BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to threaded nut and bolt type fastening devices. Particularly, the present invention relates to threaded nuts adapted for selectively engaging a threaded bolt inserted therethrough.
2. Description of the Prior Art
Conventional nuts and bolts have the disadvantage of requiring a great many revolutions of the nut before the nut is brought into a locked position on the bolt. This is a result of rotational movement being required for both the positioning and the locking of the nut on the bolt. For example, using a wrench to bring a 1/2" nut into position on a 3" bolt takes several seconds. Further, when a conventional nut is finally tightened into a locked position, only a few of the threads of the nut actually are in locking contact with the threaded bolt. Particularly, threads on conventional nuts are intentionally made asymmetrical to help avoid cross-threading. This results in only 2 or 3 revolutions of the thread tightly engaging the bolt. These threads distort, providing a locking characteristic as the nut is tightened upon the bolts; however, the remaining threads are largely ineffective and do not significantly contribute to either the locking action or the holding power of the nut.
SUMMARY OF THE INVENTIONIn accordance with the illustrated preferred embodiments, the present invention provides apparatus for a threaded nut which can be quickly positioned on a threaded bolt through the application of translational force applied to position the nut along the bolt. Further, this nut is adapted to selectively engage the threaded bolt inserted therethrough. Particularly, a multi-part nut casing has an inclined interior surface adapted for sliding engagement with a threaded jam nut which wedges therein. As the jam nut moves in a first direction along the inclined surface, it compresses radially and the threads of the jam nut engage the threads of the bolt. As the jam nut moves in a second direction along the inclined surface, it may expand radially and disengage from the bolt. When the nut is in the engaged position, it may be tightened into a locking position by a conventional rotational motion. However, unlike conventional threaded nuts, the threaded surfaces of the present invention provide a uniform and steadily increasing normal force radially inward on the bolt as the nut is rotated.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 is a cross-sectional perspective view of a threaded nut in accordance with the preferred embodiment of the present invention.
FIG. 2 is a cross-sectional view of a threaded nut in a non-locking position adapted for quick release having an expansion spring.
FIG. 3 is a cross-sectional view of the threaded nut of FIG. 2 in an engaged position.
FIG. 4 is a top view of the threaded nut of FIG. 3 showing the nut casing and jam nut halves.
FIG. 5 is a cross-sectional view of a threaded nut in a locking position adapted for quick locking having a compression spring.
FIG. 6 is a cross-sectional view of the threaded nut of FIG. 5 in a non-locking position.
FIG. 7 is a top view of the threaded nut of FIG. 6 illustrating splines and a deformable jam nut.
FIG. 8 is a cross-sectional view of a threaded nut in a non-locking position having an expansion spring and a movable cap.
FIG. 9 is a cross-sectional view of the threaded nut of FIG. 8 in a locking position.
FIG. 10 is a cross-sectional perspective view of the threaded nut of FIG. 5.
FIG. 11 is a cross-sectional view of a threaded nut in accordance with the present invention which is captively disposed within a base plate.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTFIG. 1 is a cross-sectional perspective view of a threaded nut in accordance with the preferred embodiment of the present invention. Anut casing 10 has six (6)facets 20 as is conventional for threaded nuts. However, the interior surface ofnut casing 10 is characterized by aninclined surface 30 having an angle in respect to the symmetrical axis of the nut substantially equal to the slope angle of the threads on the bolt to which the nut is to be mated. The thread surfaces of conventional bolts are typically inclined approximately 30° relative to the symmetrical axis of the bolt, therefore, in the preferred embodimentinclined surface 30 is angled substantially 30° relative to the symmetrical axis of the nut.
Jam nut halves 50 and 60 have outer surfaces inclined relative to the symmetrical axis at the same angle as the inclination ofinclined surface 30 of thenut casing 10.Jam nut halves 50 and 60 are characterized by a threadedinner surface 70 adapted to receive the threads of a bolt.Jam nut halves 50 and 60 are separated by agap 90 which varies in width as the jam nut halves move along the symmetrical axis relative tonut casing 10. Further,jam nut halves 50 and 60 andnut casing 10 are adapted to remain in alignment with one another. Specifically, the illustration shows agroove 100 ininclined surface 30 ofnut casing 10 and a corresponding adaptation or spline injam nut half 60 which permits the jam nut halves to move in a direction substantially along the symmetrical axis but limits the relative rotation about the symmetrical axis of the jam nut halves in respect tonut casing 10.
Further,nut casing 10 is characterized by asurface 40 adapted to be bonded toelastic stop washer 110. Since this bond also limits the relative rotation between the jam and halves and the nut casing, the illustrated nut could be constructed withoutgroove 100 and the corresponding adaptation ofjam nut half 60.
FIG. 2 is a cross-sectional view of a threaded nut in a non-locking position adapted for quick release having an expansion spring. Specifically, in the non-locking position, threadedinner surface 70 ofjam nut half 60 is not engaged with threadedsurface 170 of abolt 180 inserted in the illustrated jam nut.Jam nut halves 50 and 60 have agrooved adaptation 30, adapted to receive anexpansion spring 140. Thisexpansion spring 140 applies a force radially outward upon the jam nut halves biasing threadedinner surface 70 away from threadedsurface 170 ofbolt 180.Elastic stop washer 110 is bonded tonut casing 10 and tojam nut halves 50 and 60 and restricts the motion of the jam nut halves once a free position has been attained.Elastic stop washer 110 is constructed such that it will not contact the threads atsurface 170 ofbolt 180 in the free position.
In the free position,surface 160 ofjam nut halves 50 and 60 is raised in respect tosurface 150 ofnut casing 10. Pressure uponsurface 160 will counteract the outward force of theexpansion spring 140 and cause inner threadedsurface 30 ofjam nut halves 50 and 60 to engage threadedsurface 170 ofbolt 180. FIG. 3 illustrates the jam nut in an engaged position. Specifically,jam nut halves 50 and 60 have moved along the symmetrical axis withsurface 160 coming into a flush relationship withsurface 150 ofnut casing 10. As the jam nut halves have moved along theinclined surface 30 ofnut casing 10, they have also decreased the radius of threadedinner surface 70 ofjam nut halves 50 and 60 and have reduced the size ofgap 90 therebetween. As the jam nut halves move along the symmetrical axis into the engaged position, they also compresselastic stop washer 110. This causeselastic stop washer 110 to engage the threads of threadedsurface 170 ofbolt 180 and cause a locking action. Once the pressure onsurface 160 has resulted in engaged relationship between threadedinner surface 70 at the jam nut halves and threadedsurface 170 ofbolt 180, a wrench or a similar device can be used to rotatenut casing 10 relative tobolt 180. Asnut casing 10 rotates, thegroove 100 in the nut casing and the corresponding adaptation of thejam nut halves 50 and 60 will cause the jam nut halves to rotate also. Assuming thatsurface 120 ofnut casing 10 now meets the resistance, further rotation ofnut casing 10 will causejam nut halves 50 and 60 to move towardssurface 120 along theinclined surface 30, further tightening the grip of threadedinner surfaces 70 uponbolt 180. The compression of elastic stop washer 110 into the threads ofbolt 180 will ensure that the nut will remain locked in the tightened position once the wrench is removed.
FIG. 4 is a top view of the threaded nut of FIG. 3 showingsurfaces 150 and 160 ofnut casing 10 andjam nut halves 50 and 60 respectively.
FIG. 5 is a cross-sectional view of a second preferred embodiment of a jam nut in accordance with the present invention. In this embodiment, jam nut halves 190 have inclinedsurfaces 200 and 210 which engage inclined surfaces on acap 220 and on anut casing 230 respectively.Cap 220 restricts the motion of jam nut halves 190 so that the jam nut halves are inescapably positioned withinnut casing 230 andcap 220. In this embodiment,nut casing 230 has anedge 240 which is rolled, pressure bent, or press fit over thecap 220 to lock the cap into a fixed position.
Acompression spring 250 is positioned with an adaptation of the jam nut halves,compression spring 250 biases jam nut halves towards the symmetrical axis into aposition engaging threads 270 of jam nut halves 190 with the threads of the bolt. As the bolt is inserted in the direction indicated by the arrow, jam nut halves 170 are pushed outwardly disengagingthreads 270 of the jam nut halves from the threads of the bolt. This enables the nut to be quickly pushed to a desired position on the threaded bolt. As the nut is pushed along the threaded surfaces of the bolt, the jam nut halves ratchet as the inner threaded surface moves relative to the bolt andcompression string 250 attempts to hold the threads against the threaded surface of the bolt. Whensurface 260 ofnut casing 230 meets resistance, threadedsurface 270 of jam nut halves 190 engage the threaded surface of the bolt. By rotating thenut casing 230, jam nut halves 190 are pulled towardssurface 260 ofnut casing 230 and alonginclined surface 210 tightening threadedinner surface 270 of jam nut halves 190 against the threads of the bolt. Rubberelastic stop washer 280 deforms into the threaded surface of the bolt locking the jam nut into position.
As in the first embodiment, inclined surfaces of the jam nut halves 190 and the inclined surfaces of thenut casing 230 andcap 220 are inclined at an angle relative to the symmetrical axis of the nut and the bolt at the same angle as the threads on the jam nut halves and the bolt. It has been determined that substantially different angles cause the threads to jam and do not allow an easy ratcheting motion for moving the nut into position on the threaded bolt. Therefore, these embodiments illustrate jam nuts having a quick-on and locking characteristic which are removed in a manner of a conventional nut, that is, being rotated the entire distance of the threaded surfaces.
FIG. 6 illustrates the position of jam nut halves 190 as the bolt is inserted pushing the jam nut halves 190 further apart. Note that threadedinner surfaces 270 of jam nut halves 190 do not protrude any further than the inner surfaces ofcap 220 andnut casing 230. A perspective sectional view of the embodiment of FIGS. 5 and 6 is shown in FIG. 10. In this perspective view, jam nut segment 190a is shown in the normal position for this embodiment when the bolt and nut are disengaged while jam nut half 190b is shown in the position the segments are in when the bolt is in place. The segments are, of course, normally in the same position, either in or out, and are only shown in different positions for illustration purposes.
It has been determined that instead of using two jam nut halves 50 and 60 as in FIG. 1, or 190 as in FIGS. 5 and 6, any number of jam nut segments can be used. Three segments is preferred. However, in another embodiment, the jam nut section is made of one deformable plastic part. Referring to FIG. 7, a top view of FIG. 5, ajam nut 290 is illustrated having a continuous threadedinner surface 300 and replaces jam nut halves 190. As illustrated,notches 310, 320, and 330 act in the same manner asgap 90 in FIG. 1. As the jam nut is compressed and tightens upon the bolt, the inner and outer radiuses of the jam nut decrease, causing thenotches 310, 320 and 330 to decrease in size. However, since the jam nut is made of a deformable plastic material, and since the reduction of the radii is small, continuous threadedinner surface 300 can deform sufficiently to permit the required reduction in radius. It is expected that many different types of plastic can be used in this embodiment and that the deformation of the plastic will result in the desired locking action of the nut.
FIG. 7 also illustratessplines 340, 350 and 360 which correspond to splines on theinclined surface 210 ofnut casing 230 of FIG. 5.Inclined surface 210 andjam nut 290 which replaces the jam nut halves 190 of FIG. 5 has notches on its underside adapted to engage the splines illustrated. In the preferred embodiment, the splines or notches are in the form of serrations along the inclined surfaces of the jam nut and the nut casing. As would be obvious to a person skilled in the art, these splines and notches can also be formed on theupper surface 200 ofjam nut 290 and the inclined surfaces ofcap 220. Finally, in the embodiments having elastic stop washers, the glue bond between the nut casing, the elastic stop washer and the jam nut may be sufficient to restrict rotation of the jam nut segments relative to the nut casing. Therefore, to a person skilled in the art, there are many equivalent means for restricting the rotation on the jam nut relative to the nut casing which are within the scope of the present invention.
FIGS. 8 and 9 are cross-section views of another preferred embodiment of the present invention. Particularly, referring to FIG. 8, a jam nut has anut casing 400,jam nut segments 410, anelastic stop washer 420 and anexpansion spring 430 mounted within an adaptation of thejam nut segments 410. The jam nut further comprises acap 440 which is movably mounted relative to thenut casing 400. In FIG. 8expansion spring 430 has expandedjam nut segments 410 moving them radially outward and towards the top of the jam nut alonginclined surface 450. As the jam nut segments move towards the top of the nut casing,cap 440 is moved towards the top of the nut casing,cap 440 is moved towards the top of the nut casing also. As shown in the illustration, anadaptation 460 ofnut casing 400 inescapably mounts and inescapably securescap 440 within thenut casing 400.
FIG. 9 illustrates asocket 500 adapted to cooperate with the jam nut of FIG. 8.Socket 500 hasextensions 510 adapted for engagingcap 440. In operation, the jam nut illustrated in FIGS. 8 and 9 is quickly positioned on a threaded bolt, with the threads on the jam nut segments biased free from engagement with the threads of the bolt. Once surface 520 meets resistance,socket 500 presses against the jam nut and applies pressure againstcap 440 which in turn pressesjam nut segments 410 againstinclined surface 450. Pressure ofjam nut segments 410 againstinclined surface 450 will cause the jam nut segments to move radially inward causing the threads ofjam nut segments 410 to engage with threads of the bolt inserted within the jam nut. Once the threads of the jam nut are engaged, rotation of thenut casing 400 will cause jam nut segments to tighten further, pulling the jam nut segments towards the surface 520 ofnut casing 400 and locking the nut in a position on the threaded bolt aselastic stop washer 420 deforms in the threads of the bolt. To remove the nut from the bolt, a conventional socket is used to turn the nut casing in the opposite direction. As the pressure between surface 520 and the jam nut halves 410 is reduced, and since there is no pressure fromcap 440 upon jam nut halves 410, theexpansion spring 430 will cause jam nut halves 410 to move alonginclined surface 450 in a direction away from the surface 520 freeing the threads of the jam nut segments from the threaded bolt. Thus, this preferred embodiment of the present invention provides a jam nut which freely slips on and off of a threaded bolt without rotation and also provides for a locking of the nut on the bolt in a conventional manner. Thus, the speed with which a nut can be placed on and off of a threaded bolt is substantially reduced.
In addition to proving the time required to place the described nuts on and/or off of a threaded bolt, the present design is characterized by an even pressure of all the threads of the jam nut segments, upon the threaded bolt surfaces. This is a significant improvement over conventional nuts wherein only 1 or 2 thread revolutions of a nut engage the threaded bolt. Particularly, in the present invention, the pressure between the threads, the jam nut segments, and the threaded bolt increases in a radial direction without deformation of the threads of the jam nut segments as the nut is tightened upon the threaded bolt and is evenly distributed across all of the threads.
It should be noted that although the present invention is described with respect to a speed nut, it is readily adaptable to other applications. For example, the jam nut segments could be placed in a base plate as shown in FIG. 11. In the illustrated embodiment of FIG. 11, aplate 1150 is attached to abase plate 1175 which contains jam nut segments as discussed above. This provides the advantage of the speed nut of the present invention plus the advantages of a captive fastener or threaded opening.