Nov. 24, 1970 A. ZWEIG 3,542,592
METHOD AND APPARATUS FOR CLEANING MEMBERS WITH FLUIDS Filed May 2, 1968 7 Sheets-Sheet 1 INVENTOR. LEON A.ZWEIG ATTORNEY NOV. 24, 1970 L. A. ZWEIG 3,542, 9
METHOD AND APPARATUS FOR CLEANING MEMBERS WITH FLUIDS Filed May 2, 1968 7 Sheets-Sheet 2 FIG. 3 Q; 43
r I. II /I/ I IV/ I//7 INVENTOR. LEON A.ZWE|G ATTORNEY Nov. 2 1970' METHOD AND APPARATUS FOR CLEANING MEMBER S WITH FLUIDS Filed May 1968 FIG. 6
7 sheets-Sheet 4 FIG. 7
JNVENTOR. LEON A.ZWE|G ATTORNEY Nov. 24, 1970 A. ZWEIG 3,542,592
METHOD AND APPARATUS FOR CLEANING MEMBERS WITH FLUIDS Filed May 2, 1968 7 Sheets-Sheet e 4 2, & 3 u L m r g (Q :l
INVENTOR. LEON A. ZWEIG ATTORNEY L. A. ZWEIG Nov. 124, ,1970
7 METHOD AND APPARATUS FOR CLEANING MEMBERSWITH FLUIDS I Fil ed May 2, 1968 7 Sheets-Sheet 7 INVENTOR. LEON A.ZWE|G ATTORNEY United States Patent ()1 ice 3,542,592 Patented Nov. 24, 1970 York Filed May 2, 1968, Ser. No. 726,081 Int. Cl. B08b 7/02 US. Cl. 134--1 13 Claims ABSTRACT OF THE DISCLOSURE Method and apparatus for cleaning a variety of objects, such as printing plates or dies, having thereon foreign deposits, with a cleaning fluid. The equipment includes a chamber within which the member to be cleaned is supported and sequentially sprayed with cleaning fluid under controlled pressure and any remaining foreign deposits removed by a rinsing fluid. The fluids are supplied by means of nozzles either mounted in fixed spaced relation to the supported member or manually controlled by a spray gun for directing the fluid. Means for continually supplying the cleaning and rinsing fluids through the nozzle of the spray gun or [fixed mounted nozzles is provided with a complete system which automatically controls the relationship of the temperature, pressure, supply, recirculating and other automatically interrelated operations of the system. The cleaning fluid may also be energized with sonic energy waves to further enhance its cleaning eflectiveness.
BACKGROUND OF THE INVENTION Field of the invention This invention relates broadly to cleaning of members having foreign deposits thereon, and particularly to an improved method and apparatus for removing foreign deposits in the form of printing inks and other impacted material from printing plates or die members.
Prior art of the invention Heretofore, there has been utilized in the industry various means for cleaning of rubber, metallic and/ or plastic printing plate members subsequent to their usage and generally prior to storage. Essentially in the printing of various objects a variety of plates are used that are subject to be reused at a future date and it is therefore important that subsequent to their reuse and prior to storage that they be intimately cleaned so as to prevent the hardening and caking of any of the inks or other materials used as the printing medium. To date these printing members, coated with in-ks, have been generally cleaned by the normal practice employed commercially to date, which has been to manually scrub the members with brushes, or soaking them in liquids at elevated temperatures, as well as combinations of both. In addition, detergents or solvents are generally necessary for cleaning of all types of inks. Thus, due to the number of plates that many companies utilize, often in the thousands, maintenance can be a most time consuming and economically expensive operation. Since production runs continually necessitate changes to new plates, this requires a continuous cleaning of great numbers of plates that have to be attended to in order to be assured that at the subsequent usage they are available in a clean state for immediate use without any deterioration due to inks that have been left to remain there for prolonged periods of time.
OBJECTIVES OF THE INVENTION It is the general object of the present invention to avoid and overcome the foregoing and other difliculties of and objections to prior art practices by the provision of a cleaning system that utilizes pressurized cleaning liquid in sulficient quantities and at proper pressures and velocities to obtain the removal of foreign deposits from members without necessitating emersion thereof and which cleaning may be accomplished in short periods of time. Another object of the present invention is to provide a method and apparatus for cleaning which employs energized cleaning fluid having sonic energy waves contained therein which sonically vibrates the surface or material to be cleaned, thereby to loosen the boundary layer of adhering material between the foreign deposits, as for example in the form of inks, from the underlying object to be cleaned, such as a printing plate member.
Another object of the present invention is to provide a method and apparatus which is operative to automatically remove the ink laden deposits from the to be cleaned member with cleaning fluid on a substantially automatic basis.
Another object of the present invention is to provide a cleaning system whereby the printing member to be cleaned may be automatically placed within a cleaning chamber and the cleaning fluid may be directed thereagainst either manually or automatically for a sufficient period of time to obtain the desired effective cleaning and thereafter the printing member may be dried for a selected period of time.
Another object of the present invention is to provide a cleaning system for automatically cleaning soiled printing members with a cleaning fluid that is introduced into a cleaning chamber for a selected period of time at a selected temperature and velocity to obtain the desired cleaning effects and thereafter the printing members are rinsed to flush away any adhering foreign deposits.
Another object of the present invention is to provide methods and apparatus for the removal of hardened ink deposits from a surface of a printing member in a rapid manner and with the exertion of a minimum of physical energy by the person affecting such removal.
Another object of the present invention is to provide a method and apparatus which avoids the possibility of damage, such as, scoring, scratching or chipping, of the regions of the member that is cleaned.
SUMMARY OF THE INVENTION The aforesaid objects of the present invention, and other objects which will become apparent as the description proceeds, are achieved by providing a series of features, steps and elements assembled and working together in interrelated combination to provide the cleaning effects of the present invention. Actual tests have demonstrated that by the application of the cleaning methods and apparatus of this invention, cleaning results are obtainable which are a multiplicity of times greater than heretofore known or practiced, with accompanying substantially less wear on the surfaces of the cleaned member and consequent longer life of the member, together with the attainment of unexcelled precision cleaning results.
In accordance with one preferred embodiment of the invention a housing is provided that contains substan tially all of the various integrated assemblies of the invention. Chamber means is contained in the housing means and is of a size preferably adapted to contain several members to be cleaned at the same time. Support means is provided for retaining the member during the cleaning process. To facilitate the positioning of the member in the housing the support means includes a Sliding rack which slides out through a side door on the housing means and extends far enough out to permit the operator of the equipment to either secure thereto or remove from the rack the member or members to be cleaned.
To apply the cleaning fluid under high pressures cleaning fluid applicator means is provided which extends into the chamber means and is designed to be manually controlled by the operator such that it is in the form of a flexible conduit having a hand nozzle gun at one end thereof. So that the operator may properly control the hand nozzle gun a transparent front door is provided that has connecting means associated with it in the form of a pair of rubber gloves spaced apart which the operator can place his hands into and which permits him movement up to approximately at least his elbow so that he may pick up the hand gun and properly direct the pressurized jet of cleaning fluid against any particular member or members that he desires to be cleaned. Illuminating means for providing light is also provided to assist the operator in determining when a member is sufficiently cleaned so that he might commence the rinsing cycle. Contained in the housing means is also cleaning fluid supply means which is capable of constantly supplying a heated cleaning fluid under controlled pressure in sufficient quantities. Drainage means is also provided in commumnication with the housing to permit the removal of spent cleaning fluid and its recycling for future use. Since the cleaning fluid might contain a detergent that is costly, the equipment permits recirculating of the cleaning fluid numerous times by providing a filter device, before the cleaning fluid is recycled.
Rinsing fluid applicator means is also contained in the chamber means for spraying jets of rinsing fluid onto the member for removing and flushing away foreign deopsits not removed by the cleaning fluid, or to clean it off to the extent that any detergents are no longer present on the surface thereof. Rinsing fluid supply means is provided in communication with the rinsing applicator means and is also contained within the housing means. In addition rinsing fluid drainage means to permit the removal of the spent rinsing fluid is also provided.
In accordance with another embodiment of the invention a more automated system is provided such that the member once again may be removed and placed in position exteriorly of the housing means so that the operator need not be inconvenienced to try and place the member therein. This embodiment contains a chamber means that is essentially subdivided into a separate cleaning chamber means, rinsing chamber means and drying chamber means, each one in communication with the other and having a common passage extending therethrough. Means are provided for conveying the member through the respective chambers and in order to indicate when to cycle the respective instrumentation associated with each chamber cycle control means is provided so as to program the individual cycles automatically such that they are activated and deactivated as the member progressively moves therethrough. In like mnner cleaning fluid applicator means, rinsing fluid applicator means and drying means are associated with the respective chambers such that we properly clean each member.
Each of the above embodiments is adapted to be used with energizing means such that the cleaning effectiveness may be further enhanced by introducing sonic energy waves into the cleaning fluid prior to its engagement with the cleaning member. Thus, the invention comprehends the provision of means for energizing the cleaning fluid in sulficient volume and under suflicient pressure to effectively result in an energized fluid stream that is sprayed fro mone or more nozzles and strikes the surface of the member to be cleaned. The energy in the droplets contained within the cleaning fluid is released, causing, depending on the degree of energy contained in the stream, either an implosive type action which produces a cavitational type effect on the surface to remove the ink or other foreign matter or an actual micofatigue of the foreign deposit from the member. The energized fluid has no deleterious effect on the printing plate member itself or the backing. Tests indicate that repeated cleaning of a single printing member, as many as twenty or more times, has no damaging effect on the printing member.
Since the invention finds ideal application for the removal of foreign deposits, whether or not completely dry, such as are found on printing or die members, the method and apparatus of this invention will be particularly described for the purpose of illustration in connection with the cleaning of printing members.
BRIEF DESCRIPTION OF THE DRAWINGS Although the characteristic features of this invention will be particularly pointed out in the claims, the invention itself, and the manner in which it may be made and used, may be better understood by referring to the following description taken in conjunction with the accompanying drawings forming a part hereof, wherein like reference numerals refer to like parts throughout the several views and in which:
FIG. 1, is a perspective view of one form of cleaning apparatus in accordance with this invention, certain parts of its cabinet walls being broken away to reveal some of the apparatus contained therein;
FIG. 2, is a sectional view of the connecting means the sveral views and in which:
FIG. 3, is an enlarged longitudinal section of the upper half of the cabinet taken alongline 33 of FIG. 1;
FIG. 4, is a diagrammatic view of the relationship of the various component parts thereof of the apparatus;
FIG. 5, is an enlarged sectional view of one form of mechano-strictive transducer to introduce energy waves into the cleaning fluid;
FIG. 6, is a side view of a member adapted to be cleaned by the present invention;
FIG. 7, is an enlarged view of a portion of the member of FIG. 6, showing the foreign deposits contained thereon;
FIG. 8, is a wiring diagram of the electrical components included in the cleaning device of FIG. 1;
FIG. 9, is a view similar to FIG. 1, illustrating another embodiment of the invention; and
FIG. 10, is a view similar to FIG. 4, illustrating the lisllgitgnship of the parts contained in the apparatus of DISCUSSION OF THE INVENTION Referring to the drawings and particularly to FIGS. 14 thereof, we have in assembled relation thecleaning device 10 of the present invention.
Housing means The various integrated operating components of the apparatus of this invention are contained within, supported by or mounted on housing means 12 in the form of acabinet 13 mounted onsuitable rollers 14 as in FIGS. 1 and 4, and which permits movement and transportation of the complete apparatus. Thecabinet 13 presents endwalls 15 and 16, aback wall 17, afront wall 18, abottom wall 19 and atop wall 20. Thecabinet 13 also presents as part thereof, aninstrument case 21 which is contained on thefront wall 18. Theinstrument case 21 contains associated instrumentation and control devices whose control knobs and indicators appear on the front of aninstrument panel 22 and within convenient view and reach of the operator.
Thefront wall 18 presents one or more hingeddoors 24 through which there is apparatus components contained within and supported by thebottom wall 19 of the cabinet and may be conveniently reached for adjustment or repair. Thefront wall 18 of the cabinet may also present one or more front panels ordoors 25 of a transparent material, such as clear plastic or glass, which may be mounted by hinges or on a track for sliding, through which extend connectingmeans 110, which is hereinafter discussed in more detail. Theend wall 16 is provided with an entrance and exit opening 26 (see FIG. 4) having achamber door 27 which acts to close the opening and is used in conjunction with the cleaning system of the invention. Thecabinet 13 further includes ahorizontal trough 29 below which the instrumentation is generally contained.
Chamber means In general, the apparatus of this invention includes chamber means 30 which is utilized to contain themember 31, during the various stages of the cleaning cycle, and the chamber means 30 is'generally defined in this embodiment of the invention by the end walls and 16,back wall 17,front wall 18, the top wall and thetrough 29 extending in a horizontal plane substantially across theentire cabinet 14. Thetrough 29 is contoured or tilted to collect the cleaning and rinsing fluids for removal from the chamber means 30, and is mounted in sealed relationship to the cabinet walls, except as for the cleaning fluid drainage means 125, and rinsing fluid drainage means 150, as are provided therein and hereinafter discussed in detail.
Support means To permit the members or objects tobe cleaned, support means is provided within the chamber means 30, and includes arack 37, as best seen in FIG. 3, for removably supporting one ormore members 31, three being shown. As seen with respect to FIG. 1, when thechamber door 27 is open therack 37 may be slit in or out from the cabinet and in this manner the versatility of the equipment is substantially enhanced. Therack 37 is adapted to be moved relative to the chamber means such that themembers 31 may be secured and removed therefrom exteriorally of thecabinet 13. In this manner the operator without having to enter thechamber 30 can place and remove the members from the rack.
As seen in FIG. 3, therack 37 includes supports in the form of anupper track 38 and alower track 39 secured in any conventional manner to thetop wall 20 andtrough 29, respectively. The spacing between theupper track 38 andlower track 39 is such as compared to the size of theopening 26 in theend wall 16, which has thedoor 27 secured thereto, such that therack 37 may on its sliding track be removed therefrom. Therack 37 includes acenter portion 40 which may be in the form of a peg board having a plurality ofapertures 41 so that themembers 31 may be mounted thereon at various spacings by means ofhooks 42. Therack 37 also includes arail 44 surrounding it, which rail 44 as seen in FIG. 3, hascomplementary fingers 45 so as to be slidably engageable with the upper andlower tracks 38 and 39, respectively. The tracks have a channel which is formed bycomplementary grooves 46. The relative movement is facilitated by providingrollers 48 spaced between thetracks 38 and 39 and therails 44 which permit slidability with a minimum of applied force.
Cleaning fluid supply means As shown schematically in FIG. 4, the cleaning fluid supply means 50 is connected by means of conduit means 52 to the cleaning fluid applicator means 95, the latter contained in the chamber means 30 and adapted to be manually controlled by the operator. The cleaning fluid supply means 50 is adapted to provide cleaningfluid 51 at suflicient pressures, and quantities in the order of 3 to 6 gallons per minute and in the range of from 200 pounds per square inch to 700 pounds per square inch, through the conduit means 52 which is connected to a series of tubes connected to various integrated portions of the system as hereinafter discussed. The components of the cleaning fluid supply means 50 is substantially contained in the lower portion of thecabinet 13 and controlled by theinstrument panel 22 on thefront wall 18 thereof, and associated electromechanical components illustrated in the electrical schematic in FIG. 8. v
To maintain a suflicient supply of the cleaningfluid 51 areservoir 54 is provided in the form of a tank which should be of suflicient volume to insure an adequate storage of the cleaning fluid therein. The tank and reser voir may be of various capacities and in the present emmodiment is capable of holding 20 gallons of cleaning fluid. Thereservoir 54 by means ofsupports 55 is mounted on thebottom wall 19 in any conventional manner and may have a cover 56. The cleaningfluid reservoir 54 has a liquid level control device responsive to three values, hereinafter referred to as the first, second and third values, for convenience. Thecontrol device 60 has a first, second andthird immersion elements 61, 62 and 63 respectively, corresponding to each of said values. The liquidlevel control device 60 may be of the type manufactured by Warrick Co., designed to control the height of fluid in thereservoir 54 to stop the pump means 59 when the level of the cleaning fluid is below a certain first Value and can start the pump means when the level is above the higher predetermined second value. The liquidlevel control device 60 in also responsive to a certain maximum capacity filling or third value and to stop the flow of cleaning fluid into thereservoir 54 when the third value is reached. In addition the liquidlevel control device 60 is also responsive to stop the temperature control means 64 when the cleaningfluid 51 is below the second value and to start the temperature control means 64 when the cleaning fluid is above the higher predetermined second value.
' At the start of the cleaning operation, the reservoir 50 is substantially filled with the cleaningfluid 51 to provide an ample supply of liquid to use in cleaning themember 31. The flow is initiated from the cleaningfluid source 65 by initially contacting the control button switch 66 (see FIG. 8) which opens the cleaningfluid valve 67 and the cleaning fluid from thesupply source 65 flows through thefiilling tube 68 first to thevalve 67 and thereafter through the fillingtube 69 into the reservoir tank 50.
As soon as the liquid in the reservoir 50 has reached the second level, as sensed by thefirst element 61 the system is open. The temperature control means 64 may be of any conventional type as for example, that manufactured by Chromalox, Edwin L. Wiegard Co., Pittsburgh, P., Model B, and is electrically connected such that thelight bulb 70 on theinstrument panel 22 of the apparatus as shown in FIG. 1, will indicate when the heater is on.
The flow of liquid will continue until the liquid control means reaches the second level, as indicated by thesecond element 62, this permits the operator to start the pump means 59 operating and at the same time to start the temperature control means 64, so that the cleaningfluid 51 is heated to an elevated temperature which may generally be in the range of 50 to 190 degrees Fahrenheit. Thetank 54 will continue to be filled until the third level is reached and thecontrol device 60 is activated by thethird element 63 which is electrically connected to the fillingvalue 67 and the latter will be automatically closed when the third level is reached.
The cleaning fluid exits throughoutput tube 71 that is connected to a cleaning fluid strainer or filter means 76 which acts as a filtering device to remove particle debris which have been removed from the members during the cleaning process and may be of a commercial type as manufactured by Hayward Manufacturing Co., Inc., Model 72. The straining means 76 is connected to the pump means 59 by the connectingtube 77 and the pump means is adapted to pump the fluid at a rate of four gallons per minute and in the range of from 200 to 700 pounds per square inch. The pump may be of a commercial type as purchased from Hypro, Four Cylinder Piston Pump, Model (1554013.
The pump tube 78 extends from the pump means 59 and is connected to the energizing means 80 in the form of a mechano-strictive transducer which is adapted to impart sonic energy waves to the cleaning fluid as it passes through the conduit means 52. The energizing means is discussed hereinafter in greater detail with respect to FIG. 5.
The cleaning fluid continues through exit tube 81, in the direction ofarrow 82, and enters thepressure control device 85 which is designed and acts as a pressure relief valve which is in communication with the conduit means 52 and is responsive to pressure in the conduit means, such that when the pressure is above a predetermined value it is automatically recycled through therecycle tube 86 back into the connectingtube 77 by the T joint 87 and in through the pump means 59. This occurs when the liquid level of thereservoir 54 has reached the second value and the pump means 59 starts operating but the operator has not utilized his hand gun such that pressure is building up in the system and in this way thepressure control device 85 recycles the cleaning fluid through the system without any possibility of danger due to excessive back pressure. Thepressure control device 85 is a commercial unit as manufactured by Hypro Inc. Valve, Model No. B339013.
After leaving thepressure control device 85 through thetube 89 the fiuid goes through the pulsation reducer means 90 which prevents any major fluctuations and is in communication with the conduit means 52 to reduce any pressure surges occurring in the conduit means. The pulsation reducer means 90 is of a commercial type and may be of the type supplied by Birdwell Pulsation Reducer Snyder Texal Model No. 800. The fluid leaves thepulsation reducer 90 through the tube 91, which by T joint 92 is coupled to thefeed tube 93 which enters the chamber means 30 through agrommet 94 or other sealing element and is coupled to the cleaning fluid applicator means 95 by means offlexible conduit 97 which terminates in thehand gun 100. In addition apressure gauge 105 which is mounted on thefront panel 21 is connected viapressure tube 106 such that the operator continuously sees the pressure in the system which may be indicated in the terms of gravity forces so that he has a better appreciation of the availability of the energy in the cleaning fluid for the desired end purpose.
The cleaningfluid 51 used, is preferably a solvent to oils and greases, and may have a beneficial effect on the rubber plated metals or materials from which the member is constructed, such as alkaline detergents for rubber printing plates. Water with a detergent has been found to be satisfactory. Numerous other cleaning fluids may be used which possess high solvent capabilities and low corrosion characteristics, which are compatible with the material from which the member is composed. The cleaning fluid should in part be in liquid form, and adapted to be cavitated by the application of sonic vibrations thereto.
Cleaning fluid applicator means Cleaning fluid applicator means 95 is provided within the chamber means 30, and adapted to be manually controlled by the operator. The cleaning fluid applicator means 95 includes theflexible conduit 97 connected at one end to thenozzle gun 100 adapted to be hand held and having atrigger 101 which activates the valve contained in thenozzle gun 100 to permit the flow of ajet 102 of cleaning liquid therefrom. At its opposite end theflexible conduit 97 is connected to the cleaning fluid supply means 50 through thetrough 29. Theseal 94 provides a liquid tight chamber. Theflexible conduit 97 may be of suflicient length so as to permit the operator to manually direct thejet 102 of cleaning fluid against the members contained on thesupport rack 37. This permits the operator to concentrate on any particular area of the member that requires more cleaning than another and also permits the operator to selectively clean specific members that may be more encrusted with particular ink or other deposits contained thereon.
Connecting means As seen in particular with reference to FIGS. 1-3 connectingmeans 110 is in communication with the cleaning fluid applicator means for manual control of the cleaninghand nozzle gun 100, such that the operator while substantially positioned exteriorly of the chamber means 30 has proper control of thehand nozzle gun 100. The connecting means includes at least one flexible member in the form of aglove 111 extending through thefront door 25, two gloves being shown in FIG. 1, one through each of the respective doors, whereby the hand of the operator may be placed therein for holding and op erating thehand nozzle gun 100. Thegloves 111 are provided with askirt 112, as seen in FIG. 2, which is adapted to have anannular groove 113 so that it may be positioned within an opening 114 provided in the respective front doors. The operator merely inserts his hand in the glove which is long enough to permit him to grab hold of thenozzle gun 100 and to permit proper manipulation thereof. Thegloves 111 are spaced apart a distance, and are of suflicient length to permit the switching of thenozzle gun 100 from the left hand to the right hand and vice versa, without having to open thefront doors 25.
Illuminating means As seen in FIG. 4 illuminating means 115 is provided in the form of a pair ofspotlights 116 which are directed at the rear of the chamber means 30 such that the operator when looking through theclear front doors 25 may easily see when the foreign deposits have been sufliciently removed from a particular member so that he might then commence the cleaning of the next member or so that therack 40 may be removed from thechamber 30 for the placement of the next group of members thereon.
Cleaning fluid drainage means After the cleaningfluid 51 has been directed by the operator against themember 31 for the period of time desired the spent cleaning fluid is then available for recycling through thereservoir 54. To accomplish this thetrough 29 is angled such that the spent cleaning fluid collects in a corner thereof and exits through the trough intoopening 120 connected to cleaning fluid drainage tube 121 (FIG. 4) and in turn to areturn valve 122, which in turn is connected to a reentry tube 123 into thereservoir 54.
When the cleaning cycle is in process thesolenoid valve 122 is in its open position so that the cleaningfluid 51 automatically flows throughdrainage tube 121 and reentry tube 123 into the tank. If desired it is possible to dispense with the recycling of the cleaning fluid into the reservoir means for reuse in cleaning.
At the completion of the cleaning cycle and after the cleaning fluid has been used for a number of applications it is possible to drain the reservoir means 54 of the cleaning fluid and accumulated foreign deposits, and in which case the cleaningfluid drainage valve 125 is opened and the cleaning fluid in thereservoir 54 flows out through the T joint intoexit tube 126 throughvalve 125, and out through the outward flow tube 127 in direction ofarrow 128, this tube may be connected directly to a drain if desired.
Rinsing fluid applicator, supply and drainage means To continuously remove any debris remaining after the cleaning fluid cycle is performed it is preferable for most members to apply a rinsing fluid thereto to flush away foreign deposits not previously removed, or redeposited thereon by the dirty cleaning fluid. This is accomplished preferably by a number of spraying jets directed at the member from which the deposits are to be removed. The rinsing fluid applicator means 130 is in communication with and mounted in the chamber means 30 in fixed spaced relation to themember 31 for sprayingjets 131 of rinsing fluid onto the member. The rinsing fluid applicator means 130 comprise one ormore nozzles 132 and a manifold 133 on which thenozzles 132 are carried in spaced relation to and directed at the back wall 117 of the chamber means 30. The manifold 133 as seen in FIGS. 1 and 3 is generally contained around thefront doors 25 of the chamber means 30 and includes anupper branch 135, alower branch 136 and one or moreintermediary branches 137 connected together and secured to the cal)- inet walls in any conventional manner. Thenozzles 132 are sufliciently spaced from themember 31 to properly direct their spray therea-gainst and obtain the desired final cleaning job.
In association with the rinsing fluid applicator means 130 we have a rinsing fluid supply means 140 which continuously operates from a fluid source 141 through a fluid tube 142 into a valve 143 and then through aconnection branch 144 which enters the chamber means 30 viaseal 146 and by means of a T joint 145 is connected to the manifold 133, through thetrough 29. The numbe of nozzles selected depends upon the size of the chamber means and may vary as desired. In addition the rinsing fluid may also be applied through the same means as the cleaning fluid, namely the hand directed nozzle gun.
In communication with the chamber means rinsing fluid drainage means 150 is provided for continuously removing spent rinsing fluid therefrom. Afluid removal tube 151 is provided that is connected to thetrough 29 in a conventional manner at one end thereof and at its opposite end with a rinsingfluid drainage valve 152 which has atube 153 extending therefrom and exiting from thecabinet 13. The rinsingfluid drainage valve 152 is only opened when a cleaning cycle is complete and the cleaningfluid recirculation valve 122 is closed so that the liquid exiting from the chamber means 30 is sure to flow through the rinsing fluid drainage means 150, in the direction ofarrow 154.
Energizing means Energizing means 80 may be utilized in conjunction with the invention for enhancing the cleaning effectiveness thereof by introducing energy waves into the stream of cleaning fluid prior to it exiting from the fluid applicator means 95. The energy waves are introduced in the sonic frequency range, and for the purposes of this invention the sonic frequency range is defined between 60 cycles per second to 1,000,000 cycles per second, and the energy is generally audible in the range of 60 cycles per second to 16,000 cycles per second and inaudible to the operator in the frequency range of 16,000 cycles per second to 1,000,000 cycles per second. A frequency range of from approximately 5,000 to 40,000 cycles per second has been found most suitable.
The energizing means 80 is in communication with the conduit means 52 and preferably placed in position after the cleaning fluid leaves the pump means 59, and if desired may even be embodied within the nozzle of the hand held nozzle means 100. As illustrated in FIG. 6, a mechano-strictive transducer which may be in the form of atuning fork 155, of a selected frequency is coupled to aT 156 with theprongs 158 thereof extending into theconduit 52, a preselected amount so as to be engaged by the stream of liquid flowing therethrough in the direction ofarrow 82. The tuning fork is selected to operate in a defined frequency range so that for a pressure selected in the range of approximately 300 to 700 pounds per square inch we have an optimum transmission of the energy waves to the fluid. The flow of the fluid in the conduit means 52 cause a vibration of theprongs 158 which is transmitted through theneck portion 159 to theT 156 and inturn conduit 52 with vibratory waves set up in the conduit means 52 and introduced into the fluid. In this manner without any electrical energy sonic energy may be introduced into the cleaning fluid.
If desired the conduit may be designed to extend through an ultrasonic motor as illustrated in US. Pat. No. 3,165,299, or through other commercially available equipment that is capable of introducing energy :waves 10 of suflicient amplitude to transmit the waves through the fluid.
Applicant has found that the energy waves are maintained in the fluid until such time that they strike the foreign deposits on the member and have the effect of coupling this energy to said foreign deposits and particularly the boundary layer as illustrated in FIGS. 6 and 7, which energy waves act to effectively fatigue the bonding agent between theforeign deposits 32 andmember 31 such that they are easily removed therefrom. Accordingly, it is necessary that the proper frequency pressure and intensity of energy waves are selected for the particular application and which combination may be varied depending upon the type of member or type of foreign material to be removed.
Accordingly, with respect to the cleaning of thesurface 33 of themember 32 sonic energy waves in the frequency range of 500 cycles per second to 1,000,000 cycles per second can be applied for treatment of the member to produce beneficial cleaning effects therein. The path of waves may be of a continuous or pulsed wave pattern which when properly transmitted to the selected portion of the member in accordance with thepresent invention, is capable of inducing a microfatigue action thereof.
By employing sonic vibrations it is possible to put considerable quantities of Wave energy into the foreign deposits without any damage to the underlying material. This means that, looking at any small part of the foreign deposit, the passing of the energy wave carried by the jet stream causes a rapid oscillation of compression and tension stresses in the structure. This results in the microfatigue which acts to break away or loosen the bond between thesurface 33 of themember 31 and the layer offoreign deposits 32.
Essentially the foreign deposits are composed of a number of particles and retained by a bonding layer 34 to themember 31. When the energizing means is energized the vibratory energy of the sonic motor will create a series of elastic energy waves in thejet stream 102 of the cleaning fluid which appear as wave fronts moving in spaced relation to each other, a wavelength apart. These waves are coupled and transmitted to theforeign deposits 32 by means of thejet stream 102. Each moving wave is carried along thejet stream 102 for transmission to theforeign deposits 32. The spacing between the waves in the foreign deposits structure might be further apart than in the fluid medium of the jet stream because of the difference in the speed of sound in the fluid medium and the foreign deposits. The wave is purely physical, or mechanical in nature in that each complete wave includes an area of compression in one half of the Wave and a corresponding area of tension or rarefaction in the other half of the wave. Thus, it may be understood that soundwaves in passing through any material create a series of alternate areas of pressure and tension, in which particle motion is extremely slow, yet the magnitude of acceleration is high. This means that looking at any small part of the boundry layer, the passing of an elastic wave causes a rapid oscillation or compression and tension stresses in the structure to sever the foreign deposit along its boundary layer 34 by a microfatigue action.
Operation While the practical application of one embodiment of this invention has been heretofore explained in connection with the cleaning of printing plate members, this invention finds more general application to the cleaning of numerous types of intricate articlesand objects which defy satisfactory cleaning by immersion in a bath of cleaning fluid as heretofore practiced. As is evident from the'above disclosure, the method and apparatus of this invention can be advantageously and effectively employed in the cleaning of a wide range of intricate objects and articles, such as machinery, bearing assemblies and like devices whose intricate Working elements present minute pores, cavities, passages or interstices containing 11 impacted debris or other foreign material which must be thoroughly removed.
In accordance with this invention themember 31 or object to be cleaned is supported in the chamber means 30 and a nozzle of the cleaning fluid applicator means 95, is connected to a cleaning fluid supply means 50, and by means of which cleaning fluid under controlled pressure is applied to the supported member. The action produced is of such intensity as to penetrate into, and loosen the impacted debris within the pores, cavities, passages and interstices of the member, while cleaning fluid pressure is applied to the face of the member to effectuate the removal of the debris or foreign material therefrom. The thorough cleaning of all the pores, cavities, passages and interstices of the object is thus effected by the combined action of the fluidized energy forces.
Operator experience in the use of this apparatus will reveal the time required by a particular operator to effect the cleaning of a particular type of member, or the time when a particular type of member should be subjected to cleaning fluid pressure. The cleaning time interval thus established may be indicated to the operator when cleaning subsequent objects of the same type.
FIG. 8, is a partially schematic representation of the related electrical components as mounted on theinstrument panel 22 to perform the related functions for which the apparatus is designed. The instrument panel contains a series of switches and associated lights that are wired together in any conventional manner by one skilled in the art to obtain the desired results. The various solenoid switches and other components are shown wired to a terminal board 170 mounted on the rear of theinstrument panel 22 and the terminal board 170 is thereafter connected to the switches, lamps and relays (not shown).
To commence the operation of the cleaning process themember 31 is positioned within thechamber 30 and thepower switch 171 is placed in its on position to permit the current which is 115 volts, from theterminals 172 and 173 to power the equipment. Thelights 116 in thechamber 30 are connected to thepower switch 171 so that they automatically go on with the power. The operator then engages the tank fillswitch 66, which opens thereservoir fill valve 67 and the light 70 goes on at the same time. If thetank 54 is empty and the fluid is below the first level as indicated byelement 61 the light 174 will go on to indicate to the operator that there is not sufficient liquid in the reservoir to start thepump 59 andheater 64. As soon as the second level is reached the fluid engageselement 62 and the light 174 goes off indicating to the operator that there is sufficient fluid in thetank 54. If there is any delay and the fluid reaches the third level and engages theelement 63 thevalve 67 is automatically closed preventing the cleaning fluid from continuing therein. The cleaningfluid drain valve 122 is normally open and connected to switch 175 and light 176. This permits the cleaning fluid to be returned to the reservoir during the cleaning cycle. Theelement 62 is wired to theheater 64 and pump 59 and associatedswitches 178 and 180 such that if the cleaning fluid is below the second level then the power is available to start or continue operating the pump or heater. To heat the cleaning fluid theheater switch 178 is activated which energizes associated light 179, and theheater 64 immersed in thetank 54 is powered to heat the cleaning fluid. Thepump switch 180 is engaged and the associatedlight 181 is on ,with thepump 59 pumping fluid through the conduit means. The operator only has to pick up thehand gun 100 and pull thetrigger 101 and the fluid is discharged therefrom for cleaning themember 31.
After completion of the cleaning of themember 31 thepump switch 180 is closed such that the rinsing cycle may start. In addition the cleaning fluid drain is closed by closing switch to prevent the rinsing fluid from flowing into thereservoir 54. To begin the rinse cycle the rinsedrain valve 152 is now opened by engagingswitch 183 which turns onlight 184. The rinse spray valve 143 is then opened by engagingswitch 186 which lights up 187 and permits rinsing fluid from source 141 to be discharged in the chamber. When the rinsing cycle is complete then the switches for the rinsespray 186 and rinsedrain 183 are closed.
To remove the cleaning fluid from thereservoir 54 thereservoir drain switch 189 is engaged which lights up indicating light and opensvalve 125 to empty the tank. When this is completed theswitch 189 is closed shutting thevalve 125. Thepower switch 171 may then be closed.
ANOTHER EMBODIMENT OF THE INVENTION FIGS. 9 and 10 illustrate another embodiment of thecleaning apparatus 10a of the present invention.
Housing means The various integrated operating components of theapparatus 10a are contained within, supported by or mounted onhousing means 12a in the form of a cabinet 1311 havingend walls 15a and 16a, a back Wall 17a,front wall 18a, abottom wall 19a and atop wall 20a. Theinstrument case 21a is enclosed and is suspended by acable 21b in the form of a pendent control which extends from thetop wall 20a, and contains associated instrumentation and control devices whose control knobs and indicators appear on the front of theinstrument panel 22a and within convenient reach of the operator.
Thefront wall 18a presents one or more hingeddoors 24a through which there is apparatus components contained within and supported by thebottom wall 19a of the cabinet and may be conveniently reached for adjustment or repair. Thefront wall 18a may also contain a plurality of doors 25a, which may be mounted on respective chambers, hereinafter discussed in detail. Thecabinet 13a further includes ahorizontal trough 29a below which the instrumentation is generally contained.
Chamber means The apparatus includes chamber means 30a which is utilized to contain themember 31a during various stages of the cleaning cycle. The chamber means 30a is divided into a cleaning orfirst chamber 36a, a rinsing or second chamber 36b and a drying or third chamber 360.Vertical partitions 43a forms the end wall of the first chamber and partition 43b separates thefirst chamber 36a and second chamber 36b, withpartition 43c separating the second and third chambers. Thetrough 29a is contoured or tilted with respect to each chamber for removal therefrom of the respective fluids. The chambers are adjacent to each other and connected together by a series ofvertical openings 26a which act respectively as the entrance and exit opening for the chambers and which openings extend along a substantially common plane and each large enough to permit the passage of the member therethrough.
Achamber door 27a is mounted over each of therespective openings 26a and may be in the form of a pair offlexible flaps 26b adapted to be swung open in the direction of travel of themember 31a entering a respective chamber.
Support means Support means 35a is provided for sequentially conveying themember 31a through the respective chambers and may be in the form of a conveyingmeans 47a of an endless configuration that extends beyond thecabinet 13a, 2. sufiicient distance to permit the securement and removal of the member therefrom. Theconveyor 47a includes atrack 38a having a motor 47!) mounted thereon in any conventional manner for powering the chain drive contained in thetrack 38a.Supports 47c extend from the top wall a of thecabinet 13a and are connected to thetrack 38a to maintain it in fixed position. A plurality ofhooks 42a extend from thetrack 38a and are adapted to grip themember 31a and support it during the various operations. Thehooks 42a are in vertical alignment with achannel 47d extending along thetop wall 20a of thecabinet 13a and which is in alignment with theopenings 26a to permit the member to move progressively through thecabinet 13a.
Cycle control means Cycle control means 494! is provided to be responsive to the entering and exiting of themember 31a through the chambers for automatically activating and then deactivating the cleaning fluid applicator means 95a, rinsing fluid applicator means 130a and drying means 160a as the member progressively moves therethrough.Switches 49b, 49c and 49d are mounted on thetop wall 20a in association with thefirst chamber 36a, second chamber 36b and third chamber 360, respectively. The switches are mounted in the path of thehooks 42a, one or more of which may be provided with a contact arm 49f for engagement with the switches. Aswitch 49c is mounted on thetrack 38a to stop the entire equipment when themember 31a moving in the direction ofarrow 53a has theassociate hook 42a engage it. The location and number of switches may be varied in accordance with the size of the members and if the equipment is used on a continuous or intermittent basis.
Cleaning fluid supply means As shown schematically in FIG. 10, the cleaning fluid supply means 50a is connected by means ofconduit 52a to the cleaning fluid applicator means 95a, the latter contained in thefirst chamber 36a. The cleaning fluid supply means 50a is adapted to provide cleaningfluid 51a at sufficient pressures, and quantities in the order of 10 to gallons per minute and under pressure in the range of from 200 pounds per square inch to 700 pounds per square inch, through the conduit means 5211 which is connected to a series of tubes connected to various integrated portions of the system as hereinafter discussed.
The components of the cleaning fluid supply means a is substantially contained in the lower portion of thecabinet 13a and controlled by theinstrument panel 22a, and associated electro-mechanical components previously discussed with respect to FIG. 8.
To maintain a suflicient supply of the cleaningfluid 51a areservoir 54a is provided in the form of a tank which should be of sufiicient volume to insure an adequate storage of the cleaning fluid therein. Thereservoir 54a by means ofsupports 55a is mounted on thebottom wall 19a in any conventional manner and may have acover 56a.
The cleaningfluid reservoir 54a has a liquid level control or sensing device 60a responsive to three values,
hereinafter referred to as the first, second and third values, for convenience. The control device 60a has first, second andthird immersion element 61a, 62a and 63:: respectively, corresponding to each of said values. The liquid level control device 60a may be of the type manufactured by Warrick Co., designed to control theheight of fluid in thereservoir 54a to stop the pump means 59a when the level of the cleaning fluid is below a certain first value and can start the pump means when the level is above the higher predetermined second value. The liquid level control device 60a is also responsive to a certain maximum capacity filling or third value and to stop the flow of cleaning fluid into thereservoir 54a when the third value is reached. In addition the liquid level control device 60a when the cleaningfluid 51a is below the second value and to start the temperature control means 64a when the cleaning fluid is above the higher predetermined second value.
At the start of the cleaning operation, thereservoir 50a is substantially filled with the cleaning fluid 51a to provide an ample supply of liquid to use in cleaning themember 31a. The flow is initiated from the cleaningfluid source 65a by initially contacting the proper control switch which opens the cleaningfluid valve 67a and the cleaning fluid from thesupply source 65a flows through the fillingtube 68a first to thevalve 67a and thereafter through the fillingtube 69a into thereservoir tank 50a.
As soon as the liquid in thereservoir 50a has reached the first level, as sensed by the first element 61a the system is open. The temperature control means 64a may be of any conventional type as for example, that manufactured by Chromalox, Edwin L. Wiegand Co., Pittsburgh, Pa., and is electrically connected to theinstrument panel 22a of the apparatus as shown in FIG. 9.
The flow of liquid will continue until the liquid control means reaches the second level, as indicated by thesecond element 62a, and may automatically start the pump means 59a operating and at the same time start the temperature control means 64a, so that the cleaningfluid 51a is heated to an elevated temperature which may generally be in the range of 50 to 190 degrees fahrenheit. Thetank 54a will continue to be filled until the third level is reached and the control device 60a is activated by thethird element 63a which is electrically connected to the fillingvalue 67a and the latter will be automatically closed when the third level is reached.
If the pumping means 59a is operating and the cleaningfluid applicator Imeans 95a is in its on condition and delivering cleaning fluid against themember 31a the level of liquid in the reservoir will drop and when it reaches a level below the third value the fillingvalve 67a may be opened and a new supply of cleaning fluid placed therein.
The cleaning fluid exits through output tube 71a that is eventually connected to a cleaning fluid strainer or filter means 76a which acts as a filtering device to remove particle debris which have been removed from the members during the cleaning process and may be of a commercial type as manufactured by Hayward Manufacturing Co., Inc. The straining means 76a is connected to the pump means 59a by the connectingtube 77a and the pump means is adapted to pump the fluid.
Thepump tube 78a extends from the pump means 59a and is connected to the energizing means 80a in the form of a mechano-strictive transducer which is adapted to impart sonic energy waves to the cleaning fluid as it passes through the conduit means 52a. The energizing means may be as discussed with respect to FIG. 6.
The cleaning fluid continues throughexit tube 81a, in the direction of arrow 82a and enters the pressure control device 8511 which is designed and acts as a pressure relief valve which is in communication with the conduit means 52a and is responsive to pressure in the conduit means, such that when the pressure is above a predetermined value it is automatically recycled through therecycle tube 86a back into the connectingtube 86b by the T-joint 87a and in through the pump means 59a. Tube 71a is also connected to T-joint 87a. This occurs when the liquid level of thereservoir 54a has reached the second value and the pump means 59a starts operating but the member is not in position such that pressure is building up in the system and in this way the pressure control device a recycles the cleaning fluid through the system without any possibility of danger due to excessive back pressure.
After leaving thepressure control device 85a through thetube 89a the fluid goes through the pulsation reducer means 90a which prevents any major fluctuations and is in communication with the conduit means 52a to reduce any pressure surges occurring in the conduit means. The pulsation reducer means 90a is of a commercial type and the fluid leaves thepulsation reducer 90a through thetube 91a which extends throughpartition 43a and then by T-joint 92a is coupled to theapplicator lmeans 95a.
The cleaning fluid 2a used is preferably a solvent to oils and greases, and has a minimum corrosive effect on the rubber plated metals or materials from which the member is constructed. Water with a detergent has been found to be satisfactory. Numerous other cleaning fluids may be used which possess high solvent capabilities and low corrosion characteristics, which are compatible with the material from which the member is composed. The cleaning fluid should in part be in liquid form, and adapted to be cavitated by the application of sonic vibrations thereto.
Cleaning fluid applicator means Cleaning fluid applicator means 95a is provided within the first chamber means 36a, and includes a pair of vertically spaced apartmanifolds 96a and 96b connected toT 92a with a plurality ofnozzles 96c on each manifold to provide a discharge in the form of a jet 102a of cleaning liquid therefrom. The jets 102a are directed at the rear 17a of the cabinet to discharge the fluid against themember 31a.
Cleaning fluid drainage means After thecleaning fluid 51a has been directed against themember 31a for the period of time desired the spent cleaning fluid is then available for recycling through thereservoir 54a. To accomplish this thetrough 29a is angled such that the spent cleaning fluid collects in a corner thereof and exits through the trough intoopening 120a connected to cleaningfluid drainage tube 121a, into thereservoir 54a. When the cleaning cycle is in process the cleaningfluid 51a automatically flows throughdrainage tube 121a into the tank. If desired it is possible to dispense with the recycling of the cleaning fluid into the reservoir means for reuse in cleaning.
At the completion of the cleaning cycle and after the cleaning fluid has been used for a number of applications it is possible to drain the reservoir means 54a of the cleaning fluid and accumulated foreign deposits, and in which case the cleaning fluid drainage valve 125a is opened and the cleaning fluid in thereservoir 54a flows out through theexit tube 126a through theoutward flow tube 127a in direction ofarrow 128a, this tube may be connected directly to a drain if desired.
Rinsing fluid applicator, supply and drainage means To continuously remove any debris remaining after the cleaning fluid cycle is performed it is preferable for most members to apply a rinsing fluid thereto to flush away foreign deposits not previously removed. This is accomplished preferably by a number of spraying jets directed at the member from which the deposits are to :be removed. The rinsing fluid applicator means 130a is in communication with and mounted in the second chamber 36b in fixed spaced relation to themember 31a for sprayingjets 131a of rinsing fluid onto the member. The rinsing fluid applicator means 130a comprise one ormore nozzles 132a and a manifold 133a on which thenozzles 132a are carried in spaced relation to and directed at the back wall 17a of the second chamber 36b. Thenozzles 132a are sufficiently spaced from themember 31a to properly direct their spray thereagainst and obtain the desired final cleaning job.
In association with the rinsing fluid applicator means 130a we have a rinsing fluid supply means 140a which continuously operates from afluid source 141a through afluid tube 142a into a valve 143a connected to the manifold 133a.
In communication with the rinsing chamber 36b rinsing fluid drainage means 150a is provided for continuously removing spent rinsing fluid therefrom. Afluid removal tube 151a is provided that is connected to thetrough 29a in a conventional manner at one end thereof and at its opposite end to a T-joint 1610 which is connected bytube 162a to valve 125a. The rinsing fluid drainage tube is always open since the rinsing fluid continues to exit therefrom.
Energizing means Energizing means a may be utilized in conjunction with the invention for enhancing the cleaning effectiveness thereof by introducing energy waves into the stream of cleaning fluid prior to it exiting from the fluid applicator means a. The energy waves are introduced in the sonic frequency range, as hereinabove defined and may be of the same construction as discussed with respect to FIG. 6.
Drying means Drying means a is contained within the drying orthird chamber 36c and includes a vertically mounted manifold 163a containing a plurality of noules 164a. A source ofcompressed air 165a is connected by tube 171a to a valve a which in turn is connected to the manifold 163a. The valve is automatically opened when theswitch 49d is activated so that jets of air may be directed against the portion ofmember 31a contained in the third chamber 360.
The air blast removes the fluid contained on themember 31a and drys the member before it exist from opening 26a. The fluid collects on thetrough 29a and is removed by conduit 116a which formsopening 167a in the third chamber 360 at one end thereof and at its opposite end is connected to fitting 168a which connects bytube 169a to fitting 161a. The fitting 168a is also connected to thedrainage tube 127a. If desired the drying means may include a source of heat, which may be combined with the source of air.
Operation The operation of the equipment is essentially the same as illustrated with respect to FIGS. 1-8, except that themember 31a is mounted to be moved on a continuous or intermittent basis through the respective chambers. The rate of movement is dependent in the size of the member as well as the accumulation of foreign deposits thereon and may be controlled by the instrument panel.
Conclusion From the above disclosure, it is evident that the apparatus of this invention embraces an interrelated series of devices and instruments compactly contained in or assembled on a cabinet which can be advantageously employed for effectively and thoroughly cleaning numerous types and kinds of intricate objects and articles, and the removal of impacted debris from the minute pores, cavities, crevices, passages, channels and interstices thereof, and which could not be adequately and thoroughly cleaned by known methods and apparatus. It will be appreciated that numerous modifications and adaptations of the above-described method and apparatus may be made by the skilled in the art from the teachings of this invention, to eflectuate the thorough cleaning of particular intricate objects whose crevice defining elements, parts and mechanisms are so complicated, delicate or intricate, as to defy eflective cleaning by any other method.
While certain novel features of this invention have been disclosed herein and are pointed out in the claims, it will be understood that various omissions, substitutions, and changes may be made by those skilled in the art, without departing from the teachings of this invention.
What is claimed is:
1. A method of cleaning a member having foreign deposits bonded thereon, comprising the steps of (a) supporting said member in a chamber viewable by an operator exteriorly thereof,
(b) forming a jet stream of cleaning fluid within said chamber by pumping said cleaning fluid through conduit means and through a nozzle within said chamber, said jet stream exiting from said nozzle at a pressure approximately in the range of 300 to 700 pounds per square inch,
(c) generating energy waves in the sonic frequency range,
(d) transitting to said cleaning fluid said energy waves in said conduit means in spaced relation to said nozzle,
(e) selecting a frequency of vibration of said energy waves, and a pressure within said range, of said jet stream to obtain a penetration of said energy waves through said foreign deposits to engage the acoustically accessible bond between the foreign deposits and said member,
(if) manually controlling said nozzle and directing said jet stream against said member to transmit said energy waves thereto for a period of time sufficient to effect a fatiguing of said bond and removal of said foreign deposits, said manual operation being controlled by an operator positioned exteriorly of said member,
(g) removing said cleaning fluid from said chamber for recycling into said jet stream,
(h) forming a stream of rinsing fluid in said chamber,
(i) directing said stream of rinsing fluid against said supported member to remove any remaining foreign deposits therefrom, and
(j) removing said rinsing fluid from said chamber.
2. A method as claimed in claim 1, further including the step of drying said member prior to removal from said chamber.
3. A method as claimed in claim 1, wherein said energy waves are produced by said cleaning fiuid engaging a tuning fork, and said tuning fork is in energy transferring relation to said cleaning fluid to transmit said generated energy waves thereto.
4. A method as claimed in claim 1, and further including the steps of (a) heating said cleaning fluid prior to forming said jet stream, and
(b) filtering said cleaning fluid prior to recycling same.
5. A method as claimed in claim 1, further including the step of maintaining said energy waves at a level of intensity below the cavitational threshold of the fluid medium within said jet stream.
6. A method as claimed in claim 1, wherein said frequency of said energy waves is in the range of 500 cycles per second to 1,000,000 cycles per second.
7. A method of cleaning a member having foreign deposits bonded thereon, comprising the steps of (a) supporting said member in a chamber,
(b) forming a jet stream of cleaning fluid within said chamber by pumping said cleaning fluid through conduit means, capable of transmitting sonic vibrations, and through a nozzle within said chamber, said jet stream exiting from said nozzle at a pressure approximately in the range of 300 to 700 pounds per square inch.
(c) generating energy waves in the sonic frequency range by providing a transducer mounted to extend within said conduit means in spaced relation to said nozzle and in energy transferring relation thereto,
(d) transmitting to said cleaning fluid said energy waves produced by:
(1) said cleaning fluid engaging said transducer,
and
(2) said transducer transmitting vibrations to said conduit means, whereby vibratory waves are i set up in the conduit means and introduced into the fluid substantially along its length to continuously maintain said energy therein,
(e) selecting a frequency of vibration of said energy waves, and a pressure Within said range, of said jet stream to obtain a penetration of said energy waves through said foreign deposits to engage the acoustically accessible bond between the foreign deposits and said member,
(f) directing said jet stream against said member to transmit said energy waves thereto for a period of time suflicient to effect a fatiguing of said bond and removal of said foreign deposits,
(g) removing said cleaning fluid from said chamber for recycling into said jet stream,
(h) forming a stream of rinsing fluid in said chamber,
(i) directing said stream of rinsing fluid against said supported member to remove any remaining foreign deposits therefrom, and
(j) removing said rinsing fluid from said chamber.
8. A method as claimed in claim 7, and further including the steps of (a) heating said cleaning fluid prior to forming said jet stream, and
(b) filtering said cleaning fluid prior to recycling same.
9. A method as in claim 7,
(a) further including the step of drying said member prior to removal from said chamber,
(b) wherein said respective steps of cleaning, rinsing and drying are performed in separate chambers, and
(c) further including the step of progressively moving said cleaning member through said respective cham- -bers for preselected periods of time.
10. A method as claimed in claim 7, wherein said transducer is in the form of a tuning fork having the prongs thereof extending within the conduit and its other end in energy transferring relation to said conduit means to transmit said generated energy waves thereto.
11. A method of cleaning a member having foreign deposits bonded thereon, comprising the steps of (a) supporting said member in a cleaning chamber,
(b) forming a jet stream of cleaning fluid within said chamber by pumping said cleaning fluid through conduit means and through a nozzle within said chamber, said jet stream exiting from said nozzle at a pressure approximately in the range of 300 to 700 pounds per square inch,
(c) generating energy waves in the sonic frequency range in said conduit means in spaced relation to said nozzle,
(d) transmitting to said cleaning fluid said energy waves,
(e) selecting a frequency of vibration of said energy waves, and a pressure within said range, of said jet stream to obtain a penetration of said energy waves through said foreign deposits to engage the acoustically accessible bond between the foreign deposits and said member,
(f) directing said jet stream against said member to transmit said energy waves thereto for a period of time sufficient to eifect a fatiguing of said bond and removal of said foreign deposits,
(g) removing said cleaning fluid from said chamber for recycling into said jet stream,
(h) moving said member to a rinsing chamber,
(i) forming a stream of rinsing fluid in said rinsing chamber,
(j) directing said stream of rinsing fluid against said supported member to remove any remaining foreign deposits therefrom,
(k) removing said rinsing fluid from said rinsing chamher,
(1) moving said member to a drying chamber,
(In) drying said member to substantially remove said rinsing fluid therefrom, and
(n) removing said member from said drying chamber.
12. A method as claimed in claim 11, and further including the steps of (a) heating said cleaning fluid prior to forming said jet stream, and
(b) filtering said cleaning fluid prior to recycling same.
13. A method as claimed in claim 11, further including the step of maintaining said energy waves at a level of intensity below the cavitational threshold of the fluid medium within said jet stream.
3,144,872 8/1964 Kearney 134-40 XR 3,355,324 11/1967 Catzen 134-36 XR 3,373,752 3/1968 Inoue 1341 References Cited UNITED STATES PATENTS FOREIGN PATENTS 978,290 11/1950 France.
Nachtman 13434 XR Dauphinee et a1. MORRIS O. WOLK, Primary Examiner Heinicke 1341 XR E Lemelson 134 1XR 10 J. T. ZATARGA,Ass1stant xammer 2 1 XR us. 01. X.R.
0c evl e Umbricht et a1. 32