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US3738743A - Flat bed electrostatic photocopier design for customer serviceability - Google Patents

Flat bed electrostatic photocopier design for customer serviceability
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US3738743A
US3738743AUS00131064AUS3738743DAUS3738743AUS 3738743 AUS3738743 AUS 3738743AUS 00131064 AUS00131064 AUS 00131064AUS 3738743D AUS3738743D AUS 3738743DAUS 3738743 AUS3738743 AUS 3738743A
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station
copy
housing
conveyor
sheets
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US00131064A
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L Hoffman
I Sanders
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Pitney Bowes Inc
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Pitney Bowes Inc
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Abstract

The disclosed flat bed electrostatic photocopier utilizes a Ushaped feedpath for feeding successive copy sheets from a supply through various processing stations to a receiving compartment. All segments of the feedpath are adjacent the perimeter of the copier and accessible through openings in the copier housing. Flash illumination of the original is utilized to achieve a full reflected image for projection onto the copy sheet while in transit through the imaging station.

Description

United States Patent 1 1 Hoffman et al.
[ June 12, 1973 FLAT BED ELECTROSTATIC PHOTOCOPIER DESIGN FOR CUSTOMER SERVICEABILITY [75] Inventors: Lionel B. Hoffman, Wyckoff; Isaac W. Sanders, Belleville, both of NJ.
[73] Assignee: Pitney-Bowes Inc., Stamford, Conn.
[22] Filed: Apr. 5, 1971 [21] Appl. No.: 131,064
[52] U.S. Cl. 355/3 [51] Int. Cl 603g 15/22 [58] Field of Search 355/3, 8; 219/383,
[56] References Cited UNITED STATES PATENTS 3,659,938 5/1972 Fujimoto 355/3 3,651,323 3/1972 3,484,164 12/1969 3,416,860 12/1968 3,256,791 6/1966 3,597,074 8/1971 Murgas et a] 355/82 X 3,190,264 6/1965 Hunt 355/3 x 3,604,797 9/1971 Szczesniak 355/16 3,547,536 12/1970 Phleps et a1. 355/50 2,435,099 1/1948 Pratt et a1. 355/64 3,462,217 8/1969 Tregay Ct 31.... 355/14 3,180,239 4/1965 Shearer et a1 355/3 Primary Examiner-Samuel S. Matthews Assistant Examiner-Kenneth C. l-lutchison Attorney-William D. Soltow, Jr., Albert W. Scribner, Martin D. Wittstein and Louis A. Tirelli [5 7] ABSTRACT The disclosed flat bed electrostatic photocopier utilizes a U-shaped feedpath for feeding successive copy sheets from a supply through various processing stations to a receiving compartment. All segments of the feedpath are adjacent the perimeter of the copier and accessible through openings in the copier housing. Flash illumination of the original is utilized to achieve a full reflected image for projection onto the copy sheet while in transit through the imaging station.
10 Claims, 7 Drawing Figures Pmmauwm 3,738,743
INVENTORS LIONEL B. HOFFMAN ISAAC W. SANDERS ATTORNEY PAIENIEUJW I 2 lm mnur's INVENTORS LIONEL B. HOFFMAN ISAAC W. SANDERS M mm ATTORN EY Pmmrmw 3,738,743
SHEEI 3 0F 5 41/ Q looa FIG. 3
INVENTORS LIONEL B. HOFFMAN ISAAC W. SANDERS W Mm ATTORNEY PATENTEB 3,738,743
SHEET 1; UF 5 5 wummimm N -II FIG. 6
INVENTORS LIONEL B. HOFFMAN ISAAC W. SANDERS ATTORNEY Pmmmmm SHEEISBFE INVENTORS LlONEL B. HOFFMAN ISSAC w. smoens ATTORNEY FIG? FLAT BED ELECTROSTATIC PHOTOCOPIER DESIGN FOR CUSTOMER SERVICEABILITY BACKGROUND OF THE INVENTION A significant consideration in the design of any office photocopier is serviceability. Large scale manufacturers of such equipment must, if they are to achieve any measure of marketing success, maintain service personnel in all those geographical areas where their photocopiers are sold or leased in quantity. If a customer is going to be satisfied with his copier, down time must be held to an absolute minimum, and therefore prompt servicing is essential.
Current office photocopiers, particularly those utilizing electrophotographic techniques, are relatively sophisticated and thus complex. Thus, most of the malfunctions plus the recommended periodic preventive maintenance must be handled by trained service personnel.
Probably the most frequent copier malfunction is a paper jam, either of the original document sheet as it passes through its feedpath or the copy paper sheet as it is conveyed through its, typically separate, feedpath. Most photocopier designs permit a serviceman to clear a paper jam in several minutes or less. However, the customer must call the service department and await the arrival of a serviceman which may take hours and even days. In the meantime the photocopier is out of service.
It would be highly advantageous both from the standpoints of the customer and the manufacturers servicing load if the photocopiers were customer serviceable for certain malfunctions. For example, if the operators of photocopiers, typically office personnel untrained in the internal intricacies of the equipment, could readily clear paper jams, they would gladly do so rather than having to summon a serviceman and then await his arrival in order to complete a copy run. Copier down time could be reduced and the load on the service personnel relieved. In many electrostatic photocopier designs, the packaging of the various components and the deviousness of the sheet feedpaths renders it virtually impossible for the operator to clear paper jams unless equipped with special training and tools.
In many office situations, it is essential that a photocopier, in order to satisfy all of the customers needs, have book copying capability. Thus, so-called flat bed" photocopiers are popular. In this type of copier the original document sheet is not fed through a feedpath, but instead is placed face down on a transparent bed plate. The original is line scanned and the series of line images are successively transferred to a copy sheet transported along its feedpath in synchronism through an imaging station. Since the original sheet is not fed through the copier, as in many types of copiers, it may be bound with other sheets in book fashion. This scanning technique requires relative motion between the scanning light and the original, which is expensive to implement and service.
Moreover, this scanning technique, which incidentally is also inherent in those copiers where the original is fed along a feedpath past a fixed illuminating source, is a limiting factor on the copy rate of the equipment. In addition, means are required for accurately synchronizing the scanning of an original with the movement of a copy sheet through the imaging station.
It is accordingly a generaly object of the present invention to provide electrophotographic apparatus which is extremely reliable in operation, however, it is also uniquely designed to provide complete accessibility to the entire copy sheet feedpath for convenient operator extraction of stranded copy sheets should a paper jam occur. Moreover, the electrophotographic apparatus of the invention is of simplified design for low cost and ease of service by trained service personnel and, in some important instances, by the customer as well.
Other objects of the invention will in part be obvious and in part appear hereinafter.
SUMMARY OF THE INVENTION In accordance with the present invention, there is provided electrophotographic apparatus of a novel design which is eminently conductive to customer serviceability. More particularly, the instant photocopier is provided with a U-shaped copy sheet feedpath extending from the copy sheet supply to a copy sheet receiving department. All segments of this feedpath, including the various processing stations through which the copy sheets successively pass, are located adjacent the perimeter of the photocopier and are accessible through openings in the copier housing. The practice of folding the copy sheet feedpath on itself commonly employed in current photocopier designs is avoided, and thus all segments of the feedpath are accessible to the operator for convenient removal of stranded copy sheets.
Further in accordance with the present invention, the various copy paper processing stations are constructed for convenient displacement from the copy sheet feedpath to not only further facilitate access to stranded sheets but also to release a stranded sheet for convenient removal in its entirety. Thus, instances of tearing and shredding the stranded copy sheets in attempting to remove them are avoided.
More specifically, the corona charging unit through which copy paper passes from the copy sheet supply pursuant to imposing a uniform electrostatic charge on its photoconductive surface is constructed such that its upper half pivots upwardly away from its lower half to permit extraction of a copy sheet stranded therebetween. The imaging station of the-present invention consists of a sheet transport conveyor adapted to accept successive copy sheets from the charging station and convey them along an imaging plane where its charged photoconductive surface is subjected to a projection of the original image to be copied pursuant to creating a corresponding latent electrostatic image. This transport conveyor is pivotally mounted to swing outwardly away from the image plane to expose a copy sheet stranded thereat for convenient extraction.
Preferably, in accordance with the present invention, this transport conveyor is a vacuum conveyor employing air pressure to hold the copy paper against moving conveyor belts pursuant to transporting a copy paper sheet along the imaging plane. The vacuum generating source as well as the conveyor belts are carried by a frame pivotally mounted to the copier chassis, and thus nothing obstructs the accessibility to a copy sheet stranded in the imaging station when the transport conveyor is pivoted away from the imaging plane.
In analogous fashion, the development station which, in the disclosed embodiment of the invention includes a liquid developer tank, is mounted such that it can be bodily removed from its operative position to facilitate extraction of a copy sheet stranded thereat.
Finally, the drying station, positioned between the development station and the copy sheet receiving compartment and wherein the copy sheets are dried, consists of a series of laterally spaced conveyor belts moving through a drying chamber. A copy sheet exiting from the development station rests on these belts as it is conveyed to the receiving compartment. An opening in the copier housing adjacent the side of this sheet conveyor permits convenient access to a copy sheet stranded in the drying station.
As an additional feature of the present invention, flash illumination of the original document as it rests at the illuminating station is utilized to develop a complete reflected image of the entire original sheet which is then projected onto the copy sheet while in transit through the imaging station. The high intensity and brevity of illumination of the original permits the copy sheet to be moving during image projection on its photoconductive surface and nevertheless create a sharp latent electrostatic image thereon. Thus, expensive scanning and synchronizing equipment typically found in current photocopiers is eliminated and the copy rate can be significantly increased.
Synchronism is achieved simply by detecting when the copy sheet arrives at the appropriate position in the imaging station to receive image projection, whereupon flash illumination of the original document is initiated. Thus stringent control of the movement of the copy sheet along its feedpath is unnecessary.
Furthermore, the use of flash illumination rather than incandescent illumination reduces the amount of power consumption and also obviates the accumulation of heat which is characteristic of current office photocopiers. The heat generated by incandescent lamps can accumulate to the point wherein it has a degrading effeet on the photoconductive properties of the copy paper and the liquid or dry toner used in the development station.
The invention accordingly comprises the features of construction, combination of elements, and arrangement of parts which will be exemplified in the construction hereinafter set forth, and the scope of the invention will be indicated in the claims.
DESCRIPTION OF THE DRAWINGS rollers to facilitate starting a paper supply roll.
FIG. 4 is a perspective view of a corona charging station employed in the electrophotographic apparatus of FIG. 1;
FIG. 5 is a side view of sheet transport apparatus employed in the imaging station of the electrophotographic apparatus of FIG. 1;
FIG. 6 is a front view of the sheet transport apparatus of FIG. 5; and
FIG. 7 is a side view of the sheet transport apparatus and a portion of the development station illustrating in phantom their removability from their operative positions to facilitate extraction of jammed copy sheets.
Like reference numerals refer to corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION The electrophotographic apparatus of the present invention, as seen in FIG. 1, takes the form of a table top photocopier whose working components are enclosed by a rectangular housing, generally indicated at 10.Front wall 12 ofhousing 10 accommodates a control andindicator panel 16.Top wall 18 of the housing mounts an illuminating station, generally indicated at 20 and consisting of atransparent bed plate 22 mounted in an opening in the housing. An opaque original document to be copied is suitably positioned faced down onbed plate 22 and is pressed flat thereagainst by ablanket 24 hinged to the housing.
To the left of the illuminatingstation 20, thehousing top wall 18 is formed with anenlarged opening 26 to facilitate access to an electrophotographiccopy paper supply 28, aknife assembly 30, and acorona charging station 32.Opening 26 is closed by a suitably electricallyinter-locked door 34.
The left end of thecopier housing 10, as seen in FIG. 1, is closed off by adoor 36 facilitating access to the imaging and development stations of the disclosed electrostatic photocopier. As will be seen more clearly from the description to follow, the imaging station is constituted by a copy sheet transport, generally indicated at 38, which is pivotally mounted adjacent its bottom to copierside chassis members 40. When thetransport 38 is swung inwardly from its position shown in FIG. 1 to an essentially vertical orientation, it accepts successive electrostatically charged copy paper sheets from the chargingstation 32 and conveys them downwardly along an image plane. When each copy sheet is properly positioned in the imaging station bytransport 38, the image of the original document at the illuminatingstation 20 is projected onto its charged photoconductive surface pursuant to creating a corresponding electrostatic latent image. In the event of a paper jam in the area of the imaging station,access door 36 is opened, and thetransport 38 is grasped via ahandle 46 and swung outwardly to expose stranded sheets.Access door 36 is held in its closed position bymagnetic catches 48, and an inter-lock switch 50 automatically disconnects electrical power whenaccess door 36 is opened.
As will also be seen from the description to follow,access door 36 facilitates access to a development station, generally indicated at 52 and situated below the imaging station. The development station includes adeveloper tank 54 which may be slid bodily out of the open left end ofhousing 10 to permit convenient access to copy sheets stranded thereat.
Still referring to FIG. 1, the lower portion offront wall 12 is formed with an access opening 56 permitting access to a drying station, generally indicated at 58. Opening 56 is normally closed by adoor 60. The ultimate destination of the copy sheets is a receivingcompartment 62 located below the illuminatingstation 20 and accessible through an opening 64 infront wall 12.
As will be seen more clearly from FIG. 2, the copy paper feedpath is essentially U-shaped starting from thecopy sheet supply 28 and terminating at the receivingcompartment 62. It will be noted thatcopy paper supply 28,knife assembly 30 andcorona charging station 32 are aligned in the upper horizontal leg of the U- shaped feedpath, and are fully accessible throughaccess door 34. The vertical leg of this U-shaped copy sheet feedpath, which is constituted entirely bytransport 38, is fully accessible whenaccess door 36 andtransport 38 are swung open. The lower horizontal leg of the copy sheet feedpath, which includesdevelopment station 52, dryingstation 58 and receivingcompartment 62, is fully accessible either throughaccess door 36, access door 50 of opening 64 infront wall 12.
Referring now to FIG. 2, thecopy paper supply 28 is constituted by aroll 70 of copy paper carried on a spindle 72 mounted at each end by copier side frames. Thecopy paper roll 70 is preferably reversed wrapped such that the photoconductive coating faces outwardly and thus the web 74 of copy paper is withdrawn from the under side of the supply roll. The tendency of the leading edge and the trailing edge of a copy sheet produced byknife assembly 30 is to curl outwardly from the plane of its feedpath. In the event of a paper jam, the copy paper has a greater tendency to accumulate on the outboard side of its feedpath and thus be more conveniently accessible for removal. Also the outward curl tendency of the leading edge of the copy paper web insures successful transfer to and conveyance by thetransport 38.
The web 74 of copy paper is withdrawn from thesupply roll 70 over anidler roller 76 and a lower guide 77 by an initial pair offeed rollers 78a and 78b. The leading edge of the web is directed by upper and lower guides 80 between an upperstationary knife blade 82 and a lower rotatable knife blade 84 ofknife assembly 30. Lower knife blade 84 rotates upwardly to sever the copy paper web 74 into successive sheet lengths.
As best seen in FIG. 3, ahandle 86 is pivotally mounted on the end mounting shafts 88 for initial feed roller 78a.Handle 86 includesprojections 89 extending beyond its mounting shafts 88 which, upon pivoting the handle upwardly as shown in phantom, act to depress lowerinitial feed roller 78b againstsprings 90 normally maintaining the initial feed rollers in peripheral engagement. There is thus created a gap between the initial feed rollers to facilitate the insertion of the leading edge of the paper web 74 therethrough and into alignment with the cutting edge of theupper knife blade 82. Thehandle 86 is then pivoted downwardly to its operative position, thereby releasing the lowerinitial feed roller 78b and springs 90 raise it into paper feeding engagement with upper initial feed roller 78a.
It is thus seen that the forced separation of the initial feed rollers induced byhandle 86 conveniently facilitates the starting of a new copypaper supply roll 70 and further permits the accurate alignment of the leading edge of the paper web 74 with the cutting edge of theupper knife blade 82, which is its proper position for the start of each copy cycle. Thus, the first copy sheet run off after the starting of a new copy paper roll is an accurately sized, usable copy sheet. This is unlike current roll paper office copiers wherein an initial copy cycle must be initiated in order to achieve a precisely aligned leading paper web edge. If the leading edge of the paper web is irregular or jagged, it may be advanced beyond the upper fixedknife blade 82 and pulled upward against its cutting edge to create a true, accurately aligned leading edge.
It will be observed that these various operations performed manually by the operator and facilitated by the positioning of thecopy paper supply 28 and theknife assembly 30 in close proximity to thetop wall 18 of thecopier housing 10 and the expanse of access opening 26 therein.
A second function ofhandle 86 is that of an out of copy paper switch actuator. As seen in FIG. 3 the portion ofhandle 86 extending transversely to the feedpath is formed with one or more downwardly extending projections 86a, each aligned with an annular groove 76a inidler roller 76. So long as the paper web 74 is trained overidler roller 76, the projections bear on the back surface of the copy paper and handle 86 is held in disengaged, relation to an out ofcopy paper switch 91. When the supply of copy paper is exhausted or there is a breakage in advance ofidler roller 76, the projections 86a fall into the annular grooves 76a inidler roller 76 and thehandle 86 drops into engaging relation with the out ofpaper switch 91. This condition is indicated to the operator by energization of a single light included at thecontrol panel 16 and subsequent copy cycles are inhibited.
Returning to FIG. 2, copy paper web 74 is advanced byinitial feed rollers 78a and 78b, and its leading edge is directed by upper andlower guides 92 to the nip of a nextfeed roller pair 94. Beyond this feed roller pair, the copy paper passes between an uppercorona charging unit 96 and alower charging unit 98 of the chargingstation 32. As best seen in FIG. 4,lower unit 98 consists of aconductive shell 98a detachably mounted by and electrically grounded to the copier chassis. The upper edges of the front and back walls of the shell are flared outwardly to providelips 98b which serve as lower entry and exit guides for the leading edge of the copy paper web 74. Tabs 980 formed in these entry and exit guide lips facilitate the stringing of an insulating monofilament strand 98d back and forth across the open mouth ofshell 98a for maintaining the copy paper web in spaced relation to a pair ofcorona wires 99 strung betweenterminal blocks 99a at each end ofconductive shell 98a.
Theupper unit 96 of thecorona charging station 32 likewise consists of a conductive shell 96a which is electrically grounded to the copier chassis. The front and back walls of the upper shell are formed with upper entry and exit flared guide lips 96b which cooperate with thelower guide lips 98b in directing the leading edge of the copy paper web 74 into and out of the chargingstation 32. Upper guide lips 96b are similarly formed with tabs 960 to facilitate the stringing of an insulating monofilament strand back and forth across the mouth of shell 96a so as to maintain the upper back side of the copy paper web 74 in spaced relation to a pair of corona wires (not shown) strung between the shell end walls. These exit guides are suitably coated with insulative material in order that the imposed sur face charges are not dissipated to the upper and lower conductive shells.
In accordance with an important feature of the invention, the uppercorona charging unit 96 is pivotally mounted byarms 100 to the end mounting shafts 102a for anupper feed roller 102 operating in conjunction with alower feed roller 104 beyond the exit of the chargingstation 32. The free ends of the mountingarms 100 are formed with keyhole slots 100a such that the uppercorona charging unit 96 may be snap-fitted on the upper feed roller shafts 102a. Thus, the uppercorona charging unit 96 is pivotally mounted to swing upwardly away from the lowercorona charging unit 98, and is also readily removable for servicing. Moreover, the pivotal and detachable mounting of the uppercorona charging unit 96 facilitates access to the lowercorona charging unit 98 for servicing. Another important advantage to the pivotal mounting of the uppercorona charging unit 96 is that it will yield in the event the copy paper web becomes jammed in the chargingstation 32. That is, if for some reason the leading edge of the copy paper web cannot exit from the charging station and the feed rollers in advance of the charging station continue to feed copy paper, the resulting buckling of the copy paper raises the uppercorona charging unit 96. Thus damage to the chargingstation 32 is avoided and removal of the copy paper accumulated upstream of the charging station is facilitated. It will be noted that theopening 26 intop wall 18 of the housing extends beyond the chargingstation 32, thus facilitating convenient access thereto.
From the description thusfar, it is seen that theenlarged opening 26 in the housing permits access to the entire upper leg of the U-shaped feedpath from thecopy paper supply 28 to and beyond the chargingstation 32. Thus, the operator has complete access to this segment of the copy paper feedpath. Any jam of the copy paper feed beyond theinitial feed rollers 78a and 78b may be readily cleared by breaking the copy paper web at thesupply roll 70, liftinghandle 86 to separate the initial feed rollers and then pulling the stranded portion of the web from the feedpath. If the jam occurs beyond theknife assembly 30, there will be one or more out sheets backed up in front of the chargingstation 32 which may be readily removed. Once the jam is cleared, the copy paper web 74 is rethreaded through the initial feed rollers and, if necessary, a true leading edge can be created by manually severing the copy paper web on the cutting edge of the fixed knife blade 82 (FIG. 2). It will be noted that there is considerable space above and below this upper segment of the U- shaped copy paper feedpath to accommodate a considerable backup of copy paper without damage to any of the working components.
Returning to FIG. 2, the copy paper web 74 is drawn from the chargingstation 32 byfeed rollers 102 and 104 and transferred to thepaper transport 38 of the imaging station, generally indicated at 33 in FIG. 2.Transport 38, as best seen in FIGS. 5 through '7, is in the form of a vacuum conveyor having a mounting frame consisting ofsides 110 and an interconnectingtop 114. A frame mountedrear plate 112 is formed with a central aperture 112a about which is mounted ahood 116, which in turn mounts anelectric fan 118.
Sides 110 are adapted to journal the ends of anupper roller 122 and alower roller 124 which mount and drive a series of side byside conveyor belts 126. The inner reach of each of theconveyor belts 126 passes over a plate 128 mounted between frame sides 110. The conveyor belts are perforated, as indicated at 126a in FIG. 6, and the backing plate 128 is apertured in the belt underlying areas, as inciated at 128a, such that, upon energization of thefan 118, air is drawn through the converyor belt perforations and the backing plate apertures and out aperture 112a inrear plate 112.
The mounting shaft forupper roller 122 is extended through and beyond one of the frame sides 110, and a gear 122a is mounted on the end thereof. As seen in FIG. 7, thetransport 38 is detachably pivotally mounted bypivot posts 130 to chassis sides 40. When thetransport 38 is in its vertical, operative position, gear 122a assumes a position of meshing engagement with agear 132 included in the main copier drive train. Thus, as long as the copier is turned on,gear 132 is driven, which, in turn, rotates gear 122a androllers 122 and 124 to move the inner reach of theperforated conveyor belts 126 downwardly across the aperture plate 128, as seen in FIG. 5.
The vertical, operative position oftransport 38 is releasably maintained by the engagement ofspring arms 134 carried by eachframe side 110 withcatch posts 136 carried by eachchassis side 40. It is further seen from FIGS. 2 and 7 that, when thetransport 38 is in its vertical, operative position, a guide 114a integrally formed withframe top 114 is in position to divert the leading edge of the copy paper web 74 exiting fromfeed rollers 102 and 104 downwardly onto the movingconveyor belts 126. Due to the partial vacuum created byfan 118, the copy paper is held against theconveyor belts 126 and pulled downwardly thereby through the imaging station. The outward curl tendency of the paper web leading edge insures that it is immediately picked up and conveyed bytransport 38.
As will become apparent from the description of the optical system to follow, the conveyor belts moving over apertured backing plate 128 define the image plane of theimaging station 33 along which the copy paper is conveyed. At a predetermined point during the progression of the leading edge of the copy paper web 74 through the imaging station, theknife apparatus 30 is triggered to sever the copy paper web into a discrete sheet. As will be described subsequently, when the leading edge of the now segmented copy paper web reaches the point in the imaging station when the trailing edge has moved onto theconveyor belts 126, and the entire copy paper sheet becomes properly aligned in the image plane, the leading sheed edge engages anactuating arm 140 of amicroswitch 142. The resulting actuation ofmicroswitch 142 initiates the illumination of the original document image at the illuminatingstation 20 and the projection of the reflected document image onto the electrostatically charged surface of the photoconductive coating on the copy paper sheet creates a corresponding electrostatic latent image.
It is apparent that should a paper jam occur in theimaging station 33, the operator merely opensaccess door 36 and grasps handle 46 to swing the upper end oftransport 38 outwardly away from the image plane to expose the one or more copy paper sheets stranded thereat. It will also be appreciated that the swinging of thetransport 38 away from the imaging plane also exposes the leading edge portion of copy paper extending downstream offeed rollers 102 and 104 beyond the exit of the chargingstation 32 and the trailing edges of copy sheets extending upstream fromdevelopment station 52. In other words, the entire vertical segment of the U-shaped copy sheet feedpath is rendered accessible through the open end of the copier housing once thetransport 38 is swung outwardly away from the image plane of theimaging station 33.
Also accessible through this open end of thecopier housing 10, onceaccess door 36 is opened, isdevelopment station 52. The development station is of modular design which includes adeveloper tank 54, as best seen in FIGS. 2 and 7. The developer tank contains liquid toner for visibly developing the latent electrostatic image created on the copy paper sheet and is preferably adapted to mount the various components typically associated with liquid development stations. Thus, thedevelopment tank 54 may be adapted to mount an agitator for maintaining toner particles properly dispersed in the liquid vehicle, a toner density control which monitors the liquid toner pursuant to initiating and controlling the addition of toner concentrate or replenisher, etc. As specifically shown in FIGS. 2 and 7, developer tank 160 is preferably adapted to mount anintensifier electrode 162 which is in the form of an electrically conductive, rotatably mounted roller. Theintensifier electrode 162 is accommodated in a laterally extendingtrough 164 having an arcuate bottom surface which serves as a guide for the copy paper sheets as they pass through thedevelopment station 52. The sides of the trough are extended upwardly to serve as an entry guide 1640 for guiding the leading edge of each copy paper sheet exiting thetransport 38 along the trough bottom and under theintensifier electrode 162 and an exit guide 164k adapted to direct the leading edge of the copy sheet exiting from the developing station into the nip of feed roller pair 166. Again the outward curl tendency of the sheet leading edge insures that it passes under the intensifier electrode. Preferably, the development station also includes pumping means mounted by the developer tank for circulating developer fluid from the developer tank proper, which serves as a sump, into the trough, from which it draws slowly back into the tank. Thus the copy paper is submerged in liquid toner as it passes underintensifier electrode 162.
in order to insure proper development of the latent electrostatic image on the copy sheet, it is preferable to rotate theintensifier electrode 162. To this end, a stub shaft extending from one end of the intensifier electrode carries agear 168, as seen in FIG. 7, which engages agear 170, included in the copier drive train, when thedeveloper tank 54 is in its operative position.
In accordance with the present invention, thedeveloper tank 54 merely rests on thefloor 172 of the copier chassis. Thus, the developer tank may be readily slid outwardly through the open end of the copier housing to facilitate servicing and the extraction of copy sheet stranded thereat. The only linkages between thedevelopment station 52 and the copier proper are the meshing engagement betweengears 168 and 170 and the requisite electrical linkage through flexible conductors to the various electrical components of the development station. Thus, the development station can be partially removed from the copier or completely, bodily removed upon disconnection of the electrical link between it and the copier proper. The return of the development station to its operative position is guided by the chassis sides 40 and anabutment 174 which, when engaged by the back wall of thedevelopment tank 54 assures that gears 168 and 170 are in engagement and that entry and exit guides 164a and 164b are properly positioned relative to thetransport 38 and the feed roller pair 166, respectively. Rotation ofintensifier electrode 162 facilitates the cleaning of its periphery by awiper 182 mounted to partition 180. Also, the rotation of the intensifier electrode helps to prevent paper jams in the development station. In fact, a short copy sheet lodged in the development station is typically picked up and carried out by the next full length sheet. Anadditional wiper 183 cleans the upper feed roller of the pair 166.
From the development station, the copy paper sheets are deposited by feed roller pair 166 onto a conveyor consisting of a pair of longitudinally spaced, laterally extending drivenshafts 186, each mounting a series of laterally spaced pulleys 187. The pulleys mount O-ring belt loops 188 which serve as a belt conveyor for transporting the copy paper sheets through dryingstation 58. Immediately above and coextensive with the length and width of this belt conveyor is a plenum chamber defined by partition and aperforated discharge plate 190. Ablower 192 supplies air into this plenum chamber which is then discharged through the perforations a inplate 190 to subject the copy sheets to drying air as they travel through the drying station.
At the exit end of this conveyor, is ashaft 194 mounted immediately aboveshaft 187. Thisshaft 194 carries a series ofdiscs 196 which are positioned between belt pulleys 187 and are dimensioned as such that their peripheries project below the plane of travel of the copy sheets onbelts 188. Thus, as the copy sheets exit from the belt conveyor into the receivingcompartment 62, the individual sheets are deformed into a corrugated configuration thereby imparting a measure of longitudinal rigidity to the copy sheets as they pass into the receiving department. This serves to prevent copy sheets from buckling over and thus not properly stack in the receiving compartment. To further insure that the copy sheets are stacked properly in the receivingcompartment 62, a series ofelongated fingers 197 are loosely, pivotally mounted onshaft 194. The copy sheets as they leave the drying station conveyor pass under thesefingers 197 to further insure that they will not buckle despite the natural curl imparted to them during storage onsupply roll 70. Alternatively, thedischarge plate 190 may be perforated as indicated at 190b in the area overlying receivingcompartment 62 to allow the air discharging therefrom to perform the function offingers 197 in insuring proper stacking of the copy sheets.
It will be appreciated that in the event of a paper jam in the drying station, full access thereto is afforded throughdoor 60 and housing opening 56. Thus, the entire lower horizontal segment of the U-shaped copy paper feedpath is accessible either throughdoor 36 and upon removal, if necessary, of the development tank andaccess door 60.
Yet to be described is the optical system for, in effect, transferring the original document image to the copy sheet. Preferably, this is accomplished while the copy sheets are in transit through the imaging station. To this end, the original document while situated at the illuminating station is illuminated by a plurality offlash tubes 210, preferably xenon filled, which are strategically positioned below and to the sides of the illuminating station to uniformly illuminate the entire original document image to be copied through thetransparent bed plate 22. The full original document image is reflected as a unit from the illuminating station downwardly to amirror 212 which redirects it horizontally to projection optics, generally indicated at 214. The
image is then projected onto the copy sheet lying centered in the image plane at theimaging station 33. As previously noted, the arrival of each copy sheet at the appropriate imaging position is signaled by the actuation ofmicroswitch 142 by the leading edge of a copy sheet which initiates firing of theflash tubes 210. The intensity and short duration of the illumination generated by these flash tubes is such that the movement of a copy sheet through the imaging station is frozen, and thus the latent electrostatic image created on its photoconductive surface is sharp and clear upon development at the development station.
From the foregoing description, it is seen that the disclosed electrophotographic apparatus is an improved design eminently suited for customer serviceability. Moreover, the use of flash illumination to transfer the original image to a copy sheet while the latter is in transit through the image station permits extremely high copy rates. Synchronism of the scanning of an original with the movement of a copy sheet is achieved quite simply, reliably and inexpensively by the tripping ofmicroswitch 142. Thus no stringent controls of the movement of the copy paper along its feedpath are required; imaging being initiated merely upon arrival of a copy sheet at the appropriate imaging position in the imaging station.
It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained and, since certain changes may be made in the above construction without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Having described our invention, what we claim as new. and desire to secure by Letters Patent is:
l. Electrophotographic apparatus comprising, in combination:
A. a generally rectangular housing;
B. an illuminating station accommodated in the top of said housing, said illuminating station including a transparent bed plate on which an opaque original is placed face down;
C. a copy sheet supply positioned adjacent the top of said housing laterally of said illuminating station;
D. a charging station for imposing a uniform electrostatic charge on copy paper fed from said copy sheet supply;
E. an imaging station including 1. a vertically oriented image plane, disposed in adjacent relation to a side of said housing 2. a vacuum conveyor for transporting successive copy sheets from said charging station downwardly in said image plane, and
3. means pivotally mounting said conveyor adjacent its lower end,
4. a door providing access through an opening in said housing side to permit manually induced outward swinging movement of the upper end portion of said conveyor about said pivotal mounting means through said opening to expose said imaging plane,
1. whereby to facilitate access to copy sheets stranded in said imaging station without dismounting said conveyor;
G. a development station positioned below said imaging station adjacent the bottom of said housing to accept copy sheets from said conveyor, said development station including a developer tank slidably mounted on the floor of said housing for convenient partial withdrawal through said opening to facilitate access to copy sh'eets stranded therein; H. a receiving compartment positioned generally below said illuminating station adajcent the bottom of said housing for accumulating successive copy sheets; a drying station extending along the bottom of said housing and including a transport for conveying copy sheets from said development station to said receiving compartment; J. means forming an opening in another side of said housing -for convenient access to copy sheets stranded in said drying station; and K. an optical system including 1. at least one lamp positioned below said illuminating station for illuminating an original thereat, and
2. projection optics for projecting the image reflected downwardly from the illuminated original generally horizontally between said copy sheet supply and charging station adjacent the top of said housing and said drying and development stations adjacent the bottom of said housing onto a copy sheet at said imaging station;
L. wherein the copy paper feed path from said supply to said receiving compartment is essentially U- shaped and consists of an upper horizontal segment including said copy sheet supply and charging stations, a vertical segment including said imaging station, and a lower horizontal segment including said developing means, said drying station, and said receiving compartment.
2. The apparatus defined in claim 1, wherein said charging station includes upper and lower corona charging units between which the copy sheets pass, said upper unit being pivotally mounted to swing upwardly away from said lower unit.
3. The apparatus defined in claim 1, wherein said,
copy sheet supply includes a supply roll of copy paper and a knife assembly for severing the copy paper into separate sheets, and the copy paper is withdrawn from the underside of said supply roll.
4. The electrophotographic apparatus defined in claim 1, wherein said development station further includes an intensifier electrode rotatably mounted by said tank and a driven gear mounted to said intensifier electrode, said driven gear engaging a drive gear in the apparatus main train when said tank is slid inwardly to its operative position.
5. The electrophotographic apparatus defined in claim 1, which further includes a plenum chamber overlying said drying station and said receiving compartment, said plenum chamber having a perforated discharge face for directing air on copy sheets as they are conveyed through said drying station and as they exit into said receiving compartment to insure proper stacking thereat.
6. The apparatus defined in claim 1, wherein said lamp is a flash tube, said apparatus further including switching means mounted by said vacuum conveyor in a position to be actuated by the leading edge of a copy sheet upon its assumption of an appropriately aligned position in said image plane, said switching means operating upon actuation to initiate firing of said flash lamp, whereby to image a copy paper sheet while in transit through said imaging station.
7. Electrophotographic apparatus comprising, in
combination:
A. a generally rectangular housing;
B. an illuminating station accommodated in the top wall of said housing, said illuminating station including a transparent bed plate on which an opaque original is placed face down;
C. a copy sheet supply positioned laterally of said illuminating station adjacent said top wall, said supply including l. a supply roll of copy paper,
2. a knife assembly for severing the copy paper into separate sheets,
3. a pair of initial feed rollers located between said supply roll and said knife assembly for withdrawing copy paper,
4. a handle member pivotally mounted to one roller of said pair and being operable, when manually pivoted upwardly, to produce forced separation of said feed roller pair and thereby facilitate insertion therebetween of a web of copy paper withdrawn from said supply roll,
5. an out-of-paper switch,
6. an idler roller over which the web of copy paper is drawn from said supply by said initial feed roller pair, said idler roller having an annular groove formed therein, and
7. a projection carried by said handle and bearing against the back of the paper web in overlying relation with said annular groove such that, in the absence of the copy paper web, said projection falls into said groove and said handle drops into actuating engagement with said switch;
D. means forming an opening in said top wall of said housing facilitating access to said copy sheet sup- P y;
B. an imaging station positioned adjacent a first side of said housing;
F. means forming an opening in said first side of said housing facilitating access to said imaging station;
G. a charging station intermediate said copy sheet supply and said imaging station;
H. paper transport means for transporting successive copy sheets from said copy sheet supply received via said charging station downwardly through said imaging station, and means pivotally mounting said transport means to swing outwardly through said first side opening and expose a copy sheet stranded in the vicinity of said imaging station;
. developing means positioned below said imaging station to accept copy sheets from said transport means, and means mounting said developing means for outward movement through said first side opening to expose copy sheets stranded thereat;
J. a receiving compartment positioned generally below said illuminating station adjacent the bottom of said housing for accumulating successive copy sheets for ultimate removal by the operator;
K. a drying station extending along the bottom of said housing and including a conveyor for conveying copy sheets from said developing means to said receiving compartment L. means forming an opening in a second side of said housing facilitating access to copy sheets stranded in said drying station; and
M. an optical system including 1. at least one lamp positioned below said illuminating station for illuminating an original thereat, and
2. projection optics for projecting the image reflected from the illuminated original downwardly and then generally horizontally between said copy sheet supply and said drying station and said developing means onto a copy sheet at said imaging station.
8. Electrophotographic apparatus comprising, in combination:
A. a generally rectangular housing;
B. an illuminating station accommodated in the top of said housing, said illuminating station including a transparent bed plate on which an opaque original is placed face down;
C. a copy sheet supply positioned adjacent the top of said housing laterally of said illuminating station; D. a charging station for imposing a uniform electrostatic charge on copy paper fed from said copy sheet supply;
E. an imaging station including 1. a vertically oriented image plane;
2. a vacuum conveyor for transporting successive copy sheets from said charging station downwardly in said image plane,
3. means pivotally mounting said conveyor for swinging movement away from said image plane and out of a side of said housing, and
4. a driven gear mounted by said conveyor for meshing engagement with a drive gear in the apparatus main drive train while said conveyor is aligned with said image plane, said driven gear disengaging from said drive gear incident to swinging said conveyor away from said image plane to facilitate access to copy sheets stranded at said imaging station;
F. a development station positioned below said imaging station adjacent the bottom of said housing to accept copy sheets from said conveyor, said development station removably mounted in said housing to facilitate access to copy sheets stranded thereat;
G. a receiving compartment positioned generally below said illuminating station adjacent the bottom of said housing for accumulating successive copy sheets;
H. a drying station extending along the bottom of said housing and including a conveyor for conveying copy sheets from said development station to said receiving compartment; and
I. an optical system including 1. at least one lamp positioned below said illuminating station for illuminating an original thereat, and
2. projection optics for projecting the image reflected downwardly from the illuminated original generally horizontally between said copy sheet supply and charging station adjacent the top of said housing and said drying and development stations adjacent the bottom of said housing onto a copy sheet at said imaging station.
9. The electrophotographic apparatus defined in claim 8, wherein said conveyor mounts a guide positioned, when said conveyor is aligned with said image plane, to direct the leading edge of the copy paper exiting in a horizontal plane from said charging station downwardly onto said conveyor.
10. Electrophotographic apparatus comprising, in
combination:
A. a generally rectangular housing;
B. an illuminating station accommodated in the top of said housing, said illuminating station including a transparent bed plate on which an opaque original is placed face down;
C. a copy sheet supply positioned adjacent the top of said housing laterally of said illuminating station, said copy sheet supply including a supply roll of copy paper, a knife assembly for severing the copy paper into separate sheets, a pair of initial feed rollers located intermediate said supply roll and said knife assembly, a handle pivotally mounted to one roller of said feed roller pair, said handle including a projection extending beyond its pivotal mounting for engaging the other roller of said feed roller pair to produce a forced separation of said feed roller pair when said handle is manually pivoted upwardly to facilitate the insertion of a web of copy paper withdrawn from said roll, an out-of-paper switch, an idler roller over which the web of copy paper is drawn from said supply roll by said initial feed roller pair, said handle having at least one projection for bearing against the back of the copy paper web in overlying relation with an annular groove formed in said idler roller, whereby, in the absence of the copy paper web, said projection falls into said groove and said handle drops into actuating engagement with said switch;
D. a charging station for imposing a uniform electrostatic charge on copy paper fed from said copy sheet supply;
an imaging station including 1. a vertically oriented image plane;
2. a vacuum conveyor for transporting successive copy sheets from said charging station downwardly in said image plane, and
3. means pivotally mounting said conveyor for swinging movement away from said image plane and out of a side of said housing,
4. whereby to facilitate access to copy sheets stranded at said imaging station;
F. a development station positioned below said imaging station adjacent the bottom of said housing to accept copy sheets from said conveyor, said development station removably mounted in said housing to facilitate access to copy sheets stranded thereat;
G. a receiving compartment positioned generally below said illuminating station adjacent the bottom of said housing for accumulating successive copy sheets;
H. a drying station extending along the bottom of said housing and including a conveyor for conveying copy sheets from said development station to said receiving compartment; and
I. an optical system including 1. at least one lamp positioned below said illuminating station for illuminating an original thereat, and
2. projection optics for projecting the image reflected downwardly from the illuminated original generally horizontally between said copy sheet supply and charging station adjacent the top of said housing and said drying and development stations adjacent the bottom of said housing onto a copy sheet at said imaging station.

Claims (29)

1. Electrophotographic apparatus comprising, in combination: A. a generally rectangular housing; B. an illuminating station accommodated in the top of said housing, said illuminating station including a transparent bed plate on which an opaque original is placed face down; C. a copy sheet supply positioned adjacent the top of said housing laterally of said illuminating station; D. a charging station for imposing a uniform electrostatic charge on copy paper fed from said copy sheet supply; E. an imaging station including 1. a vertically oriented image plane, disposed in adjacent relation to a side of said housing 2. a vacuum conveyor for transporting successive copy sheets from said charging station downwardly in said image plane, and 3. means pivotally mounting said conveyor adjacent its lower end, 4. a door providing access through an opening in said housing side to permit manually induced outward swinging movement of the upper end portion of said conveyor about said pivotal mounting means through said opening to expose said imaging plane, 1. whereby to facilitate access to copy sheets stranded in said imaging station without dismounting said conveyor; G. a development station positioned below said imaging station adjacent the bottom of said housing to accept copy sheets from said conveyor, said development station including a developer tank slidably mounted on the floor of said housing for convenient partial withdrawal through said opening to facilitate access to copy sheets stranded therein; H. a receiving compartment positioned generally below said illuminating station adajcent the bottom of said housing for accumulating successive copy sheets; I. a drying station extending along the bottom of said housing and including a transport for conveying copy sheets from said development station to said receiving compartment; J. means forming an opening in another side of said housing for convenient access to copy sheets stranded in said drying station; and K. an optical system including 1. at least one lamp positioned below said illuminating station for illuminating an original thereat, and 2. projection optics for projecting the image reflected downwardly from the illuminated original generally horizontally between said copy sheet supply and charging station adjacent the top of said housing and said drying and development stations adjacent the bottom of said housing onto a copy sheet at said imaging station; L. wherein the copy paper feed path from said supply to said receiving compartment is essentially U-shaped and consists of an upper horizontal segment including said copy sheet supply and charging stations, a vertical segment including said imaging station, and a lower horizontal segment including said developing means, said drying station, and said receiving compartment.
4. a driven gear mounted by said conveyor for meshing engagement with a drive gear in the apparatus main drive train while said conveyor is aligned with said image plane, said driven gear disengaging from said drive gear incident to swinging said conveyor away from said image plane to facilitate access to copy sheets stranded at said imaging station; F. a development station positioned below said imaging station adjacent the bottom of said housing to accept copy sheets from said conveyor, said development station removably mounted in said housing to facilitate access to copy sheets stranded thereat; G. a receiving compartment positioned generally below said illuminating station adjacent the bottom of said housing for accumulating successive copy sheets; H. a drying station extending along the bottom of said housing and including a conveyor for conveying copy sheets from said development statiOn to said receiving compartment; and I. an optical system including
7. A projection carried by said handle and bearing against the back of the paper web in overlying relation with said annular groove such that, in the absence of the copy paper web, said projection falls into said groove and said handle drops into actuating engagement with said switch; D. means forming an opening in said top wall of said housing facilitating access to said copy sheet supply; E. an imaging station positioned adjacent a first side of said housing; F. means forming an opening in said first side of said housing facilitating access to said imaging station; G. a charging station intermediate said copy sheet supply and said imaging station; H. paper transport means for transporting successive copy sheets from said copy sheet supply received via said charging station downwardly through said imaging station, and means pivotally mounting said transport means to swing outwardly through said first side opening and expose a copy sheet stranded in the vicinity of said imaging station; I. developing means positioned below said imaging station to accept copy sheets from said transport means, and means mounting said developing means for outward movement through said first side opening to expose copy sheets stranded thereat; J. a receiving compartment positioned generally below said illuminating station adjacent the bottom of said housing for accumulating successive copy sheets for ultimate removal by the operator; K. a drying station extending along the bottom of said housing and including a conveyor for conveying copy sheets from said developing means to said receiving compartment L. means forming an opening in a second side of said housing facilitating access to copy sheets stranded in said drying station; and M. an optical system including
10. Electrophotographic apparatus comprising, in combination: A. a generally rectangular housing; B. an illuminating station accommodated in the top of said housing, said illuminating station including a transparent bed plate on which an opaque original is placed face down; C. a copy sheet supply positioned adjacent the top of said housing laterally of said illuminating station, said copy sheet supply including a supply roll of copy paper, a knife assembly for severing the copy paper into separate sheets, a pair of initial feed rollers located intermediate said supply roll and said knife assembly, a handle pivotally mounted to one roller of said feed roller pair, said handle including a projection extending beyond its pivotal mounting for engaging the other roller of said feed roller pair to produce a forced separation of said feed roller pair when said handle is manually pivoted upwardly to facilitate the insertion of a web of copy paper withdrawn from said roll, an out-of-paper switch, an idler roller over which the web of copy paper is drawn from said supply roll by said initial feed roller pair, said handle having at least one projection for bearing against the back of the copy paper web in overlying relation with an annular groove formed in said idler roller, whereby, in the absence of the copy paper web, said projection falls into said groove and said handle drops into actuating engagement with said switch; D. a charging station for imposing a uniform electrostatic charge on copy paper fed from said copy sheet supply; E. an imaging station including
US00131064A1971-04-051971-04-05Flat bed electrostatic photocopier design for customer serviceabilityExpired - LifetimeUS3738743A (en)

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US13106471A1971-04-051971-04-05

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AU (1)AU461161B2 (en)
CA (1)CA999637A (en)
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GB (1)GB1388303A (en)

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Also Published As

Publication numberPublication date
CA999637A (en)1976-11-09
GB1388303A (en)1975-03-26
AU461161B2 (en)1975-04-28
AU4079572A (en)1973-10-11
DE2215980A1 (en)1972-10-19

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