US3646418A - Positioning of multiple elements - Google Patents

Abstract

Working elements such as cutters or scorers for operating at different width positions across a lengthwise moving web, such as paperboard, are positioned widthwise by according to a digitally coded program. Each element, which is provided with a position storage register, is moved along by an associated yoke which is also provided with a position storage register. The element storage registers are programmed, as from a tape etc. to a count corresponding to a desired new position. The yoke registers maintain a count corresponding to their actual position. All the yokes are driven along a common path across the web while simultaneous comparisons are made between each pair of registers. As the comparisons for each pair of registers reach zero the yoke is declutched and remains in position until all the others have been positioned. The yokes may then be disengaged from their elements for repositioning of other elements by making similar comparisons and driving the yokes to the positions of these other elements. Possible errors in position programming are detected prior to driving the yokes by making comparisons between the programmed element storage registers to ascertain the presence of improper register signals which call for a shift in the order of the elements.

Description

United States Patent Sterns et al.

[54] POSITIONING OF MULTIPLE ELEMENTS,

[72] Inventors: Robert B. Stems; Robert R. Richards,

both of Great Neck, N.Y.

[52] US. Cl. ..3l8/603, 318/4, 318/601,

83/4, 83/1 1, 83/549, 235/151. [51] Int. Cl. ..G05b 19/28 [58] Field oiSearch ..318/603,4,60l;83/4,6,7,

[56] References Cited UNlTED STATES PATENTS Primary Examiner-Benjamin Dobeck Artorney--Ward, McElhannon, Brooks & Fitzpatrick Cockrell ..83/l1 Feb. 29, 1972 as paperboard, are positioned widthwise by according to a digitally coded program. Each element, which is provided with a position storage register, is moved along by an associated yoke which is also provided with a position storage register. The element storage registers are programmed, as from a tape etc. to a count corresponding to a desired new position. The yoke registers maintain a count corresponding to their actual position. All the yokes are driven along a common path across the web while simultaneous comparisons are made between each pair of registers. As the comparisons for each pair of registers reach zero the yoke is declutched and remains in position until all the others have been positioned. The yokes may then be disengaged from their elements for repositioning of other elements by making similar comparisons and driving the yokes to the positions of these other elements. Possible errors in position programming are detected prior to driving the yokes by making comparisons between the programmed element storage registers to ascertain the presence of improper register signals which call for a shift in the order of the elements.

28 Claims, 10 Drawing Figures POSITIONING OF MULTIPLE ELEMENTS This invention relates to positioning control systems and moreparticularly it concerns arrangements which permit antomatic placement of moveable elements according to a preselected program.

Thepresent invention-is especially useful in those industrial processing operations where the process must be adjusted from time totime to accommodate different order specifica- .tions. For example,.in the manufactured corrugated paperboardfor .use in making boxes and other containers, an order may 'call for a particular paperboard width having a given number of .longitudinal creases spaced by given amounts, while the next subsequent order maycallfor adifferent-width, a'different number of creases and a difierent crease spacing. The width .control and creasing of the paperboard is provided by slitter-scorer'machines which essentially comprise several pairs of slitter rolls and several pairs of scorer rolls. As the paperboard-moves along longitudinally, passes between the rollsmaking up each pairand these rolls cooperate to produce a longitudinal slit or crease along the paperboard according to theperipheral sizeand configuration of the rolls; It will be aptpreciated that the location of the slits and creases depends uponthe transverse positioning of the various pairs of rolls.

The present invention makes possible the automatic adjustment of the location of positionable elements, such as the slitter and scorer rolls in a slitter-scorer machine. Of course,

the principles of the present invention may be adapted to the adjustment of other process control elements such as machine :tool cutters or even valves and the like in chemical type processing-operations. For purposes of illustration, however, the present invention will be discussed in the environment of a slitter scorerroll adjustment mechanism.

According to-one aspect of the-present invention, there is provided a positionable element, such as a pair of slitterscorer rolls'mounted to move along a pair of parallel shafts, a positioningelement, such as a yoke, which is capable of being driven back and forth in a direction parallel to the direction of the shafts and'which is arranged to engage the rolls for carrying 1 them "along 'and to disengage the rolls for independent movement. 'There are also provided register means arranged 'IOZSIOIC signals corresponding to theactual positions of the yoke and of the rollsand to store signals corresponding to theirdesired, positions. Signal comparison means are provided 'toxcompare these stored signals and to produce driving signals.

A yokedrive means'is provided to drive the yoke in response to the drivingsignals inadirection to reduce the difference between the compared signals. Finally, a sequence control vbearing'tape,-is inserted into the roll'register.

The system of the present invention makes possible the use of a single positioning element to adjust the positions of several positionable elements. Thus, in the case of a slitterscorer machine, different sets of slitter or scorer rolls fromone or more stations may be indexed around to where they canbe engaged bya driving yoke. The yoke will automatically move to the position of the rolls before engagement; and then upon engagement the yoke will drive the rolls to a new desired position. "The rolls are then indexed back around to where they can operate on'the paperboard while the yoke is repositioned to engage adifferent set of rolls on the same or on a different station.

In apractical situation, several yokes-may be provided to adjust the'positions of corresponding sets of slitter and scorer heads on difi'erent stations or on different index heads of a single station. Thus, there may be provided at a single station, two index heads each containing a pair of parallel shafts on which are mounted, for example, 16 pairs'of slitter or scorer rolls. The index heads are indexed alternately to operating locations'where they engage and operate on paperboard passing through themachine and to adjustment locations where they are each engaged and driven to new positions along their respective shafts byassociated yokes.

According to av further aspect of the present invention, means are provided for checking data inserted into several registers to be sure that the data does notcall for any roll set to overtake another roll set on the same shafts. This checking involves a comparison of the data in each of the registers for the several roll sets on each pair of shafts. The comparison is undertaken by successively comprising the data in adjacent registers and noting whether the sense, i.e., positive or negative of the successive comparisons changes.

Various further and morespecific objects, features and advantages of the invention will appear from the description given below, taken in connection with the accompanying drawings, illustrating by way of example a preferred form of the invention.

In the drawings:

FIG. 1 is a perspective view of a two station, dual head slitter-scorer arrangement setup to be controlled according to the present invention;

FIG. 2 is a section view taken along line 2-2 of FIG. 1 and showingyoke and roll engagement at one station of the slitterscorer arrangement;

FIG. 3 is a section view similar to FIG. 2 and showing yoke and roll engagement at a second station of the slitter-scorer arrangement;

FIG. 4 is an enlarged perspective view of a multiple yoke and multiple roll assembly forming a portion of the arrangement of FIG. 1;

FIG. 5 is a further enlarged fragmentary perspective view illustrating a yoke drive for the slitter-scorer arrangement of FIG. 1;

FIG. 6 is a fragmentary view taken along line 6-6 of FIG. 4 showing a referencing arrangement for obtaining common yoke and roll positioning data; I

FIGS. 7 and'8 are diagrammatic representations of roll'and yoke positions useful in understanding the positioning control technique of the present invention;

FIG. 9 is a block diagram of an electricalcontrol system for positioning one roll set on each of several station heads according to the present invention; and

FIG. 10 is a further block diagram illustrating the extension of the arrangement of FIG. '9 to several roll sets on each of several station heads.

In'the arrangement of .FIG. 1,paperboard sheet material 12 is passed from a feed unit '14 through a two station slitterscorer unit 16 and on to acutoff unit 18. The slitter-scorer unit 16 severs thematerial 12 lengthwise, as indicated byslit lines 20. The unit I6 also imposes several longitudinal score lines 22 on thematerial 12 for enabling it to be bent into containers or other formations according tothe specifications of the order being processed by'the system.

The slitter-scorer unit 16 is shown in FIG. 1 as comprising two stations 24'and 26. Each station includes a pair ofsupports 28 on opposite sides of thepaperboard material 12. These supports each mount a dual head indexingarm 30 at the center thereof; and the arms are arranged'to be rotated by means of indexingmotors 32 so that either end .of. thearms 30 can be broughtto an uppennost or operating position while the other end-is brought to a lowermost or roll adjustment position. Each end of each-of the indexingarms 30 forms a portion of a different operatinghead.

The operating heads each comprise a plurality of pairs of rolls '34 mounted'on closely spacedparallel shafts 36 which extend betweencorresponding arms 30 in each of thestations 24 and 26. The paperboard material .12 passes between the of the various pairs ofrolls 34 along theirrespective shafts 36.

In the arrangement shown, while the rolls of uppermost operating heads are performing their slitting and scoring functions, those on the lowermost heads may be repositioned in accordance with the slit and score pattern of a subsequent run or order to be produced. Thereafter, when the previous run or order has been completed, the heads may be indexed around so that the subsequent run may be undertaken immediately;

and while this subsequent run is taking place, the transverse positions of the roll pairs 34 of the previously operating heads may be adjusted in accordance with the specifications for a still further run.

The transverse positioning of the various roll pairs along theshafts 36 is carried out by means of a plurality of positioning yokes 38 arranged in ayoke carriage 40 located beneath and between the slitter-scorer stations 24 and 26. Ayoke driving motor 42 is arranged in association with thecarriage 40; and the motor42 turns adrive shaft 44 which operates a screw drive, to be described hereinafter, for advancing and retracting theyokes 38 back and forth along a line parallel to theroll shafts 36.

Yoke shift actuators 46 are provided to position theyoke carriage 40 at an intermediate or neutral position disengaged from the slitter and scorer rolls 34, as shown in FIG. 1; and to position the yoke carriage at left and right hand positions, as shown in FIGS. 2 and 3, wherein alternately theyokes 38 each engage a pair of slitter or scorer rolls 34, of the lowermost heads of the associatedstations 24 and 26.

Turning now to FIG. 4, it will be seen that theyoke carriage 40 is provided with a pair ofparallel guide rods 48 which pass through each of theyokes 38 and which guide their transverse movements so that such movements are always parallel to theroll shafts 36. Adrive screw 50 also passes through each of theyokes 38 and is threadedly engaged with a declutchable mechanism (to be described) on each yoke. Thedrive screw 50 is turned by the drive shaft 44 (FIG. 1) which in turn is driven by theyoke driving motor 42. Depending upon the direction of rotation of thescrew 50, theyokes 38 will be advanced forwardly or backwardly across the yoke carriage. When the yoke carriage is in the leftor right-hand position of FIGS. 2 or 3, and theyokes 38 engage pairs of slitter or scorer rolls 34, their movements across theyoke carriage 40 will be accompanied by corresponding movements of the rolls which they engage.

Normally, therolls 34 are locked on theirshafts 36 against transverse movements, although they are permitted to rotate. However, therolls 34 must be freed for transverse movement by the positioning yokes 38 when engaged by them. For this purpose there is provided aroll unlocking mechanism 52 attached to each end of the indexingarms 30. Each unlocking mechanism includes anactuating lever 54 which is engaged and moved by theyoke carriage 40 when the yoke carriage is moved to a position such that theyokes 38 engage the lowermost rolls 34. Movement of the actuatinglever 54 releases the engaged rolls 34 allowing them to be repositioned by theyokes 38. Movement of theyoke carriage 40 back away toward its neutral position, allows thelever 54 to be released and therolls 34 to be locked in place.

The declutchable mechanism arranged on each of theindividual yokes 38 is best seen in FIG. 5. As there is shown, thedrive screw 50 passes through and is threadedly engaged with areceiver element 56 in theyoke 38.Solenoids 58 are provided on theyoke and these solenoids control the projection and retraction of clutchinglugs 60. When thelugs 60 are projected, they engage thereceiver element 56 and prevent its rotation. Thus, when thedrive screw 50 turns, it advances or retracts the yoke. On the other hand, when the clutchinglugs 60 are retracted, thereceiver element 56 is free to rotate with respect to theyoke 38. Accordingly, the turning of the drive screw in this situation merely results in rotative movement of thereceiver element 56, and theyoke 38 will remain at rest.

As shown in FIG. 5, there is provided agear rack 62 which extends across theyoke carriage 40 immediately above it. This gear rack is engaged bypinions 64 which are connected to positiontachometers 66 mounted on the top of eachyoke 38. As the yokes move back and forth transverly across theyoke carriage 40, thepinions 64 roll along thegear rack 62 and signals are produced by thetachometers 66. These signals, which represent transverse positional movements of theyokes 38, are transmitted to signal storage registers (to be described) for use in detecting and controlling the positions of the yokes.

FIGS. 6-8 serve to demonstrate the need for and manner of obtaining common position referencing for thevarious rolls 34 and yokes 38. As shown in FIG. 6, there is provided on the yoke carriage 40 a smallmagnetized reference element 68.Magnetic switches 70 are provided on each of theyokes 38. As theyokes 38 pass by themagnetized reference element 68, theswitches 70 are actuated. These switches are each connected in circuit with the position tachometers 66. It will be appreciated that theposition tachometers 66 can thus be arranged so that they will not produce position signals until their associated yokes are beyond themagnetized reference element 68.

Turning now to FIG. 7, it will be seen that theyokes 38 and/or therolls 34 are kept toward the opposite ends of theirrespective shafts 48 and/or 36 when not in use. As shown, eight sets ofrolls 34 are positioned at the left end of theshafts 36 while eight are positioned at the right end. All of the rolls as thus positioned are outside the space defined between the twomagnetized reference elements 68. Paperboard material to be processed passes between theelements 68 and all dimensions for slitting and scoring are referenced to these elements. Now when the rolls are moved outwardly from their storage positions as shown in FIG. 7 to operating positions shown in FIG. 8, each rolls position will be counted from its distance to one of themagnetized reference elements 68, even through each roll is stored at a different distance from the reference elements.

Operation of the system as thus far described will now be discussed. As the paperboard material passes through the twostations 24 and 26 of the slittenscorer unit 16, therolls 34 of the uppermost operating heads of these two stations produce various slits and creases lengthwise of the material. At the same time, the lowermost operating heads of the two stations are in a position such that their associatedrolls 34 may be adjusted.

Initially, theyoke carriage 40 is in its intermediate or neutral position, as shown in FIG. 1, with itsyokes 38 disengaged from all of therolls 34. In order to reposition therolls 34 of the left-hand station 24, theyokes 38 must first be adjusted transversely so that they will register with associated rolls when the yoke carriage is shifted to the left, as in FIG. 2. In order to obtain this adjustment, signals representative of the position of eachroll pair 34 are compared with signals representative of the position of each associatedyoke 38. Driving signals are produced and the positions of the yokes are adjusted in accordance with these driving signals until the compared signals between each yoke and its associated roll pair correspond. At this point each yoke will be at the same transverse position as its associated roll in the lowermost head of the left-hand station; and it will engage that head when theyoke carriage 40 is shifted to the left. At this point, theyoke shift actuators 46 are activated to shift the yoke carriage to the left. As theyokes 38 engage therolls 34, the yoke carriage also engages the actuatinglever 54 which causes theroll unlocking mechanism 52 torelease therolls 34 for transverse movement. The signals representative of yoke and roll position are now compared to signals representative of the new desired position for each of the roll pairs. Driving signals are point, the rolls'34 will have been brought to their new desired position. Theyoke carriage 40 is then shifted, by-means of the yokevshiftactuators-46, back to its intermediate or neutral left-hand-station 24 may then be actuated to swing theanns 30 andtherepositioned rolls-34 of the lowermostoperating head around to. engage the paperboard material to begin the processing of a new-order. 1

While .the yoke carriage is inits intermediate position, the yokes;38 may be=repositioned so that when the yokecarriage is shifted to theright, as shown in FIG. 3, its yokes will engage associated'rolls 34 of the lowermost manner of the right-hand slitter-scorer station 26. The manner of yoke and roll position adjustment at theright-hand station-26 is the same as for the left-hand-station 24.

The adjustmentof yoke positions, whether engaged or disengaged with the various roll pairs 34, is obtained with thesingle drive screw 50. flhis is accomplished by causing the screw to-.turn for,afixed length of time in one direction and then for a similarlength of time in the opposite direction. Control ar- .rangements,'to bedescribed, cause the clutchinglugs 60 to engage their-associatedreceiving elements 56 on each yoke, so thattheyoke will be driven by thescrew 50,'only when the screw is turning in a direction which will cause the yoke to be driven in the direction of its desired new position. Moreover, the.clutch will be engaged ,only until the yoke reaches this position. The clutch is thendisengaged even though the screw 50wcontinues to.turn,'and to continue driving other yokes to their desired; new positions.

The.,.control arrangements for carrying out the, abovediscussed-operations are shown diagrammatically in FIGS. 9 and 10. In FIG. 9, there are shown four HEAD ROLL POSI- TION REGISTERS, blocks 72, 74, 76.and 78, respectively. Each of .theseblocks actually represents sixteen signal storage registers corresponding, respectively, to each of the 16 pairs of rolls -34.oneach of the operating heads. For convenience sake, therolls 34 shown in the uppermost position of thelefthand station 24 of FIGS. l-3 are referred to m ROLL GROUP A, while -.those in thelowermost positionsare referred to as ROLL GROUP B. Therolls 34 in the uppermostposition of the right-hand station .26 are referred .to as ROLL GROUP C,

- and-those in the lowermost position are referred to as ROLL operating head into operating position and the rolls of its uppermostoperating head into adjustment position. Thus, as shown in FIG.-9,-there are provided two index signal input terminals.80 and'82.connected respectively to index ANDgate circuits84and 86. Signals from these circuits are applied to associated ones of theindexing motors 32.Index detectors 88 and 90 are arranged in association with the. niotorsQZ to produce signals .on associated index position output'lines 92, 94, 96. and 98 corresponding to the particular group ofrolls 34 which are in their lowermost orv adjustment location. Each of thelines 92, 94,96 and 98 is connected to a first common OR-gatecircuit 100 whose output is connected to a second OR-gate circuit 102. Theoutput of this second OR, gate circuit is connectedto the inputof a motorsequence control circuit 104. The motor sequence. control circuit is arranged to control the operation of theyoke driving motor 42 such;that upon the reception ofaninput signal it will apply aforward drive signal on a first=line 106 to the motor for a given length of time, then will-applyareverse drive signal on a second-line 108 to the motor for a similar length of time and then will apply a stop signal .on a.;third linell0-to the .motor. Themotor 42, as described previously, operates via thedrive shaft 44 to turn dicated as 112, is represented in FIG. 9. Similarly, onlyone of I the l6 position-tachometers 66.is represented in FIG. 9. The output of each position tachometer is connected via its associatedmagnetic switch 70 to an associated one of 16 yoke position registers ll4.-Again, for purposes of simplicity, only one such yokepositionregister is represented.

The yoke position registers 114 and thehead rollregisters 72, 74, 76. and 78 are all signal storage devices capable of storingsignals representative of positions across thewidth of the slitter-scorer unit l6. ln the-present'situatiomthese registers take the form of digital or-pulse-counting devices in. which eachcounted pulse corresponds to an increment of distance from one ofthe reference lines-defined by themagnetized reference elements 68. The yoke positionregisters 114 are forward-backward counters, which means-that they add to their stored count each impulse received from their associatedposition tachometers 66 when thesetachometers are moving in one direction, and they subtract from their stored count each impulse. received from the tachometers when moving in the opposite direction.

As indicated by brackets along each of the registers,.their entire count at a given instant istaken for-comparison purposes. The count comparison .occurs in scanner comparators 116, of which there also are 16; but again, only one is shown for purposes of simplicity.

Each of the 16 head roll registers of eachheadroll register groups 72, 74, 76. and 78 are arranged to receive transverse position data for one pair of .head rolls 34. It will be appreciatedthat there are four head roll registers for each yoke register and scanner comparator; that is, one head roll register from each of the four operating heads. Thus, the count present in the registers, l 14 at any timerepresents the transverse position of their associated yoke at that time.

Position data informationfor the head rollposition registers 72, 74, 76am! 78 issupplied, also as pulses to be counted, from atape reader 118 which reads this data from a prepro grammed tape. Thetape reader 118 has two station output lines and 122 along which desired head positioninformation is supplied to corresponding one of the head group registers. The information on the,line 120 corresponds to desired position data for the pairs ofrolls 34 of the two operating, heads of the left-hand slitter-scorer station 24, while the information on the. line 22 corresponds to desired position data for the pairs of rolls 34of the two operating heads of the right-hand slitter-scorer station 26.

The information on the lines-120 and 122 is first applied to a roll group selectAND-gate circuits 124, 126, 128 and associated with each roll register. These gate circuits are normally closed to signal passage;-however, when a'particular head group becomes indexed around to its adjustment'position, a signal is supplied from one of the indexposition output lines 92, 94, 96 or 98 to an associated one of the AND-gate circuitsl24, 126, 128-or 130, therebyallowing the information on one of thelines 120 or 122 to enter the associated HEAD ROLL POSITION-REGISTERS.

The desired position datapresent onthelines 120. and 122 also includes address information which indicates to the system which of the particular head group position registers each particular item of position information is to be directed.

Also, the address information providessignals which clear the .of a proper.address,thecircuit 124 sends a clear signal via a registerclear line 126 to react the associated roll position registers to zero count. Then a signal is produced at adata gate 128 which allows it to open and admit new position information from the tape into the register. When the data has been inserted into each of the l6registers of a group, the associatedsequential control circuits 124 sequentially compare the data to ensure that no register is set to a desired position which would require its associated pair ofrolls 34 to overtake' another pair of rolls in the same group. The data for this comparison is sampled via asequence comparison line 130. The manner in which this comparison is made will be discussed in conjunction with FIG. 10.

Upon completion of data insertion and checking in the roll position registers of a particular group, the associatedsequential control circuits 124 produce a signal which opens comparisonAND-gate circuits 132 and allows the new desired position data in each of the 16 head registers of the group to be passed through a comparisonOR-gate circuit 134 to associated ones of the scanner comparators 116. In the scanner comparators, the desired new head position information in the head registers is compared to actual yoke position as represented in the corresponding yoke position registers 114.

It will be understood that at the time this comparison is made theyoke carriage 40 is in its neutral position so that itspositioning yokes 38 are free to traverse back and forth free of the roll pairs 34. 1

At the time the I6 scanner comparators 116 begin operation, motor sequence start signals are applied to the associated secondOR-gate circuits 102 and from there to the motorsequence control circuit 104. As discussed above, the motorsequence control circuit 104 produces signals which cause theyoke driving motor 42 first to drive in a forward direction for a fixed duration, then to drive in a reverse direction for a similar duration, and finally to stop.

While the yoke motor drives, the scanner comparators 116 produce signals oncomparison lines 136 and these signals are applied to corresponding errordirection detection circuits 138 and corresponding zeroerror detection circuits 140. The errordirection detection circuits 138 operate to control application of signals to theclutch solenoids 58 to engage the clutching lugs 60. The zeroerror detection circuits 140 operate to terminate energization of theclutch solenoids 58. Thus, when theyoke drive motor 42 turns in a direction that would cause the discrepancy between the signals in one of the head roll position registers and its associated yoke position register to diminish, a signal is produced to energize the associated yoke clutch solenoid so that the yoke will be driven to its desired position. When the desired position is reached, the zero error detection circuit deenergizes the associatedsolenoid 58 and disengages the yoke from thedrive screw 50 so that themotor 42 can continue its driving sequence to complete the positioning of the other yokes. Upon completion of the yoke positioning, a stop signal appears on the third line 110 of the motorsequence control circuit 104, and this signal is applied to a yokeshift control circuit 142. Each time this circuit receives an input signal, it sequences to produce an output signal on a different one of three yokeshift position lines 144, 146 and 148. These lines are connected to theyoke shift actuators 46 and serve to cause theyoke carriage 40 to move successively from a left-hand station-engaging position (FIG. 2), to a neutral position (FIG. 1), to a right-hand station-engaging position (FIG. 3) back to a neutral position and back to a left-hand station-engaging position.

Theline 146 of the yoke shift control circuit is also connected to the indexAND-gate circuits 84 and 86. This serves to permit indexing signals applied to the indexsignal input terminals 80 and 82 to produce indexing only when the yoke carriage has been shifted to a neutral position disengaged from therolls 34.

By way of recapitulation, the system operates as follows. Initially, one head group of slitter or scorer rolls 34 of each of thestations 24 and 26 is positioned in the uppermost or operating position, as shown in FIG. 1, and theyoke carriage 40 is shifted to its neutral position. The stations may be operating at this time with their uppermost roll groups producing slits and scores on thepaperboard sheet material 12 passing through the system.

Also, during this time, the lowermost group of rolls in each of thestations 24 and 26 may be repositioned in preparation for a subsequent order of paperboardto be produced.

This adjustment takes place first by repositioning theyokes 38 so that they can become engaged with the lowennost head rolls of one of thestations 24 and 26. The yokes are thus positioned by allowing a comparison to be made between the data in the registers corresponding to the lowermost rolls in one of thestations 24 or 26, and the data in corresponding yoke position registers 114. This comparison is initiated by address information read by the tape reader. During the comparison, theyoke driving motor 42 drives through its forward-reverse-stop sequence and the clutches on the yokes are controlled by the outputs of the scanner comparators. Upon the completion of the yoke-repositioning sequence, a signal is produced on the line which causes the yoke shift control circuit to shift theyoke carriage 40 into engagement with the station with whose lowermost rolls the yokes have been aligned.

Operation of the yoke shift control circuit also results in the sending of signals to thetape reader 118, causing it to insert new desired position data into the head register group associated with the roll pairs 34 now engaged by theyokes 38. When this new data has been inserted, a further comparison is made and the yokes are again driven by a sequencing action of the motorsequence control circuit 104. This repositions the yokes, and the engaged roll heads to new desired positions.

Upon completion of the repositioning, a signal is applied to the yokeshift control circuit 142 causing it to shift the yoke carriage back to a neutral position. At this point, the station may be indexed, or the yokes may be used to reposition the lowermost roll pairs in the other station.

FIG. 10 illustrates the manner in which information from the tape reader is inserted into the various registers of a particular head roll group. As can be seen from FIG. 10, signals from a data input command (not shown), or from the yokeshift control circuit 142 are applied to thetape reader 118; and the tape reader produces address and position data information along one of the station output lines, i.e.,line 120. This data is supplied to an addressselect unit 146 and is also supplied to each of theseveral data gates 128. In FIG. 10, the registers for only those head rolls of one of the four groups A, B, C and D are indicated. While, as mentioned previously, in the present embodiment there are 16 roll pairs 34 in each group, for purposes of simplicity only certain ones of the registers associated with each of these roll pairs are shown. These registers are identified respectively as 72a, 72,...72h, 721', and 72]. Thestation output line 120 supplies blocks of infomia'tion from thetape reader 118 to each of thedata gates 128. Each block of information, which corresponds to the new desired position of a particular one of the head rolls, is preceded by an address signal. The address signals are detected in the addressselect unit 146 which in turn produces an output on the appropriate one of thedata gates 128, permitting that gate to open so that the block of position data can be inserted into the associatedregister 72a, 7 21;, etc.

When each of the registers 72a, 72b, etc., have received their new position data, the data present in each register is compared with the data present in the next adjacent register. For example, the data present in the first register 72a, is first compared with the data present in the next register, 72b. Then the data present in the register 72b is compared with the data present in the next subsequent register 720 (not shown), and this comparison is continued until the data present in each register has been compared with the data present in the register adjacent thereto. These successive comparisons are made by sampling the individual registers and transferring the sample; data via the sequence comparison lines to a sequentially operatedcomparator 148. Thecomparator 148 is controlled yto make its successive comparisons in the proper order by means of command inputs applied from the addressselect unit 146 along a comparator control line 150. The comparator will not produce an output signal so long as the successive'comparisons. show that each successive register shows a higher count than the register immediately precedingit. Should a preceding register show a higher count than a succeeding register; this would result in a command to alower. position'yoke or=yoke and head roll pair to overtake a higher position yoke oryoke and head roll pair. Should thecomparator 148 detect ahighercountin alower position register, the comparator will produce asignal at the inputterminal of an improper-data.

signal-indicator 152. This will warn the system operator that the programmed information will not function properly in the system. This signalv may also be applied to stop operation of the system in order to prevent any damage from being produced. 1

Upon completion of the various comparisons, .thecomparator 148 sends a comparison completion signal to theaddress selectiunit 146; and this in turn applies a gate opening signal to each of the comparison andgates 132. i

It will be appreciated that the system described herein may be modifiedconsiderably within-the border concepts of the present invention. For example, it is not necessary that two stations be incorporated. instead, one station may be used or several stations may be used with one or several yoke carriages. In addition, each station may have an indexing arrangement with more than two head groups. It is merely necessary that'each head group be capable of being indexed around to the yoke carriage and that the yoke carriage be moveable to a neutral position between engagements with successive head groups. In other applications there may be provided multiple head groups in each indexing position and the head groups may be positioned simultaneously with one or several yoke carriages.

Whatis claimed is:

l. A position control system comprising a positionable element, a positioning element, engagement means operative to bring said positioning element and said positionable element into and out of engagement with each other so that movement of said positioning element may take place both with and independently of said positionable element, positionable element signal storage means arranged to store signals corresponding to the desired position of said positionable element and for storing signals corresponding to the actual position of said positionable element, positioning element signal storage meansarranged to store signals corresponding to the actual position of said positioning element, signal comparison means arranged to compare the signals of said positionable element signal storage means and said positioning element signal storage means to produce driving signals, driving means arranged to drive said positioning element in accordance with said driving signals to reduce the difference between the comparedv signals, and sequence control means operative to control the comparison of signals such that when said positionable and positioning elements are disengaged, signals corresponding to the actual position of said positionable and positioning elements arecompared and when said positionable and positioning elements are engaged, signals corresponding to the desired and actual positions of said positionable and positioning elements, respectively, are compared.

2. A position control system according to claim 1 further including a second positionable element arranged to be engaged with said positioning element in alternate sequence with the first-mentioned positionable element, and further including second positionable element signal storage means arranged to store signals representative of the desired position of said second positionable element, said signal comparison means being arranged to compare the signals of said positioning element signal storage means and said second positionable element signal storage means and to control said driving means in alternate sequence to its comparison of the signals of said positionable element signal storage means and said positioning element signal storage means.

3. A position controlsystem according to claim l-further including input signal means arranged to insert new signals representative; of a new position into said positionable element signal storage means.

4. A position control systemaccording to claim 3 further in-. cluding input signal control means arranged to restrict the flow of new signals to each positionable element signal storage means to situations where said positioningelement is engaged with the positionable element associated with the signal storage means to which saidnew signals are directed.

5. A positioning control system comprising a plurality of operating heads, each operating head being provided with a plurality of positionable elements mounted for position adjustment along a given path, a yoke carriage containing a plurality of yokes, yoke-drive means for drivingsaid yokes along paths corresponding to the given path of each operating head, shift andindex means for producing relative shifting movement between said yoke carriage. and said heads whereby said yokes successively engage with and become disengaged from the positionable elements of said head, first signal register means arranged to receive signals corresponding to the positions of said yokes along said corresponding paths, second signal register means arranged to receive signals corresponding to desired positions of said positionable elements, signal. comparison means arranged to compare the signals present in corresponding ones of said first and second signal register means, drive means arranged to drive said yokes to bring the compared signals into conformity, desired signal input means arranged to replace the signals present in said second signal register means, and sequence means operative to control said shift and index means, said yoke drive means and said desired signal input means in a manner such that operation of said input signal means to replace signals in the second signal register means corresponding to the positionable elements of a given operating head is preceded by operation of said shift and index means to effect yoke and positionable element disengagement and operation of said drive means during disengagement to bring. each yoke into position registry with corresponding positionable elements on said given operating head.

6. A position control system according toclaim 5 wherein each of said yokes includes signal-transmitting means arranged to transmit signals corresponding to its movement along said corresponding paths.

7. A position control system according to claim 6 wherein each signal-transmitting means comprises a position tachometer for producing impulses, the number of which correspond to the distance of yoke movement.

8. A position control system according toclaim 7 wherein said first register means comprises individual forwardbackward counters, each of which accumulates an impulse count from an associated tachometer as said yoke moves in one direction and which loses counts corresponding to impulses received from said tachometer as said yoke moves in the opposite direction.

9. A position control system according toclaim 8 wherein there is provided switch means between each signal transmitting means and its associated first signal register means and wherein there is provided means for closing said switch means when the associated yoke moves beyond a fixed reference.

10. A positioning control system comprising a positioning element, a positionable element, register means arranged to store signals representative of the actual position of each element and to store signals representative of the desired position of said positionable element, signal comparison means arranged to compare the stored signals to produce driving signals, driving means responsive to said driving signals to move said positioning element in a direction to reduce the dif ference between the compared signals, means arranged to engage and disengage the positioning and positionable elements for permitting each positioning element to be driven respectively, with and without a positionable element, and sequence means arranged to control the signal comparison such that when said elements are disengaged, signals representative of their actual positions are compared and when said elements are engaged signals representative of their actual and desired positions are compared.

11. A position control system according to claim wherein said register means comprises a first register constructed and arranged to receive signals representing programmed new position information and to retain said signals until subsequent application of further signals representing programmed new position information and wherein said register means further comprises a second register constructed and arranged to undergo changes in signal content with each movement of said positioning element thereby to maintain a signal content representative of the actual position of said element.

12. A position control system according to claim 10 wherein said driving means and said signal comparison means are both operative when said positioning and positionable elements are in engagement and when they are in disengagement.

13. In a multielement positioning system, the combination of a common drive means arranged to drive a plurality of moveable positioning elements simultaneously, individual clutch mechanisms on said elements for individually engaging and disengaging each element with said common drive means, individual position data transmitting means associated with each element for producing signals indicative of its actual position and means for individually controlling the operation of said clutch mechanisms in response to said signals, said means for individually controlling the operation of said clutch mechanism being arranged to cause each clutch mechanism to become engaged when said signals indicative of each associated elements actual position undergo changes in the direction of the elements desired position and to become disengaged upon attainment of said desired position.

14. A multielement positioning control system according to claim 17 wherein said common drive means is constructed to continue driving over a distance at least equal to the maximum displacement to be undertaken by a moveable element.

15. A multielement positioning control system according to claim 17 wherein said means for individually controlling the operation of said clutch mechanisms comprises individual means for registering signals representative of desired positions of their associated positionable elements and comparison means for comparing the registered signals with said signals indicative of the actual position of said associated elements.

16. A multielement positioning control system according to claim 17 wherein said common drive means is constructed to drive first in one direction for a given distance and thereafter to drive in the opposite direction for a similar distance.

17 A multielement positioning control system according to claim 13 wherein said elements are driven by a common drive screw.

18. A multielement positioning control system according to claim 13 wherein said moveable elements are yokes engageable with positionable elements for moving said positionable elements to desired positions.

19. In a multielement positioning control system, the combination of a plurality of positionable elements arranged for movement along different paths, yoke means arranged to drive said positionable elements, said yoke means being shiftable between said different paths for alternate engagement of the positionable elements in said different paths, first register means for registering signals corresponding to the actual position of said yoke means along said paths, individual further register means for registering signals corresponding to the desired position of corresponding ones of said positionable elements, signal comparison means arranged to compare the signals of said first register means with each of said further register means, means for driving said yoke means in accordance with the output of said comparison means in a manner so as to bring the compared signals into conformity, and means for coordinating the signal comparisons and the insertion of new signals into said further registers in a manner such that said yoke means drives to a position corresponding to the actual position of a positionable element prior to shifting into engagement with the element and prior to insertion of new desired position signals into the further register associated with said element.

20. A multielement positioning control system according to claim 19 wherein said further register means are constructed in a manner to permit retention of inserted signals corresponding to desired positions of corresponding ones of said positionable elements until subsequent signals are admitted to said further register means.

21. A multielement positioning control system according to claim 20 wherein said further register means are arranged to clear upon the application of subsequent signals whereby the subsequent signals replace previous signals.

22. A multielement positioning control system according to claim 19 wherein said positionable elements are arranged on different operating heads and wherein said operating heads are successively indexable to adjustment positions where they may be engaged by said yoke means.

23. A multielement positioning control system according to claim 22 wherein each operating head contains a number of positionable elements and wherein said yoke means includes a like number of positioning yokes.

24. A positioning control system comprising a plurality of positionable elements guided for movement along a common path, means for driving said elements along said path, a pair of signal storage registers corresponding to each of said elements and arranged to store signals representative, respectively, of the actual and the desired positions of said elements, first signal comparison means associated with each pair of elements and arranged to produce driving signals for driving each element to a position at which the signals present in its corresponding pair of registers concur, second signal comparison means arranged to compare the signals in said signal storage registers containing signals representative of the desired positions of said elements and to produce signals indicative of signal relationships representative of reversed order of relative positions of positionable elements along said path.

25. A positioning system comprising a positionable element guided for movement along a given path, a yoke moveable along a path corresponding to said given path, means for shifting said yoke for engagement and disengagement with said positionable element, position-data-transmitting means associated with said yoke for producing signals indicative of its actual position along its path, a first signal register connected to said position-data-transmitting means for maintaining a signal indicative of the yoke positiona second register, means for inserting signals into said second register corresponding to a desired position of said positionable elements, signal comparison means arranged to compare the signals in said first and second registers, and yoke drive means operative to drive said yoke to a position such that the signals in said registers correspond.

26. A method for positioning a positionable element comprising the steps of storing in a first register, first signals representative of the actual position of said element, providing a positioning element, generating second signals representative of the actual position of said positioning element, maintaining said elements disengaged while comparing said first and second signals and driving said positioning element in accordance with the compared signals to bring it into registry with said positionable element, thereafter engaging said positioning and positionable elements, storing third signals representative of the desired position of said positionable element, and with said elements engaged, comparing said second and third signals and driving said positioning element until said second and third signals concurs.

27. A method for positioning several elements along a common path comprising the steps of inserting into several registers associated respectively with each of the several elements, signals representative of the desired position of each element, comparing the signals in adjacent one of said registers to ascertain the presence of improper register signals 28. A method accordingio claim 27 wherein said signals are which call for a shift in the order of elements along said path, compared by successively comparing the signals for adjacent and in the absence of such improper signals following said registers in the Order of their associated elements as arranged comparing, driving said elements toward said desired posialong Said Pathtions. s

Claims (28)

1. A position control system comprising a positionable element, a positioning element, engagement means operative to bring said positioning element and said positionable element into and out of engagement with each other so that movement of said positioning element may take place both with and independently of said positionable element, positionable element signal storage means arranged to store signals corresponding to the desired position of said positionable element and for storing signals corresponding to the actual position of said positionable element, positioning element signal storage means arranged to store signals corresponding to the actual position of said positioning element, signal comparison means arranged to compare the signals of said positionable element signal storage means and said positioning element signal storage means to produce driving signals, driving means arranged to drive said positioning element in accordance with said driving signals to reduce the difference between the compared signals, and sequence control means operative to control the comparison of signals such that when said positionable and positioning elements are disengaged, signals corresponding to the actual position of said positionable and positioning elements are compared and when said positionable and positioning elements are engaged, signals corresponding to the desired and actual positions of said positionable and positioning elements, respectively, are compared.

2. A position control system according to claim 1 further including a second positionable element arranged to be engaged with said positioning element in alternate sequence with the first-mentioned positionable element, and further including seconD positionable element signal storage means arranged to store signals representative of the desired position of said second positionable element, said signal comparison means being arranged to compare the signals of said positioning element signal storage means and said second positionable element signal storage means and to control said driving means in alternate sequence to its comparison of the signals of said positionable element signal storage means and said positioning element signal storage means.

3. A position control system according to claim 1 further including input signal means arranged to insert new signals representative of a new position into said positionable element signal storage means.

4. A position control system according to claim 3 further including input signal control means arranged to restrict the flow of new signals to each positionable element signal storage means to situations where said positioning element is engaged with the positionable element associated with the signal storage means to which said new signals are directed.

5. A positioning control system comprising a plurality of operating heads, each operating head being provided with a plurality of positionable elements mounted for position adjustment along a given path, a yoke carriage containing a plurality of yokes, yoke drive means for driving said yokes along paths corresponding to the given path of each operating head, shift and index means for producing relative shifting movement between said yoke carriage and said heads whereby said yokes successively engage with and become disengaged from the positionable elements of said head, first signal register means arranged to receive signals corresponding to the positions of said yokes along said corresponding paths, second signal register means arranged to receive signals corresponding to desired positions of said positionable elements, signal comparison means arranged to compare the signals present in corresponding ones of said first and second signal register means, drive means arranged to drive said yokes to bring the compared signals into conformity, desired signal input means arranged to replace the signals present in said second signal register means, and sequence means operative to control said shift and index means, said yoke drive means and said desired signal input means in a manner such that operation of said input signal means to replace signals in the second signal register means corresponding to the positionable elements of a given operating head is preceded by operation of said shift and index means to effect yoke and positionable element disengagement and operation of said drive means during disengagement to bring each yoke into position registry with corresponding positionable elements on said given operating head.

6. A position control system according to claim 5 wherein each of said yokes includes signal-transmitting means arranged to transmit signals corresponding to its movement along said corresponding paths.

7. A position control system according to claim 6 wherein each signal-transmitting means comprises a position tachometer for producing impulses, the number of which correspond to the distance of yoke movement.

8. A position control system according to claim 7 wherein said first register means comprises individual forward-backward counters, each of which accumulates an impulse count from an associated tachometer as said yoke moves in one direction and which loses counts corresponding to impulses received from said tachometer as said yoke moves in the opposite direction.

9. A position control system according to claim 8 wherein there is provided switch means between each signal transmitting means and its associated first signal register means and wherein there is provided means for closing said switch means when the associated yoke moves beyond a fixed reference.

10. A positioning control system comprising a positioning element, a positionable element, register means arranged to store signals representative of the actual position of each element and to store signals representative of the desired position of said positionable element, signal comparison means arranged to compare the stored signals to produce driving signals, driving means responsive to said driving signals to move said positioning element in a direction to reduce the difference between the compared signals, means arranged to engage and disengage the positioning and positionable elements for permitting each positioning element to be driven respectively, with and without a positionable element, and sequence means arranged to control the signal comparison such that when said elements are disengaged, signals representative of their actual positions are compared and when said elements are engaged signals representative of their actual and desired positions are compared.

11. A position control system according to claim 10 wherein said register means comprises a first register constructed and arranged to receive signals representing programmed new position information and to retain said signals until subsequent application of further signals representing programmed new position information and wherein said register means further comprises a second register constructed and arranged to undergo changes in signal content with each movement of said positioning element thereby to maintain a signal content representative of the actual position of said element.

12. A position control system according to claim 10 wherein said driving means and said signal comparison means are both operative when said positioning and positionable elements are in engagement and when they are in disengagement.

13. In a multielement positioning system, the combination of a common drive means arranged to drive a plurality of moveable positioning elements simultaneously, individual clutch mechanisms on said elements for individually engaging and disengaging each element with said common drive means, individual position data transmitting means associated with each element for producing signals indicative of its actual position and means for individually controlling the operation of said clutch mechanisms in response to said signals, said means for individually controlling the operation of said clutch mechanism being arranged to cause each clutch mechanism to become engaged when said signals indicative of each associated element''s actual position undergo changes in the direction of the element''s desired position and to become disengaged upon attainment of said desired position.

14. A multielement positioning control system according to claim 17 wherein said common drive means is constructed to continue driving over a distance at least equal to the maximum displacement to be undertaken by a moveable element.

15. A multielement positioning control system according to claim 17 wherein said means for individually controlling the operation of said clutch mechanisms comprises individual means for registering signals representative of desired positions of their associated positionable elements and comparison means for comparing the registered signals with said signals indicative of the actual position of said associated elements.

16. A multielement positioning control system according to claim 17 wherein said common drive means is constructed to drive first in one direction for a given distance and thereafter to drive in the opposite direction for a similar distance.

17. A multielement positioning control system according to claim 13 wherein said elements are driven by a common drive screw.

18. A multielement positioning control system according to claim 13 wherein said moveable elements are yokes engageable with positionable elements for moving said positionable elements to desired positions.

19. In a multielement positioning control system, the combination of a plurality of positionable elements arranged for movement along different paths, yoke means arranged to drive said positionable elemeNts, said yoke means being shiftable between said different paths for alternate engagement of the positionable elements in said different paths, first register means for registering signals corresponding to the actual position of said yoke means along said paths, individual further register means for registering signals corresponding to the desired position of corresponding ones of said positionable elements, signal comparison means arranged to compare the signals of said first register means with each of said further register means, means for driving said yoke means in accordance with the output of said comparison means in a manner so as to bring the compared signals into conformity, and means for coordinating the signal comparisons and the insertion of new signals into said further registers in a manner such that said yoke means drives to a position corresponding to the actual position of a positionable element prior to shifting into engagement with the element and prior to insertion of new desired position signals into the further register associated with said element.

20. A multielement positioning control system according to claim 19 wherein said further register means are constructed in a manner to permit retention of inserted signals corresponding to desired positions of corresponding ones of said positionable elements until subsequent signals are admitted to said further register means.

21. A multielement positioning control system according to claim 20 wherein said further register means are arranged to clear upon the application of subsequent signals whereby the subsequent signals replace previous signals.

22. A multielement positioning control system according to claim 19 wherein said positionable elements are arranged on different operating heads and wherein said operating heads are successively indexable to adjustment positions where they may be engaged by said yoke means.

23. A multielement positioning control system according to claim 22 wherein each operating head contains a number of positionable elements and wherein said yoke means includes a like number of positioning yokes.

24. A positioning control system comprising a plurality of positionable elements guided for movement along a common path, means for driving said elements along said path, a pair of signal storage registers corresponding to each of said elements and arranged to store signals representative, respectively, of the actual and the desired positions of said elements, first signal comparison means associated with each pair of elements and arranged to produce driving signals for driving each element to a position at which the signals present in its corresponding pair of registers concur, second signal comparison means arranged to compare the signals in said signal storage registers containing signals representative of the desired positions of said elements and to produce signals indicative of signal relationships representative of reversed order of relative positions of positionable elements along said path.

25. A positioning system comprising a positionable element guided for movement along a given path, a yoke moveable along a path corresponding to said given path, means for shifting said yoke for engagement and disengagement with said positionable element, position-data-transmitting means associated with said yoke for producing signals indicative of its actual position along its path, a first signal register connected to said position-data-transmitting means for maintaining a signal indicative of the yoke position a second register, means for inserting signals into said second register corresponding to a desired position of said positionable elements, signal comparison means arranged to compare the signals in said first and second registers, and yoke drive means operative to drive said yoke to a position such that the signals in said registers correspond.

26. A method for positioning a positionable element comprising the steps of storing in a first register, first signalS representative of the actual position of said element, providing a positioning element, generating second signals representative of the actual position of said positioning element, maintaining said elements disengaged while comparing said first and second signals and driving said positioning element in accordance with the compared signals to bring it into registry with said positionable element, thereafter engaging said positioning and positionable elements, storing third signals representative of the desired position of said positionable element, and with said elements engaged, comparing said second and third signals and driving said positioning element until said second and third signals concurs.

27. A method for positioning several elements along a common path comprising the steps of inserting into several registers associated respectively with each of the several elements, signals representative of the desired position of each element, comparing the signals in adjacent one of said registers to ascertain the presence of improper register signals which call for a shift in the order of elements along said path, and in the absence of such improper signals following said comparing, driving said elements toward said desired positions.

28. A method according to claim 27 wherein said signals are compared by successively comparing the signals for adjacent registers in the order of their associated elements as arranged along said path.

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