tates Cooper [54] REVERSIBLE SAFETY GROUND PLUG [76] Inventor: James R. Cooper, 125 l-leil Drive,
Gahanna, Ohio 43230 [22] Filed: July 28, 1971 [21] Appl. No.: 166,705
UNITED STATES PATENTS 3,171,113 2/1965 McNamara ..339/14RX 3,626,354 12/1971 Banner ..339/14 R 3,025,486 3/1962 Falconer ..339/31 3,079,475 2/1963 Rumble ..200/51 3,308,415 3/1967 Cramer et a]. .....339/l4 R 3,441,896 4/1969 Hawkins ..339/14 R Primary ExaminerMarvin A. Champion Assistant ExaminerRobert A. Hafer Attorney-Jerome R. Cox
[57] ABSTRACT An electric plug having a pair of alternative retractable prongs for insertion into an electrical receptacle connected with a source of electrical power. The electrical plug is arranged with a pair of contact blades which are inserted into appropriate slots in the electrical terminal or receptacle and also with a pair of ground prongs, one of which can be inserted in the ground opening of the receptacle assuming it is a three opening receptacle. The two round ground plugs are retractable into the housing for the plug. Both of the ground plugs are connected to the ground of the appliance. The appliance may be a refrigerator, television set, recreational vehicle or other vehicle or power tool or any other type of appliance with which the plug is designed to cooperate. One of the two blade contacts is connected to the positive side of the appliance and the other blade contact is connected to the neutral or negative side of the appliance. The neutral lead has a Y formed therein and a lead is provided from the end of the Y through a resistance, a small neon light, and a buzzer and back to the ground terminal of the cable leading to the plug. Means are provided for manually retracting either of the ground prong contacts, the means consisting of a button attached to each one of the ground prongs.
11 Claims, 8 Drawing Figures Patented May 15, 1973 3,733,576
2 Sheets-Sheet 1 INVENTOR JAMES R.COOPER ATTORNFY Patented May 15, 1973 3,733,576
2 Sheets-Sheet 8F j 55 I5 570PAW 5757b T F l 45 46 27 5? I? I3 5%,
FIG. 5 58 I Fl gg Iii! l 6 44 45 4s 27 '7 5c 7/ FIG? J lNVENTOR JAMES R. COOPER ATTOR NEY REVERSIBLE SAFETY GROUND PLUG BACKGROUND OF THE INVENTION 1. Field This invention relates to an electric plug for insertion into an electrical receptacle constituting a source of electric power to connect the power through the plug and a three line cable connecting to an appliance. An appliance as used herein is an appliance such as a recreational vehicle or other type of vehicle or a freezer, television set, a power tool or any other type of appliance. The plug is designed to correct a fault and eliminate a danger which is becoming increasingly more prevalant. The problem is one that is particularly important in connection with the use of a recreational vehicle and the discussion below refers to uses in connection with recreational vehicles as an example of the use. The danger is one which is very important and in a literal sense is shocking.
When an electrical plug is inserted into an electrical receptacle connected to a source of electrical power and the plug is inserted incorrectly into the receptacle or the positive lead and the neutral lead of the receptacle are reversed from the proper condition, the flow of electricity creates a hazard which is appreciated by many people having electrical knowledge but not by all people who use such appliances. Many articles have been written and published pointing out this problem and hazards connected therewith. For instance, an article entitled Lets Travel by Johnny Johnson in the May 1970 issue of Trailer Life Magazine; an article by Bill Estes in the November 1970 issue of Trailer Life; an article by Carl Avrum in the January 1971 issue of Woodalls Trailer Travel Magazine; an article entitled Campers Circuits in the March 1971 issue of the Woodalls Trailer Travel Magazine; an article by Carl Avrum in the May 1971 issue of Woodalls Travel Trailer Magazine and many other similar articles.
2. Description of Prior Art Many devices have been devised to try to correct this difficulty. For example, one device consists of an adapter plug to be attached to a three prong plug to use in a two prong socket. There is a wire on the adapter which should be connected to the face plate (slipped under a face plate screw) if the plug-in box is to be grounded. If this wire is not connected (and few users take the trouble to connect it) the connection would be quite hazardous if the polarity is crossed and shocks have often been received. In fact deaths have occurred. Another device is a ground monitor which can be inserted in a receptacle to determine whether the receptacle has the proper polarity and then if it has, the three prong plug can be correctly inserted. However, the device is complex, complicated to read, and for the most part is another piece of equipment which the camper must have accessible at the time of hooking the vehicle to the power source. Its only function is to tell the user what is right or wrong as the case may be, it has no facilities to make the necessary corrections. The fact of the matter is, only a small percentage of the recreational vehicle owners using such equipment know about this common problem and as a result, hundreds of electrical cords are often left lying on the ground unused because the owner has received an electrical shock and doesnt know what caused it or what to do about it.
Another device, of course, is a test rig by which the user can apply one wire to one portion of the receptacle and another wire to another portion of the receptacle, or hold such other wire in his hand to determine by means of a light what are the facts regarding the wiring of the receptacle. Another device is an ohmmeter by which the user may test the electrical circuit at the receptacle and determine just exactly what the situation is. This, however, is complicated and does not appeal to the casual user.
In the patented art there have been devices disclosed for the conversion of a plug from a three pronged plug to a two pronged plug or vice versa. In some of these devices a third prong is retracted into the casing; in others the third plug is pivoted so as to be inoperative in protruding from the plug in a direction parallel with the fixed blade prongs. In Hawkins U.S. Pat. No. 3,441,896 there is a double outlet socket so that a conventional three prong plug may be used and the socket may be reversed in order to reverse polarity. In Ricci Pat. No. 3,495,205 there is shown a convertible plug by which the third prong may be removed so that the plug may be used either with a three opening socket or a conventional two opening socket. In Swarthout U.S. Pat. No. 3,439,308 there is shown an adapter by which a plug may be used either as a male plug or as a female receptacle.
In McNamara U.S. Pat. No. 3,171,173 there is shown an electric plug with a ground indicating light. There are two fixed prongs and a resiliently movable ground contact slidably mounted with a spring urging it outward and a testing unit including a light for indicating the grounding of the third wire. McNamara does not have any real means in his plug for correcting the difficulty even if he should find it. He is seeking to find out if the electrical system is grounded. He does not seek to find out whether polarity is reversed. My device is directed solely to the finding of the fault of reversed polarity and correcting it. None of these patents show devices which will solve the problem.
Therefore there is a need for an electrical plug which may be used with any three opening receptacle and which will indicate a reversed polarity of the receptacle by warning light, warning noise or by any other type of signal as a warning and which can be converted easily and manually to a plug which is satisfactory to correct the polarity of the incorrect polarity receptacle.
SUMMARY OF THE INVENTION The plug of the invention uses a casing in which the wiring of the plug is enclosed and which has a pair of blade contacts extending forwardly from the casing and a pair of retractable round prong contacts extendible forwardly from the casing, the round prong contacts, when extended, being placed on opposite sides of a plane extending substantially through the central axis of the blade contacts. The blade contacts are connected, one to the positive wire leading into the three wire cable which is connected to the plug and the other to the neutral or negative wire leading into the three wire cable. The extendible round prong contacts are both connected to the ground wire extending into the three wire cable. Each of the prong contacts is provided with a pushbutton extending outside of the casing by which the prong contact may be extended or retracted manually at the discretion of the user. Connected to a Y extension of the neutral lead is a wire which leads from the neutral wire through a resistor, a neon light bulb, a noise making device such as a buzzer and thence to the ground wire of the three wire cable. This forms an electrical circuit which is energized when polarity is reversed to give a signal to warn of the dangerous condition.
The invention therefore comprises a casing; a pair of spaced blade electrical contacts supported by and projecting out of said casing; a pair of movable electrical prong contacts each arranged to extend at times outward from said casing; means for moving one of said prong contacts to and from a projecting parallel relationship to a retracted position; and means for moving the other said prong contact to and from a projecting parallel relationship to a retracted position.
It also comprises an electric plug having a casing; a pair of spaced blade electrical contacts supported by and projecting out of said casing; each of said contacts being arranged to extend into an electrical receptacle connected to a source of electric power so that each is connected to an opposite polarity of said source; a pair of movable electrically interconnected prong contacts each arranged to extend outward from said casing and when so extending to be connected to ground terminal and an electrically responsive signal means connected between said movable prong contacts and one of said blade contacts.
It is therefore an object of the invention to provide an improved three contact electrical plug for use with an electrical receptacle.
Another object of the invention is to provide an electric plug for use with an electrical receptacle connected to a source of electrical power which indicates a warning if the polarity of the receptacle is reversed as to-the polarity of the appliance with which it is to be used.
Another object of the invention is to provide an electric plug which has a pair of electrical blade contacts and a pair of electrical prong contacts, the latter being positioned on opposite sides of a plane substantially connecting the longitudinal axes of the blade contacts, the prong contacts being retractable into the casing or extendible at the option of the user, whereby when the user finds by means of a warning signal that the polarity of the receptacle is reversed as to the polarity of the appliance with which it is to be used he can retract the one prong and extend the other, turn the plug over, insert it in the socket or receptacle and thus correct the polarity so that the warning signal stops and the hazard of shock due to incorrect polarity is eliminated.
Further objects and features of the invention will be apparent from the following specification and claims when considered in connection with the accompanying drawings illustrating an embodiment of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view in perspective of a plug constructed according to my invention.
FIG. 2 is a plan view of the plug of FIG. 1 having the top of the casing of the plug removed but retaining in the showing the pushbutton which is connected to the upper prong and showing both of the blade contacts, the wiring connections, the light and the buzzer as well as a portion of the three wire cable which is connected as shown to the plug and at its other end is connected to an appliance (not shown) with which the plug is to be used.
FIG. 3 is a view in vertical section taken substantially on the line 3-3 of FIG. 1.
FIG. 4 is a partially diagrammatic view of a portion of the three wire cable which is connected to an appliance and of the three wires extending therefrom, the positive lead being connected to one of the blade contacts, the neutral wire being connected to the other blade contact and the ground wire being split and having one branch connected to one of the extensible and retractable ground prong contacts and the other branch being connected to the other ground prong contact.
FIG. 5 is an electrical diagram illustrating in electrical terms the circuits involved where the plug is inserted in a receptacle wherein the polarity is correct.
FIG. 6 is a view similar to FIG. 5 showing the electrical circuits involved when the plug is inserted into an electrical receptacle wherein the polarity is reversed.
FIG. 7 is a similar electrical circuit showing the condition when after finding (as the user will from the operation of FIG. 6) that the polarity is reversed, the user retracts the one electrical prong contact and extends the other electrical prong contact, turns the plug over and thus inserts it in the three socket receptacle.
FIG. 8 is a view in perspective of an alternative form of electric plug constructed in accordance with my invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT In FIG. 1 there is shown what is apparently a three prong electric plug 11 having acasing 12 and a pair ofblade contacts 13 and 15 extending from thecasing 12 and adapted to be inserted in the three holes or slots in an associated electrical receptacle connected to a source of electric power. The plug 11 also has around prong contact 17 which (as shown) has been partially moved out of thecasing 12 by thepushbutton 19. Thebutton 19 has astem 20 extending downward from thebutton 19 through theslot 21 in the upper face of thecasing 12, and within thecasing 12 is connected to theprong 17. At the bottom of thefront face 16 of thecasing 12, there is anopening 23 for the projection of another prong contact which will be described later. Thus the plug is actually a four prong plug. At the rear of thecasing 12 there is provided ahousing 25 which is adapted to enclose a three wire electrical cable as will also be later described. At the side of thecasing 12 nearest the viewer in FIG. 1 there is indicated aneon tube light 27. Also beneath thecasing 12 may be seen a portion of apushbutton 31 which is similar in all respects to thepushbutton 19 shown above thecasing 12, except that thepushbutton 31 is at the bottom of thecasing 12 and its stem extends upward.
As may be seen in FIG. 2, thehousing 25 has extending through it into the casing 12 a three wireelectrical cable 33 which has a hot or high or positive lead orwire 35, a neutral or negative lead orwire 37 and a ground lead orwire 39. Thehot wire 35 is connected by ascrew 40 to the hotside blade contact 15 and theneutral wire 37 is connected by ascrew 38 with theneutral terminal 13. As may be seen (FIG. 3), thepushbutton 19 has astem 20 which extends through theslot 21 and is connected to theprong contact 17. Theground wire 39 is connected by ascrew 48 to aconductive housing 42 forprong 17 and through thehousing 42 is electrically connected to theprong 17. Thus the ground of the electrical receptacle is connected through theprong 17 to thehousing 42 and thehousing 42 and lead 39 are connected to the ground of the appliance. Theneutral lead 37 is split at 43 to form a Y, to the shorter leg of which there is connected awire 44 leading to theneon light bulb 27. Interposed in thewire 44 is aresistance 45 and abuzzer 46. Anotherwire 47 connects the light 27 to thescrew 48 by which it is electrically connected to thehousing 42 and to theground lead 39.
A longitudinally movable prong contact 51 (similar in all respects to prong contact 17) is connected by astem 52 withpushbutton 31. Thecontact 51 bears on a conducting housing 53 (similar to housing 42) which is in turn connected through ascrew 54 to thebranch 55 of theground lead 39.
Again as seen in FIG. 4, thecable 33 has three leads consisting ofpositive lead 35,neutral lead 37 andground lead 39. Thepositive lead 35 is connected to screw 40 andblade contact 15. Theneutral lead 37 is connected to screw 38 and toblade contact 13. Theground lead 39 is connected through its main branch to ascrew 48, attached tohousing 42 and to prong contact l7 and throughbranch 55 to screw 54, tohousing 53 andprong contact 51.
OPERATION The operation is illustrated in FIGS. 5-7, inclusive.
Let us assume that the electrical receptacle 57 (57a,
57b, 570) in which the plug is inserted is properly connected to thegenerator 56 and the polarity of the receptacle is correct. As shown in FIG. 5, theblade contact 15 will be connected throughslot 57a to the positive side of the generator and will be connected by thewire 35 to the positive side of the appliance. Theblade contact 13 will be properly connected through theslot 57b with the neutral side of thegenerator 56 and with thegenerator ground 58. Thecontact 13 will also be connected through wire or lead 37 with the neutral side of the appliance. Theground plug contact 17 will be connected through thereceptacle hole 57c toground 59. If the polarity is correct, the plug will function cor rectly and there will be no danger of a shock due to incorrect polarity. At the same time, thewire 44 being connected to thewire 37 which is the neutral side of the generator circuit andground 58 at the one end and at the other end being connected through theprong 17 to theground 59 there will be no current flowing through thewire 44. Neither the light 27 nor thebuzzer 46 will be activated so no warning will be given.
In the condition shown in FIG. 6, the polarity at the receptacle is reversed. Thus the high or hot side from the generator will be connected to the neutral side of the appliance. The appliance will be hot and a dangerous condition is present. The appliance cabinet will be at the full line voltage relative to ground. Anyone touching the appliance and ground simultaneously will have this voltage applied to him and get a shock. Current will flow through thelead 37, thewire 44, theresistor 45, thebuzzer 46 and light 27 to thewire 39 and theplug 17 toground 59. This is a dangerous condition. However, the light 27 and the buzzer 29 will give a warning signal. The operator will know that the connection is wrong. Thereupon he will remove the plug 11, retract theprong 17, and extend theprong 51 and reverse the plug lll thus establishing the condition of 6 FIG. 7. This will correct the reversed polarity so that the current from thegenerator 56 will pass through theblade contact 15 to the positive side of the appliance. Theblade 13 will then be connected to neutral as will thewire 37 and both sides of thewire 44 being connected to ground, no current will pass through thewire 44, theresistance 45, the light 27 or the buzzer 29.
In an alternative arrangement, thecasing 12 of the plug 11 is completely sealed (i.e., theslot 21 and the similar slot forprong 51 are eliminated) so that it is waterproof; and interconnected hydraulic cylinders within the casing are simultaneously operated from outside of the casing in order to retract theprong 17 and at the same time extend theprong 51. At the option of the user thereafter, theprong 51 may be retracted and theprong 17 extended by means of the cylinders.
As shown in FIG. 8 in an alternative form of my invention, thepushbuttons 19 and 31 are interconnected by ayoke lever 61 pivoted on opposite sides of the easing 12 on two pivots such as thepivot 62 on the near side and an identical pivot on the opposite side so that when thebutton 19 is moved in one direction to move theprong contact 17 in or out, thebutton 31 will be moved in the opposite direction to move theprong contact 51 in the opposite direction.
Alternatively, I may seal the plug by enclosing it (except when operating the pushbuttons to move the prong contacts in and out) in a waterproof boot. Alternatively again, I may seal the exposed terminals and wires within the plug in a waterproof plastic.
It is to be understood that while the detailed drawings and specific examples given describe preferred embodiments of the invention they are for the purpose of illustration only, that the apparatus of the invention is not limited to the precise details and conditions disclosed and that various changes may be made therein without departing from the spirit of the invention which is defined by the following claims.
I claim:
1. An electric plug comprising in combination:
a. a casing;
b. means in said casing for connecting a source of electric power to an electrical apparatus comprismg:
l. a pair of spaced blade electrical contacts supported by and projecting out from said casing, said blade electrical contacts being provided for insertion into the positive and neutral slots of a receptacle connected to opposite poles of a source of electric power;
2. a pair of movable electrical prong contacts both electrically connected to the ground wire of said cable and each arranged to extend at times outward from said casing and at times to be retracted within said casing; and
3. a three wire electrical cable having one end of each wire electrically connected to an electrical appliance and having the opposite end of one said wire connected to both of said prong contacts, having the opposite end of another of said wires connected to one of said blade contacts, and having the opposite end of said third wire connected to the other of said blade contacts; and
c. signal means included within said casing for indicating that the polarity of a receptacle into which the blade contacts are inserted is reversed as to the polarity of the appliance; and
d. means for converting the operable condition of said plug to one in which the polarity of the connections from source to said appliance is corrected: comprising 1. mechanism for moving one of said prong contacts to and from said projecting position from and to a retracted position; and
2. mechanism for moving the other of said prong contacts to and from said projecting position from and to a retracted position.
2. The structure of claim 1, in which the means for moving said prong contacts are independent.
3. The structure of claim 1, in which the means for moving said prong contacts are interconnected so that as one is extended, the other is retracted.
4. The structure of claim 1, in which when an electrical prong contact is extended outward from said casing it is in substantial parallel relationship with said blade contacts.
5. The structure of claim 4, in which the extended positions of said electrical prong contacts are on opposite sides of a plane intersecting the longitudinal axes of said blade contacts and are at a substantial equal distance from said plane.
6. The structure of claim 1, in which the prong contacts are retracted by sliding along their longitudinal axis into said casing and are projected by sliding in a reverse direction along said axis out of said casing.
7. The structure of claim 1, in which:
one Wire of said three-wire electrical cable connects one of said blade electrical contacts to the positive side of an electrical appliance;
a second wire of said three-wire electrical cable conmeets the other of said blade electrical contacts to the neutral side of an electrical appliance; and
said electrical signal means interposed in a wire connected between said second wire and one of said electrical prong contacts.
8. The structure of claim 7, in which the signal means is an electric light.
9. The structure of claim 7, in which the signal means is an electric buzzer.
10. The structure of claim 7, in which the electric appliance is a recreational vehicle.
11. The structure of claim 7, in which the third electrical lead has a resistor interposed between said signal means and said neutral lead.