US3734109A - Spray cleaning system - Google Patents

Abstract

A spray cleaning system adapted to operate upon elements of extended length including a confined area having a path of travel along which the elements are conveyed, a plurality of spray stations each having spraying units aligned on either side of the path of travel, and a pneumatic isolating station positioned between successive spray stations to direct a flow of air upon the surfaces of the elements at a low velocity to prevent cross contamination between liquids sprayed in successive spray stations.

Description

United States Patent 11 1 Hebner [54] SPRAY CLEANING SYSTEM [76] Inventor: Philip G. Hebner, 5430 West Marginal Way SW, Seattle, Wash.

[22] Filed: Mar. 8, 1971 [21] Appl.No.: 121,680

52 U.S.Cl. ..134/64,l34/154,l34/l99 51 Int. Cl. .3031) 3 02 58 FieldoiSearch ..134/48,49,64,70,

[5 6] References Cited UNITED STATES PATENTS 3,103,936 9/1963 Nolte 1 ..134/72 2,651,312 9/1953 McBeth ..l34/l99X 1 May 22, 1973 2,972,352 2/1961 lpsen ..l34/154 X Primary Examiner-Robert L. Bleutge Attorney-Sherman & Shalloway {57] ABSTRACT A spray cleaning system adapted to operate upon elements of extended length including a confined area having a path of travel along which the elements are conveyed, a plurality of spray stations each having spraying units aligned on either side of the path of travel, and a pneumatic isolating station positioned between successive spray stations to direct a flow of air upon the surfaces of the elements at a low velocity to prevent cross contamination between liquids sprayed in successive spray stations.

19 Claims, 4 Drawing Figures PATENTEDHAY 2 2191sSHEET 2 OF 2 INVBNTOK FHA/P 6, yea/v52 ATTORNEYS SPRAY CLEANING SYSTEM BACKGROUND OF THEINVENTION 1. Field of the Invention The present invention pertains to spray cleaning systems and more particularly to such systems for use in cleaning elements of extended length.

2. Discussion of the Prior Art Prior to galvanization, painting or other processing of metal and other materials, it is desirable to first clean the material. The cleaning operation has traditionally taken place in tanks containing various chemical solutions into which the metal is dipped. The cleaning of metal is extremely important, especially in aircraft manufacture where extensive use is made of such metals as aluminum, titanium, and stainless steel. These metals must be carefully cleaned before they are either bonded to other pieces of metal or otherwise treated or coated. Conventional dip tank systems have the disadvantage that as the metal element is moved through various treatment stages, the element must be placed in each bath successively, drained, washed and put into a following system in an intermittent operation. Another disadvantage of conventional dip tank systems is that the tanks must be longer than the element, and very substantial quantities of chemical solution are required.

In order to avoid the above disadvantages continuous spray cleaning systems have been developed in the last five to six years wherein the element to be cleaned is hooked onto a conveyor system and passed through an enclosure where the element is subjected to various chemical treatments. To date, however, such spray cleaning systems have been limited to the cleaning of very small elements to prevent exposure to different solutions simultaneously. That is, in treating very long elements, the element will be exposed to one, two or even three different spray solutions at the same time; and, thus, while one portion of the element is being treated with a caustic cleaner, another portion might be etched with an acid solution or other reagent.

In order to render such systems effective, a successful means must be devised to prevent one solution from being carried into the succeeding solution. Even if the solution being carried over is successfully washed off, the loss of reagent is a severe disadvantage, so such systems must be built in such a way that cross contamination is eliminated while as little as possible of the valuable reagents are washed down the drain with the wash water.

Various attempts have been made to keep the solutions separated by having air blow across the enclosure at various convenient points so that the solution would be blown off the conveyed sheet. These attempts, however, have not proven entirely successful because they have been based on the principle of high velocity air flow, and high velocity air, with nothing more, has a tendency to cause turbulence and swirling air streams which in turn result in significant losses of reagent solutions and excessive swaying and slamming of elements into tunnel walls and internal spray structure.

SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a spray cleaning system for use with elements of extended length, which system isolates successive spray stations without wasting spray liquids or damaging the elements.

The present invention is generally characterized in a spray cleaning system for cleaning elements of extended length including a plurality of spray stations arranged to define a path of travel for the elements and a pneumatic isolating station disposed in the path of travel between successive spray stations and directing air on the elements to provide a low velocity, laminar air flow whereby liquids sprayed in the successive spray stations are isolated from each other.

Another object of the present invention is to provide an apparatus for spray cleaning a continuous sheet or strip material in which cross contamination between various spray liquids is minimized.

A further object of the present invention is to construct a spray station providing a flat sheet of liquid at the entrance thereof to thoroughly wet the surfaces of an element.

The present invention has another object in that a spray station has flat spray nozzles on either end to facilitate liquid isolation and to reduce the quantity of liquid required to treat an element.

Another object of the present invention is to construct a pneumatic isolating station providing a laminar, low velocity isolating air flow.

A further object of the present invention is to utilize offset stabilizing baffles with primary baffles to reduce turbulence and provide a laminar air flow.

Some of the advantages of the present invention over the prior art are that elements of extended length can be cleaned without cross contamination of cleaning liquids, the quantity of cleaning liquid is reduced and the element is not jogged during travel through the system.

Other objects and advantages of the present invention will become apparent from the following description of the preferred embodiment taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a broken schematic plan view of a portion of a spray cleaning system according to the present invention.

FIG. 2 is a broken front elevation in section taken along line 2-2 of FIG. 1.

FIG. 3 is a representation of a typical spray pattern for use with the spray cleaning system of FIG. 1.

FIG. 4 is a schematic diagram of a spray cleaning system according to the present invention for use in cleaning an aluminum element.

DESCRIPTION OF THE PREFERRED EMBODIMENT A portion of aspray cleaning system 10 according to the present invention is illustrated in FIGS. 1 and 2. The entirespray cleaning system 10 is housed in an elongated enclosure ortunnel 12 which is open at either end to permit entrance and exit of an element to be cleaned. Thespray cleaning system 10 may include as many processing zones or stations as are desirable in accordance with the material characteristics and the physical dimensions of the element to be cleaned; and, of course, the length and physical dimensions of thetunnel 12 are similarly variable in accordance with the element to be cleaned.

It will be appreciated that the portion of thespray cleaning system 10 as shown in FIGS. 1 and 2 is illustrative of cleaning or processing and isolating structure in accordance with the present invention, and such structure may be utilized wherever such processing and isolating functions are required within thespray cleaning system 10. A pair ofspray stations 14 are aligned with a pneumatic isolating station orair knife 16 in order to define a path oftravel 18 therethrough along which the element to be cleaned is moved by any suitable conveying means such as theholders 19 illustrated in FIG. 2. Theholders 19 are operative to support the element to be cleaned such that the element depends therefrom to move freely through tunnel l2 and asmany holders 19 may be utilized as are required in accordance with the length and weight of the element to be cleaned. Thespray stations 14 andpneumatic isolating stations 16 are structurally symmetrical about the path oftravel 18; and, accordingly, only one side thereof will be spe cifically described.

Eachspray station 14 has, on either side of the path oftravel 18 therethrough, aheader assembly 24 including a plurality ofintermediate headers 26 and a pair ofend headers 29 and 31.Headers 26, 29 and 31 are supported bypillow blocks 28 which are mounted onside walls 30 of the spray stations such that the longitudinal axes of the headers are disposed in parallel spaced relation withintermediate headers 26 positioned betweenend headers 29 and 31. Eachheader 26 has a plurality of spray heads ornozzles 32 in communication therewith and oriented to directconical sprays 36 of the liquid transversely toward the path oftravel 18.Headers 29 and 31 each have a plurality offlat spray nozzles 33 in communication therewith and oriented to direct flat sheets orcurtains 34 of liquid toward the path oftravel 18 at an acute angle thereto.

Theheader assembly 24 for eachspray station 14 is serviced by asupply line 38 through which a liquid such as a cleaning fluid or other reagent is pumped from a supply tank (not shown) into a supply manifold 40 which delivers the liquid toinlets 42 for theheaders 26, 29 and 31. The floor in eachspray section 14 is constructed of grilled panels 44 such that sprayed liquid may be accumulated in asump tank 46 located beneath the floor and recycled by means of a pump (not shown) from thesump tank 46 to the supply tank.

Pneumatic isolating station 16 is interconnected betweensuccessive spray stations 14 and has a solid floor 48 in order to prevent adverse effects on air flow therein by undesirable pressure gradients developed in the vicinity. On either side of the path oftravel 18,pneumatic isolation station 16 houses vertically stackedbaffle assemblies 49 each of which has afront panel 50 with two sets of primary fixed slots orbaffles 51 and 52 extending vertically therethrough to divide the front panel into threediscrete dampers 53, 54 and 55.Dampers 53 and 55 have stabilizing baffles orslots 56 and 57 disposed in the outer ends thereof, respectively, which stabilizing baffles are operative to reduce turbulence and provide laminar flow as will be explained hereinafter. Anadjustment knob 58 extends from each damper 54 and is interconnected by means of a simple mechanical linkage (not shown) to vanes 60 which are provided in each baffle assembly and are slidable to vary the size of an opening 62 therebetween which leads from a main plenum chamber 64 to provide uniform flow to the baffles.Vanes 60 are adjustable to permit the establishment of a uniform velocity of air through the entire vertical and lateral dimensions of pneumatic isolating station l6.

A blower (not shown) is operative to pull air fromreturn plenum chambers 66 and 67 disposed on either side of main plenum chamber 64 and force the air throughbaffle assemblies 49. Energization of the blower creates an air flow 68 fromprimary baffles 52 toward anexit 69 of thepneumatic isolating station 16 which air flow 68 is stabilized by a quantity ofair 70 supplied through stabilizingbaffles 57; and, similarly, anair flow 70 is directed toward anentrance 71 ofpneumatic isolating station 16 fromprimary baffles 51, whichair flow 70 is stabilized by a quantity of air supplied through stabilizing baffles 56. The quantity of air supplied by stabilizingbaffles 56 and 57 is much less than the quantity of air supplied to the air flow byprimary baffles 51 and 52 respectively; and the positioning of the stabilizing baffles between the primary baffles and the exit and entrance of the pneumatic isolating station reduces turbulence and provides laminar air flow.

In operation, the air flow on either side of thepneumatic isolating station 16 and the liquid sprayed on either side of thespray stations 14 will be balanced to prevent jogging of the element being cleaned since jogging is highly undesirable due to the tendency to damage the conveying system and spray system and the difficulty of thoroughly treating the element. That is, jogging of the element causes splashing and unwanted turbulence which prevents the liquids emitted in the spray stations from uniformly contacting the element.

The spray pattern provided on one side of atypical spray station 14 is illustrated in FIG. 3, and it will be appreciated that theconical sprays 36 provide thorough contact of the liquid with the sides of the element to be cleaned.Flat liquid sheets 34 precisely define the ends of the spray station to effectively provide a curtain at either end of each spray station. That is, as is best illustrated in FIG. 1,flat sheets 34 emitted fromflat spray nozzles 33 onheaders 29 and 31 at either end of each spray station contact the element at an acute angle therewith, and eachflat sheet 34 is directed away from the pneumatic isolating station adjacent thereto and towards the center of the spray station. That is,headers 29 are disposed adjacent theentrances 71 ofpneumatic isolating stations 16, and theflat liquid sheets 34 fromheaders 29 are directed away fromentrances 71 toward the centers of the spray stations. Similarly,headers 31 are disposed adjacent theexits 69 ofpneumatic spray stations 16, and theflat liquid sheets 34 fromheaders 31 are directed away fromexits 69 toward the centers of the spray stations.

Air flows 68 and 70 inpneumatic isolating stations 16 are initially directed in the same direction as theflat liquid sheets 34 fromheaders 31 and 29, respectively. That is, air flow 68 is initially directed towardexit 69 from the center of pneumatic isolatingstation 16 and extends out to a positionadjacent header 31 where it curls back to returnplenum chamber 66. Thus, it will be seen thatflat sheets 34 closely cooperate with the air flows in pneumatic isolatingstation 16; and, as will be explained hereinafter, this cooperation provides maximum isolation between liquids being sprayed insuccessive spray stations 14.

In one specific embodiment, the pneumatic isolatingstations 16 are constructed to have a width of approximately four feet which width assures that no high velocity air currents exist. The low velocity laminar air flows 68 and 70 on either side of the pneumatic isolating station, which are formed by the cooperation ofprimary baffles 51 and 52 positioned at 30 from normal with offset stabilizingbaffles 56 and 57, provide a sufficiently large quantity of air to remove from the element the liquid from the preceding spray station and to prevent cross contamination of liquids.

The liquid sprayed inspray stations 14 is emitted with a relatively high velocity forming a thin curtain of liquid on the element as it passes through the spray station. The liquid is sprayed at a flow rate of about one gallon per linear foot of height of the tunnel, and it has been found that at this flow rate the element is thoroughly wetted with liquid once it enters a spray station by the fiat liquid sheet 3 fromheader 31. Furthermore, once the element has been thoroughly wetted, the flow rate downstream can be substantially reduced without materially affecting the rate of chemical treatment thereby providing great savings in liquid. The downstream flow rate can be as little as one-fourth or even less of the flow rate at the entrance to the spray station. It is desirable to maintain a balanced pressure at all of the nozzles such that all of the nozzles are sprayed at about the same pressure but at different flow rates.

Theflat liquid sheets 34 cooperate with the air flows in the pneumatic isolatingstations 16 to provide maximum isolation in that they direct or curl the air flows back in a circulation path to the return plenum chambers to aid in the maintenance of low velocity, laminar flow, andflat liquid sheets 34 also prevent drafts from traveling down the tunnel which cause cross contamination of liquids and increase heat losses between spray stations. The localized pressure of the flat liquid sprays is high relative to the pressure of air flows 68 and 70 and the pressure inreturn plenum chambers 66 and 67 and is believed to be responsible for the excellent isolating results obtained by the use of low velocity, laminar flow therewith.

A complete spray system for use in an aluminum process is illustrated in FIG. 4. The element to be cleaned is held by a conveyor and moved through the system, and all various processing and isolating stations of the system are desirably maintained continuously in operation although the system can be adapted for sequential operation. The element proceeds through the tunnel and is exposed to the various processing and isolating stations, and an inspection station is provided such that an operator can view the element and make any required adjustments.

It will be appreciated that the combination of the low velocity, laminar air flows from the pneumatic isolating stations and the flat liquid sheets at the ends of the spray stations provide excellent isolation and, further, that the structure of the individual spray stations provides a great savings intreatment liquids. Furthermore, the structure of the pneumatic isolating station is adapted to provide laminar flow which is extremely desirable in the prevention of cross contamination.

Inasmuch as the present invention is subject to many variations, modifications and changes in detail, it is intended that all matter above described or shown in the drawings be interpreted as illustrative and not in a limiting sense.

What is claimed is:

l. A spray cleaning system for cleaning elements of extended length, said system comprising a plurality of spaced spray stations successively arranged to define a path of travel for the elements,

each of said spray stations including spray means for spraying a liquid on said elements; and

a pneumatic isolating station disposed in said path of travel in the space between each successive pair of said spray stations, each said pneumatic isolating station including baffle means providing a low velocity, laminar isolating air flow directed against the elements only in the space between successive spray stations whereby said liquid sprays in successive ones of said sprays stations are isolated from each other by said air flow.

2. The invention as recited inclaim 1 wherein said spray means includes nozzle means disposed adjacent each said pneumatic isolating station to spray a flat sheet of liquid on the elements at an acute angle thereto.

3. The invention as recited inclaim 2 wherein said nozzle means is disposed to spray said flat sheet of liquid in a direction away from said pneumatic isolating station and said baffle means is disposed to initially di rect said air flow in a direction toward said nozzle means.

4. The invention as recited in claim 3 wherein said baffle means includes primary baffle means supplying a first quantity of air to said air flow and stabilizing baffle means spaced from said primary baffle means and supplying a second quantity of air less than said first quantity of air to said air flow to reduce turbulence and provide laminar flow therein.

5. The invention as recited in claim 4 wherein said stabilizing baffle means is disposed between said primary baffle means and said nozzle means.

6. The invention as recited inclaim 2 wherein said nozzle means includes first and second flat spray nozzle means disposed on a first side of said path of travel to provide first and second flat liquid sheets and third and fourth flat spray nozzle means disposed on a second side of said path of travel opposite to said first side to provide third and fourth flat liquid sheets, and said spray means includes a first plurality of spray heads disposed on said first side of said path of travel between said first and second flat spray nozzle means and a second plurality of spray heads disposed on said second side of said path of travel between said third and fourth flat spray nozzle means. i

7. The invention as recited in claim 6 wherein said baffle means in each said pneumatic isolating station includes first baffle means disposed on said first side of said path of travel to provide a first isolating air flow adjacent said first flat liquid sheet of one of said spray stations and a second isolating air flow adjacent said second flat liquid sheet of a succeeding one of said spray stations and second baffle means disposed on said second side of said path of travel to provide a third isolating air flow adjacent said third flat liquid sheet of said one spray station and a fourth isolating air flow adjacent said fourth fiat liquid sheet of said succeeding spray station.

8. The invention as recited in claim 7 wherein said first baffle means includes first primary baffle means supplying a first quantity of air to said first isolating air flow, first stabilizing baffle means supplying a second quantity of air less than said first quantity of air to said first isolating air flow to reduce turbulence and provide laminar flow therein, second primary baffle means supplying a second quantity of air to said second isolating air flow and second stabilizing baffle means supplying a fourth quantity of air less than said third quantity of air to said second isolating air fiow to reduce turbulence and provide laminar flow therein, and said second baffle means includes third primary baffle means supplying a fifth quantity of air to said third isolating air flow, third stabilizing baffle means supplying a sixth quantity of air less than said fifth quantity of air to said third isolating air flow to reduce turbulence and provide laminar flow therein, fourth primary baffle means supplying a seventh quantity of air to said fourth isolating air flow, and fourth stabilizing baffle means supplying an eighth quantity of air less than seventh quantity of air to said fourth air flow to reduce turbulence and provide laminar flow therein.

9. The invention as recited in claim 8 wherein said first, second, third and fourth flat spray nozzle means are directed away from each said pneumatic isolating station, and said first, second, third and fourth isolating air flows are initially directed toward said first, second, third and fourth flat spray nozzle means, respectively.

10. The invention as recited in claim 9 wherein said first and second spray heads each direct a conical spray transversely toward said path of travel.

11. The invention as recited inclaim 1 wherein said baffle means includes primary baffle means supplying a first quantity of air to said air How and stabilizing baffle means spaced from said primary baffle means and supply a second quantity of air less than said first quantity of air to said air flow to reduce turbulence and provide laminar flow therein.

12. In a continuous spray cleaning system, the combination comprising a first spray station including first spray means emitting a first liquid;

a second spray station including second spray means emitting a second liquid; and

a pneumatic isolating station having an entrance communicating with said first spray station and an exit communicating with said second spray station, said pneumatic isolating station and said first and second spray stations being aligned to define a path of travel therethrough for an element to be cleaned,

said pneumatic isolating station including first baffle means providing a first low velocity,laminar air flow toward said entrance and second baffle means providing a second low velocity, laminar air flow toward said exit, said first spray means including first flat spray nozzle means disposed adjacent said entrance to said pneumatic isolating station to spray a first flat sheet of said first liquid against an element to be cleaned, and said second spray means including second flat spray nozzle means disposed adjacent said exit of said pneumatic isolating station to spray a second flat sheet of said second liquid against an element to be cleaned whereby said first and second liquids are isolated from each other.

13. The invention as recited inclaim 12 wherein said first and second flat spray nozzle means are disposed to direct each of said first and second flat sheets of said first and second flat sheets of said first and second liquids against an element to be cleaned at an acute angle therewith.

14. The invention as recited in claim 13 wherein said first flat sheet of said first liquid is directed away from said entrance of said pneumatic isolating station, said second flat sheet of said second liquid is directed away from said exit of said pneumatic isolating station, said first air flow is initially directed in the same direction as said first flat sheet of said first liquid, and said second air flow is initially directed in the same direction as said second flat sheet of said second liquid.

15. The invention as recited inclaim 14 wherein said first baffle means includes first primary baffle means supplying a first quantity of air to said first air fiow and first stabilizing baffle means supplying a second quantity of air less than said first quantity to said first air flow to reduce turbulence therein, said second baffle means includes second primary baffle means supplying a third quantity of air to said second air How and second stabilizing baffle means supplying a fourth quantity of air less than said third quantity to said second air flow to reduce turbulence therein, said first and second primary baffle means are disposed adjacent each other, said first stabilizing baffle means is disposed between said first primary baffle means and said entrance of said pneumatic isolating station, and said second stabilizing baffle means is disposed between said second primary baffle means and said exit of said pneumatic isolating station.

16. The invention as recited in claim 15 wherein said pneumatic isolating station includes a main plenum chamber centrally disposed therein in communication with said first and second primary and stabilizing baffle means, a first return plenum chamber disposed between said entrance and said main plenum chamber and a second return plenum chamber disposed between said exit and said main plenum chamber.

17. The invention as recited inclaim 16 wherein said first air flow extends out to a position adjacent said first flat spray nozzle means and curls back to said first return plenum chamber, and said second air flow extends out to a position adjacent said second flat spray nozzle means and curls back to said second return plenum chamber.

18. The invention as recited in claim 17 wherein said first and second spray stations and said pneumatic isolating station are structurally symmetrical about said path of travel therethrough.

19. The invention as recited in-claim 1 wherein each said pneumatic isolating station includes return plenum chamber means for said air flow to define a circulation path within the space between successive spray stations.

Claims (19)

1. A spray cleaning system for cleaning elements of extended length, said system comprising a plurality of spaced spray stations successively arranged to define a path of travel for the elements, each of said spray stations including spray means for spraying a liquid on said elements; and a pneumatic isolating station disposed in said path of travel in the space between each successive pair of said spray stations, each said pneumatic isolating station including baffle means providing a low velocity, laminar isolating air flow directed against the elements only in the space between successive spray stations whereby said liquid sprays in successive ones of said sprays stations are isolated from each other by said air flow.

2. The invention as recited in claim 1 wherein said spray means includes nozzle means disposed adjacent each said pneumatic isolating station to spray a flat sheet of liquid on the elements at an acute angle thereto.

3. The invention as recited in claim 2 wherein said nozzle means is disposed to spray said flat sheet of liquid in a direction away from said pneumatic isolating station and said baffle means is disposed to initially direct said air flow in a direction toward said nozzle means.

4. The invention as recited in claim 3 wherein said baffle means includes primary baffle means supplying a first quantity of air to said air flow and stabilizing baffle means spaced from said primary baffle means and supplying a second quantity of air less than said first quantity of air to said air flow to reduce turbulence and provide laminar flow therein.

5. The invention as recited in claim 4 wherein said stabilizing baffle means is disposed between said primary baffle means and said nozzle means.

6. The invention as recited in claim 2 wherein said nozzle means includes first and second flat spray nozzle means disposed on a first side of said path of travel to provide first and second flat liquid sheets and third and fourth flat spray nozzle means disposed on a second side of said path of travel opposite to said first side to provide third and fourth flat liquid sheets, and said spray means includes a first Plurality of spray heads disposed on said first side of said path of travel between said first and second flat spray nozzle means and a second plurality of spray heads disposed on said second side of said path of travel between said third and fourth flat spray nozzle means.

7. The invention as recited in claim 6 wherein said baffle means in each said pneumatic isolating station includes first baffle means disposed on said first side of said path of travel to provide a first isolating air flow adjacent said first flat liquid sheet of one of said spray stations and a second isolating air flow adjacent said second flat liquid sheet of a succeeding one of said spray stations and second baffle means disposed on said second side of said path of travel to provide a third isolating air flow adjacent said third flat liquid sheet of said one spray station and a fourth isolating air flow adjacent said fourth flat liquid sheet of said succeeding spray station.

8. The invention as recited in claim 7 wherein said first baffle means includes first primary baffle means supplying a first quantity of air to said first isolating air flow, first stabilizing baffle means supplying a second quantity of air less than said first quantity of air to said first isolating air flow to reduce turbulence and provide laminar flow therein, second primary baffle means supplying a second quantity of air to said second isolating air flow and second stabilizing baffle means supplying a fourth quantity of air less than said third quantity of air to said second isolating air flow to reduce turbulence and provide laminar flow therein, and said second baffle means includes third primary baffle means supplying a fifth quantity of air to said third isolating air flow, third stabilizing baffle means supplying a sixth quantity of air less than said fifth quantity of air to said third isolating air flow to reduce turbulence and provide laminar flow therein, fourth primary baffle means supplying a seventh quantity of air to said fourth isolating air flow, and fourth stabilizing baffle means supplying an eighth quantity of air less than seventh quantity of air to said fourth air flow to reduce turbulence and provide laminar flow therein.

9. The invention as recited in claim 8 wherein said first, second, third and fourth flat spray nozzle means are directed away from each said pneumatic isolating station, and said first, second, third and fourth isolating air flows are initially directed toward said first, second, third and fourth flat spray nozzle means, respectively.

10. The invention as recited in claim 9 wherein said first and second spray heads each direct a conical spray transversely toward said path of travel.

11. The invention as recited in claim 1 wherein said baffle means includes primary baffle means supplying a first quantity of air to said air flow and stabilizing baffle means spaced from said primary baffle means and supply a second quantity of air less than said first quantity of air to said air flow to reduce turbulence and provide laminar flow therein.

12. In a continuous spray cleaning system, the combination comprising a first spray station including first spray means emitting a first liquid; a second spray station including second spray means emitting a second liquid; and a pneumatic isolating station having an entrance communicating with said first spray station and an exit communicating with said second spray station, said pneumatic isolating station and said first and second spray stations being aligned to define a path of travel therethrough for an element to be cleaned, said pneumatic isolating station including first baffle means providing a first low velocity,laminar air flow toward said entrance and second baffle means providing a second low velocity, laminar air flow toward said exit, said first spray means including first flat spray nozzle means disposed adjacent said entrance to said pneumatic isolating station to spray a first flat sheet of said first liQuid against an element to be cleaned, and said second spray means including second flat spray nozzle means disposed adjacent said exit of said pneumatic isolating station to spray a second flat sheet of said second liquid against an element to be cleaned whereby said first and second liquids are isolated from each other.

13. The invention as recited in claim 12 wherein said first and second flat spray nozzle means are disposed to direct each of said first and second flat sheets of said first and second flat sheets of said first and second liquids against an element to be cleaned at an acute angle therewith.

14. The invention as recited in claim 13 wherein said first flat sheet of said first liquid is directed away from said entrance of said pneumatic isolating station, said second flat sheet of said second liquid is directed away from said exit of said pneumatic isolating station, said first air flow is initially directed in the same direction as said first flat sheet of said first liquid, and said second air flow is initially directed in the same direction as said second flat sheet of said second liquid.

15. The invention as recited in claim 14 wherein said first baffle means includes first primary baffle means supplying a first quantity of air to said first air flow and first stabilizing baffle means supplying a second quantity of air less than said first quantity to said first air flow to reduce turbulence therein, said second baffle means includes second primary baffle means supplying a third quantity of air to said second air flow and second stabilizing baffle means supplying a fourth quantity of air less than said third quantity to said second air flow to reduce turbulence therein, said first and second primary baffle means are disposed adjacent each other, said first stabilizing baffle means is disposed between said first primary baffle means and said entrance of said pneumatic isolating station, and said second stabilizing baffle means is disposed between said second primary baffle means and said exit of said pneumatic isolating station.

16. The invention as recited in claim 15 wherein said pneumatic isolating station includes a main plenum chamber centrally disposed therein in communication with said first and second primary and stabilizing baffle means, a first return plenum chamber disposed between said entrance and said main plenum chamber and a second return plenum chamber disposed between said exit and said main plenum chamber.

17. The invention as recited in claim 16 wherein said first air flow extends out to a position adjacent said first flat spray nozzle means and curls back to said first return plenum chamber, and said second air flow extends out to a position adjacent said second flat spray nozzle means and curls back to said second return plenum chamber.

18. The invention as recited in claim 17 wherein said first and second spray stations and said pneumatic isolating station are structurally symmetrical about said path of travel therethrough.

19. The invention as recited in claim 1 wherein each said pneumatic isolating station includes return plenum chamber means for said air flow to define a circulation path within the space between successive spray stations.

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