United States Patent Hayes 1 June 27, 1972 i 1 APPARATUS FOR GRADING [56] Relerences Cited PARTICLES ACCORDING TO THEIR UNlTED STATES PATENTS SPHERICITY 1,058,259 4/l913 Pratt H.209 i7 [72] Inventor: Michael Richard HIYCS, Kirkham, England 3 4 55 0 Deinken e 7 [73] Assignee: United Kingdom Atomic Energy Authority, 11030-042 6/1912 wilmoi e! --209/1 17 London, England 468,066 2/1892 Wheelan .,......209/1 16 [22] Filed: 1970 Primary Examiner-Allen N. Knowles [2i App]. No: 65,963 Attorney-Larson, Taylor and Hinds [30] Foreign Application Priority Data [57] ABSTRACT Particles, such as nuclear fuel particles, are graded according Aug' [969 Great Bmam "42'23u69 to their sphericity by feeding them at a controlled rate to the 152] U.S. Cl ..209/ll6 central region ofa rotating table and collecting them in a [5| 1 C| v v I I I v I u "307', 13/10 lector as they drop over the edge of the table. A double 581 Field of Search 2091116117, us hopper System is Provided the lower one of which may be vibrated, so that particles can be fed by gravity one after the other to the table.
6 Claims, 3 Drawing Figures APPARATUS FOR GRADING PARTICLES ACCORDING TO THEIR SPHERICITY BACKGROUND OF THE INVENTION This invention relates to grading particles, produced by spheroidizing processes, according to their sphericity.
Known methods for doing this have used an inclined endless belt, particles to be graded being fed on to the upper end of the belt which is driven in a direction so that non-spherical particles are carried upwards whilst spherical particles roll downward against the direction of movement of the belt.
In another proposal particles to be graded are fed to the upper region of a moving endless belt inclined to the horizontal plane, adjacent a fixed guide member which imparts a parabolic motion to the particles in contact with the belt surface. The paths of the particles across the belt are such that according to the sphericity they terminate at different positions along the lower edge of the belt.
The methods described above are of limited sensitivity in the discrimination between spherical and non-spherical particles and in addition are not always adequate to meet the requirements of industrial processes such as the manufacture of coated nuclear fuel particles where it is necessary to remove broken and mis-shapen spheres and other debris, before and after the application of coating layers.
SUMMARY OF THE INVENTION It is an object of this invention to provide an improved apparatus having a higher degree of sensitivity in the discrimination between spherical and non-spherical particles.
According to the invention, apparatus for the grading of particles according to their sphericity comprises a substantially horizontally disposed rotatable table mounted on a drive shaft coupled to drive means for rotating the table in one direction at a constant speed, feed means for feeding particles at a controlled rate to the center region of the upper surface of the table, fixed guide means extending obliquely with respect to the periphery of the table and contacting the upper surface of the table to guide particles off the surface of the table if such particles have not moved to the periphery of the table during one revolution thereof, collection means being provided around the periphery of the table for collecting particles dropping over the edge of the table, the feed means preferably comprising two hoppers one above the other, the upper one having an outlet dipping into the lower one and the lower one having a restricted opening discharging to the table. Preferably the guide means are of flexible material where they contact the table and are capable of adjustment of their position and angle in relation to the upper surface of the table. The guide means preferably is in two parts, a shorter part being located radially inwardly of the feed means and a longer part being located radially outwardly of the feed means so that particles deflected by the short part are caused to take up paths such that they are guided from the table by the long part.
DESCRIPTION OF THE DRAWINGS An apparatus in accordance with the invention and the method of operation will now be described by way of example, with reference to the accompanying drawings wherein:
FIG. I is a plan view of the apparatus,
FIG. 2 is a sectional view along the line lI-II of FIG. I, and
FIG. 3 is a sectional view of a detail of FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENT In the drawings a horizontally disposed rotatable disc shaped table 1, has means for rotating it in the direction indicated by the arrow A. The table 1 has located above it and adjacent to its center asmall hopper 2 which acts as the receptacle from which nuclear fuel particles to be graded according to their sphericity are fed to the table I. The rate of feed of the nuclear fuel particles from thehopper 2 on to the table 1 is controlled by the internal diameter of a feed chute 3 at the base ofthe hopper2 allowing the particles to be graded to pass along it one alter the other, and by the amplitude of the vibra tion applied to the hopper from a 50 Hz vibrator 4 via a vibrator arm 5. Thehopper 2 has a flexible mounting 6 acting as a fulcrum. Nuclear fuel particles are fed to thehopper 2 from a main hopper 7 located above it, having anoutlet 8 extending into thehopper 2. Particles only flow from the main hopper 7 to thehopper 2 when the level in thehopper 2 falls below the bottom of theoutlet 8. The arrangement of thehoppers 2 and 7 ensures that the level of nuclear fuel particles in thehopper 2 automatically remains constant and is independent of the level of the nuclear fuel particles in the main hopper 7.
Located immediately above the upper surface of the table 1 is a short deflector baifle 9 and a long removal baffle I0, the lower edges of the baflles contacting the surface of the table 1. FIG. 3 shows the support arrangement for each of the baffles 9 and 10, comprising asupport shaft 11 and lower extremity of which is attached to a clamping member 12 extending the length of the baffle, in which flexible material 13 forming the baflle is located. The lower edge of the flexible material contacts the surface of the table 1 and leads into the direction of rotation of the table 1, indicated by the arrow A. Adjustment of the support shafts I1 enables the position and angle of the bafiles 9 and 10 to be adjusted in relation to the upper surface of the table I.
The table 1 is mounted on adrive shaft 14 which is coupled to a variable speed drive motor 15. Surrounding the periphery of the table I is a collecting tray I6 which is subdivided intosections 17 byvertical plates 18. Each of the sections I7 has a sloping bottom (sloping in the direction of the arrow B) leading into acollecting chute 19, which leads into acollecting vessel 20.
In operation nuclear fuel particles to be graded according to their sphericity are fed into the main hopper 7 and from there pass into thesmall hopper 2 which is vibrated by the 50 Hz vibrator 4 via the vibrator arm 5. Particles are thus fed one after the other from thehopper 2 along the feed chute 3 and are discharged on to the upper surface of the table 1. The particles are then carried round on the table 1 and at the same time roll outwards towards the edge of the table 1 as a result of centrifugal force, the rate of movement of the particles over the upper surface of the table 1 depending on the frictional forces acting between each particle and the surface of the table 1. These frictional forces are a function of the sphericity of the particle and of any surface faults, irregularities or flats which are present. As each particle moves towards the edge of the table 1 it is also accelerated circumferentially as a result of its continuously increasing radius of travel over the surface of the table 1. Each particle is therefore rolling under the influence of two continuously increasing forces acting at right angles and thus the majority of the surface of each particle contacts the table 1 at some time during its travel from the center to the outer edge of the table 1. Thus those particles having good sphericity move rapidly to the edge of the table 1 following paths such as the dotted line C, in FIG. 1 whilst those particles having poorer sphericity and surface faults are carried further around the table 1 following paths such as the dotted lines C, and C, of FIG. 1. Particles of yet poorer sphericity are carried even further around the table 1 following paths such as the dotted lines C and C, of FIG. l before ejection from the edge of the table I. Particles with very poor shape will follow paths such as the dotted line C, in FIG. I or with broken particles and other debris will not move over the edge of the table 1 but will follow paths such as the dotted lines C and C in FIG. 1. The deflector baffle 9 ensures that particles following the inner paths such as shown by the dotted line C are deflected outwards so that they take a path to meet the deflector baffle 10 and do not accumulate in the center of the table 1 where they could block the discharge of fresh particles from the feed chute 3. The particles following paths such as shown by the dotted lines C and Q in FIG. I are diverted to the edge of the table 1 by the baflle l0 and are ejected from the edge of the table 1.
The particles ejected from the edge of the table 1 fall into one of thesections 17 of the collectingtray 16, according to their degree of sphericity and will pass into the associated collection chute l9 and from there into the associatedcollection vessel 20.
Typically the rotating table 1 may be of Perspex (RTM) Bakelite" (RTM) or metal. In the case of tables of non conducting material such as Perspex or Bakelite the upper surface is rendered electrically conducting by the application of a film of a metallic nature or colloidal graphite. This is done in order to avoid the buildup of static charges on the surface of the table which can interfere with the free movement of the parti cles. The speed of rotation of the table 1 may be in the range -50 revolutions per minute whilst table diameters within the range of l2-25 inches may be used, the larger diameter tables enabling a higher particle feed rate to be employed. Satisfactory baffles 9 and 10 are fabricated from 50 mm polyethylene sheet.
The apparatus described above is capable of accommodating a wide variety of particulate materials and sizes by varying the rate of rotation of the table 1, by adjusting the variable speed drive motor 15. In addition the position and angle of the baffles 9 and I0 and of the hopper system (2 and 7) can be adjusted to alter the selectivity of the method.
I claim:
1. Apparatus for the grading of particles according to their sphericity comprising a substantially horizontally disposed rotatable table mounted on a drive shaft coupled to drive means for rotating said table in one direction at a constant speed, feed means for feeding particles at a controlled rate to the center region of the upper surface of the table, fixed guide means extending obliquely with respect to the periphery of the table and contacting the upper surface of the table to guide particles off the surface of the table if such particles have not moved to the periphery of the table during one revolution of the table, collection means being provided around the periphery of the table for collecting particles dropping over the edge of the table, said feed means comprising two hoppers one above the other, the upper one having an outlet dipping into the lower one and the lower one having a restricted opening discharging to the table.
2. Apparatus for the grading of particles according to their sphericity according to claim 1 wherein the guide means are of flexible material where they contact the table and are capable of adjustment of their position and angle in relation to the upper surface of the table.
3. Apparatus for the grading of particles according to their sphericity according to claim I wherein the rotatable table is of a non-conducting material having its upper surface rendered electrically conducting by the application of a film of a suitable metal or colloidal graphite.
4. Apparatus according to claim 1 wherein the lower of said two hoppers has means to cause it to vibrate.
5. Apparatus according to claim 1 wherein said guide means is in two parts, namely, a shorter part being located radially inwards of the feed means and a longer part being located radially outwards of the feed means so that particles deflected by the short part are caused to take up paths such that they are guided from the table by the long part.
6. Apparatus according to claim 1 in which said collecting means has a plurality of sections for collecting particles leav ing the table over a corresponding plurality of arcs of the periphery of the table.