Movatterモバイル変換


[0]ホーム

URL:


US3737624A - Electric grill with a thin-film heating element - Google Patents

Electric grill with a thin-film heating element
Download PDF

Info

Publication number
US3737624A
US3737624AUS00072600AUS3737624DAUS3737624AUS 3737624 AUS3737624 AUS 3737624AUS 00072600 AUS00072600 AUS 00072600AUS 3737624D AUS3737624D AUS 3737624DAUS 3737624 AUS3737624 AUS 3737624A
Authority
US
United States
Prior art keywords
heating element
thin film
substratum
resistor
strips
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00072600A
Inventor
S Eilenberger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Progressive Products Corp
Original Assignee
Progressive Products Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Progressive Products CorpfiledCriticalProgressive Products Corp
Application grantedgrantedCritical
Publication of US3737624ApublicationCriticalpatent/US3737624A/en
Anticipated expirationlegal-statusCritical
Expired - Lifetimelegal-statusCriticalCurrent

Links

Images

Classifications

Definitions

Landscapes

Abstract

A metallic thin film resistance heating element comprises an electrically and thermally insulating substratum, a thin film resistor deposited in a plurality of sprayed layers superposed upon the substratum in the form of parallel, uniform strips, interconnectors for adjacent strips, electrode terminals at the ends of the resistor, and preferably an inert, abrasion-resistant coating covering the resistor upon the outer surface of the assembled heating element. A method of constructing such a heating element includes providing a thermally insulating substratum, depositing thereon by spraying in a plurality of layers a thin film resistor in a pattern of parallel uniform strips, providing series interconnectors for the strips and takeoff terminals, and preferably applying an abrasion resistant coating covering the resistor upon the outer surface of the heating element.

Description

United States Patent 1 Eilenberger 1 3,737,624 45 June 5, 1973 [541 ELECTRIC GRILL WITH A THIN-FILM HEATING ELEMENT [75] Inventor: Stanley D. Ellenberger, Middletown, Conn.
[73] Assignee: Progressive Products Corporation, Kensington, Conn.
[22] Filed: Sept. 16, 1970 [21] Appl. No.1 72,600
[52] US. Cl ..219/525, 29/620, 174/68 C, 99/390, 99/447, 219/345, 219/464, 219/543,
[51] Int. Cl. ..I-I05b 3/06 [58] Field of Search ..219/543, 549, 345,
219/524-525, 212-213, 528-529, 464, 530, 527;338/2l1-212214, 308309,'288289; 99/390, 447; 339/17 T, 19, 218; 174/68 C;
[56] References Cited UNITED STATES PATENTS 2,440,691 5/1948 .Iira ..29/620 X 2,495,788 l/l950 Trist ..219/543 X 2,564,677 8/1951 Davis ..219/543 X 2,624,823 1/1953 Lytle ..219/543 X 3,349,722 10/1967 Davis ..219/543 X 3,432,922 3/1969 Yamada.... ..29/620 1,737,620 12/1929 Talbot 219/524 X 2,889,439 6/1959 Musgrave.. ..219/345 2,961,522 1l/l960 Hammer ..219/543 X 2,963,565 12/1960 Moore et a1. ..219/543 X 3,155,814 11/1964 Appleman et al. .....219/345 X 3,435,188 3/1969 Collord ..219/530 X 3,567,906 3/1971 l-iurko ..219/464 Reynolds .12 19/345 2,644,880 7/1953 Valentini et al ..219/525 2,712,591 7/1955 Rogell ..219/528 X 2,853,589 9/1958 Crooke ..219/543 2,876,393 3/1959 Tally et al. ..174/68 C 2,971,073 2/1961 Eisler ....219/345 X 3,067,310 12/1962 Walz et al... ....3.38/308 X 3,268,846 8/1966 Morey ..338/212 3,370,262 2/1968 Marty et al. ..338/309 3,385,959 5/1968 Ames et al ..219/549 3,397,301 8/1968 I-lager, .Ir ..219/343 FOREIGN PATENTS OR APPLICATIONS I 384,527 l2/1932 Great Britain ..219/525 Primary Examiner-V0l0dymyr Y. Mayewsky Att0meyRussell & Nields [5 7 ABSTRACT coating covering the resistor upon the outer surface of Y the assembled heating element. A method of constructing such a heating element includes providing a thermally insulating substratum, depositing thereon by spraying in a plurality of layers a thin film resistor in a pattern of parallel uniform strips, providing series interconnectors for the strips and take-off terminals, and preferably applying an abrasion resistant coating covering the resistor upon the outer surface of the heating element.
4 Claims, 17 Drawing Figures PATENTEDJUN 51975 sum 1 OF 2 FIG. I
FIG. 3
FIG.4
FIG. 5
INVENTOR STANLEY D. EILENBERGER BY %M"M$u;
ATTORNEYS PATENTEUJUPJ 5 I975 SHEET 2 OF 2 1 1 INVENTOR r--- STANLEY 0. EILENBERGER i BY %M/%%@ FIG. l3 I ATTORNEYS ELECTRIC GRILL WITH A THIN-FILM HEATING ELEMENT This invention relates to electrical heating elements of particular utility in the cooking of food through surface contact heating.
Electrical heating elements in present use for cooking devices are inefficient as to both the time and energy expended, with the basic reasons for these inefficiencies stemming from the type of heating element used, as well as the technique of heat transfer employed. Generally, the heating element utilizes a resistance element of large mass, thereby requiring a substantial time to attain operating temperature. Also, the technique used to transfer heat from the heating element to the food to be heated or cooked is likewise inefficient. For example, in frying bacon in an electric skillet, a long rise time is needed to heat the large masses of the skillet and resistance heating element to operating temperature, and much heat energy is lost, primarily through'convection from the surfaces of the skillet, with some heat also lost by radiation. This same task could be accomplished with greater speed and efficie'ncy by use of a low mass heating element having good'energy transfer characteristics.
It is therefore the major purpose of this invention to provide an electrical heating element characterized by a short rise time and efficient energy transfer characteristics. It is an additional purpose of this invention to provide a method for constructing the heating element by means of a series of steps readily adapted to highspeed construction procedures.
In order to accomplish the objective of an efficient heating element with a short rise time to operating temperature, the invention utilizes a thin film metallic resist or deposited by means such as flame spraying onto an insulating substratum. The thin film metallic resistor is preferably utilized in a rectangular heating element, comprised of parallel strips of metal film deposit with the ends of the strips appropriately interconnected to produce a convoluted series resistance configuration.
The insulating substratum quite efficiently prevents heat loss through the rear of the heating element. While several types of insulating substratum could be used, some materials and combinations of materials are pre-. ferred as is further discussed below.
Some uses of the heating element will call for a protective covering over the resistor, terminals, substratum combination. For example, if the heating element is to be used as a grill, a smooth, inert, abrasionresistant coating, such as a porcelain, could be used.
A heating element formed in accordance with the present invention exhibits several advantages over existing heating elements. In general the deposited thin film forms a more durable resistor, having a higher resistance per unit mass. Additionally, the resistor being deposited onto an insulating substratum provides efficient transfer of heat, particularly by means of surface contact.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. I is a plan view of a heating element comprising as a substratum alternating layers of asbestos millboard and aluminum reflecting sheets, a thin-film resistor deposited on the upper surface of the top layer of millboard, and a protective coating applied over the heating element, with part of the protective coating cut away for illustration; 1
FIG. 2a is a cross-sectional view in frontal elevation of the heating element in FIG. 1, taken alongline 2a-2a, with an electrode leadoff utilizing a threaded shank and nut;
l FIG. 2b is an enlarged view of the electrode leadoff in FIG. 2a.
FIG. 2c is a similar view of 2b with an electrode leadoff utilizing a spring loaded contact;
FIG. 2d is a similar view of 2a and 2b with an electrode leadoff comprised of a rivet;
FIG.3 is a plan yiew of a portion of another heating element using interconnectors and electrode terminals in the form of a staple.
FIG. 4 is a perspective of an interconnector in FIG. 3;
FIG. 5 is a perspective view of the electrode terminal in FIG. 3; i
FIG. 6 is a plan view of another heating element;
FIG. 7 is a view in frontal elevation of the heating element in FIG. 6; i
FIG. 8 is a view in frontal elevation of an interconnector used in FIG. 6;
FIG. 9 is a view in side elevation of the interconnector in FIG. 8;
FIG. 10 is a view in side elevation of an electrode terminal in FIG. 6;
FIG. 11 is a perspective view of a grill incorporating a pair 'of heating elements,-such as those of FIG. 1;
FIG. 12 is a cross-sectional view in frontal elevation of the grill in FIG. 11, taken along line 12-12; I
FIG. 13 is an electrical diagram of the'grill in FIG. 1 1. FIG. 14 is an oblique, shortened view of a heating element in the form of an extended strip.
DETAILED DESCRIPTION OF THE INVENTION The heating element of the presentinvention is comprised of an electrically and thermally insulating substratum, a thin film metallic resistor deposited by spraying in a pluralityof superposed layers, preferably in parallel, interconnected strips onto the substratum, and electrode terminals and electrode lead-offs at the ends of the resistor. Preferably, the heating element also contains a protective coating covering the exposed upper surfaces of the resistor, interconnectors, electrode terminals and electrode lead-offs. Also in accordance with the invention, a grill suitable for rapid and efficient cooking incorporates one or a pair of heating elements, in conjunction with appropriate thermostatic I ontrol, timing control, base insulation, and exterior covers.
The thin film resistor is deposited in several, superposed layers onto the substratum by flame spraying arc spraying, plasma spraying or the like.
-By spraying the thinfilm in several passes, it is possible to achieve superior uniformity, as compared with a film of .like thickness sprayed in a single pass. Although each single pass does not leave a uniform layer, by the random nature of spray. application each succeeding, superposed pass tends to increase the uniformity of the film. It has been found, unexpectedly, that thin film re sistors. of the present invention have a resistance substantially greater than the resistanee of the same metal as a solid of like dimensions.
Through such techniques, the metal can be deposited in generally any desired configuration or depth. Since the resistance of the thin film is determined by its dimensions, i.e. resistance varies directly with the length of the strip and inversely with its cross-sectional area, a wide range of resistance values in a variety of configurations can be produced. While the preferred embodiment utilized Nichrome V (T.M., a composition of 80% Ni and 20% Cr) as the resistor alloy metal, a number of other metals, for example, high resistivity alloys such as stainless steel, some aluminum alloys, or other alloys of nickel and chromium, could be used.
A heating element utilizing such a thin film resistor exhibits several advantages over a comparable heating element incorporating a solid resistor: a better bond can be achieved between the resistor and substratum; the thin film resistor has better thermal expansion characteristics; since the thin film resistor can be deposited onto the substratum by superposed passes of spray, any desired thickness and resistance can be readily obtained; the thin film resistor exhibits a higher resistance per cross-sectional area and per unit mass, than that of a comparable solid resistor.
The insulating substratum must have good thermal and electrical insulating properties and provide both structural support and a base for efficient bonding to the thin film resistor. Although several types of material would accept such a bond, many of them, for example glass and ceramics, have a high thermal conductivity. High density asbestos sheet, known in the trade as millboard, has properties particularly well suited for this use. Not only does millboard provide an extremely good bond and a low thermal conductivity, it is also readily available in thin sheets, enabling the addition of thin reflecting sheets, such as thin aluminum, behind millboard layers, with the combination of the layers of reflector and millboard having superior insulating and structural properties. Resin bonded carborundum exhibits properties similar in these respects to millboard and is also suitable in this use.
Care must be taken in depositing the thin film resistor to insure a deposit of sufficiently uniform thickness to avoid burnouts resulting from current density irregularities. Millboard has a smooth, calendered surface with a slight grain running along it, providing adequate smoothness for a thin film deposit of at least 0.002 inch. It has been discovered, however, that a thin film deposited along the grain has a different resistance than that deposited across the grain; this characteristic of the millboard can be utilized to enable a production choice between, for example, two values of resistance with a minimum of production line changes. In addition, it might be that for a given resistance value of thin film, a better bond to the substratum is obtained when the metal is deposited in a particular direction relative to the grain of the millboard.
The thin film can be deposited in a number of configurations on the substratum, with the basic limitation that of current density burnout. While the preferred embodiment incorporates strips of thin film running parallel to one another, interconnected into a series resistor, other configurations are apparent. For example, the same strips of thin film in the preferred embodiment could be connected into a parallel configuration, or alternate adjacent strips could be parallel connected, with these parallel resistors connected in series. As further example, the thin film could be deposited in 5 of current density burnout, temperature expansions,
and energy efficiencies are always present and the preferred embodiment serves to present one illustration in accordance with the teachings of this invention.
In the preferred embodiment, the strips of thin film are connected into a convoluted series resistance pattern by use of high conductivity interconnectors at the appropriate ends of the strips of thin film. These interconnectors must be of a sufficiently high conductivity and must run substantially along the widths of the strips of thin film to avoid current density burnout where the current turns the corner at the ends of the strips.
One method of forming the interconnectors is to deposit an appropriate material onto the substratum by means such as flame spraying, with the thin film subsequently deposited. Not only must the material used for the interconnectors be of a high conductivity, but also the bonding between the substratum and the interconnector, and between the interconnector and the thin film resistor, must be adequate to withstand the expansions involved in the heating of the configuration dur ing production and use. 3
Another form of interconnector consists of a strip of high conductivity material secured onto the ends of the substratum, so as to run substantially along the widths of the strips to be incorporated. One embodiment of this terminal consists of a long clip of such material, which is crimped over the end of the substratum with the thin film deposited subsequently. Another embodiment consists of a staple, which has a body long enough to run substantially along the widths of the strips to be incorporated. The arms of the staple penetrate into the substratum, securing the body of the staple onto the substratum, with the thin film deposited subsequently.
In these instances also, the thermal expansions encountered can be limiting factors in use.
The electrode terminals positioned at, and running substantially along, the width of the ends of the convoluted series resistor serve to collect the current and conduct it to the electrode lead-off without danger of thin film burnout. Since they perform the same basic function of current collection as do the interconnectors, the same considerations as to conductivity, bonding, and thermal expansions are involved. The solutions are also basically the same, with one embodiment comprised of a deposit of a high conductivity material onto the substratum with the thin film subsequently deposited, another embodiment comprised of a clip of a high conductivity material to be crimped over the substratum with the thin film subsequently deposited, and another embodiment in the form of a staple, with the arms of the staple driven into the substratum, securing the body of the clip to the surface of the substratum with the thin film subsequently deposited.
Lead-offs in electrical contact with the electrode terminals provide means for connecting the thin film resistor to a source of electrical power. The lead-offs must the of a high conductivity, and must be able to maintain contact with the electrode terminals throughout the temperature expansion cycles. Several embodiments of the lead-offs will be described below with reference to the drawings.
various layers of interconnectors, thin film resistor,
electrode terminals, and electrode take-offs, it must be capable of withstanding the temperature expansions encountered during production and use. Two materials exhibiting the necessary characteristics for use in the protective coating are porcelain and fluorocarbon resins such as polytetrafluoroethylene, e.g. Teflon (T.M.). In some cases, such as when polytetrafluoroethylene resin is used, a prime coat should be first applied to the thin film in order to produce the required smoothness in the final protective coating.
With reference to FIGS. 1 and 2a, a preferred heating element is comprised of an insulatingsubstratum 10, a thin filmmetallic resistor 12 deposited as five superposed strips onto the substratum, interconnectors 14,
electrode terminals 16, electrode lead-offs l8 and aprotective coating 20 covering the above configuration.
As seen in FIG. 2a, the insulatingsubstratum 10 of the preferred embodiment utilizes a layered configuration ofthin asbestos millboard 22 interspersed with thin aluminum reflecting layers 24. Although any number of layers of millboard with reflectors could be employed, the preferred embodiment illustrates a four layered substratum consisting of a 0.002-inch aluminum reflector 24 below each sheet of 0.064-inch asbestos millboard 22. While other configurations of insulating substratums, other types, and other dimensions could be used, the illustratedsubstratum 10 has proved highly satisfactory in providing the basic structural, insulating and bonding qualities needed for thethin film resistor 12.
Thethin film resistor 12 in FIG. 1 is comprised of 5 superposed strips of Nichrome V, each strip 9.5-inches long, l-inch wide, and 0.002- 0.005-inches thick, formed by flame spraying 4-5 passes back and forth, and connected into a series resistance pattern through the use of theinterconnectors 14. As an example of the higher resistance per cross-sectional area and per unit mass attained by the flame sprayedresistor 12, the illustratedresistor 12 has a resistance of 4.36 ohms, and with a thickness of 0.003 inches weighs less than 5 grams. By contrast, solid Nichrome V of the same pattern would have a resistance of about 0.65 ohms, and solid Nichrome V of equivalent resistance would weigh approximately 21 grams. This increased resistance per unit 0.003 inches weighs less than 5 grams. By contrast, solid Nichrome V of the same pattern and like dimensions would have a resistance of about 0.65 ohms, and solid Nichrome V of identical cross sectional dimensions and equivalent resistance would require a much greater total length and would .weigh approximately 21 grams. This increased resistance per unit-weight or dimension of a thin film resistor, formed in several passes against burnout of the 0.002- 0.005 inchthin film 12; also, the resistance of thethin film 12 can be altered somewhat by varying the direction of deposit relative to themillboard 22. In the embodiment of FIG. 1, the resistance of the 0.003 inchthin film 12 can be doubled, to 8.7 ohms, by depositing thefilm 12 in strips across thesubstratum 10, a 90 change in direction of the strips.
Theinterconnectors 14 in FIG. 1 are formed of copper, 0.010 inch thick, deposited by flame spraying onto thesubstratum 10 prior to the depositing of thethin film resistor 12. The bonds between thecopper interconnectors 14 and thesubstratum 10 and between thecopper interconnectors 14 and theNichrome 12 are sufficient to withstand the thermal expansion of temperatures upto at least 1,150F. I
When the depositedinterconnectors 14 are used on thelayered substratum 10, means must be provided for fastening the layers ofmillboard 22 andaluminum reflector 24 together. As seen in FIG. 1, preferred means for fastening comprisesstaples 26, extending into thesubstratum 10, with thestaples 26 positioned around a one-fourth inch border of thesubstratum 10 left clear for this purpose.
Another form of interconnector to be used in the embodiment similar to that illustrated in FIG. 1 is illustrated in FIGS. 35 and has the form of abrass staple 28 0.010 inch thick, with a broad,flat head 30 andarms 32. Thestaple interconnector 28 is driven into thesubstratum 10, so that thehead 30 is secured to the substratum and positioned similar to the depositedcopper interconnector 14, with thehead 30 running substantially across the width of thestrip 12 of thin film. When this type ofinterconnector 28 is used, the alumi num reflector 24 must be cut away to avoid electrical contact with thearms 32 of the staple.
Theelectrode terminals 16, positioned at, and running substantially along the width of the ends of the convoluted series resistor, serve to collect the current and feed it to the electrode lead-offs 18 without danger of current density burnout. They must therefore be of appreciably higher conductivity than that of thethin film resistor 12. In the embodiment in FIG. 1, theelectrode terminals 16 are formed of copper deposited'onto thethin film 12. Theelectrode terminal 34, for use in the element shown in FIG. 3, is illustrated in FIG. 5 and is comprised of a brass staple, similar to thestaple interconnector 28, with ahole 36 for the electrode takeoff drilled prior to securing the terminal 34 to thesub stratum 10.
The electrode leadoffs 18 provides the means of connecting thethin film resistor 12 to a source of electrical power. FIGS. 2b, 2c,and 2d illustrate methods of accomplishing a good electrical contact between theelectrode terminal 16 and the electrode lead-off l8 and are suitable for use with either the copper deposited terminal 16 (FIG. 1) or the staple terminal 34 (FIG. 5). The lead-off 18 illustrated in FIG. 2b is abrass stud 38 comprised of a head 40 a threadedshank 42, used in conjunction with awasher 44 and ahex nut 46. The head of thestud 40 is forced into good electrical contact with the terminal 16 through pressure exerted by thehex nut 46. Awire crimp cavity 48 is provided at the bottom of theshank 32. Thethin film resistor 12 is deposited over the substratum l0, interconnecting terminal l4,electrode terminal 16, and electrode lead-off l8 combination.
FIG. 2c illustrates an alternative lead-off 50, again constructed of a brass stud with itshead 52 forced into good electrical contact with the terminal 16, through pressure exerted by a push-onnut 54. Again a washer 56 is utilized, and awire crimp cavity 58 is provided.
FIG. 2d illustrates another'alternative lead-off 60,
, comprised of a copper rivet, utilized in a manner similar to those lead-offs in FIG. 2a and FIG. 2b.
When the leadoffs in FIGS. 2b, 2c, and 2d are used with copper deposited interconnectors, thealuminum sheets 24 used in thesubstratum 10 must be cut away in order to avoid contact with the leadoffs.
As noted in the figures, thethin film 12 is deposited over theinterconnectors 14, theelectrode terminals 16 and electrode lead-offs 18. Care must be taken that the bondings between these elements are sufficient to withstand the temperatures encountered; as example, where Nichrome is deposited onto brass, a better bond can be obtained if a layer of copper is first deposited onto the brass, with the Nichrome deposited subsequently.
Other interconnectors 62,electrode terminals 64 and electrode take-offs 66 are illustrated in FIGS. 6-10. Theinterconnector 62 is comprised of a phospher bronze clip, thereby providing the required high conductivity, is crimped at the appropriate positions on the edges of thesubstratum 10 and runs substantially along the widths of thestrips 12, which strips 12 are deposited subsequently. The bottom layer of thealuminum reflecting strip 24 must be cut away to avoid electrical contact with theclip 62, as seen in FIG. 7.
Theelectrode terminal 64 is similarly comprised of I a phospher bronze clip, crimped at the ends of theresistor 12 with a take-off arm 66 extending therefrom, and ahole 68 drilled in the take-off arm 66 for external connection.
Thethin film 12 is, as in the prior cases, deposited over the' phospher bronze clips 62 and 64, in order to obtain adequate electrical contact.
The protective coating is applied as a final step. Some coatings, such as polytetrafluoroethylene resin, will need a smoothingundercoat 70 as seen in FIG. 2b.
Choice of take-off and terminal method is dictated somewhat by the choice of protective coating: if, for example, porcelain is chosen as the protective coating, thevrelatively high bakeout temperature of l,I50F. might dictate a take-off such as those in FIGS. 2b or 20, since these provide less chance of damage by thermal expansion. However, the take-off illustrated in FIG. 2d is quite adequate for the 700F. bake-off temperature needed for a polytetrafluoroethylene resin. Thestaple interconnector 28 andelectrode terminal 34 enable bonds particularly resistant to damage by thermal expansions, due to the positive gripping by thearms 32 of the staple. Theclips 62 and 64, however, are more suit able for lower temperature uses, such as with a polytetrafluorethylene resin.
The preferred embodiment of the heating element in FIG. 3 is, for purposes of illustration, incorporated into a grilling device illustrated in FIGS. 11l3. Theheating element 72, as described above in reference to FIG. 3, has a resistance of 4.36 ohms. As seen in FIG. 11, two of theseheating elements 72 are connected in series, used in conjunction with athermostatic control 74, atime control 76, and apower source connection 78.
The cutaway view in FIG. 12 illustrates the internal configuration, somewhat blown-up for purposes of illustration, comprised of aheating element 72, two layers of 0.064-inch asbestos millboard and 0.002-inch aluminum 82, and two layers of one-fourth-inchair cell asbestos 84 with aluminum reflecting foil on one side, all enclosed in an aluminumouter casing 86.
Thethermostat 74 is positioned between the layers ofI millboard 80.
In the configuration shown, with the two 4.36ohm heating elements 72 connected in series across a V driving potential, the heating elements will attain their 500F operating temperature in less than 8 seconds. Theouter casing 86 will get no hotter than about F. This is an extremely short time rise to operating temperature and provides extremely fast cooking; for example, bacon can be prepared on the embodiment in FIG. 11 in 25 seconds. The embodiment is extremely efficient due both to the short time rise to operating temperature and to the efficient insulating configuration.
Other embodiments of the invention could include, for example, a configuration such as in FIG. 11 with a reflecting element taking the place of one of the heating elements, and an 8.72 ohm heating element opposed.
While the embodiments discussed so farhave been concerned with means for heating through surface contact, the heating element is by no means restricted to this use. For example, the heating element could be used as a radiation heater featuring a fast rise time and narrow dimensions, ideal for use as a baseboard heater. Such a heater is illustrated in FIG. 14, where theheating element 88 is comprised of athin film resistor 90, flame spray deposited as superposed layers onto thesubstratum 92, with terminals bonded between thesubstratum 92 and thethiri film resistor 90, and extending substantially the width of each end thereof.
I claim:
1. In an electric grill-for cooking food including at least one heating element, thermal and time control means, and an outer casing having two hingeconnected shells enclosing the at least one heating element and control means, an improvement wherein the heating element includes a thermally and electrically insulating substratum, a thin film nickel and chromium alloy metal resistor, 0.002 to 0.005 inches thick, spray deposited onto the substratum in a plurality of superposed integral layers in direct contact, the film having a resistance'ranging from 7 to 9 ohms and having a weight of approximately 10 grams to permit the resistor to reach an operating temperature from 500 to 600 F. in approximately 8 seconds, at least one thin reflecting sheet adjacent the other side of the substratum, at least one layer of air cell asbestos adjacent said sheet, the substratum, the sheet, and the air cell asbestos adapted to inhibit the temperature of the casing from exceeding a temperature of 150 F., an inert protective coating deposited upon the metal film to permit the film to come substantially into direct contact with the food, the film being positioned on the substratum as a plurality of parallel strips, a sprayed deposit of highly conductive metal deposited along the end of the strips of metal film so as to interconnect the strips electrically and a pair of terminals connected to the ends of the interconnected strips.
2. The grill according to claim 1 wherein a pair of the heating elements are provided, each being mounted to one of the shells.
3. The grill according to claim 1 wherein the substratum is a thin asbestos millboard.
4. The grill according to claim 1 wherein the substraturn is a thin resin-bonded carborundum.

Claims (3)

US00072600A1970-09-161970-09-16Electric grill with a thin-film heating elementExpired - LifetimeUS3737624A (en)

Applications Claiming Priority (1)

Application NumberPriority DateFiling DateTitle
US7260070A1970-09-161970-09-16

Publications (1)

Publication NumberPublication Date
US3737624Atrue US3737624A (en)1973-06-05

Family

ID=22108653

Family Applications (1)

Application NumberTitlePriority DateFiling Date
US00072600AExpired - LifetimeUS3737624A (en)1970-09-161970-09-16Electric grill with a thin-film heating element

Country Status (1)

CountryLink
US (1)US3737624A (en)

Cited By (47)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US3883719A (en)*1974-05-101975-05-13Gen ElectricGlass-ceramic cooktop with film heaters
US3895218A (en)*1974-05-021975-07-15Asg Ind IncElectric heater plate and terminal thereof
US4016645A (en)*1974-05-021977-04-12Asg Industries, Inc.Electric heater plate and terminal thereof
US4134004A (en)*1977-07-181979-01-09American Can CompanyElectrically heated pizza package
US4173823A (en)*1977-07-181979-11-13American Can CompanyResistance heater for a pizza carton
US4294003A (en)*1979-12-131981-10-13Lyall Electric, Inc.Insulated radiant heating panel
US4587402A (en)*1982-06-241986-05-06Matsushita Electric Industrial Co., Ltd.Planar heating unit
EP0187492A1 (en)*1984-12-111986-07-16Sa Patscentre Benelux NvElectric cooking utensil
WO1988005279A1 (en)*1987-01-151988-07-28Dreamland Electrical Appliances PlcElectric toasters
DE3711035A1 (en)*1987-04-021988-10-27Johann Rupp FLAT RADIATOR
EP0377425A1 (en)*1989-01-041990-07-11COMPAGNIE ROYALE ASTURIENNE DES MINES, Société AnonymeHeating element
FR2641930A1 (en)*1989-01-131990-07-20VulcanicHigh-temperature electrical heating device
FR2642603A1 (en)*1989-02-021990-08-03Scherrer Fernand HEATING DEVICE, BY INFRARED RADIATION, FIXED ON A WALL OR THE CEILING OF A ROOM OF A BUILDING
US5026970A (en)*1988-07-291991-06-25Emaco Ltd.Cooking appliances
US5039840A (en)*1987-06-271991-08-13Deeman Product Development Ltd.Method of producing electrical heating elements and electrical heating elements so produced
US5138938A (en)*1990-11-191992-08-18Breville R & D Pty LimitedSandwich toaster
TR25785A (en)*1990-05-241993-09-01Scherrer Fernand HEATING INSTALLATION PERFORMED BY THE INFRARUAGE CLASS DETECTED TO THE WALL OR CEILING OF A ROOM OF A BUILDING
AU652608B2 (en)*1990-11-191994-09-01Breville Pty LtdSandwich toaster
WO1997009866A1 (en)*1995-09-071997-03-13Bar-Keser Project Management Initiatives And Economic Consultants (1991) Ltd.Electric heating devices and elements
US5852283A (en)*1993-10-211998-12-22Ottes Controls LimitedElectrical heating elements and controls therefor
US6013902A (en)*1998-11-272000-01-11Minpat Co.Radiant electric heater
US6125234A (en)*1997-05-162000-09-26Robot-Coupe(S.N.C.)Cooking apparatus with transparent heating plates
US6134386A (en)*1996-07-122000-10-17O'donnell; James MartinPanel heater for animal use
US6188047B1 (en)*1999-11-152001-02-13Minpat Co.Radiant electric heater
FR2804590A1 (en)*2000-02-082001-08-10Bosch Siemens Hausgeraete HOUSEHOLD BREAD GRILL
US6596960B1 (en)*1997-12-072003-07-22Advanced Heating Technologies Ltd.Electrical heating elements and method for producing same
US6704497B2 (en)1995-09-072004-03-09Bar-Keser Project Management Initiatives And Economic Consultants (1991) Ltd.Electric heating devices and elements
US20050067400A1 (en)*2003-09-302005-03-31Samsung Electronics Co., Ltd.Electric cooker
US20060272511A1 (en)*2005-03-212006-12-07Samantha DreimannElectric cooking apparatus having interchangeable cooking inserts and method for using same
US20070118411A1 (en)*2005-11-222007-05-24Conner William J IiiPremium transition factor
DE202006009227U1 (en)*2006-06-092007-10-11Rational Ag Device for electrically contacting a contact surface of a heating element, heating element with such a device and cooking device with such a heating element
US20080029248A1 (en)*2006-03-132008-02-07Sage Science, Inc.Laboratory Temperature Control With Ultra-Smooth Heat Transfer Surfaces
WO2010054443A1 (en)*2008-11-142010-05-20Quick Cuisine Pty LtdA cooking apparatus with non-metal plates
US20110180527A1 (en)*2005-06-242011-07-28Thermoceramix Inc.Electric grill and methods of providing the same
US20110200310A1 (en)*2008-04-302011-08-18Eugenio Montoro CorralHeating system
WO2015171236A1 (en)*2014-05-052015-11-12Picosys IncorporatedMethods to form and to dismantle hermetically sealed chambers
US20160025350A1 (en)*2014-07-282016-01-28Patentco LLCCountertop deck oven with advanced conduction elements
EP3106068A1 (en)*2015-06-162016-12-21Franz GruberBarbecue
US20170196245A1 (en)*2016-01-072017-07-13Illinois Tool Works Inc.Apparatus and method for heating a food product constituted of a sandwich or the like, before it is consumed
EP3132654A4 (en)*2014-04-162018-01-31Spectrum Brands, Inc.Cooking appliance using thin-film heating element
US20180058941A1 (en)*2016-08-252018-03-01Johnson Controls Technology CompanyDesign for mitigation of fluid ingress via convection venting on electronic devices
US20180325312A1 (en)*2017-01-092018-11-15Nuwave, LlcDouble-Sided Electric Grill
USD844570S1 (en)2017-01-122019-04-02Johnson Controls Technology CompanyBuilding automation device
WO2020058426A1 (en)*2018-09-202020-03-26Vendizone Sp. Z O.O.An electric grill
US10612811B2 (en)2016-08-252020-04-07Johnson Controls Technology CompanyHousing for electronic devices including air outlet with fluid ingress mitigation
US20210392724A1 (en)*2020-06-152021-12-16Whirlpool CorporationMicrowave oven with integrated lower surface heating plate
US20230180357A1 (en)*2021-12-082023-06-08Whirlpool CorporationThermoresistive heating plate for microwave appliance

Citations (25)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US1737620A (en)*1924-12-221929-12-03Elmer R TalbotWaffle iron
GB384527A (en)*1931-04-131932-12-08British Thomson Houston Co LtdImprovements in and relating to electric cooking apparatus
US2440691A (en)*1945-03-071948-05-04Continental Carbon IncAlloy metal film resistor
US2495788A (en)*1946-03-251950-01-31Trist Edward RobertElectric heater
US2512875A (en)*1950-06-27Cellular radiant heating panel
US2564677A (en)*1947-09-151951-08-21Corning Glass WorksElectrically conducting coating on glass and other ceramic bodies
US2624823A (en)*1949-06-231953-01-06Pittsburgh Plate Glass CoElectroconductive article
US2644880A (en)*1949-05-151953-07-07Techag A GElectric grill
US2712591A (en)*1953-04-031955-07-05Albert S RogellElectrical bandage
US2853589A (en)*1953-11-261958-09-23Napier & Son LtdElectrical de-icing equipment
US2876393A (en)*1956-05-151959-03-03Sanders Associates IncPrinted circuit baseboard
US2889439A (en)*1955-07-291959-06-02Albert C NolteElectric heating devices and the like
US2961522A (en)*1957-07-301960-11-22Mayflower Electronics CorpHeating panel
US2963565A (en)*1959-06-011960-12-06Press Pallet IncHeater for animal pens
US2971073A (en)*1957-07-081961-02-07Eisler PaulElectric surface heating devices
US3067310A (en)*1959-12-021962-12-04Frank C WalzMicrofilm electric heaters
US3155814A (en)*1961-07-311964-11-03Radiant Electronic Products CoInfrared radiant heating oven
US3268846A (en)*1963-08-261966-08-23Templeton Coal CompanyHeating tape
US3349722A (en)*1964-11-271967-10-31Cleveland Technical Ct IncElectrical resistance rail heater
US3370262A (en)*1963-05-271968-02-20Sprague Electric CoElectrical resistor
US3385959A (en)*1964-05-291968-05-28Ici LtdFlexible heating elements
US3397301A (en)*1967-06-151968-08-13Armstrong Cork CoElectrical radiant heater having cellular air shield
US3432922A (en)*1967-04-051969-03-18Nippon Kogaku KkMethod for producing resistances of the multi-layer type
US3435188A (en)*1966-06-061969-03-25Patent Service Corp Of AmericaElectric soldering iron with a low adhesive protective sleeve
US3567906A (en)*1969-04-141971-03-02Gen ElectricPlanar surface heater with integral fasteners for heating element

Patent Citations (25)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US2512875A (en)*1950-06-27Cellular radiant heating panel
US1737620A (en)*1924-12-221929-12-03Elmer R TalbotWaffle iron
GB384527A (en)*1931-04-131932-12-08British Thomson Houston Co LtdImprovements in and relating to electric cooking apparatus
US2440691A (en)*1945-03-071948-05-04Continental Carbon IncAlloy metal film resistor
US2495788A (en)*1946-03-251950-01-31Trist Edward RobertElectric heater
US2564677A (en)*1947-09-151951-08-21Corning Glass WorksElectrically conducting coating on glass and other ceramic bodies
US2644880A (en)*1949-05-151953-07-07Techag A GElectric grill
US2624823A (en)*1949-06-231953-01-06Pittsburgh Plate Glass CoElectroconductive article
US2712591A (en)*1953-04-031955-07-05Albert S RogellElectrical bandage
US2853589A (en)*1953-11-261958-09-23Napier & Son LtdElectrical de-icing equipment
US2889439A (en)*1955-07-291959-06-02Albert C NolteElectric heating devices and the like
US2876393A (en)*1956-05-151959-03-03Sanders Associates IncPrinted circuit baseboard
US2971073A (en)*1957-07-081961-02-07Eisler PaulElectric surface heating devices
US2961522A (en)*1957-07-301960-11-22Mayflower Electronics CorpHeating panel
US2963565A (en)*1959-06-011960-12-06Press Pallet IncHeater for animal pens
US3067310A (en)*1959-12-021962-12-04Frank C WalzMicrofilm electric heaters
US3155814A (en)*1961-07-311964-11-03Radiant Electronic Products CoInfrared radiant heating oven
US3370262A (en)*1963-05-271968-02-20Sprague Electric CoElectrical resistor
US3268846A (en)*1963-08-261966-08-23Templeton Coal CompanyHeating tape
US3385959A (en)*1964-05-291968-05-28Ici LtdFlexible heating elements
US3349722A (en)*1964-11-271967-10-31Cleveland Technical Ct IncElectrical resistance rail heater
US3435188A (en)*1966-06-061969-03-25Patent Service Corp Of AmericaElectric soldering iron with a low adhesive protective sleeve
US3432922A (en)*1967-04-051969-03-18Nippon Kogaku KkMethod for producing resistances of the multi-layer type
US3397301A (en)*1967-06-151968-08-13Armstrong Cork CoElectrical radiant heater having cellular air shield
US3567906A (en)*1969-04-141971-03-02Gen ElectricPlanar surface heater with integral fasteners for heating element

Cited By (69)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US3895218A (en)*1974-05-021975-07-15Asg Ind IncElectric heater plate and terminal thereof
US4016645A (en)*1974-05-021977-04-12Asg Industries, Inc.Electric heater plate and terminal thereof
US3883719A (en)*1974-05-101975-05-13Gen ElectricGlass-ceramic cooktop with film heaters
US4134004A (en)*1977-07-181979-01-09American Can CompanyElectrically heated pizza package
US4173823A (en)*1977-07-181979-11-13American Can CompanyResistance heater for a pizza carton
US4294003A (en)*1979-12-131981-10-13Lyall Electric, Inc.Insulated radiant heating panel
US4587402A (en)*1982-06-241986-05-06Matsushita Electric Industrial Co., Ltd.Planar heating unit
EP0187492A1 (en)*1984-12-111986-07-16Sa Patscentre Benelux NvElectric cooking utensil
EP0276916A1 (en)*1987-01-151988-08-03Dreamland Electrical Appliances P.L.C.Electric toasters
GB2200276A (en)*1987-01-151988-08-03Dreamland Electrical ApplianceElectric toasters
GB2200276B (en)*1987-01-151990-07-11Dreamland Electrical ApplianceElectric toasters
WO1988005279A1 (en)*1987-01-151988-07-28Dreamland Electrical Appliances PlcElectric toasters
AU606384B2 (en)*1987-01-151991-02-07Dreamland Electrical Appliances PlcElectric toasters
US5006690A (en)*1987-01-151991-04-09Dreamland Electrical Applicances PlcElectric toasters
DE3711035A1 (en)*1987-04-021988-10-27Johann Rupp FLAT RADIATOR
EP0285171A3 (en)*1987-04-021989-10-18Johann RuppSurface radiator
US5039840A (en)*1987-06-271991-08-13Deeman Product Development Ltd.Method of producing electrical heating elements and electrical heating elements so produced
US5026970A (en)*1988-07-291991-06-25Emaco Ltd.Cooking appliances
BE1002726A3 (en)*1989-01-041991-05-21Asturienne Mines Comp Royale HEATING ELEMENT.
EP0377425A1 (en)*1989-01-041990-07-11COMPAGNIE ROYALE ASTURIENNE DES MINES, Société AnonymeHeating element
FR2641930A1 (en)*1989-01-131990-07-20VulcanicHigh-temperature electrical heating device
WO1990009085A1 (en)*1989-02-021990-08-09Fernand ScherrerInfrared radiation heating device mounted on a wall or the ceiling of room in a building
EP0381583A1 (en)*1989-02-021990-08-08Fernand ScherrerInfrared radiation heating device affixed on a wall or the ceiling of a room of a building
US5159176A (en)*1989-02-021992-10-27Fernand SherrerDevice for heating, by infrared radiation, fixed on a wall or the ceiling of a room of a building
FR2642603A1 (en)*1989-02-021990-08-03Scherrer Fernand HEATING DEVICE, BY INFRARED RADIATION, FIXED ON A WALL OR THE CEILING OF A ROOM OF A BUILDING
TR25785A (en)*1990-05-241993-09-01Scherrer Fernand HEATING INSTALLATION PERFORMED BY THE INFRARUAGE CLASS DETECTED TO THE WALL OR CEILING OF A ROOM OF A BUILDING
US5138938A (en)*1990-11-191992-08-18Breville R & D Pty LimitedSandwich toaster
AU652608B2 (en)*1990-11-191994-09-01Breville Pty LtdSandwich toaster
US5852283A (en)*1993-10-211998-12-22Ottes Controls LimitedElectrical heating elements and controls therefor
WO1997009866A1 (en)*1995-09-071997-03-13Bar-Keser Project Management Initiatives And Economic Consultants (1991) Ltd.Electric heating devices and elements
US6483990B1 (en)1995-09-072002-11-19Bar-Keser Project Management Initiatives And Economic ConsultantsElectric heating devices and elements
US6704497B2 (en)1995-09-072004-03-09Bar-Keser Project Management Initiatives And Economic Consultants (1991) Ltd.Electric heating devices and elements
US6134386A (en)*1996-07-122000-10-17O'donnell; James MartinPanel heater for animal use
US6125234A (en)*1997-05-162000-09-26Robot-Coupe(S.N.C.)Cooking apparatus with transparent heating plates
US6596960B1 (en)*1997-12-072003-07-22Advanced Heating Technologies Ltd.Electrical heating elements and method for producing same
US6013902A (en)*1998-11-272000-01-11Minpat Co.Radiant electric heater
US6188047B1 (en)*1999-11-152001-02-13Minpat Co.Radiant electric heater
FR2804590A1 (en)*2000-02-082001-08-10Bosch Siemens Hausgeraete HOUSEHOLD BREAD GRILL
GB2361412B (en)*2000-02-082002-05-15Bsh Bosch Siemens HausgeraeteToaster
GB2361412A (en)*2000-02-082001-10-24Bsh Bosch Siemens HausgeraeteToaster with electrically insulating contact plate
US20050067400A1 (en)*2003-09-302005-03-31Samsung Electronics Co., Ltd.Electric cooker
US7138610B2 (en)*2003-09-302006-11-21Samsung Electronics Co., Ltd.Electric cooker
US20060272511A1 (en)*2005-03-212006-12-07Samantha DreimannElectric cooking apparatus having interchangeable cooking inserts and method for using same
US20110180527A1 (en)*2005-06-242011-07-28Thermoceramix Inc.Electric grill and methods of providing the same
US7827046B2 (en)*2005-11-222010-11-02Plymouth Rock Assurance CorporationPremium transition factor
US20070118411A1 (en)*2005-11-222007-05-24Conner William J IiiPremium transition factor
US20080029248A1 (en)*2006-03-132008-02-07Sage Science, Inc.Laboratory Temperature Control With Ultra-Smooth Heat Transfer Surfaces
DE202006009227U1 (en)*2006-06-092007-10-11Rational Ag Device for electrically contacting a contact surface of a heating element, heating element with such a device and cooking device with such a heating element
US20110200310A1 (en)*2008-04-302011-08-18Eugenio Montoro CorralHeating system
WO2010054443A1 (en)*2008-11-142010-05-20Quick Cuisine Pty LtdA cooking apparatus with non-metal plates
EP3132654A4 (en)*2014-04-162018-01-31Spectrum Brands, Inc.Cooking appliance using thin-film heating element
US9440424B2 (en)2014-05-052016-09-13Picosys IncMethods to form and to dismantle hermetically sealed chambers
WO2015171236A1 (en)*2014-05-052015-11-12Picosys IncorporatedMethods to form and to dismantle hermetically sealed chambers
US20160025350A1 (en)*2014-07-282016-01-28Patentco LLCCountertop deck oven with advanced conduction elements
EP3106068A1 (en)*2015-06-162016-12-21Franz GruberBarbecue
WO2016202959A1 (en)*2015-06-162016-12-22Franz GruberGrill
US20170196245A1 (en)*2016-01-072017-07-13Illinois Tool Works Inc.Apparatus and method for heating a food product constituted of a sandwich or the like, before it is consumed
US10612811B2 (en)2016-08-252020-04-07Johnson Controls Technology CompanyHousing for electronic devices including air outlet with fluid ingress mitigation
US20180058941A1 (en)*2016-08-252018-03-01Johnson Controls Technology CompanyDesign for mitigation of fluid ingress via convection venting on electronic devices
US11085832B2 (en)*2016-08-252021-08-10Johnson Controls Technology CompanyMitigation of fluid ingress via convection venting on electronic devices
US20180325312A1 (en)*2017-01-092018-11-15Nuwave, LlcDouble-Sided Electric Grill
USD844570S1 (en)2017-01-122019-04-02Johnson Controls Technology CompanyBuilding automation device
USD949803S1 (en)2017-01-122022-04-26Johnson Controls Tyco IP Holdings LLPBuilding automation device
USD908099S1 (en)2017-01-122021-01-19Johnson Controls Technology CompanyBuilding automation device
USD1042365S1 (en)2017-01-122024-09-17Tyco Fire & Security GmbhBuilding automation device
WO2020058426A1 (en)*2018-09-202020-03-26Vendizone Sp. Z O.O.An electric grill
US20210392724A1 (en)*2020-06-152021-12-16Whirlpool CorporationMicrowave oven with integrated lower surface heating plate
US12363806B2 (en)*2020-06-152025-07-15Whirlpool CorporationMicrowave oven with integrated lower surface heating plate
US20230180357A1 (en)*2021-12-082023-06-08Whirlpool CorporationThermoresistive heating plate for microwave appliance

Similar Documents

PublicationPublication DateTitle
US3737624A (en)Electric grill with a thin-film heating element
US3895216A (en)Low thermal mass solid plate surface heating unit
US4002883A (en)Glass-ceramic plate with multiple coil film heaters
US4298789A (en)Oven having a cavity heated by at least one monolithic integrated heat source
US3010007A (en)Flexible radiant heating panel
EP3056062B1 (en)Thick layer heating element and kitchen appliance comprising such a heating element
AU664108B2 (en)Heat distributing device
WO1996004766A1 (en)Resistance heating element with large-area, thin film and method
JPS6316156Y2 (en)
WO1993026135A9 (en)Heat distributing device
IE46659B1 (en)Electrical temperature sensing device
US2749424A (en)Electrical heating apparatus
US2863033A (en)Temperature detector and method of making
JPH0298316A (en) Cooking utensil with planar heating element and manufacturing method thereof
US4233497A (en)Electric heating element
JPS6244392B2 (en)
CN107135558A (en)A kind of new PTC-ceramic heating element heater heated suitable for curved surface
JPH02278688A (en)Heat insulating board or heating board
JPH0518872Y2 (en)
JP2861577B2 (en) Electric heater
US3213522A (en)Domestic appliance
JPH044390Y2 (en)
JP3072303B2 (en) heater
JP2820804B2 (en) PTC heater for flat surface
JPS6266590A (en) surface heater

[8]ページ先頭

©2009-2025 Movatter.jp