall-modulated resistance setting in place of a driver selected potentiometer setting.
FIG. 4 is a block diagram of an integral rain-sensing antenna wiper control system that does not utilize a separate conventional wiper delay control module. Like elements with those shown in previous figures are labeled with like reference numbers.
The general interrelationship among elements of FIGS. 2 and 3 are the same as shown in FIG. 4 except that thedifferential DC amplifier 42 and thespeed detector 46 are coupled to amicroprocessor controller 106 which performs the remainder of the signal processing in order to control the rate of windshield wiper action (i.e., the speed of windshield wiper strokes and/or the length of time between windshield wiper strokes). The speed factor signal as received by the microcontroller is preferably analog but may be a digital signal if received directly from, for example, the engine computer or the vehicle speed control. Themicrocontroller 106 also receives inputs from the wiper control switch to activate wiper control functions. The microcontroller has its output coupled to wiper motor(s) 110 viarelay 112, and is optionally connected to dashindicators 108 and/or accessory controls 114.
Adash control switch 116 informs the microcontroller that the wiper control system is in one of several user-selectable states. Preferably, the dash control switch may be in: off, low, high or an auto-delay mode that invokes the automatic wipe feature. The microcontroller monitors the change in this switch setting for automatic calibration purposes.
The microcontroller optionally also receives an outside air temperature input from an outsideair temperature sensor 118 to enable an ice-accumulation linearization factor during winter driving conditions.
As will be recognized by those of ordinary skill in the pertinent art, numerous modifications may be made to the above-described and other embodiments of the present invention without departing from the scope of the present invention as set forth in the appended claims. Accordingly, the preceding portion of this specification is to be taken in an illustrative, as opposed to a limiting sense.