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US3713089A - Data-signaling apparatus ford well drilling tools - Google Patents

Data-signaling apparatus ford well drilling tools
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US3713089A
US3713089AUS00059394AUS3713089DAUS3713089AUS 3713089 AUS3713089 AUS 3713089AUS 00059394 AUS00059394 AUS 00059394AUS 3713089D AUS3713089D AUS 3713089DAUS 3713089 AUS3713089 AUS 3713089A
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shaft
threads
pawl
electrical
coupled
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J Clacomb
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Schlumberger Technology Corp
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Schlumberger Technology Corp
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Abstract

In the preferred embodiment of the invention disclosed herein, a well tool having new and improved data-signaling apparatus and carrying a drill bit on its lower end is dependently coupled with a drill string and lowered into a borehole being excavated. During the drilling operation, measurements are successively made of selected borehole conditions, formation properties, or the like, which are converted by the data-signaling apparatus into coded electrical signals for repetitively coupling a rotating shaft to a valve operatively arranged on the tool for selectively interrupting the flow of the drilling fluid being circulated through the drill string. In this manner, the valve is selectively reciprocated to produce a series of encoded pressure pulses in the drilling fluid which are representative of the measurements being obtained. These pressure pulses are transmitted through the drilling fluid to the surface where they are sensed and converted into meaningful indications of the measurements.

Description

[19] [111 3,7H3fil filacomlb Jan. 23, 1973 DATA-SIGNALING APIPARATUS FOR [57] ABSTRACT WELL DRELLHNG TOOLS In the preferred embodiment of the invention dis- [75] Inventor: Jackson R. Clacomb, Houston, Tex. closed herein, a well tool having new and improved data-signaling apparatus and carrying a drill bit on its {73] Asmgnee: schnumberger Technology corpora lower end is dependently coupled with a drill string New York and lowered into a borehole being excavated. During 22 Filed; July 30 1970 the drilling operation, measurements are successively made of selected borehole conditions, formation pro- [211 PP N05 59,394 perties, or the like, which are converted by the datasignaling apparatus into coded electrical signals for 52 us. Cl. ..340/1s LD, 340/18 NC repetitively mating Shaft a valve 1 CI I n l I n "G01" 1/14 tively arranged on the tool for selectively interrupting [58] Fiekd 340/18LD 18 NC the flow of the drilling fluid being circulated through the drill string. In this manner, the valve is selectively reciprocated to produce a series of encoded pressure [56] References Cited pulses in the drilling fluid which are representative of UNITED STATES PATENTS the measurements being obtained. These pressure pulses are transmitted through the drilling fluid to the AI'pS urface where are sensed and converted into 3,255,353 6/1966 Sotterbatslloy ..340/l8 LD i f l indications f the measurements 2,700,l 31 1/1955 Otis et al. ..340/l 8 LD 2,352,833 7/1944 Hassler ..340/18 LD 3,065,416 1l/l962 Jeter ..340/l8 LD Primary Examiner-Benjamin A. Borchelt Assistant Examiner-N. Moskowitz Attorney-Ernest R. Archambeau, Jr., Stewart F. Moore, David L. Moseley, Edward M. Roney andWilliam R. Sherman 15 Claims, 9 Drawing Figures PATENTEIJJAN 23 I973 SHEET 2 BF 4 IN VE N TOR Jackson R. Claycomb A 3 F F ATTORNEY PAIENIEDmzs new 3,713,089
SHEET 3 OF 4 g L 7 48 5 E L i Jackson R. C(aycomb IN VE N TOR ATTORNEY DATA-SIGNALTNG APPARATUS FORD WELL DRILLING TOOLS Those skilled in the art have, of course, long recognized the benefits of obtaining various measurements at the bottom of a borehole during the course of a drilling operation. For instance, such information as the weight on the drill bit, the drill string torque, the inclination and the azimuthal direction of the borehole, bottom hole pressures and temperatures as well as various characteristics of the formations being penetrated are all measurements of significant interest.
Various proposals have, of course, been made heretofore for transmitting such measurements from the bottom of a borehole to the surface. Of the many different tools proposed, perhaps the most promising of all utilize a condition-responsive valve for selectively interrupting the flow of the circulating drilling fluid in a predetermined coded sequence representative of the measurements to produce a series of momentary pressure surges which are successively transmitted through the drilling fluid to the surface for detection by appropriate sensing devices. These proposed tools have, therefore, generally employed a typical solenoidoperated valve which is coupled to one or more condition sensing devices by means of appropriate electronic circuitry operatively arranged for opening and closing the valve in accordance with this sequence.
For various reasons, however, these prior proposals have generally been considered to be unacceptable for commercial drilling operations. For instance, since the signaling valves in such prior tools have customarily been directly operated by solenoids, the mechanical forces required just for operating these valves are so large that the power requirements for these solenoids become excessive in even relatively shallow wells. Moreover, by virtue of their substantial power requirements, the physical size of such solenoids make them impractical for the usual sizes of drilling tools.
Accordingly, it is an object of the present invention to provide new and improved data-signaling apparatus for use with well-drilling tools and which is specially adapted for rapidly transmitting downhole measurements to the surface with minimum electrical requirements.
This and other objects of the present invention are attained by providing a well tool adapted to be connected in a drill string having a drill bit dependently coupled thereto for excavating a borehole as a drilling fluid is circulated through the drill string and a fluid passage arranged in the tool. Data-signaling means are arranged on the tool and include condition-measuring means which are coupled to measurement-encoding means adapted for producing coded electrical signals indicative of one or more selected downhole conditions which may be experienced during the course of a drilling operation. To generate distinctive pressure pulses in the circulating drilling fluid representative of such measurements, the measurementencoding means operatively drive pressure-signaling means arranged on the tool and including a rotatable shaft which is rotatively driven by the circulating fluid, a reciprocating valve member adapted to momentarily block or close the fluid passage for developing each pressure pulse, and valvc-actuating means which are selectively operable to momentarily couple the shaft to the valve member for moving the valve member to a passageblocking position for developing a pressure pulse and then returning the valve member to a passage-opening position to await the next electrical signal. The pressure-signaling means further include an actuator which, in response to the electrical signals produced by the measurement-encoding means, merely initiates the operation of the valve-actuating means.
The novel features of the present invention are set forth with particularity in the appended claims. The invention, together with further objects and advantages thereof, may be best understood by way of the following description of exemplary apparatus employing the principles of the invention as illustrated in the accompanying drawings, in which: 7
FIG. 1 shows a well tool arranged in accordance with the present invention as it will appear while coupled in a drill string during the course of a typical drilling operation;
FIG. 2 schematically depicts a preferred embodiment of the well tool shown in FIG. 1;
FIGS. 3A3D are successive elevational cross'sec tional views of the well tool depicted in FIG. 2;
FIG. 4 is a cross-sectional view taken along the lines 4-4 in FIG. 3B; and
FIGS. 5 and 6 are elevational cross-sectional views showing the data-signaling apparatus of the tool illustrated in FIGS. 3A-3D to illustrate the operating cycle of the data-signaling apparatus.
Turning now to FIG. 1, a new and improvedwell tool 10 arranged in accordance with the present invention is depicted coupled in atypical drill string 11 having arotary drill bit 12 dependently coupled thereto and adapted for excavating aborehole 13 through various earth formations as at 14. As thedrill string 11 is rotated by a typical drilling rig (not shown) at the surface, substantial volumes of a drilling fluid or so-called mud" are continuously pumped downwardly through the tubular drill string and discharged from thedrill bit 12 to cool the bit as well as to carry earth borings removed by the bit to the surface as the mud is returned upwardly along the borehole l3 exterior of the drill string. As is typical, the mud stream is circulated by employing one or more high-pressure mud pumps (not shown) which continuously draw the fluid from a storage pit or vessel for subsequent recirculation by the mud pumps. It will be appreciated, therefore, that the constantly-circulating mud stream flowing through thedrill string 11 serves as a transmission medium that is well suited for transmitting pressure surges or pulses to the surface.
In accordance with the principles of the present invention, data-signaling means 15 are arranged on thewell tool 10 and include condition-measuring means 16 such as one or more condition-responsive devices, as at 17 and 18, which are coupled to an appropriate measurement encoder l9 operatively arranged to produce a series of coded electrical signals that are representative of the measurements being obtained by the condition-responsive devices. Pressure-signaling means 20 coupled to theencoder 19 are operatively arranged to respond to these coded signals for selectively generating a corresponding series of pressure pulses in the circulating fluid by momentarily and rapidly interrupting the flow of the drilling fluid through thedrill string 11.
It will be appreciated, of course, that these transitory pressure pulses or surges will be similar to those caused by a so-called water hammer." Thus, these pressure waves will be transmitted to the surface by way of the mud stream flowing within the drill string II and at the speed of sound in the particular drilling fluid. Accordingly, as will subsequently be explained in greater detail, the pressure-signaling means produce these pressure pulses to provide encoded representations or data indicative of one or more downhole conditions sensed by the condition-measuringdevices 17 and 18. This data is, in turn, successively transmitted to the surface in the form of these pressure pulses for detection and conversion into meaningful indications or records bysuitable surface apparatus 21 such as the new and improved apparatus disclosed in either US. Pat. NO. 3,488,629 or US. Pat. NO. 3,555,504
Turning now to FIG. 2, a schematic view is shown of the new and improvedwell tool 10 just prior to the production of a pressure surge or pulse which is to be transmitted to the surface by way of the drilling fluid being circulated through thedrill string 11. As illustrated, the well tool It) is comprised of an elongatedtubular member 22 that is coaxially arranged within a thick-walltubular housing 23 which is tandemly coupled in thedrill string 11 just above the drill bit I2.
Although the innertubular member 22 may just as well be permanently mounted in thehousing 23, it is preferred to adapt the inner member for selective retrieval to the surface by way of thedrill string 11. To facilitate this, theinner bore 24 of thetubular housing 23 is reduced to provide anannular shoulder 25 on which the lower end of thetubular member 22 is cooperatively seated and releasably latched to the housing by means such as one or more inwardly-contractible latch fingers 26 having outwardly-enlarged heads as at 27 which are dependently arranged on the inner member and adapted to contract as they pass through the annular shoulder and spring outwardly again to secure the inner member in its depicted position.Upright collet fingers 28 having inwardly-directedshoulders 29 are mounted on the upper end of the innertubular member 22 and cooperatively arranged for receiving a conventional wireline grapple or overshot (not shown) adapted for being therewith to permit the inner member to be retrieved to the surface through thedrill string 11.
To utilize the flowing mud steam as a motivating source for generating electrical power for operation of the new and improved data-signaling means 15, areaction turbine 30 is journalled, as by a bearing 3ll, to the upper end of theinner member 22 and operatively arranged to be rotatively driven by the downwardly-flowing drilling fluid for driving agenerator 32 coupled to the turbine by anelongated shaft 33. To facilitate the operation of theturbine 30, theinner bore 24 of theouter housing 23 is enlarged to provide an annular cavity orchamber 34 into which the mud stream will be discharged from theoutlet ports 35 of the turbine. One or more longitudinal passages, as at 36, are formed in theouter housing 23 for conducting the mud stream from theupper chamber 34 to anotherchamber 37 formed therebelow in an intermediate portion of the outer housing. It will be appreciated, therefore, that during the operation of the well tool 110, the circulation of the drilling fluid or mud will be effective for continuously driving theturbine 30 and thegenerator 32 coupled thereto to produce electrical power for operating the data-signaling means l5.
As depicted in FIG. 2, a secondintermediate chamber 38 is formed in the outer housing immediately below thechamber 37 and theouter housing 23 is fluidly sealed in relation to theinner member 22 by a sealingmember 39 mounted between the two intermediate chambers. One or more longitudinal passages, as at 40, are formed in theouter housing 23 and arranged for communicating thelower chamber 38 with theinner bore 24 of the outer housing below theshoulder 25.Lateral ports 41 and 42 are arranged at spaced intervals in theinner member 22 for respectively communicating theintermediate chambers 37 and 38 with the adjacent portion of thelongitudinal bore 24 of the inner tubular member. To produce the aforementioned pressure pulses, the pressure-signaling means 20 include anannular valve member 43 which is slidably arranged in thelongitudinal bore 44 of theinner member 22 and adapted for reciprocating movement therein between an elevated position (as depicted) between thefluid ports 41 and 42 and a lower port-closing position where the valve member is blocking the lower ports. It will be appreciated, of course, that by virtue of the annular configuration of thevalve member 43, there will be no unbalanced longitudinally-acting pressure forces which would otherwise tend to retard the upward and downward movements of the valve member.
Accordingly, it will be recognized, that so long as thevalve member 43 remains in its elevated position depicted in FIG. 2, the drilling fluid can freely circulate from thechamber 37 through thelateral ports 41 and 42 and pass without significant restriction into thechamber 38 and on through thefluid passages 40 and thelongitudinal bore 24 to thedrill bit 12 therebelow. On the other hand, it will be appreciated that downward movement of thevalve member 43 to momentarily close thefluid ports 42 will produce a corresponding pressure surge or pulse which will be transmitted back up the mud stream in the drill string ill for detection at the surface.
Turning now to FIGS. 3A-3D as well as FIG. 4, a preferred embodiment is depicted of the new and improvedwell tool 10 of the present invention with minor constructional details thereof being simplified or omitted to facilitate the explanation of the invention. As depicted in FIG. 3A, thereaction turbine 30 is arranged above the upper end of theinner member 22 and, as previously mentioned, operatively arranged for rotatively driving theshaft 33 and thegenerator 32 mounted therebelow. To protect the various moving elements of thewell tool 10, the upper end of theinner member 22 is closed and fluidly sealed by anannular piston 45 which is slidably arranged within thelongitudinal bore 44 of the inner member. A sealingmember 46 carried by thepiston 45 is suitably arranged for fluidly sealing therotatable shaft 33. The internal bore 44 of theinner member 22 between thepiston 45 and one or morefluid seals 47 and 48 above thevalve member 43 is filled with a suitable oil so that the internal bore will be maintained at the hydrostatic pressure of the drilling fluid.
As shown in FIG. 3B, thegenerator shaft 49 is extended below thegenerator 32 and co-rotatively secured to atubular shaft 50 by means such as one or morelongitudinal splines 51 on the generator shaft which are slidably received withincomplemental spline grooves 52 arranged within the upper end of the tubular shaft for permitting the tubular shaft to slide longitudinally in relation to the generator shaft. Thus, as will subsequently be explained in greater detail, thetubular shaft 50 is cooperatively arranged for limited axial movement in relation to thegenerator shaft 49 but is co-rotatively secured thereto by means of thesplines 51 and thegrooves 52.
The pressure-signaling means include valve-actuating means 53 adapted fonutilizing therotation of theturbine 30 to reciprocate thevalve member 43. [n the preferred manner of accomplishing this,oppositehanded threads 54 and 55 are arranged at spaced inter vals along thetubular shaft 50. As illustrated in FIGS. 38 and 4, apawl 56 having opposite-handed,inwardlydirected thread segments 57 and 58 at its upper and lower ends, respectively, is operatively arranged in an upright position within theinternal bore 44 of theinner member 22 to position the thread segments adjacent to thethreads 54 and 55 on thetubular shaft 50. To mount thepawl 56, a pair of inwardly-directedarms 59 and 60 are arranged on the mid-portion of the pawl and are pivotally coupled to theinner member 22 by a pair of transversely-orientedpivots 61 and 62 on opposite sides of thetubular shaft 50 so that the pawl can be tilted or rocked about the axis defined by the pivots. Biasing means, such as a laterally-orientedspring 63 between theinner member 22 and the back of the rockingpawl 56 at a point below the axis of the pivot pins 61 and 62, are operatively arranged for normally tilting the upper end of the pawl outwardly away from thetubular shaft 50.
To shift thepawl 56 to the position illustrated in FIG. 3B, the valve-actuating means 53 further include asolenoid 64 which is mounted within abody 65 secured to theinner member 22 and has a longitudinally-movable actuator 66 operatively arranged for movement upwardly into engagement with the lower end of the rocking pawl upon energization of the solenoid. Thus, as illustrated, when thesolenoid 64 is energized, theac tuator 66 will engage the lower end of thepawl 56 causing its lower end to tilt outwardly about the transverse axis of thepivots 61 and 62 thereby shifting theupper thread segments 57 inwardly into threading engagement with theupper threads 54 on thetubular shaft 50.
By making theupper threads 54 and theupper thread segments 57 right-handed, for example, it will be appreciated that when thepawl 56 is tilted to the position shown in FIG. 3B, clockwise rotation of theshafts 33 and 49 will be effective for progressively threading the tubular shaft downwardly along the upper thread segments and lowering it in relation to the generator shaft. A downwardly-directedinclined shoulder 67 is arranged around thetubular shaft 50 just above theupper threads 54 so that once the shoulder has been rotated under theupper thread segments 57, the upper end of thepawl 56 will, with the aid of thespring 63, be cammed laterally outwardly to disengage the upper thread segments from the upper threads. It will be appreciated that once the upper end of thepawl 56 is tilted outwardly, thespring 63 will retain the rocking pawl in that position to await the next actuation of thesolenoid 64.
On the other hand, once the rockingpawl 56 is tilted outwardly, the lower thread segments 58 (which are preferably left-handed) will be shifted inwardly into engagement with the left-handedlower threads 55 on thetubular shaft 50. Thus, when thelower thread segments 58 are engaged with thelower threads 55, the continuous clockwise rotation of theshafts 33 and 49 will be effective for returning the tubular shaft upwardly in relation to the generator shaft. Accordingly, it will be appreciated that by virtue of the unique arrangement of the valve-actuating means 53, the continuous rotation oftheshafts 33 and 49 will be effective for alternately raising and lowering thetubular shaft 50 in relation to thehousing 23 according to the position of the rockingpawl 56 as determined by the selective operation of thesolenoid 64.
It will, of course, be appreciated that thevalve member 43 could be directly coupled to the reciprocat ingtubular shaft 50. A rigid connection between theshaft 50 and thevalve member 43 could, however, result in damage to the valve-actuating means 53 should the valve member inadvertently become stuck as by debris becoming lodged between the valve member and theinner member 22. To avoid this, as best seen in FIGS. 3B and 3C, anelongated rod 68 slidably fitted within thetubular shaft 50 is extended downwardly through theinternal bore 44 of theinner member 22 and the fluid seals 47 and 48 and coupled to the upper end of theannular valve member 43. As best illustrated in FIG. 3B, biasing means, such as acoil spring 69 coaxially arranged around theelongated rod 68 and engaged between thebody 65 and a downwardly-directedshoulder 70 on the rod, are provided for normally urging the rod upwardly. The internal bore of thetubular shaft 50 is enlarged as at 71 to define therein opposed upwardly anddownwardlydirected shoulders 72 and 73 and acoil spring 74 is coaxially fitted around a reducedportion 75 of theelongated rod 68 which also defines opposed upwardly and downwardly-directedshoulders 76 and 77 on the rod. A pair ofwashers 78 and 79 are engaged with the opposite ends of thespring 74 and slidably mounted around the reduced-diameter portion 75 of theelongated rod 68.
By cooperatively sizing the washers as illustrated, it will be seen that so long as theelongated rod 68 remains in the same longitudinal position in relation to thetubular shaft 50, thewashers 78 and 79 will respectively straddle thelower shoulders 72 and 76 and theupper shoulders 73 and 77. Thus, upward and downward movements of the reciprocatingtubular shaft 50 will be effective for moving therod 68 and thevalve member 43 upwardly and downwardly in unison with the shaft. On the other hand, should thevalve member 43 become stuck, downward movements oftubular shaft 50 will not be unduly hampered since theshoulder 73 will engage theupper washer 79 and begin compressing thespring 74 to allow the tubular shaft to move freely downwardly in relation to theelongated rod 68. Conversely, should thevalve member 43 become stuck in some position lower than that depicted in FIGS. 38 and 3C, upward movements of thetubular shaft 50 in relation to theelongated rod 68 will similarly cause thelower washer 78 to be elevated above theshoulder 76 to again compress thespring 74. Accordingly, should thevalve member 43 become stuck, thetubular shaft 50 will be free to reciprocate as well as rotate without undue interference. Moreover, by virtue of the cooperative arrangement of thespring 74 and thewashers 78 and 79, the continued reciprocation of the tubular shaft t will successively subject theelongated rod 68 to alternate upward and downward impacts which will hopefully free thevalve member 43 and allow it to again be repetitively opened and closed.
Turning now to the operation of the new and im proved welltool 10. Thesolenoid 64 is initially unenergized so that the actuatingrod 66 will initially be in its retracted position. When thesolenoid 64 is unenergized, the rockingpawl 56 will, therefore, be tilted outwardly so as to disengage theupper thread segments 57 from theupper threads 54 on thetubular shaft 50. Thelower thread segments 58 will be below thelower threads 55. Thus, as depicted in FIGS. 3B and 3C, with thevalve member 43 in its elevated position thetubular shaft 50 will be free to rotate as the circulating drilling fluid continues to flow through thereaction turbine 30.
Once, however, an electrical signal is provided by the condition-measuring means 16 for energizing thesolenoid 64, theactuator 66 will be shifted upwardly into engagement with the lower end of the rockingpawl 56. Thus, as shown in FIG. 3B, the rockingpawl 56 will be tilted inwardly so as to bring theupper thread segments 57 into engagement with theupper threads 54 on thetubular shaft 50. Once this is accomplished, continued rotation of thegenerator shaft 49 and thetubular shaft 50 will be effective for rotatively shifting the tubular shaft downwardly in rotation to the generator shaft.
By virtue of thecoil spring 74 and thewashers 78 and 79, the downward travel of thetubular shaft 50 will be effective for shifting theelongated rod 68 downwardly against the relatively-light coil spring 69 to move theannular valve member 43 from its open position as illustrated in FIG. 3C to its port-closing position as illustrated in FIG. 5. Simultaneously once theupper threads 54 have been threadedly driven below theupper thread segments 57, the downwardly-directedshoulder 67 will be effective for camming the upper end of the rockingpawl 56 outwardly to cooperatively engage thelower thread segments 58 with the upper portion of thelower threads 55. Thus, the continued rotation of thetubular shaft 50 will be effective for quickly returning the tubular shaft upwardly in relation to thegenerator shaft 49. Upward movement of thetubular shaft 50 will, of course, be effective for returning theelongated rod 68 upwardly to restore thevalve member 43 to its elevated position.
As best seen in FIG. 6, once the lower threads have moved upwardly out of threaded engagement with the lower thread segments, further reciprocating movements of thetubular shaft 50 will cease inasmuch as neither of thethread segments 57 or 58 are in engagement with the upper or thelower threads 54 and 55. Thus, so long as thesolenoid 64 remains unenergized the actuatingrod 66 will remain in the retracted position illustrated in FIG. 6 and the continued rotation of thegenerator shaft 49 and thetubular shaft 50 will be ineffective for operating thevalve member 43. It will,
of course, be appreciated that energization of thesolenoid 64 will be effective for again tilting the upper portion of the rockingpawl 56 inwardly so as to coengage theupper thread segments 57 with theupper threads 54 as shown in FIG. 3B. To assure that theshaft 49 and 50 will continue to rotate while thevalve member 43 is momentarily closed, it is preferred that the rotating portion of thegenerator 22 include a flywheel (not shown). It will also be recognized that a suitable bypass can be arranged around theports 41 and 42 so that a limited quantity of drilling fluid will continue to flow for driving theturbine 30 when the valve member is momentarily in its port-closing position.
Accordingly, it will be appreciated that the new and improved data-signaling means of the present invention are particularly suited for rapidly transmitting downhole measurements to the surface. By arranging the valve-actuating means in accordance with the principles of the present invention, the circulation of the drilling fluid through the well tool will be momentarily halted or slowed to produce each pressure signal without requiring the use of a large or slow-moving solenoid actuator for operating the valve controlling the fluid circulation.
While a particular embodiment of the present invention has been shown and described, it is apparent that changes and modifications may be made without departing from this invention in its broader aspects; and, therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of this invention.
What is claimed is:
1. Apparatus adapted for transmitting data to the surface during the drilling of a borehole and comprising: a body adapted for connection in a tubular drill string and having a flow passage arranged to carry drilling fluids between the surface and a boreholedrilling device dependently coupled therebelow; pressure-signaling means on said body and including valve means adapted for reciprocating movement between passage-opening and passage-obstructing positions to regulate the flow of drilling fluids through said flow passage and produce pressure pulses in such fluids for transmission therethrough to the surface; a fluid turbine operatively arranged in said flow passage and adapted to be rotatively driven by drilling fluids flowing through said flow passage; motion-converting means operatively arranged between said fluid turbine and said valve means and adapted for selectively reciprocating said valve means between said positions upon rotation of said fluid turbine, said motion-converting means including a first shaft coupled to said fluid turbine and adapted to be rotatively driven thereby in a selected rotative direction, a second shaft coupled to said valve means and adapted to impart reciprocating movement thereto, means corotatively securing said shafts to one another and adapted for enabling said second shaft to reciprocate axially in relation to said first shaft, and first and second sets of oppositely-handed threads arranged along said second shaft; and actuating means responsive to electrical signals operatively associated with said motion-converting means and adapted for selectively actuating said motion-converting means toreciprocate said valve means, said actuating means including threaded means movably mounted on said body and having first and second oppositelyhhanded complemental threads respectively adapted for selective movement into and out of engagement with said first and second sets of threads on said second shaft, said first threads being cooperatively arranged so that upon threaded engagement with one another rotation of said shaft in said rotative direction will move said second shaft in one axial direction in relation to said first shaft, said second threads being cooperatively arranged so that upon threaded engagement with one another rotation of said shafts in said rotative direction will move said second shaft in the other axial direction in relation to said first shaft, and electrical means responsive to said electrical signals adapted for selectively moving said threaded means at least into engagement with said second shaft.
2. The apparatus of claim 1 further including electrical signaling means on said body coupled to said electrical means and adapted for producing electrical signals representative of at least one downhole condition to repetitively operate said electrical means.
3. The apparatus of claim 2 further including an electrical generator coupled to said fluid turbine and adapted for supplying electrical power to said electrical signaling means.
4. The apparatus of claim 1 wherein said first and second shafts are in coincidental alignment with one another.
5. The apparatus of claim 1 wherein said first and second shafts are in coincidental alignment with one another and are extended longitudinally in relation to said body.
6. The apparatus of claim 1 wherein said threaded means include a pawl member movably mounted on said body adjacent to said first and second sets of threads and having said first and second complemental threads arranged thereon to be alternately engaged with said first and second sets of threads respectively upon movement of said pawl member to first and second positions; and said electrical means include a solenoid actuator operatively associated with said pawl member and adapted, upon energization, to move said pawl member to at least one ofits said positions.
7. The apparatus of claim 6 further including cam means operatively arranged on said second shaft and adapted for moving said pawl member from its said one position to its other position upon axial movement of said second shaft carrying one of said sets of threads out of threaded engagement with its associated complemental threads on said pawl member.
8. Apparatus adapted for determining at least one downhole condition while drilling a borehole and comprising: a body tandemly coupled in a tubular drill string having a borehole-drilling device dependently coupled thereto and defining a flow passage for circulating drilling fluids between the surface and said borehole-drilling device; data-signaling means on said body adapted for producing electrical signals indicative of at least one downhole condition; pressure-signaling means on said body adapted for developing pressure pulses in drilling fluids flowing through said drill string for transmission to the surface and including a valve member adapted for reciprocating movement between an inactive position and an active position obstructing said flow passage to produce said pressure pulses; a
fluid turbine operatively arranged in said flow passage and adapted to be rotatively driven by drilling fluids therethrough; and motion-converting means responsive to said electrical signals operatively arranged between said valve member and said fluid turbine and adapted upon rotation thereof for selectively reciprocating said valve member between its said positions each time said data-signaling means produce an electrical signal, said motion-converting means including a shaft coupled to said valve member, means corotatively coupling said shaft to said fluid turbine without preventing axial reciprocating movement of said shaft in relation thereto, a set of threads arranged along said shaft, a pawl member movably mounted on said body adjacent to said shaft and having complemental threads arranged thereon and adapted for coengagement with said shaft threads upon movement of said pawl member toward said shaft so that rotation of said shaft by said fluid turbine will shift said shaft in one axial direction as said shaft threads are threaded along said pawl threads, means operative upon engagement of said shaft threads from said pawl threads for returning said shaft in the opposite axial direction to again reposition said shaft threads adjacent to said pawl threads, and electrical means cooperatively associated with said pawl member and adapted for selectively moving said pawl member toward said shaft each time said data-signaling means produce an electrical signal.
9. The apparatus of claim 8 wherein said shaft is tubular; and further including a second shaft coaxially disposed in said tubular shaft and secured to said valve member, and means yieldably coupling said second shaft to said tubular shaft for permitting axial movement of said tubular shaft in relation to said second shaft.
10. The apparatus of claim 8 further including means adapted to be located at the surface and responsive to said pressure pulses for providing indications of said pressure pulses.
11. The apparatus of claim 8 further including an electrical generator coupled to said fluid turbine and adapted for supplying power to said motion-converting means for operation thereof.
12. Apparatus adapted for determining at least one downhole condition while drilling a borehole and comprising: a body tandemly coupled in a tubular drill string having a borehole-drilling device dependently coupled thereto and defining a flow passage for circulating drilling fluids between the surface and said borehole-drilling device; data-signaling means on said body adapted for producing electrical signals indicative of at least one downhole condition; pressure-signaling means on said body adapted for developing pressure pulses in drilling fluids flowing through said drill string for transmission to the surface and including a valve member adapted for reciprocating movement between an inactive position and an active position obstructing said flow passage to produce said pressure pulses; a fluid turbine operatively arranged in said flow passage and adapted to to be rotativeiy driven by drilling fluids flowing therethrough; and motion-converting means responsive to said electrical signals operatively arranged between said valve member and said fluid turbine and adapted upon rotation thereof for selectively reciprocating said valve member between its said positions each time said data-signaling means produce an electrical signal, said motion-converting means including a shaft coupled to said valve member, means corotatively coupling said shaft to said fluid turbine without preventing axial reciprocating movement of said shaft in relation thereto, first and second sets of oppositely-handed threads arranged along said shaft, a pawl member movably mounted on said body adjacent to said shaft and having first and second sets of complemental oppositely-handed threads arranged thereon respectively adapted to be alternately coengaged with said first and second shaft threads upon alternate movements of said pawl member toward said shaft so that rotation of said shaft by said fluid turbine will shift said shaft in one axial direction as said first shaft threads are threaded along said first pawl threads and shift said shaft in the opposite axial direction as said second shaft threads are threaded along said second pawl threads, means operative upon disengagement, of said first shaft threads from said first pawl threads for moving said pawl member to engage said second pawl threads with said second shaft threads, and electrical means cooperatively associated with said pawl member and adapted for selectively moving said pawl member toward said shaft to coengage said first threads each time said data-signaling means produce an electrical Signal.
13. The apparatus ofclaim 12 wherein said shaft is tubular; and further including a second shaft coaxially disposed in said tubular shaft and secured to said valve member, and means yieldably coupling said second shaft to said tubular shaft for permitting axial movement of said tubular shaft in relation to said second shaft. 7
14. The apparatus ofclaim 12 further including means adapted to be located at the surface and responsive to said pressure pulses for providing indications of said pressure pulses.
15. The apparatus ofclaim 12 further including an electrical generator coupled to said fluid turbine and adapted for supplying power to said motion-converting means for operation thereof.

Claims (15)

1. Apparatus adapted for transmitting data to the surface during the drilling of a borehole and comprising: a body adapted for connection in a tubular drill string and having a flow passage arranged to carry drilling fluids between the surface and a borehole-drilling device dependently coupled therebelow; pressure-signaling means on said body and including valve means adapted for reciprocating movement between passage-opening and passage-obstructing positions to regulate the flow of drilling fluids through said flow passage and produce pressure pulses in such fluids for transmission therethrough to the surface; a fluid turbine operatively arranged in said flow passage and adapted to be rotatively driven by drilling fluids flowing through said flow passage; motion-converting means operatively arranged between said fluid turbine and said valve means and adapted for selectively reciprocating said valve means between said positions upon rotation of said fluid turbine, said motion-converting means incLuding a first shaft coupled to said fluid turbine and adapted to be rotatively driven thereby in a selected rotative direction, a second shaft coupled to said valve means and adapted to impart reciprocating movement thereto, means corotatively securing said shafts to one another and adapted for enabling said second shaft to reciprocate axially in relation to said first shaft, and first and second sets of oppositely-handed threads arranged along said second shaft; and actuating means responsive to electrical signals operatively associated with said motion-converting means and adapted for selectively actuating said motion-converting means to reciprocate said valve means, said actuating means including threaded means movably mounted on said body and having first and second oppositely-handed complemental threads respectively adapted for selective movement into and out of engagement with said first and second sets of threads on said second shaft, said first threads being cooperatively arranged so that upon threaded engagement with one another rotation of said shaft in said rotative direction will move said second shaft in one axial direction in relation to said first shaft, said second threads being cooperatively arranged so that upon threaded engagement with one another rotation of said shafts in said rotative direction will move said second shaft in the other axial direction in relation to said first shaft, and electrical means responsive to said electrical signals adapted for selectively moving said threaded means at least into engagement with said second shaft.
8. Apparatus adapted for determining at least one downhole condition while drilling a borehole and comprising: a body tandemly coupled in a tubular drill string having a borehole-drilling device dependently coupled thereto and defining a flow passage for circulating drilling fluids between the surface and said borehole-drilling device; data-signaling means on said body adapted for producing electrical signals indicative of at least one downhole condition; pressure-signaling means on said body adapted for developing pressure pulses in drilling fluids flowing through said drill string for transmission to the surface and including a valve member adapted for reciprocating movement between an inactive position and an active position obstructing said flow passage to produce said pressure Pulses; a fluid turbine operatively arranged in said flow passage and adapted to be rotatively driven by drilling fluids therethrough; and motion-converting means responsive to said electrical signals operatively arranged between said valve member and said fluid turbine and adapted upon rotation thereof for selectively reciprocating said valve member between its said positions each time said data-signaling means produce an electrical signal, said motion-converting means including a shaft coupled to said valve member, means corotatively coupling said shaft to said fluid turbine without preventing axial reciprocating movement of said shaft in relation thereto, a set of threads arranged along said shaft, a pawl member movably mounted on said body adjacent to said shaft and having complemental threads arranged thereon and adapted for coengagement with said shaft threads upon movement of said pawl member toward said shaft so that rotation of said shaft by said fluid turbine will shift said shaft in one axial direction as said shaft threads are threaded along said pawl threads, means operative upon engagement of said shaft threads from said pawl threads for returning said shaft in the opposite axial direction to again reposition said shaft threads adjacent to said pawl threads, and electrical means cooperatively associated with said pawl member and adapted for selectively moving said pawl member toward said shaft each time said data-signaling means produce an electrical signal.
12. Apparatus adapted for determining at least one downhole condition while drilling a borehole and comprising: a body tandemly coupled in a tubular drill string having a borehole-drilling device dependently coupled thereto and defining a flow passage for circulating drilling fluids between the surface and said borehole-drilling device; data-signaling means on said body adapted for producing electrical signals indicative of at least one downhole condition; pressure-signaling means on said body adapted for developing pressure pulses in drilling fluids flowing through said drill string for transmission to the surface and including a valve member adapted for reciprocating movement between an inactive position and an active position obstructing said flow passage to produce said pressure pulses; a fluid turbine operatively arranged in said flow passage and adapted to to be rotatively driven by drilling fluids flowing therethrough; and motion-converting means responsive to said electrical signals operatively arranged between said valve member and said fluid turbine and adapted upon rotation thereof for selectively reciprocating said valve member between its said positions each time said data-signaling means produce an electrical signal, said motion-converting means including a shaft coupled to said valve member, means corotatively coupling said shaft to said fluid turbine without preventing axial reciprocating movement of said shaft in relation thereto, first and second sets of oppositely-handed threads arranged along said shaft, a pawl member movably mounted on said body adjacent to said shaft and having first and second sets of complemental oppositely-handed threads arranged thereon respectively adapted to be alternately coengaged with said first and second shaft threads upon alternate movements of said pawl member towArd said shaft so that rotation of said shaft by said fluid turbine will shift said shaft in one axial direction as said first shaft threads are threaded along said first pawl threads and shift said shaft in the opposite axial direction as said second shaft threads are threaded along said second pawl threads, means operative upon disengagement, of said first shaft threads from said first pawl threads for moving said pawl member to engage said second pawl threads with said second shaft threads, and electrical means cooperatively associated with said pawl member and adapted for selectively moving said pawl member toward said shaft to coengage said first threads each time said data-signaling means produce an electrical signal.
US00059394A1970-07-301970-07-30Data-signaling apparatus ford well drilling toolsExpired - LifetimeUS3713089A (en)

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USRE29734E (en)*1972-06-151978-08-15Schlumberger Technology CorporationWell bore data-transmission apparatus with debris clearing apparatus
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US4184545A (en)*1978-03-271980-01-22Claycomb Jack RMeasuring and transmitting apparatus for use in a drill string
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US5073877A (en)*1986-05-191991-12-17Schlumberger Canada LimitedSignal pressure pulse generator
US4864293A (en)*1988-04-291989-09-05Flowmole CorporationInground boring technique including real time transducer
US5558153A (en)*1994-10-201996-09-24Baker Hughes IncorporatedMethod & apparatus for actuating a downhole tool
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US20030056985A1 (en)*2001-02-272003-03-27Baker Hughes IncorporatedOscillating shear valve for mud pulse telemetry
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US20060034154A1 (en)*2004-07-092006-02-16Perry Carl ARotary pulser for transmitting information to the surface from a drill string down hole in a well
US7327634B2 (en)2004-07-092008-02-05Aps Technology, Inc.Rotary pulser for transmitting information to the surface from a drill string down hole in a well
US20070167051A1 (en)*2004-11-102007-07-19Reynolds Harris A JrData communications embedded in threaded connections
US20060225920A1 (en)*2005-03-292006-10-12Baker Hughes IncorporatedMethod and apparatus for downlink communication
US7983113B2 (en)2005-03-292011-07-19Baker Hughes IncorporatedMethod and apparatus for downlink communication using dynamic threshold values for detecting transmitted signals
US7518950B2 (en)2005-03-292009-04-14Baker Hughes IncorporatedMethod and apparatus for downlink communication
US20080007423A1 (en)*2005-03-292008-01-10Baker Hughes IncorporatedMethod and Apparatus for Downlink Communication Using Dynamic Threshold Values for Detecting Transmitted Signals
US20080277163A1 (en)*2005-05-232008-11-13Schlumberger Technology CorporationMethod and system for wellbore communication
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US8020632B2 (en)2005-05-232011-09-20Schlumberger Technology CorporationMethod and system for wellbore communication
US20060260806A1 (en)*2005-05-232006-11-23Schlumberger Technology CorporationMethod and system for wellbore communication
US20070017671A1 (en)*2005-07-052007-01-25Schlumberger Technology CorporationWellbore telemetry system and method
US9766362B2 (en)2005-07-052017-09-19Schlumberger Technology CorporationSystem and method for using dual telemetry
US20070023718A1 (en)*2005-07-292007-02-01Precision Energy Services, Ltd.Mud pulser
US8860582B2 (en)2006-05-102014-10-14Schlumberger Technology CorporationWellbore telemetry and noise cancellation systems and methods for the same
US8502696B2 (en)2006-05-102013-08-06Schlumberger Technology CorporationDual wellbore telemetry system and method
US20100201540A1 (en)*2006-05-102010-08-12Qiming LiSystem and method for using dual telemetry
US8004421B2 (en)2006-05-102011-08-23Schlumberger Technology CorporationWellbore telemetry and noise cancellation systems and method for the same
US20070263488A1 (en)*2006-05-102007-11-15Schlumberger Technology CorporationWellbore telemetry and noise cancellation systems and method for the same
US8111171B2 (en)*2006-05-102012-02-07Schlumberger Technology CorporationWellbore telemetry and noise cancellation systems and methods for the same
US8629782B2 (en)2006-05-102014-01-14Schlumberger Technology CorporationSystem and method for using dual telemetry
US20080136665A1 (en)*2006-12-072008-06-12Precision Energy Services, Inc.Drilling system comprising a plurality of borehole telemetry systems
US7894302B2 (en)2006-12-072011-02-22Precision Energy Services, Inc.Drilling system comprising a plurality of borehole telemetry systems
US8242928B2 (en)2008-05-232012-08-14Martin Scientific LlcReliable downhole data transmission system
US8704677B2 (en)2008-05-232014-04-22Martin Scientific LlcReliable downhole data transmission system
US20090289808A1 (en)*2008-05-232009-11-26Martin Scientific LlcReliable downhole data transmission system
US9133707B2 (en)2008-05-232015-09-15Martin Scientific LLPReliable downhole data transmission system
US9422808B2 (en)2008-05-232016-08-23Martin Scientific, LlcReliable downhole data transmission system
US8941384B2 (en)2009-01-022015-01-27Martin Scientific LlcReliable wired-pipe data transmission system
US9903197B2 (en)2009-01-022018-02-27Baker Hughes, A Ge Company, LlcReliable wired-pipe data transmission system
US9238965B2 (en)2012-03-222016-01-19Aps Technology, Inc.Rotary pulser and method for transmitting information to the surface from a drill string down hole in a well
US9540926B2 (en)2015-02-232017-01-10Aps Technology, Inc.Mud-pulse telemetry system including a pulser for transmitting information along a drill string
US10329856B2 (en)2015-05-192019-06-25Baker Hughes, A Ge Company, LlcLogging-while-tripping system and methods
US10995567B2 (en)2015-05-192021-05-04Baker Hughes, A Ge Company, LlcLogging-while-tripping system and methods
US10218074B2 (en)2015-07-062019-02-26Baker Hughes IncorporatedDipole antennas for wired-pipe systems
US10465506B2 (en)2016-11-072019-11-05Aps Technology, Inc.Mud-pulse telemetry system including a pulser for transmitting information along a drill string
US10323511B2 (en)2017-02-152019-06-18Aps Technology, Inc.Dual rotor pulser for transmitting information in a drilling system
US10669843B2 (en)*2017-02-152020-06-02Aps Technology, Inc.Dual rotor pulser for transmitting information in a drilling system
US11499420B2 (en)2019-12-182022-11-15Baker Hughes Oilfield Operations LlcOscillating shear valve for mud pulse telemetry and operation thereof
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