US3887699A - Biodegradable polymeric article for dispensing drugs - Google Patents

Abstract

An article for dispensing drugs is disclosed which is formed from a biodegradable polymeric material and a drug. The drug is intimately dispersed throughout the polymer and the combination is formed into a solid, shaped article which controllably dispenses the drug.

Description

United States Patent [191Yolles 1 June 3, 1975 1 1 BIODEGRADABLE POLYMERIC ARTICLE FOR DISPENSING DRUGS [2]] Appl. No.: 102,431

Related 1.1.8. Application Data [63] Continuation-impart of Ser. No. 809,946, March 24,

1969, abandoned.

[52] US. Cl. 424/19; 128/260; 424/20; 424/22; 424/32; 424/78 [51] Int. Cl A6lk 27/12 [58] Field of Search 128/260, 335.5 130; 424/1416, 19,22, 28, 78, 32

[56] References Cited UNlTED STATES PATENTS 2,625,158 l/1953 Lee et a1 128/260 3,297,033 10/1967 Schmitt eta1 1 128/3355 3,435,008 3/1969 Schmitt et a1 260/783 3,499,445 3/1970 Reed 128/260 3,545,439 12/1970 Duncan 128/260 3,565,991 2/1971 Short 424/243 3,618,213 11/1971 Shepherd et a1 32/2 3,625,214 12/1971 Higuchi 128/260 3,636,956 1/1972 Schneider 128/3355 R26,963 10/1970 Hardy 424/89 OTHER PUBLICATIONS Rudel et a1. Fertility & Sterility 18;219-222 (1967) Hormonal Fertility Control A Working Hypothesis For Population Control" Kincl et a1. J. Reprod. Fertil. 10:105-113 (1965) Antifertility Activity of Various Steroids in the Female Rat" Primary Examiner-Shep K. Rose {57] ABSTRACT An article for dispensing drugs is disclosed which is formed from a biodegradable polymeric material and a drug. The drug is intimately dispersed throughout the polymer and the combination is formed into a solid, shaped article which controllably dispenses the drug.

9 Claims, 5 Drawing Figures PATENTEDJUH 3 ms RAT H RAT E RAT B //V VE/V TOR ATTORNEY,

SEYMOUR YOLZES TIME IN DAYS TIMED RELEASE OFACTIVE INGREDIENT FIG [I'D FROM RATS FIG. [[0

BIODEGRADABLE POLYMERIC ARTICLE FOR DISPENSING DRUGS CROSS REFERENCE TO RELATED APPLICATIONS This application is a continuation-in-part of Yolles. Ser. No. 809.946. filed Mar. 24. 1969 now abandoned.

BACKGROUND OF THEINVENTION 1. Field of the Invention This invention relates broadly to the controlled release of drugs to the bloodstream of mammals and more particularly to a shaped article formed from a biodegradable polymer which contains a drug so that the article is suitable for implantation in a mammal to controllably release the drug.

2. Description of the Prior Art Medical science has long recognized the need for methods to controllably release therapeutic agents and other drugs to the blood stream of patients. Recently. a great deal of research has been initiated in attempting to find new release systems to fulfill this need. Several such systems have been recommended.

One common method for obtaining controlled release is to envelop the active substance with coatings which are attacked by digestive juices in the stomach. This technique has been widely used recently for timerelease analgesics. There are some problems with this method. however. such as: (l it is difficult to obtain the proper distribution of coating thicknesses to give the desired release; and (2) the sojourn time of the coated agent in the digestive tract is relatively short. thereby making this method unsuitable for longterm release.

Another method of obtaining controlled release is to mix the active substance with various binders such as fats. waxes. and natural or synthetic polymers to slow down release. Many of the binders. however. are unsuitable for use with many drugs. Furthermore. these combinations of binders and drugs tend to disperse quickly after they enter the body due to the binder's solubility in body fluids. the washing effect of the body fluids and/or the attack of digestive juices. After the binder has been so dispersed. all control over the release of the drug is lost.

Other researchers have even suggested that drugs be chemically modified to affect their release and absorption into the bloodstream. The degree of difficulty of this method for obtaining controlled release is clear.

More recently. the possibility of somehow incorporating drugs into polymeric materials to control drug release has been considered. Thus Furuse et al.. U.S. Pat. No. 3.5 l4.5l 7. teach that suppositories containing spermicidal agents can be formed by blending the agents with low molecular weight polyethylene glycols; Hill. U.S. Pat. No. 3.458.622. teaches that tablets for controlling the release of medicinal agents for up to 8 hours can be formed from a blend ofa polymeric vinyl pyrrolidone with a carboxy vinyl hydrophilic polymer; Weil et al.. U.S. Pat. No. 3.469.005. teach that drugs for reducing blood pressure in mammals can be incorporated into solid vehicles such as lactose. cornstarch. microcrystalline cellulose. talc. stearic acid. magnesium stearate. gums. etc.; Merabi et al.. U.S. Pat. No. 3.495.000. have found that controlled release matrices can be prepared consisting of a dialdehyde starch and ethyl cellulose. polyvinyl chloride or polyvinylpyrrolidone. but that mixtures of the same starches with other pharmaceutically acceptable polymers such as methylcellulose or carboxymethylcellulose do not yield compositions suitable for controlled release: and Herrmann. U.S. Pat. No. 2155.658. teaches that medical preparations for injection into the body which are flowable above body temperature but solid at body temperature after injection can be made from polymer ized vinyl alcohols and their water soluble derivatives and a solvent for such material.

Another technique for incorporating drugs into polymeric matrices is described in Levesque. US. Pat. No. 2.987.445 and in Endicott. US. Pat. No. 3.087.860. These patents teach a drug dispenser formed from synthetic polymers containing solid particles of a waterleachable drug. Usually the polymer matrix is shaped in the form of a pill which is intended to be orally in gested. This drug dispenser is limited. however. to watersoluble drugs and has relatively short release times. i.e.. typically 8-12 hours.

While the above-mentioned patents describe various mixtures of drugs with polymers. Long et al. have taught another method for constructing a controlled release device from polymers in U.S. Pat. No. 3.279.996. Long et al. form a capsule or container from polysiloxane which is intended for implantation. This device has the advantage of making extended timerelease treatment possible. but suffers a disadvantage since the possibility exists that the polysiloxane container will develop pinholes or a rupture resulting in an undesired and potentially harmful large amount of drug being released almost instantaneously.

A polymeric drug dispenser formed from crystalline polymeric materials is disclosed in my copending application Ser. No. l02.432 filed concurrently herewith. The device described therein offers many improvements over existing controlled release devices. but suffers a disadvantage when subcutaneously implanted since the polymers described therein are not biodegradable. Thus. a separate removal step often necessitating minor surgery is required. This invention overcomes that problem.

SUMMARY OF THE INVENTION A drug dispersed in a biodegradable polymeric material can be formed to a solid shape which will unexpectedly exude the drug to the surface of the polymeric article. For purposes of this description. the term exude is used to mean the migration from the interior of the polymeric material to its surface until the surface is covered with a layer of the drug and an equilibrium is established between the surface layer and the drug at the interior of the polymeric material. lf the surface layer is partially or totally removed. the equilibrium is destroyed and further amounts of the drug permeate to the surface until equilibrium is re-established. This cycle will repeat itself until the supply of drug has been exhausted from the polymeric material. The surface layer can be removed in many ways. including but not limited to: rubbing it off; brushing it off; washing it off; dissolving it off; etc.

Relying upon this discovery. a novel article for dispensing drugs has been invented which comprises:

1. a biodegradable polymeric material formed to a solid shaped article; and.

3 2. a drug substantially uniformly and intimately dispersed throughout portions of the polymeric article.

This drug dispenser has the same advantages over prior art dispensers as the dispenser described in my above-mentioned copending application. For example. this drug dispenser provides an economical and reliable method for automatically dispensing controlled quantities of a drug over a short or an extended period of time. Such a device can be implanted within a mammals body so that it will dispense the required amounts of one or more drugs continuously over extended periods of time without the patient having to rely on periodic injections or oral ingestion of drugs. Once implanted. the dispenser can be forgotten and the patient can rest assured that his body is continuously and automatically receiving the prescribed amount of drug.

A particularly unique advantage of this device is found in the types of therapy where it is desirable to m sure that a patient receives a certain amount of a drug. and it is desirable to place control of administering the drug beyond the patient. This obviates the possibility that the patient will forget to administer the drug. It also prevents the patient from deliberately not administering the drug on his own volition. which has heretofore been a serious problem in many types of medical treatment. Once implanted. the drug dispensing devices of this invention are effectively out of the control of the patient.

A most important advantage of the polymeric drug dispenser described herein is the degree of flexibility which can be obtained in administration techniques. As stated above. one suitable method for releasing the drug from this device to a mammals bloodstream is to subcutaneously implant the device. There are many other methods. however. For example. the device can be extruded into the shape of thin spaghetti which can be injected into the bloodstream, or the polymeric material can be formed into various sized spheroids for ingestion or injection by a patient. Additionally, the polymeric material can be formed into hollow tubing suitable for catheters. In short. the dispenser of this invention can be formed into limitless solid shapes each suitable for particular methods of controllably releasing a drug to the patients bloodstream.

As mentioned above. the drug dispenser described herein has the additional advantage of a biodegradable polymeric matrix. It should be clear that this is particularly important when the device is subcutaneously implanted.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. I is a graphical representation of the controlled release of the drug Cyclazocine from three devices of this invention to the bloodstream of rats.

FIGS. 11 (GI-it) are perspective views of some of the variety of shapes of contro11ed-release, biodegradable drug dispensers of this invention;

FIG. III is a perspective view showing the subcutaneous implantation of a controlled release film device of this invention into the back of a rat.

DESCRIPTION OF THE PREFERRED EMBODIMENTS The polymeric materials used to manufacture the instant device must have high melting points so that they wont soften when exposed to fairly high temperatures such as those encountered with human body fluids. Preferably the material will have a melting point of 100C. or more so that the device can be sterilized at high temperatures.

A further limitation on suitable polymeric materials is that they be biodegradable. The term biodegradable" is used to mean materials which are attacked and broken down into simpler chemical species by substances found in mammals such as enzymes.

Some naturally occurring polymers such as sugar phosphates are known to be biodegradable.

Synthetic polymers can also be prepared which are biodegradable. Examples include polylactides and polyglycolic acid. These are the preferred biodegrad able polymers for use in this invention because they are broken down into innocuous products like carbon dioxide and water and because they are commercially available.

Useful polylactides include both homopolymers and copolymers. Usually. these polylactides are prepared from the cyclic esters of lactic acids. Both Lt+1 and D() forms of lactic acid may be used to prepare the polylactides as well as the optically inactive DL-lactic acid mixture or any desired mixtures ofD() and 1.1+) lactic acids.

Lactide copolymers offer an important degree of flexibility in choosing the life ofa polymer matrix since this can be controlled through the amount and type of comonomer used. Some illustrative examples of suitable comonomers include: glycolide. fipropiolactone. tetramethylglycolide. fibutylrolactone. tetramethylglycolide. B-butyrolactone. gamma-butyrolactone. pivalolactone. and intermolecular cyclic esters of a-hydroxybutyric acid. a-hydroxyisobutyric acid. a-hydroxyvaleric acid. a-hydroxyisovaleric acid. a-hydroxycaproic acid. a-hydroxy-a-ethylbutyric acid. oi-hydroxyisocaproic acid. a-hydroxy-B-methylvaleric acid. a-hydroxyheptanoic acid. a-hydroxyoctanoic acid. oz-bydroxydecanoic acid, a-hydroxymyristic acid. or-hydroxystearic acid. whydroxylignocenic acid. and B-phenyllactic acid.

Methods of preparing polylactides are well documented in the patent literature. The following US. Pat. Nos. the teachings of which are hereby incorporated by reference. describe in detail suitable polylactides. their properties and their preparation: Dorough. 1.995.971); Schneider. 2.703.316. Salzberg. 2.758.987. Zeile. 2.951.828; Higgins. 2.676.945; 2.683.136. Trehu. 3.531.561; British Patent specification Nos. 755.447: 779.291. 825.335. 901.037; 932.382. 1.048.088. 1.123.445: West German Pat. Nos. 946.664. 975.191. 1.112.293. 1.152.258; 1.153.902: East German Pat. Nos. 14.548; French Pat. Nos. 1.425.333; 1.478.694. 1.512.182; Netherlands Pat. No. 99.836; Netherlands Patent application Nos. 6.605.197. 6.605.292; Japanese Nos. 17.675 (19661; 7.796 (1967). 2.948 (1968): 15.78911969].

Polyglycolic acids have recently been found to possess excellent biodegradable properties. Polyglycolic acid is the homopolymer of glycolic acid (hydroxya cetic acid). In the conversion of glycolic acid to poly glycolic acid. glycolic acid is initially reacted with itself to form the cyclic ester glycolide. which in the presence of heat and a catalyst is converted to a high molecular weight linear-chain polymer. Polyglycolic acids and their properties are described in more detail in the following article. the teachings of which are hereby incorporated by reference: Cyan-amid Research Develops Worlds First Synthetic Absorbable Suture"; (lwinivn'y and Industry. July 1 l. 1970. page 905.

The molecular weights of polypeptides and polyglycolic acid are closely related to both the exudation of the drug and the biodegradation of the matrix. lt has been found that high molecular weights. i.e.. Mw=9().000 or higher result in polymer matrices which retain their structural integrity for longer periods of time; while lower molecular weights. i.e.. lviw=3U.0OU or below. result in both slower exudation and shorter matrix lives.

Crystallinity also affects the exudation and biodegradability rates. The polymer matrices having higher degrees of crystallinity have slower exudation rates and slower biodegradability. lt is known. of course. that crystallinity has a marked effect on physical properties. See Flory.Paul 1.. Principles uj'Po/ymer Chemistry. 5th printing. 1966 at pages 49 et seq. it has also been reported in the literature that gaseous diffusion through polymeric membranes is slower. in general. for those polymers having higher degrees of crystallinity than for those with lower degrees of crystallinity. See Michaels. A. S. and Bixler. H. 1.. Flow of Gases through Polyethylene and Rubbery Polymers. J. Poly. Sci. vol. 50. pages 413-439 (196i).

A good amount of control over the release of drug can be obtained by choosing appropriate molecular weights and degrees of crystallinity in the polymer matrix. For example. if a relatively long release duration is desired. a high molecular weight polymer formed from a pure optical isomer oflactic acid can be used for the matrix; on the other hand. if a rapid release rate is desirable over a short duration. a low molecular weight lactide copolymer having a lower degree of crystallinity can be synthesized for use as the polymer matrix. Those skilled in the art will know or be able to determine by routine experimentation many suitable combinations of molecular weights and degrees of crystallinities of polylactides or polyglycolic acid to accomplish a desired release rate and duration.

Surprisingly. it has also been found that the drug release rate can be controlled at the time the polymer matrix is formed into a shaped article. This can be seen from the data presented in Example I. The release rate for poly(L-)lactide films is faster for films pressed at lower temperatures than for films pressed at higher temperatures.

Using one or more of the above parameters. polymeric matrices can be designed which have a great variety of exudation rates and biodegradability. Matrices can be synthesized to have lives shorter than. equal to or longer than the period of effective drug delivery. For the shorter matrix lives. drug delivery will be accomplished by a combination of drug exudation and matrix biodegradation: for the longer matrix lives. drug delivery will be substantially dependent on only drug exudation. The degree of flexibility thus offered in designing drug dispensing systems of this invention is of great significance.

The biodegradable polymeric materials described above have drugs incorporated in them to form the article of this invention. The term drug is used in this description in its broadest sense and covers drugs useful to any mammals including. but not limited to. human beings. wild animals. household animals. and animals raised for their meat or other products such as farm animals and cattle. The term drug is further used in describing this invention to include. but not limited to. the following classes of drugs: (1) therapeutic drugs; (2) preventative drugs; and. (3) diagnostic drugs. It should be understood that a variety of classes. subclasses. and specific examples of drugs not expressly mentioned herein are within the scope of this invention. and these other drugs will be well known or easily ascertainable to those skilled in the art.

Some specific examples of drugs which can be incorporated in crystalline polymers to form a device of this invention are described infra.

As is well known. people suffering from sugar diabetes are required to take daily doses of diabetes control agents. insulin or the active ingredients in some of the commercially available control agents such as tolbuta mide (Orin-Lise" by Upjohn). chloropropamide (Di abinese" by Pfizer) and tolazamide (Tolinase" by Upjohn] could be dispensed with an article of this invention.

Many drugs are presently being used to treat rheuma toid arthritis and other forms of arthritis. These include. but are not limited to. narcotic pain relievers. gold salts. corticosteroids. adrenocorticotropic hormones. phenylbutazone and its derivatives. antimalarials. and indole derivatives. A comprehensive listing of specific drugs used to treat the various forms of arthritis is given in the Aug. 12. l968 edition of Chemical and Engineering News at pages 54 and 55. which listing is herein incorporated by reference. These drugs could be dispensed with the instant article.

Antibiotics are a further group of drugs which can be dispensed. Some examples of suitable antiobiotics include the tetracyclines. penicillan. streptomycin. and aureomycin.

Deworming and distemper drugs such as those given to household pets and/or cattle are another group of drugs capable of being dispensed by the device of this invention. An example of such a drug is phenothiazine.

Sulfur drugs such as sulfisoxazole diolamine (Gantrisin" by Roche Laboratory). useful in treating urinary tract infections. could also be exuded from a crystalline polymeric article.

Another group of drugs suitable for use in the crystalline polymeric articles are the cancer-control agents. An example would be the drugs or combinations of drugs useful for treating leukemia such as the nitrogen mustard p (di2-chlorethyl) amino-phenylbutyric acid.

Two further groups of drugs which could be advantageously dispensed with the hereindescribed device are alcohol-addiction control agents and tobacco-smoking addiction control agents.

Closely related are the addictive drug antagonists. If an addictive drug such as heroin. morphine. codeine. neopine. etc. is taken while the blood still contains the antagonist. the addictive drug will pass through the body and be harmless to the taker in the sense that the taker will not experience a high" and the drug will not be addictive. Such antagonists have offered a very successful method for treating drug addicts while the addicts are at clinics; however. it has been noted that once an addict returns to his original environment. and is out of control of the clinic. he is likely to stop taking the antagonist and resume taking one of the addictive drugs. For this reason. the article of this invention offers unique advantages in treating drug addicts by this method since such an article containing an antagonist could be implanted within the addict's body, thereby giving him no control over the administering of the antagonist. This will extend the addicts period ofcure beyond the time that he can actually be confined to a clinic. Some examples of specific drug antagonists suit able for incorporation into the polymeric dispenser include l\lallylnoroxymorphone (N-aloxone and 2- cyclopropylmethyli hydroxy-5, 9-dimethyl-(1,7- benzomorphone (Cyclazocinej. Other drug control agents such as "Mctltadone can also be used.

Two further groups of closely related drugs are the thyroid gland regulating drugs and weight-control drugs. Here again, there is a particular advantage to the use of the polymeric dispenser since such a device can be implanted within the body of the patient and thereby supply the required amount of drug without the patient having any control over this. Also, it is known that these types of drugs are extremely dangerous when taken in large doses, and the use of this device would help assure that an overdose did not get into the patients bloodstream.

Another group of drugs which could be dispensed are the analgesic drugs. These drugs have little or no therapeutic effect, but serve to lessen or eliminate the severe pain often encountered with many diseases or operations. For example, in the cases of chest cancer, morphine or codeine are often prescribed. Also, for patients suffering from cancer ofthe prostate glands, progesterone is often prescribed. One particularly advantageous use of the polymeric dispenser would be in serious surgical operations which result in severe pain to the patient after the operation is completed and the patient regains consciousness. In these cases, the body is going to be opened for the operation, and a device of this invention containing a pain killer could be inserted into the body during the operation to ease the pain to the patient during the recovery period. Of course, there are many other types of analgesic drugs and many other examples of when such drugs could be used which will be apparent to those knowledgeable in the field of medicine.

Another group of drugs suitable for being dispensed from the polymeric article are the hormone-regulating drugs to aid fertilization or to act as contraceptives. One preferred embodiment using hormone'regulating drugs is formed using the active ingredients in oral contraceptives. The advantage is that a device containing the active ingredients of oral contraceptives could be designed to last over extended periods of time thereby relieving the taker from a daily routine of orally taking the contraceptives. Suitable examples of the active in gredients in oral contraceptives include a progestin or a combination of a progestin and an estrogen. For example, a homogeneous dispersion of the active ingredient in Norethindrone" and Mestranol in a ratio of by weight could be prepared and incorporated into the solid polymeric material. Other examples of synthetic progesterones and estrogens suitable for use with this invention include: Norethynodrel, Medroxyprogesterone acetate, Dimethisterone, Ethynodiol diacetate, and Chlormadinone acetate, Norethindrone acetate and Ethynylestradiol.

Other drugs which can be incorporated in the sys tems of this invention include: drugs for reducing blood pressure such as those described in U.S. Pat. NO. 3,469,005; pharmaceutical compositions for the control of appetite such as the combinations of ampheta mines and thioridazines described in U.S. Pat. No. 3,495,005; and. agents for treating psychosis in mammals such as those described in U.S. Pat. No. 3,495,007.

The above listing of drugs is not intended to be comprehensive, but merely representative of the wide variety of drugs which can be used with this invention. Those skilled in the art will know or be able to determine by routine experimentation that many other specific drugs are also suitable.

The amount of drug dispersed in the polymeric article will depend, of course, on many factors including the specific drug, the function to be accomplished, the length of time it is desired to dispense the drug, the amount of drug to be dispensed in a specified time, the size of the device, and many other factors. In general, amounts ranging from about 0.5 percent to about percent by weight of the polymeric material can be incorporated. Particularly good results can be obtained with from at least about 10 percent to about 20 percent,

The amount of drug to be dispensed in a specified time, will of course, depend on such factors as the particular application, the particular drug, the age of the patient, etc, In general, what will constitute an effective amount" will be known or easily ascertainable by those skilled in the art. Much of this type of data is published in the literature or easily determined by routine experimentation. Examples of the published literature on effective amounts of progestin-type steroids, in this case for topical application, can be found at: Shipley, Effectiveness of Topical Application of a Number of Progestins, Steroids 5(5): 699-7l7, May 1965-, and Ringler, Efficacy of Topically Applied Progestational Agents, Steroids 7 (4): 34l349, April, 1966.111 a like manner, the following literature describes effective amounts of addictive drug antagonists: Martin. W. R., "Opioid Antagonists,- Pharmacological Reviews, vol. 19, no. 4, pages 463-52] (1967) and references contained therein; Freedman, A. M., Cyclazocine and Methadone in Narcotic Addiction, The Journal of the American Medical Association, October 16, 1967, vol. 202, pages l9]]94. Also, the patents mentioned above often contain data on effective amounts for any particular application.

In addition to the control over delivery of drug which can be obtained through proper choice and design of the polymer matrix as discussed supra, the dosage administered by this dispenser can be controlled by the size and shape of the article, concentration of the drug in the polymer, surface area, pore size, matching of the polymer and drug, nature of the surroundings, etc. This is a particular advantage where it is desirable to deliver a metered amount of the drug over a specified period of time.

Of course, combinations of drugs and substances in addition to drugs can also be incorporated into the polymeric material. For example. radioactive tracers such as carbon-l4, nonradioactive tracers such as barium sulfate, carriers which would transport the drug through skin such as dimethylsulfoxide and dimethylsulfone, water-soluble excipients. etc. could be incorporated with certain drugs for particular applications. The amount of auxiliary agent used will depend, of course, on the specific agent, drug and polymer used to fabricate the article as well as the purpose for incorporating the auxiliary agent.

As has been described. the polymeric article dispenses the drug it contains by exuding it to the surface of the article. The mechanism of how the drug enters the body from the polymer surface is not critical and can be accomplished with a variety of techniques. For example, the article may be placed upon a persons body in contact with the skin so that the particular drug could be absorbed through the persons skin into the bloodstream. An alternative technique is to implant the device within the patients body at a location where the surface layer of drug will be in contact with any of the various body fluids or tissue so that the drug could be dissolved and/or carried away by such body fluids or rubbed off and absorbed by the tissue. Subcutaneous implantation ofa film drug dispenser under the skin on the back of a rat is shown in FIG. III; a more detailed description of such implantation techniques is presented in the Example. Intramuscular implantation is also contemplated. Still another technique would be to prepare the article for use in the patients mouth so that the saliva would carry the drug into the body. In certain cases. it might be advantageous to insert the dispenser in other body cavities such as the uterus. Other techniques for getting the material from the surface of the article into the body will be readily apparent to the medical profession.

The dispensing articles described herein can be formed by pre-mixing the polymer. drug and any auxiliary agents to be incorporated with the drug and then following conventional techniques to shape and set the article. For example. the polymer and drug can be mixed together in a suitable solvent until a homogeneous solution is formed. After driving off solvent. the residue can be molded. extruded, etc. to the desired shape. Another method of forming the dispenser might be to compact at elevated pressures a dry mixture of drug and polymer. Also. monomer and drug can be mixed with subsequent polymerization of the monomer.

Another method of forming the drug dispensers is to soak a previously shaped piece of polymeric material in a solution of the drug to be incorporated. and subsequently drying the surface of the article. This technique must be distinguished, however. from simply dipping a polymeric article in a solution to coat the surface of the article with a substance. In the soaking technique of this invention. the conditions. i.e.. solvent. polymer. temperature. etc.. must be carefully chosen to insure that the active ingredient penetrates deeply into the polymer matrix instead of remaining only on the surface or penetrating a small distance below the surface as a coating does. One way to accomplish the desired deep penetration is to choose a solvent which causes the polymer to swell in the solution of drug. Some solvents cause swelling at room temperatures; others require elevated temperatures. Once the polymer has swollen. solvent and active ingredient can penetrate deeply into the polymer matrix. With rapid cooling. the polymer returns its non-swollen condition trapping solvent and active ingredient within it. If the solvent chosen is highly volatile. while the active ingredient is not. the solvent can be driven out of the article by continuous pumping. i.e.. exposing the article to reduced pressures. Those skilled in the art will be able to select appropriate conditions for carrying out this technique.

Other methods for making the polymeric dispensing articles will be apparent to those skilled in the art.

An important feature of the dispenser. which results from the way it is prepared. is that there is a substantially intimate and uniform dispersion of drug throughout the polymer. This is to be contrasted with a foraminous plastic matrix containing discrete solid particles of a drug only within the voids. such as described in U.S. Pat. Nos. 2.987.445 and 3.087.860. In these patented systems. drug release is predicated upon water or other liquids leaching the drug from the voids; in the dispenser of this invention. drug release is predicated upon exudation of the drug to the polymer surface.

Another important feature of the dispenser. which also results from the way it is prepared, is that the dis penser can be made to have structural integrity. This means that the shaped dispenser will remain intact after prolonged exposure to body fluids. Although it is difficult to list all of the factors which contribute to the structural integrity. some include: substantial nonsolubility and non-swellability in water or body fluids; relatively high tensile strengths; and good elongation at break and tensile modulus. Additionally, the polymeric matrices of this invention do not soften appreciably at temperatures as high as C. as many of the prior art waxy binders do.

A test to establish structural integrity is as follows. The shaped drug carrier is immersed in distilled water at 37C. for 7 days. After this period. weight loss of carrier and dimensional changes of carrier should be less than 10 percent of their original values. The polymeric matrices of this invention meet this test.

The shape of the dispenser will depend on its intended use. Any shape is within the scope of this invention. Some possible and preferred shapes are illustrated in FIG. 11 wherein (a) illustrates a film. (b) illustrates a piece of hollow tubing. and (c) illustrates various sized solid spheroids which could be injected into a patient or orally ingested by the patient. Other shapes contemplated but not shown include solid sphagettilike" and fiber-like" configurations and a mesh configuration which would be expected to minimize the possibility of a device subcutaneously implanted causing blood clotting. Another embodiment comprises a sphere formed from an outer coating of polylactide with a solution of drug at the center.

As is evident from the forgoing discussion. the article of this invention has many uses. all of which fall within the general utility of dispensing drugs to mammals.

The following Example serves to further illustrate the invention. All parts and percentages are by weight. unless otherwise specified.

EXAMPLE I IMPLANT PREPARED FROM A POLYLACTIDE FILM CONTAINING CYCLAZOCINE Six grams of polylactide with a molecular weight of about 40.000 prepared from L(-) lactide according to Example I of British Patent specification 1.040.168 is dissolved in 250 milliliters of chloroform. Three grams of tributylcitrate and 2.25 grams of cyclazocine are added to the hot stirred solution. This is followed by the addition of five milliliters of a trace of radioactive cyclazocine to monitor drug release. The solution is evaporated to about one-halfits original volume and poured onto glass plates. The residue on the plate is air-dried for 20 minutes and oven-baked at 100C. for 9% hour. Films are prepared by pressing the dried material between sheets of aluminum foil on a Carver press at 140C, 135C. and 130C. all at 10,000 p.s.i.

Pieces of a film prepared as above were cut into two centimeter square areas. Some pieces were weighed.

b. an effective amount of a solution of a drug said solution of drug substantially at the center of said spheroids exuding or migrating. upon implantation. from the interior to the surface of the spheroid combusted and radioassayed to provide a measure of Until 531d surface is Coated with 11 g 811d an q the concentration of radioactivity present in each li ri miS fi lfl li hed betw en the surface layer and piece. Other pieces of the same film were implanted the drug at the interior of the polymeric material subcutaneously in the backs of rats under light ether such that if the surface layer is partially or totally anesthesia. The stab wounds were sutured and rcremoved the equilibrium is destroyed and further mained so until the end ofthe experiment at which time amounts of the drug migrate to the surface until the wounds were reopened and remaining implants equilibrium is reestablished so that this cycle rewere removed for final radioassay. Little remained of peats itself until the supply of drug is exhausted. initial implant, after 62daysv 2. An article according toclaim 1 wherein said drug The rats were placed in Acme metabolism cages for comprises a contraceptive steroid present in an effec- 62 days for the separation and collection of urine and tive contraceptive amount. samples. Total daily urinary radioactivity was measured 3. An article according toclaim 2 wherein said condaily for the first ten days and every four days thereaftraceptive steroid comprises a progestin. Th5 was aCCOmpllshed y liquid Scimillmlon tech- 4. An article according toclaim 2 wherein said conniques and the data was repo 85 P Of (1088 traceptive steroid comprises a combination ofa proges' excreted per day" and also as cumulative percent of i d an eslmgen C1056" The final radloassal indicated that of the 5. A method for administering predetermined, effecclazocine was released from each device in each rat. i amounts f a d f an i l m a mamma] The results are presented in Table l. which comprises implanting the article of claim I in a TABLE I CYCLAZOC'INE RELEASED, CUMULATIVE Film Pressed at 140T.

Day: 1 2 3 4 5 6 7 8 9 10 ll l2 l3 I4 15 16 17 1B 19 20 Rat: A 6.9 11.9 14.9 16.1 17.0 18.0 18.7 19.4 20.0 20.7 21.0 21.3 21.6 21.9 22.2 22.5 22.8 23. 23.4 23. B 4.4 7.7 9.2 10.5 11.6 12.3 13.5 14.3 15.4 16.7 17.3 17.9 18.5 19.1 19,3 19.5 19.7 19.9 20.1 20. C 0.8 4.1 6.1 7.5 9.3 10.5 11.3 12.3 13314.1 14.6 15.1 15.6 16.1 16.6 17.1 17.6 18.1 18.3 18.

Film Pressed at 135C.

Day: 1 2 3 4S 6 7 8 9 10 Rat: D 38.0 63.6 76.9 78.4 80.8 81.5 81.8 82.2 82.4 82.5 E 17.0 32.0 39.3 45.1 50.0 53.6 56.8 60.2 63.4 65.9 F 14.0 24.3 25.3 28.2 32.1 34.6 37.7 40.1 41.5 425 Film Pressed at 130C.

Day: 1 2 3 4 5 6 7 8 9 10 Rat. CI 30.7 62.4 81.9 89.0 895 89.8 90.0 90.2 90.5 91.7 H 15.2 37.0 58.6 75.5 83.8 84.6 84.8 84.9 851 85.8

RAT AND IMPLANT DATA Initial Initial Implant Initial Weight gm. Weight. gm. DPM Rat A 645 0.0671 1870000 B 520 0.0708 2,080,000 C 350 0.0732 2.150000 D 690 0.0512 1.475000 E 670 0.0548 1.580000F 5 0.0690 1.990.000 G 520 0.0791 2.070.000 H 580 0.0942 2,450.000

What is claimed is:

I. An article for controllably dispensing drugs comprising:

a. a plurality of spheroidal shaped. homopolymers and copolymers of lactic acid, said polymers being prepared from cyclic esters of optically active or inactive lactic acids. or mixtures thereof. having a sufticiently high molecular weight to retain structural integrity of said spheroids for an effective period of time upon implantation. with the proviso that crystalline spheroids having relatively long du ration upon implantation are formed from pure op tic-ally active lactic acids and spheroids having rapid release upon implantation are formed from lactic acid polymers having a lower degree of crys tallinity with

Claims (9)

1. AN ARTICLE FOR CONTROLLABLY DISPENSING DRUGS COMPRISING: A. A PLURALITY OF SPHEROIDAL SHAPED, HOMOPOLYMERS AND COPOLYMERS OF LACTIC ACID, SAID POLYMERS BEING PREPARED FROM CYCLIC ESTERS OF OPTICALLY ACTIVE OR INACTIVE LACTIVE ACIDS, OR MIXTURES THEREOF, HAVING A SUFFICIENTLY HIGH MOLECULAR WEIGHT TO RETAIN STRUCTURAL INTEGRITY OF SAID SPHEROIDS FOR AN EFFECTIVE PERIOD OF TIME UPON IMPLANTATION, WITH THE PROVISO THAT CRYSTALLINE SPHEROIDS HAVING RELATIVELY LONG DURATION UPON IMPLATATION ARE FORMED FROM PURE OPTICALLY ACTIVE LACTIC ACIDS AND SPHEROIDS HAVING RAPID RELEASE UPON IMPLANTATION ARE FORMED FROM LACTIC ACID POLYMERS HAVING A LOWER DEGREE OF CRYSTALLINITY WITH B. AN EFFECTIVE AMOUNT OF A SOLUTION OF A DRUG SAD SOLUTION OF DRUG SUBSTANTIALLY AT THE CENTER OF SAID SPHEROIDS EXUDING OR MIGRATING, UPON IMPLANTATION, FROM THE INTERIOR TO THE SURFACE OF THE SPHEROID UNTIL SAID SURFACE IS COATED WITH A DRUG AND AN EQUILIBRIUM IS ESTABLICHED BETWEEN THE SURFACE LAYER AND THE DRUG AT THE INTERIOR OF THE POLYMERIC MATERIAL SUCH IF THE SURFACE LAYER IS PARTIALLY OR TOTALLY REMOVED THE EQUILIBRIUM IS DESTROYED AND FURTHER AMOUNTS OF THE DRUG MIGRATE TO THE SURFACE UNTIL EQUILIBRIUM IS REESTABLISHED SO THAT THIS CYCLE REPEATS ITSELF UNTIL THE SUPPLY OF DRUG IS EXHAUSTED.

1. An article for controllably dispensing drugs comprising: a. a plurality of spheroidal shaped, homopolymers and copolymers of lactic acid, said polymers being prepared from cyclic esters of optically active or inactive lactic acids, or mixtures thereof, having a sufficiently high molecular weight to retain structural integrity of said spheroids for an effective period of time upon implantatioN, with the proviso that crystalline spheroids having relatively long duration upon implantation are formed from pure optically active lactic acids and spheroids having rapid release upon implantation are formed from lactic acid polymers having a lower degree of crystallinity with b. an effective amount of a solution of a drug said solution of drug substantially at the center of said spheroids exuding or migrating, upon implantation, from the interior to the surface of the spheroid until said surface is coated with a drug and an equilibrium is established between the surface layer and the drug at the interior of the polymeric material such that if the surface layer is partially or totally removed the equilibrium is destroyed and further amounts of the drug migrate to the surface until equilibrium is reestablished so that this cycle repeats itself until the supply of drug is exhausted.

2. An article according to claim 1 wherein said drug comprises a contraceptive steroid present in an effective contraceptive amount.

3. An article according to claim 2 wherein said contraceptive steroid comprises a progestin.

4. An article according to claim 2 wherein said contraceptive steroid comprises a combination of a progestin and an estrogen.

5. A method for administering predetermined, effective amounts of a drug from an implant to a mammal which comprises implanting the article of claim 1 in a mammal whereby said predetermined effective amount of the drug is released and administered to said mammal.

6. A method according to claim 5 wherein said drug comprises a contraceptive steroid present in an effective contraceptive amount.

7. A method according to claim 6 wherein said contraceptive steroid comprises a progestin.

8. A method according to claim 6 wherein said contraceptive steroid comprises a combination of a progestin and an estrogen.

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