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US5021056A - Upper tibial osteotomy system - Google Patents

Upper tibial osteotomy system
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Publication number
US5021056A
US5021056AUS07/407,244US40724489AUS5021056AUS 5021056 AUS5021056 AUS 5021056AUS 40724489 AUS40724489 AUS 40724489AUS 5021056 AUS5021056 AUS 5021056A
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Prior art keywords
tibia
bone
cut
guide
slot
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US07/407,244
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Aaron A. Hofmann
Albert G. Burdulis, Jr.
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Zimmer Inc
Zimmer Austin Inc
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Zimmer Austin Inc
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Priority to US07/691,394prioritypatent/US5053039A/en
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Assigned to CENTERPULSE ORTHOPEDICS INC.reassignmentCENTERPULSE ORTHOPEDICS INC.CHANGE OF NAME (SEE DOCUMENT FOR DETAILS).Assignors: SULZER ORTHOPEDICS INC.
Assigned to SULZER ORTHOPEDICS, INC.reassignmentSULZER ORTHOPEDICS, INC.CHANGE OF NAME (SEE DOCUMENT FOR DETAILS).Assignors: INTERMEDICS ORTHOPEDICS, INC.
Assigned to CENTERPULSE ORTHOPEDICS INC.reassignmentCENTERPULSE ORTHOPEDICS INC.CHANGE OF NAME (SEE DOCUMENT FOR DETAILS).Assignors: SULZER ORTHOPEDICS INC.
Assigned to ZIMMER, INC.reassignmentZIMMER, INC.ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS).Assignors: HOFMANN, AARON A.
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Abstract

A method and apparatus for performing an upper tibia osteotomy comprising cutting a wedge from the bone using a first guide assembly to cut a first slot partially through a bone and a second guide assembly to cut a second intersecting slot to define a wedge shaped bone segment. An external compressor device draws the osteotomy closed by plastic deformation of the unsevered portion of the bone. The bone is secured by a plate and screws.

Description

BACKGROUND OF THE INVENTION
The present invention pertains to both the method of performing an osteotomy as well as the apparatus for performing this operation with a high degree of accuracy.
PRIOR ART
It has been known that it is possible to correct certain bone-related problems by removal of a wedge of the bone so as to realign the remaining segments thereof. This osteotomy technique can serve to bring anatomic and mechanical axes together at the joint for relief of gonarthritis, for example. This operation is usually performed adjacent the end of a bone, such as in the head of the tibia, without removing the end surface or entire head, as would be the case for preparation of the bone for implantation of a total joint prosthesis, such as a total knee prothesis. It is important that the operation be performed with a high degree of accuracy so that the end surface of the bone is not damaged and is subsequently correctly realigned to the desired orientation with respect to the alignment of the anatomic and mechanical axes of the bone. In many ways this type of operation is much more difficult to perform than preparation for a total prosthetic implant, since engaging surfaces of the bone are to be left in place in an undamaged but realigned position. This reorientation is best accomplished by cutting a wedge from the bone so as to leave intact a segment joining both portions of the bone. The bone portions are then drawn together to close the wedge shaped gap so that the sides thereof engage. The bone is secured and allowed to heal in this new configuration. Clearly such an enterprise requires a great degree of accuracy in controlling both the depth of the first cut, to avoid completely severing the end of the bone, and in making the second cut to remove a precise wedge of bone necessary to achieve the desired angular reorientation of the end surface thereof.
SUMMARY OF THE INVENTION
The present invention includes both the method and apparatus for performing osteotomy, such as on an upper portion of a tibia, in order to reorient an end surface portion of a bone to properly align the anatomic and mechanical axes of abutting bones. The subject method begins with identifying the joint line and mounting a first guide assembly on the bone properly oriented with respect to the joint line. The first guide assembly is stabilized by drills placed into the bone. A bore is drilled through the bone, the bore orientation being controlled by the first guide. A depth gauge is then passed through the bore to accurately measure the transverse width of the bone. A cutting blade is introduced through a slot in the first guide to make a first cut into the bone. The first cut is preferably substantially parallel to the end surface of the bone and less than its transverse width. The first guide assembly is removed and a blade portion of a second guide assembly inserted into the first cut. The cutting blade is introduced into an appropriate slot of the second guide assembly and a second cut is made. The second cut will intersect the first cut to define a wedge shaped bone segment. The second guide assembly and bone segment are then removed. An "L" shaped buttress plate is applied to the bone with screws entering the stabilizing screw holes. An external compressor device is engaged with the plate and bone and used to draw the osteotomy closed by plastic deformation of the unsevered portion of the bone. The bone is then secured with more screws passing through the buttress plate.
The first guide assembly has a body member with an axial bore. A single threaded member extends through the bore and a pair of guide arm members are mounted thereon. As the screw is rotated, the guide arms are moved along the body, either relatively spreading or contracting in accordance with the direction of rotation of the screw. Both arm members have bone engaging plates, each with at least one bore for passage of stabilizing drills into the bone and a cutting blade guide slot. One arm member can also be arranged for limited rotation about the body to facilitate placement of the first guide assembly on a bone.
The second guide assembly has a flat blade extending fixedly from a body portion. The body portion defines a plurality of slots, each of which are parallel to the blade along their transverse axes but which are angled along their longitudinal axes so that a cutting blade introduced through any of the slots will intersect the flat blade at approximately the same location thereby defining wedges of like radius but different angles.
The depth gauge has a generally cylindrical body with an axial through bore. A plunger member is mounted in the bore with a measuring rod extending from one end and a scale from the other end. The extension of the measuring rod from the body is reflected on the scale.
The buttress plate is a generally L-shaped member profiled three dimensionally to lie against a bone head. The plate has a plurality of holes therein to receive screws to fix the plate to a bone.
The external compressor assembly is a pliers-like device formed by two arms pivotally attached together intermediate their ends. Like first ends of the arms are provided with engagement means to grip the buttress plate and bone. The opposite like second ends have, mounted therebetween, spring means and locking means, the former tensioning the arms and the latter adjustably securing the arm in relative fixed positions.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will now be described by way of example with reference to the drawings in which:
FIG. 1 is a perspective view of the components of the present invention;
FIG. 2 is a perspective view of the first guide assembly for transverse alignment;
FIG. 3 is a plan view, partially in section, of the first guide assembly;
FIG. 4 is an end view, partially in section, taken alongline 4--4 of FIG. 2;
FIG. 5 is a side elevation of the inner face of a clampplate of the first guide assembly;
FIG. 6 is a section taken alongline 6--6 of FIG. 5;
FIG. 7 is a perspective view of the depth gauge slide assembly of the present invention;
FIG. 8 is a foreshortened side elevation, partly in section, of the depth gauge slide assembly of the FIG. 7;
FIG. 9 is a section taken along line 9--9 of FIG. 7;
FIG. 10 is a section taken alongline 10--10 of FIG. 7;
FIG. 11 is a detail of the scale face of the depth gauge slide assembly of FIG. 7;
FIG. 12 is a perspective view of the osteotomy second guide assembly;
FIG. 13 is a side elevation of the osteotomy second guide assembly;
FIG. 14 is a end elevation of the guide body member of the second guide assembly;
FIG. 15 is a section taken alongline 15--15 of FIG. 13;
FIG. 16 is a perspective view of the external compressor assembly;
FIG. 17 is a plan view of the compressor assembly of FIG. 16;
FIG. 18 is a detail of the compressor assembly;
FIG 19 is a perspective view of the buttress plate with a fixation screw exploded therefrom;
FIG. 20 is a side elevation of the buttress plate;
FIG. 21 is an end elevation of the buttress plate;
FIG. 22 is a side elevation, partly in section, of a bone screw used with the present invention;
FIG. 23 is an end view of the bone screw of FIG. 22; and
FIGS. 24-31 show the sequence of use of the components of the present invention as they would be utilized to perform an upper tibial osteotomy according to the subject method.
DETAILED DESCRIPTION OF THE PRESENT INVENTION
In the figures, like numbers refer to like parts throughout.
The components of the present invention are shown in FIG. 1 and comprise a transverse alignment orfirst guide assembly 10, a depthgauge slide assembly 12, and an osteotomysecond guide assembly 14, acompressor assembly 16, a buttressplate 18 and one or more bone screws such asbone screw 20. The detailed structure of each of these components will be discussed first and then their use in performing an upper tibial osteotomy will be described with reference to FIGS. 24 to 31.
Referring first to FIGS. 2 to 6, the transverse alignment orfirst guide assembly 10 has an elongatedcylindrical body member 22 having anaxial bore 24 extending completely therethrough. The bore is intersected at each end bylongitudinal slots 26, 28 with theslot 28 having a radial extension 30 (see FIG. 4) extending approximately a quarter of the way around the circumference of thebody 22. A threadedshaft 32 is mounted to extend through thebore 24 withknurled knobs 34, 36 held on opposite ends thereof bypins 38, 40, respectively. A pair of mirror imageclamp arm assemblies 42, 44 are formed byarms 46, 48 having integrally fixed on one end thereof internally threadedcylinders 50, 52 extending normal to the axis of the arms and receiving the threadedshaft 32 therein. The outer dimensions of thecylinders 50, 52 are such as to allow free sliding movement in thebore 24. Aclamp plate 54, 56 is fixed on the free end of therespective arms 46, 48, with each plate having an inwardly directed, slightly profiled,clamp face 58, 60. Each clamp plate is provided with a guide bore 62, a plurality ofbores 64, and aguide slot 66, which are parallel to the axis of thecylindrical body member 22 and normal to the axis of therespective arm 46, 48 and displaced therefrom. Preferably the guide bores 62 and guideslots 66 are also axially aligned between theguide plates 54, 56. A plurality of grippingprotuberances 68 extend from theguide face 58, 60. As seen in the sectional view of FIG. 6, theguide slot 66 has anoblique end wall 67 which is provided to minimize contact between theend wall 67 and a saw blade, the use of which is explained hereafter.
The depthgauge slide assembly 12 is shown in FIGS. 7 through 11. This assembly is formed by a generallycylindrical body 70 having a through-bore 72 with acap 74 threaded on one end thereof. Thecap 74 has aaxial bore 76 through which an elongated measuringarm 78 extends. The thearm 78 is profiled at 80 to include a transversely extendinglip 82 on the free end thereof. Ascale arm 84 extends from the opposite end of thebore 72 and has anaxial bore 86 which receives therein theopposite end 88 of the measuringarm 78. Thescale arm 84 has a flattenedsurface 90 on which is inscribed a measuring scale (see FIG. 11). The measuringarm 78 has aslight bend 79 in it forcing the scale against the side of the cylinder body (as shown in FIG.8). This creates a friction fit so that the arm and scale cannot move at random.
The osteotomy guide assembly is shown in FIGS. 12 to 15 and includes abody member 92 having afirst slot 94 therein. Aflat blade 96 is fixed in the first slot extending therefrom. A plurality ofguide slots 98 are formed in thebody 92 eachslot 98 having parallel transverse axes and being offset from thefirst slot 94 by an angular displacement so that a cutting blade member passing through any of theslots 98 will intersect theflat blade 96 at approximately thesame location 97 spaced frombody 92 thereby defining wedge shapes of different angular dimensions. As seen in the sectional view in FIG. 15 and in phantom outline in FIG. -4, theslots 98 have anoblique end wall 99 which is provided to minimize contact between theend wall 99 and the saw blade.
Thecompressor assembly 16 is shown in FIGS. 16 to 18 and includesarms 100, 102 pivotally attached intermediate their ends bypivot pin 104. First like ends 106, 108 of thearms 100, 102 are provided with profiledbars 110, 112, respectively. These bars are shown generally as rods with slightly curved end portions for grippingly engaging the bone surface and holes in the buttressplate 18. Thebone engaging arm 110 is preferably slightly longer than theplate engaging arm 112.Spring 114 is mounted betweenarms 100, 102 towards their second ends which are provided with aratchet assembly 116 including fixedpowl 118 onarm 102 andrack 120 pivotally attached toarm 100 bypin 122.
The buttressplate 18 is shown in FIGS. 19 to 21 and is generally an L-shaped member having afirst arm 124, asecond arm 126, and a plurality of through-bores 128. It will be appreciated from the perspective view in FIG. 19 and the end elevation in FIG. 20 that the buttress plate is not planar but is profiled to conform to the upper portion of a tibia. The plate is made of any of the known biocompatible metals.
FIGS. 22 and 23 show abone screw 20 of the type used with the present invention. Eachscrew 20 is formed from a biocompatible metal and has a threadedshank 130 with a self-tappingend 132 and ahead 134 with adrive recess 136, in this case a hexagonal recess.
The operation of the present invention will now be described by way of example with reference to FIGS. 24 to 31.
FIG. 24 shows a typical knee joint formed by atibia 138, afibula 140, afemur 142, and apatella 144. Under the normal conditions, there is an angular offset 145 between the anatomic axes of the tibia and the femur. In the instance shown, which is a right leg, this angle is not of sufficient magnitude, for any one of a number of reasons, so that the mechanical axis does not pass substantially through the intersection of the anatomic axes at the joint.
The joint is surgically exposed and the joint line indentified using tibial locating needles 137. The transverse alignment orfirst guide assembly 10 is positioned mediolaterally on theupper tibia 138, as shown in FIG. 25, with the upper end of the assembly touching the tibial locating needles. Theclamp arm 44 can be swung to a position almost normal to theclamp arm 42, by virtue of theslot 30 in order to facilitate this mounting of the assembly on the tibia. The twoclamp plates 54, 56 are brought into engagement with opposite sides of the tibia by rotation of theknobs 34, 36 drivingcylinders 50, 52 along the threadedshaft 32. They are tightened until the assembly is firmly positioned on the tibia with theprotrusions 68 providing a biting grip. The assembly is stabilized bydrills 19 inserted into the bone through holes 64. Next a transverse bore is drilled completely through the tibia using one of the guide holes 62. The depthgauge slide assembly 12 is used, as shown in FIG. 26, to measure the width of the bone. With thebody 70 pressed against the near side of theguide plate 54, the measuringarm 78 is passed completely through the tibia and hooked on the far side to obtain an accurate measurement as to the bone width by reading thescale 90. This is an important measurement since it is the desire not to completely sever the top of the tibia, as would be the case in preparation for a total knee replacement prosthesis. Acutting blade 146 is then inserted throughguide slot 66 to make a cut in the tibia to the depth chosen, which depth is less than that measured by the depth gauge slide assembly, see FIG. 27. It will be seen from FIG. 27 that the top of the tibia is not completely severed. Thecutting blade 146 is removed and thefirst guide assembly 10 is also removed.
Theblade 96 of the osteotomy orsecond guide assembly 14 is inserted into this first cut. Thisguide assembly 14 is stabilized by placing it on the same drills as were used for the first guide with the blade fitting in the slot cut by the first guide as shown in FIG. 28. Thecutting blade 146 is then introduced through one of theslots 98 to cut a wedge-shapedsection 148 from thetibia 138. The wedge-shapedsection 148 is removed, along with theosteotomy guide assembly 14. A buttressplate 18 is fixed to the tibia withscrews 20 entering the same holes used to stabilize the first guide assembly. Thecompressor assembly 16 is then clamped against the bone and the buttress plate to apply pressure to close the osteotomy. To use the compressor assembly, a hole can be made in the tibia below the wedge-shaped section. One end of thebone engaging bar 110 is inserted in the hole, in the bone and a corresponding end of theplate engaging bar 112 is placed in a hole in the buttressplate 18. Closing the osteotomy usually takes several minutes, and repeated tightening of the compressor assembly, as it is the object to plastically deform the bone rather than fracture the unsevered segment. When the tibia has reached the condition shown in FIGS. 29 and 30 a screw is placed to hold theplate 18 in place. Then thecompressor assembly 16 is removed and the buttressplate 18 is secured with additional screws to assure that the tibia will be held in proper alignment while new bone growth forms. It will be appreciated, from a comparison of FIGS. 24 and 31, that the present invention has accomplished the desired reestablishment of the proper angular relationship between the femur and the tibia.
The present invention may be subject to many modifications and changes without departing from the spirit or essential characteristics thereof. The present invention is therefore to be deemed in all respects as illustrative and not restrictive of the scope of the invention.

Claims (5)

What is claimed is:
1. A surgical kit for performing an upper tibia osteotomy, said kit comprising:
a transverse alignment guide assembly having at least one cutting blade alignment slot for guiding a cutting blade to cut a first slot in a tibia;
an osteotomy guide comprising mounting means for attaching the guide in a predetermined relation to the first cut, said osteotomy guide having a plurality of aligned parallel cutting blade slots formed therein, said slots being angularly offset from the first slot so that a cutting blade passing through any one of the cutting blade slots will intersect the first slot thereby defining wedge shaped bones of different angular dimensions; and
a fixation plate adapted to be secured to the tibia and to hold surfaces of the tibia created by the first and second cuts in proper relationship to each other during the healing of the tibia by new bone growth.
2. A surgical kit according to claim 1 wherein the mounting means further comprises an elongated blade member sized to be mounted in the first cut.
3. A surgical kit according to claim 2 wherein the transfer alignment guide assembly further comprises an elongated body member and two clamping arms adjustably mounted at opposite ends of said body member, said clamping arms for engaging opposite sides of said tibia head in gripping relation.
4. A surgical kit according to claim 3 wherein the transverse alignment guide assembly further comprises at least one measurement bore hole, and wherein the surgical kit futher comprises a measurement assembly for measuring the depth of the tibia through the measurement bore hole.
5. A surgical kit according to claim 4 further comprising a clamp assembly adapted to apply compressive forces to a first portion of the tibia above the first cut and to a second portion of the tibia below the second cut to draw the surfaces of the tibia created by the first and second cuts together.
US07/407,2441989-09-141989-09-14Upper tibial osteotomy systemExpired - LifetimeUS5021056A (en)

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US07/407,244US5021056A (en)1989-09-141989-09-14Upper tibial osteotomy system
US07/691,394US5053039A (en)1989-09-141991-04-25Upper tibial osteotomy system

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US07/407,244US5021056A (en)1989-09-141989-09-14Upper tibial osteotomy system

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US07/691,394DivisionUS5053039A (en)1989-09-141991-04-25Upper tibial osteotomy system

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