BACKGROUND OF THE INVENTIONThe invention of the present application relates to adjustable dispensing pumps for liquids and is particularly concerned with such pumps which are manually operated and are adapted for dispensing accurate, but variable, amounts of liquids and which can be easily adjusted and kept in sanitary condition for use with edible liquid products such a molten chocolate.
In the molding or casting of hollow chocolate forms such as are widely used, particularly around Easter and Christmas, for figures of rabbits, eggs, chickens and Santas, it is desired to supply carefully measured amounts of molten chocolate to the molds, the amount used for any specific mold depending upon the size of the mold and the desired wall thickness of the form or figure to be molded. Although measuring vessels can be used, when a number of molds of different sizes are to be filled successively, such use results in slower production because it requires measuring vessels of different sizes or the careful partial filling of a vessel to a specific mark. Thus, a dispensing pump is desirable which is adapted to deliver a measured amount with each stroke and which is quickly and easily adjustable for delivery of different amounts. Such a dispensing pump must, however, be easily disassembled for cleaning when edible liquid products such as molten chocolate are employed therein.
Although dispensing pumps that can be so used are known the novel pump of the present invention is an improvement thereon because of its simple construction, easy adjustment, and convenience of operation.
SUMMARY OF THE INVENTIONA liquid dispensing pump according to the invention is of simple construction and readily assembled and disassembled for cleaning and sterilization. There is an elongated barrel providing a pump chamber. The barrel is provided at one end with a base in which there is mounted an inwardly-opening check valve and the reciprocating piston of the pump is also provided with a check valve, opening in the same direction, whereby liquid in the pump barrel is dispensed through a spout and nozzle connected to the other end of the barrel simultaneously with the filling of the barrel behind the piston. Means comprising a tube operatively connected to the piston and moveable therewith and a stop pin engageable in equi-spaced notches in said tube and adapted to contact said spout is provided for selectively determining the extent of outward travel of the piston and hence the volume, i.e. the number of units, of liquid dispensed by a single pump stroke. Pivoted stop plates that can be interposed between the stop pin and the spout provide means for limiting the piston movement to permit dispensing fractional units of liquid. Novel means is also provided for attachment of the dispensing pump to a container from which the liquid is to be drawn.
SHORT DESCRIPTION OF THE DRAWINGSIn the accompanying drawings:
FIG. 1 is a top plan view of a dispensing pump according to the present invention;
FIG. 2 is a rear view, taken online 2--2 of FIG. 4, showing details of the means for securing the pump illustrated in FIG. 1 on a barrel or other container;
FIG. 3 is a front elevation of the pump illustrated in FIG. 1; and
FIG. 4 is a longitudinal, vertical, sectional view of the pump illustrated in FIG. 1 with a portion of the container to which it is attached.
DESCRIPTION OF A PREFERRED EMBODIMENTThe terms "upper", "lower", "top", "bottom", "right", "left", "above", "below", "vertical", and "horizontal", and similar terms of position and/or direction as used hereinafter refer to the illustrations in FIGS. 1 and 4, but are used only for convenience in description and/or reference. Such terms should not be so construed as to imply a necessary positioning of the structure or portions thereof or to limit the scope of this invention.
The dispensing pump of the present invention comprises an elongated, tubular, dispensing barrel or reservoir 11 forming apump chamber 12. The barrel is threadedly engaged, at one end, in a bore orpassage 13 in abase 15 and is threadedly engaged at the other end in a spout or outlet member 17. Thebody 19 of acheck valve 21 is threadedly engaged in the end of thebore 13 opposite the barrel 11. Annularly arranged, equidistant,longitudinal ports 23 are provided in thebody 19 and anannular valve disc 25 is seated on the body to cover said ports. A coiledcompression spring 27 bears resiliently against the outer side of thevalve disc 25 to hold the disc seated and theports 23 closed. Thespring 27 is held in position by an annular retainer 29, that rests on the outer end of a central, outwardly projecting, tubular guide 31 for thevalve disc 25, and is secured thereon by ascrew 33 threadedly engaged in the outer end of said guide.
Suitably mounted for reciprocation in the barrel 11 is avalved piston 35, preferably axially aligned with thecheck valve 21, which comprises a hollowcylindrical head 37 having anannular chamber 39 surrounding acentral boss 41. Thechamber 39 is open on the rear side of the piston, i.e. the side facing thecheck valve 21, and is provided on the opposite, or front, side with a plurality of longitudinal ports 43, preferably symmetrically arranged. Avalve disc 45 is adapted to close the ports 43 by seating on the outer face of thepiston 35. Thedisc 45 is guided by a central, outwardly projectingextension 49 of thecentral boss 41 and is resilently held in position closing the ports 43 by a coiled compression spring 51. Theboss 41 and theextension 49 thereof, which preferably is integral with the boss, are provided with a longitudinally extendingaxial bore 53 in which one end of anelongated piston rod 55 is threadedly engaged. Therod 55 extends through thechamber 12 and the spout member 17 and the outer end of the rod, projecting forwardly through the outer wall of the member 17, is attached by suitable means, such as acap nut 57, to atubular handle 59. Outwardly of theextension 49 of theboss 41 thepiston rod 55 is enclosed or covered by a coaxially disposedtube 61 which, at its outer end bears against thehandle 59 and at its inner end bears against anannular retainer 63 for the spring 51, which retainer is seated on the outer end of theextension 49.
The end of the barrel 11 opposite thebore 13 is threadedly engaged in abore 67 in the spout member 17 and thechamber 12 in the barrel communicates with adischarge chamber 69 in the spout. Atubular discharge nozzle 71 is threadedly engaged in anotherbore 73 in the spout 17. Thebore 73 is preferably tapered and communicates with thechamber 69 at the bottom of the latter. Thenozzle 71 provides an outlet for liquid from thechamber 69. Abore 75 concentric with the barrel 11 extends through the outer wall of the spout member 17 for passage of thetube 61 and thepiston rod 55; and, preferably, means such as an O-ring 77 is provided in the periphery of thebore 75 to seal around thetube 61.
It will be apparent that the novel pump, as described, will transfer liquid from a source of supply connected to thebase 15 through the barrel 11, the spout 17, and thenozzle 71 to a suitable receptacle (not shown) placed under the nozzle. With the barrel 11 empty and thepiston 35 at the limit of its travel to the left, as viewed in FIG. 4, outward movement of the piston will result in flow into the barrel through thevalve ports 23 so that the barrel is substantially filled with the liquid which does not, however, pass through the ports 43 in the valved piston. But flow through the valve ports 43 does result when the piston is then moved to the left since the liquid in the barrel 11 can not return through thecheck valve 21. When the piston is again moved to the right thevalve disc 45 on the piston is closed and liquid in the barrel ahead of the piston is forced out of the spout member 17 through thenozzle 71. Simultaneously, liquid is drawn into the barrel behind the piston and this liquid is transferred through the valve in thepiston 35 when the piston is next moved inwardly.
To provide for dispensing various predetermined amounts of liquid the novel pump of the present invention is provided with stop means by which is determined the distance the piston can travel to the right, as viewed in FIG. 4, and thus the amount of liquid dispensed on each outward stroke of the pump is determined. The primary regulation of the outward piston travel is provided by a stop arm orpin 79 removably carried by aplug 81 that is longitudinally and rotatably moveable in anelongated tube 83. The latter is slidably carried by the spout member 17 in abore 85 that is parallel to thepiston rod 55 and thetube 61. Thetube 83 is suitably attached, as by ascrew 87 engaged in aplug 89 that is firmly secured by suitable means (not shown) in the end of the tube, to thehandle 59, whereby thetubes 61 and 83 and thepiston rod 55 are moved simultaneously by the handle. Adjacent its left end, thetube 83 is provided with a longitudinal slot 91 having, in one edge thereof, a plurality of longitudinally spacednotches 93 in which thestop arm 79, which extends laterally from theslide 81, may be selectively engaged. Accordingly, when thehandle 59 is pulled to move thepiston 35 outwardly the stop arm orpin 79, resting in one of thenotches 93, engages the spout member 17 and/or other means hereinafter described, and thus determines the length of the piston stroke.
Thenotches 93 are preferably spaced equidistantly and when thepiston 35 is at its limit of inward movement, i.e. when sleeve 56, preferably formed of metal or rigid plastic material and slidably mounted on thetube 61, is engaged at its respective ends by thehandle 59 and the body of the spout member 17, the notch nearest the spout member 17 is spaced therefrom the same distance. Thenotches 93 may be spaced any desired distance, but it is convenient for them to be so spaced that outward movement of the piston for the distance between adjacent notches will dispense a single, specified unit of liquid, e.g. one ounce.
As shown in FIGS. 1 and 3, means is also provided for dispensing fractional units of liquid. Such means comprises a plurality ofstop plates 95, 96, and 97 pivotally mounted on a rod-like member, such asbolt 99, that extends through an upper corner of the spout member 17 parallel to the barrel 11 and thetube 83. Preferably, however, thebolt 99 does not extend through thechamber 69 in the spout member. Theplates 95, 96, and 97 are preferably of the same thickness, e.g. one-quarter of the distance betweenadjacent notches 93 in thetube 83, and are mounted on thebolt 99 parallel to and in contact with each other and with theplate 97 parallel to and in contact with the back surface of the spout member 17. Such contact of the stop plates with each other and with the spout member is assured by a coiledcompression spring 101 held on thebolt 99 by thenut 103 and bearing against theend stop plate 95. The plates 95-97 may be of any desired shape, but should be so dimensioned that they can be pivotally moved from a first position in which the inner ends thereof engage and rest on thetube 83 to another position in which they are not so engaged. Preferably, the ends of the plates that engage thetube 83 are provided with grooves or cut awayportions 105 that may ride on the tube when the latter is reciprocated. The other ends of the stop plates, when the plates are in position to engage thetube 83, preferably extend varying distances beyond the side of the spout member 17 that is adjacent thebolt 99 to permit easy selection and grasping.
It will be evident that the stop plates 95-97, in conjunction with the notched,slotted tube 83 and thestop pin 79, provide for easy and convenient adjustment of the volume of liquid dispensed from the barrel 11 when thepiston 35 is moved outwardly in the barrel after filling the latter by an inward piston stroke. Thenotch 93 in which thepin 79 is set determines the maximum amount that can be dispensed by each stroke and this amount may be fractionally reduced by pivotally positioning one or more of the stop plates 95-97 where it will be contacted by the pin.
It will be understood that the novel dispensing pump of the present invention can be supplied with liquid in any desired way. However, there is illustrated and hereinafter described a novel and convenient way of securing the pump to a tank having a flanged outlet. The construction is best seen in FIGS. 2 and 4 where thetubular outlet 109 of a tank (not shown) is provided with aflange 111 against which the outer face of thebase 15 engages. Leakage between the flange and base is prevented by an O-ring 113 provided in an annular groove 115 in said outer face. Thepump base 15 is secured to theflange 111 by two pan head screws or carriage bolts 117 threadedly mounted, respectively, in the base 15 adjacent its lower corners and, adjacent the top of the base, alonger carriage bolt 119 that extends completely through the base and is provided on its threaded end with aturning handle 121 locked on the bolt by a pair of nuts 123. All of thebolts 117 and 119 are substantially parallel to the barrel 11 and have their heads on the back of thebase 15. Preferably thebolt 119 is arranged equidistantly from the bolts 117. Obviously other means can be provided for connecting the pump to a tank or other source of liquid supply.
The head of thebolt 119 is cut or ground off on one edge to provide aflat portion 125, as shown in FIG. 2. In attaching the dispensing pump to the tank, each of thebolts 117 and 119 is adjusted to make the distance from the underside of the bolt head to the base equal to the thickness of theflange 111. Then the bottom edge of theflange 111 is inserted between the heads of the bolts 117 and thebase 15, and thebolt 119 is turned by thehandle 121 to position theflat portion 125 on the head thereof so that the head can pass over the upper edge of said flange. After theflange 111 and upper portion of the base 15 are brought together, compressing the O-ring 113, thehandle 121 can be turned to engage the head of thebolt 119 over theflange 111 and thereby hold the base and flange together.
Thebase 15 and spout member 17 are held in rigid alignment byelongated studs 127. The studs are mounted, preferably threadedly, inbores 128 in the base that are located adjacent diagonally opposite corners thereof; and they extend through aligned bores in the spout portion 17.Wing nuts 129 are provided on the outer ends of thestuds 127 to permit applying longitudinal clamping pressure on the barrel.
It will be observed that the novel dispensing pump of the present invention is easily assembled and disassembled. This is important, particularly when such a pump is employed in dispensing edible products, e.g. molten chocolate, since it will in such case be necessary to take the device apart at frequent intervals for cleaning and sterilization. Such necessity also calls for the use of materials that can be sterilized and will not be attacked or corroded by the liquid being dispensed and/or the cleaning media used. Thus metals such as stainless steel, heat-resistant plastic materials such as nylon, and ceramic materials are preferred for the construction of the portions of the novel pump that come into contact with the liquid being dispensed.
In the foregoing description the mechanism for determining the amount of liquid dispensed as a piston stroke is set forth. The operation of the illustrated device in more detail, is as follow: The spacing between thenotches 93 in thetube 83 is determined by calculation based on the specific gravity of the dispensed liquid, the cross sectional diameter of thechamber 12, and the desired unit of measurement. For illustration, the notch spacing and the position of thestop pin 79 as shown in FIG. 1 is assumed to be such that the pump would dispense five ounces when thepiston 35 is moved outwardly until thestop pin 79 contacts the rear face of the spout member 17, i.e. with the stop plates 95-97 pivoted upwardly to disengage them. With the stop pin engaged in the next notch to the right, four ounces would be dispensed, and so on. When fractions of a unit are desired, one or more of thestop plates 95, 96, and 97 is employed. Thus, with all three stop plates in contact with thetube 83, as shown in FIG. 1, outward movement of the piston would be arrested after only four and a quarter ounces were dispensed. If thestop plate 95 were to be pivoted upwardly, out of the path of thepin 79, four and one half ounces of liquid would be dispensed. When employing only theplate 97, four and three-quarters ounces would be dispensed.
Obviously, by varying the thickness and number of the stop plates provided, the size of the fractional units dispensed with a piston stroke can be changed as desired. It will be apparent that the mechanism for varying the quantity of liquid dispensed by a piston stroke makes many liquid dispensing operations much more convenient. For example, when filling a succession of molds of the same size, the amount of fluid needed for each mold can be quickly and accurately dispensed with a single stroke of the piston. Further adjustment is only required when a mold of different size is encountered. Such adjustment can, however, be made so rapidly, as described above, that a succession of molds of different capacities presents no problem.
It will be understood that dispensing pumps according to the invention can be of different sizes and that other modifications of the illustrative example can be made without departing from the spirit of the invention.