US3060780A - Punching and binding machine for office use - Google Patents

Description

Oct. 30, 1962 L. J. sTucKENs PUNCHING AND BINDING MACHINE FOROFFICE USE 5 Sheets-Sheet 1 Filed Feb. l, 1960 INveN'ron Lao J, S'rucKENs ATTYS.

0ct. 30, 1962 L. J. sTUcKl-:NS

PUNCHING AND BINDING MACHINE FOR OFFICEUSE Filed Feb. 1. 1960 5 Sheets-Sheet-Z NVENTQR Lao J. STuckeN bj1 KJJ d Oct. 30, 1962 J. sTUcKENs PUNCHING AND BINDING MACHINE FOROFFICE USE 5 Sheets-Sheet 3 Filed Ueb. l, 1960 AT-rvs NveN-row. Leo J. SrucKeNs yJA/m/U Oct. 30, 1962 l.. J. sTucKENs PUNCI-IING AND BINDING MACHINE FOR OFFICE USE Filed Feb. l, 1960 5 Sheets-Sheet 4 INvaNroP` Lao J, STucKeNs ATTYS.

Ocf- 30, 1962 L. J. s'rucKENs PUNCHING AND BINDING MACHINE FOR OFFICE USE Filed Feb. l, 1960 5 Sheets-Sheet 5 INVENTOR. Leo J. S'rucKaNs willi@ tates atet 3,069,739 PUNCG AND BENDNG MACEMQE FR OFFHR USE Leo J. Stuclrens, lngleside, lil., assigner to American Photocopy Equipment Company, Evanston, lll., a corporation of Iliinois Filed Feb. l, 1960, Ser. No. 5,988 2 (Ci. -S)

The present invention relates to machines for punching marginal holes in a stack of sheets and for engaging the punched sheets with a binding element made of ilexible plastic or the like.

Binding elements of the type having a backing and a series of curled, flexible fingers for binding a stack of sheets into a booklet (as disclosed, for example, in United States Patent No 1,970,285 to Douvry) have inherent advantages offering great potential for oiiice use. Some of these advantages are convenience, positive retention of the sheets with the possibility of adding and subtracting, ability of the booklet to lie flat, and attractive appearance making the finished product well suited for advertising literature, sales presentations, catalogues and the like. Moreover, the binding elements are inexpensive and available in a wide range of sizes. The use of plastic binding elements has, however, tended to remain somewhat of a novelty largely because of the expense of separate punching and binding machines used in the past and because of the inconvenience and space requirements of such machines. Efforts have been made to combine the functions of the two machines, but such eiiorts have been successful because of the necessity for reconciling the diverse requirements of the punching and binding operations. The machines, in addition to being bulky and awkward to use, have been compromises of design, providing neither the inherent strength and accuracy required for punching nor the accessibility and tine degree of control required for binding.

It is, accordingly, an object of the present invention to provide a single machine capable of carrying out etliciently all of the punching and binding operations required in practical otiice usage. It is another object to provide a single punching and binding machine which is capable of meetinG the diverse requirements of the two operations but in which most of the mechanical elements have a dual purpose, being employed in both of the operations. It is a related object to provide a punching and binding machine which is capable of handling sheets of a size employed in most offices but which is, nevertheless, of small dimension occupying minimum desk area and of flat, desk-hugging contour. Consequently it is an object to provide a punching and binding machine which is readily portable as a single unit enabling the machine to be carried to the work rather than requiring all of the work to be carried to a central machine location. This concept permits operating economies since it makes for more convenient work organization and less chance for mixup. Thus a few portable machines of the present design can service a large oflice having many separate departments where punching and binding operations may be carried out locally.

It is another object of the present invention to provide a punching and binding machine which is quick and convenient to use and which may be operated by relatively unskilled oce personnel without any special training and yet with a high degree of reliability. ln one of its aspects it is an object of the present invention to provide a novel punching and binding machine having a single operating arm for both punching and binding and in which the downward swing of the arm is utilized in both operations. In this connection it is an object to provide a machine intended for the separate operations but in which there is no compromise with eiiiciency, no interference of one function with the other. In the present machine there is no possibility that adjustments made for one of the operations will affect the usefulness of the machine for the other operation.

It is a further object related to the above to provide a punching and binding machine which cannot be broken because of carelessness or misuse. Thus to adapt the machine to a given size of binding element, stops must be adjusted to provide just the right amount of spreading of the fingers. However, when the machine is used for punching, large forces may be applied through the -full stroke of the operating lever without risk of damaging the stops or associated parts. It is an object to provide a machine which, in spite of its small size, may nevertheless exert extreme punching pressures on the order of 10,000 pounds and may withstand the full weight of a 200 pound man without damage as may be applied, for example, when attempting to punch through metal or other sheet materials for which the device is not intended.

It is a related object to provide a punching and binding machine which is not only strong but which is mechanically .effcient so that a thick stack of paper or the like may be punched with only va few pounds of effort on the operating arm. Thus the machine may be used for long periods on production runs without fatigue.

It is still another object to provide a punching and binding machine having a single operating arm but in which balanced torsional forces are applied at each end of the punching beam simultaneously, thereby equalizing the stress and distributing the small amount of wear which may occur as a result of many thousands of operations. It is a still further object to provide a punching and binding machine which is free of any wedging or binding action between the common operating member or beam and the individual punches which are operated upon by the beam. It is a related object to provide a machine capable of exerting large punching forces but in which the force is applied to an operating arm in a convenient downward direction and in which the machine is so constructed so that there is negligible deformation within the machine itself when the forces are applied and even distribution of the reaction force over a substantial area of the desk or table on which the machine is supported.

It is another object of the present invention to provide a novel punching and binding machine in which the punching operation occurs with the work atly alined on a worktable and in which the binding occurs in a position upraised from the worktable where the backing and the punched sheets are readily accessible for manual manipulation. Consequently it is an object of the present invention to provide a combined punching and binding machine in which both of the operations are performed with a degree of convenience which is equal to or greater than that of machines capable of accomplishing only a single function. ln this connection it is an object to provide a punching and binding machine which is flexible in use having a wide range of adjustment for various diameters of binding element and various paper sizes and in which the adjustment may be accomplished quickly and conveniently, with the setting conveniently visible to the operator at all times. It is a more detailed object to provide a punching and binding machine which is capable of accepting binding elements regardless of condition and particularly where such elements have become warped or twisted due to lengthy storage in a heated environment.

t is an object of the invention in one of its aspects to provide, in a punching and binding machine, a novel punch retracting means capable oi stripping the punches from the dies on the return stroke of the operating arm,

retra'c'ting means which is positive in operation but which, nevertheless, provides a novel lost motion 'connection -to prevent bottoming of the retractor at the end o-f the punching stroke. Y

It is still another object of the present invention to pro- Y vide a machine which employs its materials ofconstruc-V tion more efficiently than conventional machines, producing a machine which isl not -only compact and light weight but which is made up of a minimum num-ber of Ymoving parts, enabling the machine to be economically manufactured and easily maintained. It is still another object to provide a machine which may be operated all day long over long periods of time without requiring any maintenance except for a few drops of lubricant from time to time. Y

`Other' objectsy and advantages will become apparent upon reading the attached detailed description and upon reference to the drawings in which:

FIGURE 1 is a perspectiveview of a punching and binding machine constructed in accordance with the present invention.

FIG. 1a shows a fragment of a typical stack of punched sheets. v

FIG. 1b shows a fragment of a typical binding element.

FIG. 2 is afront elevation of the machine shown 4in .Y FIG. l.

' FIG. 3 is a plan view o f the machine shown in FIG. 1.

FIG. 4 is a left side view. Y Y FIG, 4a is asection taken along the line ia-4a in FIG. 4 showing the friction loading means. l J FIG. 5 isa fragmentary section taken along Vtheline 5 5 in FIG. 4 and showing means for operating and .releasing .the hook bar. s Y

FIG. 6 is a section taken'along theline 6 6 in FIG. 4 showing the hook bar in proile. v

FIG. 7 is a fragmentary transverse section taken along theline 7 7 in FIG. 2. Y v

FIG. 7a-is a fragmentary sectionrtaken along the line 7zz 7a in FIG. 7.

FIG. 8 lis a view similar -to FIG. 7 but showing the mechanism in the extreme operated position.

FIG. 9 is a fragmentary section taken along the line 9 9inFrG.3. Y Y FIG. l0 is a fragmentary verticalrsection illustrating a modified form `of the machine.

Y While certain illustrative machines and modiiications i portion of the frame includes a pair ofend members 31, 32 mounting aback cover plate 33 and afront cover plate 34. Extending from one side of the machine to the other between the end members is a series ofpunches 35. These punches may, for example, be twenty-one in number and serve to perforate the edge of the sheets with a series of rectangular holes of the proper size and spacing to employ binding elements of the type commercially available. Because of the large total number of punches, as is conventional in punching machines intended for this usage, the punches are divided up into three sets or banks indicated at 4i, 42, and 43 respectively. Taking the bank VVil as representative (FIG. 7) it will be noted that the punches are mounted for reciprocation in anupper guide plate 45 and alower guide plate 46 havingregistering holes and separated by aspacer block 47. This `assembly is held together by means of suitable screws 48. For cooperating with the punches, each bank has a die plate Sil having die openings 51. The leading edge portion of theguide plate 46 is preferably bent upwardly as shown to prevent the inserted sheets from getting hung up as they are inserted. To determine the thickness of thethroat 24 into which the sheets are inserted, aspacer plate 52 is provided, sandwiched between theplates 46, Sti. The depth of insertion, and hence the spacing rbetween the perforations and the edge of the stack of sheets is determined by an insertion stop whichis adjustable and which will be described in detail ata later point.y

For the purpose of operatingrall of thepunches 35 a beam is provided which extends the length of the punch row and which is pivoted about a horizontal axis laterally spaced from the punches for broadwise rocking movement. The downward component of this rocking movement is utilized to press the pnnc'hes'through the sheets.

In the present embodiment the beam, generally indicated at 69, is pivoted about ahorizontal Yaxis 61 spaced in front of thepunches 35. V*It will be understood that this beam has a cross section as illustrated in FIG. 7 which, while have been shown in the drawings and will be described lbe- Y the machine is a at work table 23 having awork'receiving throat 24 into whichV a stack of sheets in inserted for punching of a marginal series of holes. The punch structure will be spelled out in detail at a later point, and it will suffice to say that the punching mechanism is operated by pressing down anarm 25 at the right hand side of the machine through an angle of about 90 to produce a stack of punched sheets (FIG. la). Inrupraised position along the front edge of thehousing 22 is `a spreading assembly generally indicated at 26 provided with a Ving 22 extending across its rear portion. At the front of narrow elevated work table'27. In use the spreader as- For mounting the mechanism to be described, the rear` irregular in shape, is constant from end to end and hence easily machined. Formed in the underside of thebeam 60 is agroove 62 which seats a flat wear plate 63, the latter beingV preferably formed of hardened steel. Y The geometrical plane of this wear plate, as shown at 64 in FIG. 7, preferably lies slightly above the axis of pivoting 61. As will be apparent to one skilled Vin ythe art, this offset provides additional clearance for the punches which lie directly below, making Yit possible for the beam to be pivoted at a lower level than would otherwise be possible while at the same time achieving a maximum ver-V tical force component asV covered more fully below.

Prior to describing the'operation of punches, more detailed reference may be made to the means for mounting the beam 66. For thispurpose gear sectors 71, 72 are provided at each end of thebeam 60, being secured thereto by means of machine screws 73 '75. Each of thesectors 71, 72 has a central or hub portion which is locatednbelow the level of the beam 6d and which is b ored, as indicated at 65, for receptionV of a stub shaft on the axis 61'. One such stub shaft is shown at '76 in FIG. 2, the other at 77. Thus each of the sectors is separately pivoted totheadjacent frame plates 31, 32 respectively. Y Y

For thepurpose ofrocking thebeam 60 rearwardly with a good mechanical advantage and with convenient downward directionV of movement of theoperating arm 25, an operating shaft is provided to Ythe' rear Yof the sectors having individual vpinions. thereon for engaging the sectors'.V In the Vpresent instance,'the operatingshaft, indicated at and Ywhich is journaledatsits ends in theendy plates 31, 32, carriespinionsA 81, 8 2. At Aits right handend the operating shaft is preferablyrextended as shown in FIGS. 2 and 3 for engagement by the (operatingarm 25, which isV preferably of sturdy constructionf If desired,shaft 80 may be reversed end for end to put the operating arm on the left-hand side. Thepinions 81, 82

and thesectors 71, 72 are preferably made of steel, while the beam is made of aluminum alloy. The gear ratio between the pinions and sectors is preferably on the order of 2.5 rl. Because of the gear ratio, movement of the operating arm through about 90, from a Vertical position to a horizontal position, is eEective to produce approximately 35 yof rearward rocking movement of the beam 6i). In order to insure that force is applied to the punches as nearly as possible in line, 'm other words, in order to minimize the side thrust applied to the upper ends of thepunches 35, the wear plate 53 is so oriented that the thrust angle between the plate and an individual punch is equally divided on both sides of the ideal in line condition. Thus in the present device, the thrust angle varies from about 17.5 at the upper end of the stroke (FIG. 7), through zero, to 17.5 at the completion of the stroke (FIG. 8). The punches are rounded at their upper ends. This achieves an optimum condition, minimizing friction and minimizing any tendency toward bindiniT between the punches and the guide plates in whic they slide. Stated in other terms, a directly in line force is applied to the punches approximately midway in the movement of the beam. and at the time of maximum loading. Moreover, the maximum free or upwardly extended length of thepunches 35 is kept to a very low value in the present construction to reduce the bending moment and to remove the possibility that a punch will be bent or broken when unusual force is applied as, for example, when punching through sheets other than paper.

It is to be noted that eilcient force transmission is achieved with a simple flat wear plate of spring steel Or the like without going to the complexity and expense of an arcuate or specially profiled wear plate. And while the two pinions operate on the sectors in unison, it will be appreciated by one skilled in the art lthat perfect phase positioning of pinions and sectors is not necessary to secure balanced loading, since there is suilicient resilience in the shaft to compensate for minor non-symmetry.

In spite of the relatively light, portable construction of the punching mechanism, the device is capable of developing punching forces as high as 19,000 pounds without damage or permanent deformation corresponding the application of a 200 pound force at the end of the operation arm. In order to resist the reaction force and to spread the force over the supporting surface, the frame structure preferably includes abeam 35 extending along the underside of the die and having supporting pads S6 of rubber or the like closely spaced thereon. A cooperating beam 37 provides additional support.

Using the structure described herein, adequate punching force for penetration of a stack of sheets iillmg the throat 2d may be secured with only a few pounds of operating pressure. rIhus the device may be used by an office girl for production runs without fatigue. To further reduce the force required, the punching is caused to be progressive within each of the banks ofpunches 41, 2, 43 by making the punches of unequal length so that they enter the stack of sheets in succession. Upon completion of the stroke, rubber pads 3S on each of the ear sectors cushion the impact.

In accordance with one of the aspects of the present invention, a retractor member pivoted to thegear sectors 71, 72 at an eccentric position is provided for retracting all of thepunches 35 on the return stroke. Such retractor member indicated at 9@ (see FIG. 7) is of L-shaped cross section having a back 91 and alip 92 with the lip extending closely along the front surfaces of thepunches 35. The retractor is supported at its ends onintegral hangers 93, 94 respectively pinned to the respective gear sectors bypins 95, 96. In order to provide clearance between the end of the beam and the face of the sector sufcient to accommodate the hangers, each sector is preferably channeled out on its inside surface as indicated at 97 (see also FIG. 7a). In order to couple thelip 92 of the retractor to the individual punches, each of thepunches 35 has atransverse pin 35a pressed therein, and the retractor is biased toward the punches by aleaf spring 98. Because of the eccentric location of the pivot axis of the retractor, the retractor tends to move downwardly upon rocking of the beam at a slightly greater rate than the punches and consequently the retractor does not interfere in any way with the downward thrust of the punches. In order to prevent bottoming of the retractor at the end of the stroke, -a slight amount of lost motion is provided as indicated at 99 (FIG. 7) between the hangers and the pins which they engage. When the beam is rocked upwardly (clockwise) for retraction of the punches, the lost lmotion is first taken up, following which thelip 92 hooks under the punch pins 35a pulling the punches out of the work and restoring them to the position shown in FIG. 7.

Turning next to the binding function, and in accordance with one of the important features of the present invention, two sets of cooperating spreading elements are provided, one being located along the upper edge of thebeam 60 for movement therewith, and the other being mounted in the frame of the machine so that when a binding element is engaged between them, the lingers are spread into open position incident to rock-ing the beam about its axis. From the viewpoint of an operator, it is suicient to grasp the stack of sheets which has been punched by the machine, lifting them a few inches from the work table and threading them onto the presented tips of the binding fingers, following which the fingers are allowed to curl inwardly to complete preparation of the bound booklet. In the present construction the spreader assembly indicated at 26, includes a comb which is mounted along the upper edge of thebeam 60 and which has spaced, upwardly projecting teeth 111. Arranged on the frame to cooperate with the comb is a second, relatively stationary spreader member in the form of a hook bar having hooks 116 (FIG. 6) which normally register with the teeth 111 of the comb. Means are provided for producing relative endwise movement between thecomb 110 and thehooks 116 so that the hooks engage the individual fingers of the binding element when the element is inserted in seated position on thecomb 110. In the present instance such movement is brought about by mounting thehook bar 115 for sliding movement on a hook bar supporting plate indicated at 117. Thefront cover plate 34 is rearwardly bent along its upper edge to overlie the hook bar and to form, in elfect, the narrow elevated work table 27 previously referred to.

In order to understand the means employed for biasing a hook bar into its normal position and for latching the same endwise in its operating position, reference is made to the latching mechanism shown in FIGS. 5 and 6. The-re it will be seen that thehook bar 115 is provided with a downwardlybent tab 118 to which is secured abiasing spring 119 connected to the lefthand end member 31. To move the hook bar into active position from its norm-al retracted position, a latchingplunger 121 is prov'vided which is urged outwardly by aspring 122 and which is maintained captive by aclip 123. It will be apparent that upon pressing theplunger 121, thetab 118 which it engages, along with the hook bar itself, will be moved to the position shown dot-dash in FIGS. 5 and 6 in which the hooks engage the fingers of the binding element. To retain the hook bar in its active position, `a latch is provided in the form of aleaf spring 125 mounted on asmall bracket 126 and having anupraised catch 127 formed by a depression or detent inspring 125. To return the hook bar to its normal position, arelease plunger 131 is used having aspring 132 and kept captive by a clip 133i. To deflect thespring 125 for release, the spring has an angularlybent cam portion 134 arranged in the path of movement of theplunger 131. It will, therefore, be apparent that upon pressing theplunger 131, thespring 125 will be cammed downwardly, thereby causing thehook 127 to slipclear ofthe catch 127, so thatV the hook bar is restored to its normalYleft-hand position.Y Y

In use, a binding element indicated at`140 in FIG. 7 and having abacking portion 141 with integral curledfingers 142, 'is seated on thecomb 110 with the backing portion being rinly seated against the back of the comb and with the fingersY projecting forwardly through the teeth of the comb. In order to make it easier to seat a binding element on the comb, a rearwardly extendingsupport plate 145 is provided, sandwiched between the comb and the beam and providing a rearwardly extending shelf In a typical case afterVa binding element 140 is seated as shown in FIG. 7, the lockingplunger 121 is pressed to engage the hooks with the individual fingers 142 (FIG. 6).

It is one of the features of the present device that the same movement of theoperating arm 25 which produces punching of the sheets is utilized to produce spreading of the Abinding element, with the vertical component ofV movement of the beam being used for punching and the horizontal component being used for spreading. Thus downward movement of the operating arm produces rear- 8. erly position the stop 1160. vThe proper setting is visible at the top of the table on a Yscale indicated at 167, the scale being calibrated in terms of the standard sizes of binding elements. To insure` accuracy of calibration, contact between the plunger 154i and stop 156 does not Vtake place directly but rather through an adjustable screw 151m mounted at the tip of the plunger. When the plunger is opposite the size of binding element being used, theknob 162 is screwed tight thereby ixing thestop 160 in blocking position. However, in carrying out the invention, a yieldable friction connection is provided in the form of a stack ofspring washers 165 interposed between the knob and the wall of the guide member and the threaded connection `163: is designed to bottom after a predetermined amount of stress is applied to the spring washers. This limits the amount of friction which can be appliedY by the spring washers against theguide 161,V and consequently the stop 16) is frictionally positioned rather than'being positively ward movement of the beam 6G and the comb thereon; Y

As a result, theV binding element is spread so that the fingers are uncurled into the position shown in FIG. 8 where the tips of the ngers are upwardly projecting ready for threading of a stack of punched sheets thereon. In order -to provide support for the intermediate portions of the fingers during the uncurling, acurved support plate 146 is' provided, secured to the front surface of thecomb member 110. This supportingplate 146 also performs Vthe function of keeping the gap in front of the comb closed so that foreign objects cannot drop into the machine. In order-to retain the comb in its rearwardly rocked position so that both hands of the operator may be employed to thread the stack of sheets onto the tips of the binder fin- Vgersfa friction element Yis used which,fin the present instance, is in the form of afriction spring Washer 147 interposed between thepinion 81 and the adjacent frame member 31 (see FIG. 4a).

In accordance with one of the aspects of the present invention, novel stop means are provided for limiting the degree of rearward rocking movement of the beam V60 and the attached comb 11G including a yieldable connection so that the beam may beswung through its entire range of movement in a subsequent punching operation without damage in the event that the operator fails to release the stop. In order to understand the structural features of the stop, particular reference is madey to FIGS.V 2, 3, 4 and 9. Extending forwardly within the frame and under the table at its left hand side is a stop member orplunger 150 which has arack 152 at its rear end mounted in aguide 151. ForY the purpose of coupling the rack to the operating shaft, asector gear 153 is provided which 4may be secured to the shaft by any desired means, for example, by machine screws 154 threaded into the side wall of the pinion 81 (see FIGS. 4, 4a). In order to produce the proper direction of movement of theplunger 150, an idler pinion :155 is interposed between the sector l153 and the rack .152. It will therefore be apparent thatV when the operating arm is rocked downwardly there will be proportional forward movement of theplunger 150. For the purpose of stopping such movement at a predetermined point, a stop 164i (FIGS. V3 Yand 9) isV arranged in the path of movement of the plunger and in aslide 161 which lies underneath the table of the machine.

Y For the purpose of clamping the slide 161) in an adjusted position, a clamping and settingknob 162 is used, such knob having a threaded connection 163vwith a stud V164 mounted in thestop 160,V the wall oftheguide member 161 being appropriately slotted to clear therstud :164; In use, the knob .162 is loosened enabling the 'knob to be moved forwardly or backwardly to propeter.

positioned in the path of movement of the plunger.

VThe friction provided by thestop 160 is sufficient so that when thearm 25 is swung downwardly a point of resistance is felt by the operator, and the arm is not swung beyond this point.V The arm stays in this position due to the friction provided by thefriction Vwasher 147 on the operating shaft so that the binding Velement 149 remains spread to just the right degree. Thus it is possible to employ both hands to assemble the punched stack of sheets on the fingers of the element. VFollowing this the operating arm may be returned to its upwardly extending position and the release button-131 may be pressed enabling the hook bar to snap back into its normal position,'following lwhich Vtherassembled booklet Vmay simply be lifted oif of the comb member 1110.

'In the above discussion it has been assumed that the binding element is straighty so that it may be seated against the comb wthout dinculty for engagement bythe hooks on the hook bar. However, it sometimes happens that due to storage in a heated environment a binding element is Warped or twisted so that the back portion thereof does not seat atly against the comb. This is particularly true in the bindings of smallest diam- Under such circumstances seating requires that al1 of the fingers of the operator be used to press the element against the comb. In order to make it possible for the hook bar to be operated when this is done, an auxiliary hook actuator is provided at the center of the machine easily engageable by the thumb of the operator. In the present instance this is accomplished by an auxiliary hook actuating member in the -form of a small projection 17() (see FIG. l6) which is secured to the hook bar at its center by means ofscrews 171, and which projects through anopening 172 inthefront cover plate 34 of the machine. While theprojector 170 is primarily intended for moving the hook Ybar into return position, it is to be noted that the projector may be moved in the opposite or releasing direction without any damage to the latching mechanism. This is due to the fact that alatch 127 of the detent is non-positive rather than a positive latch.

It will be apparent that if the operator of the machine screws theknob 162 into a tight, bottomed position and.

forgets to release the knob after Vthe binding operation is completed, damageto the machine in a subsequent punching operation will, nevertheless, be avoided because of the fact that the stop '160fis only frictionally maintained in position and may yield when a force is applied to it by the plunger which exceeds the -frictional retaining force.V In this Vconnection it may be noted that a man weighing, say, 200 pounds applying his full weight at the end of 'theoperating arm 25 develops aY torque of approximately 200 pound-feet, which torque would be capable of damaging theVplunger 150 or some other element of the stop mechanism if yielding did not occur. Note that in the first punching operation which occurs following binding, thestop 161? will be moved to the extreme end of the stroke ofplunger 150 so that this frictional force will not have to be overcome each time the operating arm is moved. Thus, the punching and binding operations may be performed one after the other without risk and without any special care or attention on the part of the operator. Nonetheless, since the position of the stop le@ is at all times indicated on thescale 167 on the work table, the operator will normally be reminded to release theknob 162 before the punching is done.

Having understood the manner in which the mechanism is integrated for both the punching and binding operations, more detailed attention may be given to the means for positioning the sheets on the machine prior to punching. For the purpose of controlling the inward spacing of the perforations from the edge of the stack of sheets, i.e., for limiting the degree of insertion into thethroat 24 of the machine, a stop bar is provided having angled cam surfaces at each end so that the position of the bar with respect to the punches is varied over a small range as the bar is moved endwise. Referring to FIG. 3 the stop bar is indicated at 180. For manipulating and guiding the bar at its left hand end, it is secured to aplate 181 having anangled slot 182 engaging apin 183 in the frame of the machnie. At the opposite or right hand end of the bar there is aplate 184 having anangled slot 185 engaged by apin 186, the two slots of 182, 185 being parallel to one another. The right hand end plate is extended forwardly carrying apointer 187 cooperating with ascale 188. At its left hand end the stop bar is provided with a downwardly turnedtab 189 so that it may be easily grasped. In use, the stop bar is moved inwardly or outwardly by the tab to produce a desired -setting at thescale 188, the latter being calibrated in terms of the size of the binding element with which the sheets are to be used. If desired, a detent may be provided at the common settings, but in any event friction will be sutiicient to hold thestop bar 180 in a desired adjusted position. With the stop bar properly set, the sheets are simply inserted into thethroat 24 of the machine as far as they will go.

For the purpose of laterally positioning the sheets on the table 23 a left hand stop is provided in the form of a stop bar 199 which is mounted on a carrier y191 slideable in aslot 192 formed in the table. For the purpose of locking thebar 190 in an adjusted position, thecarrier 191 carries ashoe 193 which rides against the edge of a track in the form of aninverted channel 194, with the shoe being upwardly biased by aleaf spring 195. The edges of the channel may be either frictional, roughened or serrated. To relieve the pressure between theshoe 193 and the channel, the carrier `191 is preferably connected to arelease knob 196 which is recessed in the bar 19) and which contacts the leaf spring 19S. In use, downward pressure on theknob 195 releases the pressure at the shoe so that thebar 190 may be moved in one direction or the other. When it is released the force exerted by thespring 195 again brings the shoe into gripping position against the track so that the stop is locked in the desired position until intentionally released. Proper placement of this stop insures that the punches are centered with respect to the sheets being punched so that the holes do not run off the edge of the sheets. Thebar 196 may be provided with a suitable scale on the table 23 calibrated in terms of the various sizes of paper to be handled.

For the purpose of collecting the confetti resulting from the punching operation, a drawer 203 is provided which extends under the table and below the die openings 51.

While the operation of the device will be apparent from the above description, it may be helpful to summarize it briefly. The initial consideration is the thickness of the stack of sheets to be bound, and an appropriate diameter of binding element is selected. The insertion stop yM51 is next adjusted to produce Va suitable reading on the scale -188 thereby to adjust the inward spacing of the perforations from the edge of the sheet. Next, the stop bar 1.96` at the left side of the machine is released and moved to one side or the other in order to center the perforations so that a perforation does not run off the edge. With the machine thus adjusted a stack of sheets is placed on the worktable with the binding edge in the throat 21-, and theoperating arm 25 is swung downwardly until it bottoms The arm is then intentionally upraised to retract the punches and to free the stack of sheets for withdrawal.

The selected binding element is placed upon the supporting plate behind the comb and manipulated with the finger tips so that the binding fingers extend through the teeth of the comb. Thepushbutton 121 at the left hand side of the machine or theauxiliary hook actuator 170 at the front of the machine is operated, whichever is more convenient. This latches the hook bar in its right hand or locking position in which each of the binder fingers is held captive by a hook on the hook bar. The adjustingknob 162 at the left hand side of the table is then moved backwardly or forwardly to an appropriate setting on ascale 167 indicating the nominal diameter of the binding element, following which theknob 162 is screwed tight. Thearm 25 is then rocked forwardly and downwardly until the stop is engaged, i.e., felt by the operator, at which point the -ngers of the binding element will be uncurled to just the right degree to allow threading of the `stack of sheets. The sheets are then placed on the binder fingers with the rear portion thereof being supported on the auxiliary worktable. If the stack is unusually thick the tips of the fingers may be additionally extended by nudging the operating arm upwardly through a small distance. When the stack is fully assembled, thearm 25 is swung upwardly, allowing the fingers of the backing to curl into closed position. Therelease knob 131 at the left hand side of the machine is then pressed, tripping the latch and allowing the hook bar to snap to its left hand or open position, following which the completed booklet may simply be lifted from the comb.

In removing or replacing pages, the operation is equally simple. The completed booklet is threaded on the comb so that it rests on theauxiliary worktable 27 just in front of the comb. Assuming that thestop 160 is appropriately set for the binder diameter, the hooks are engaged bybutton 121 and the operating arm is drawn downwardly until resistance is felt, at which time the sheets may be lifted from the fingers or replaced as necessary. Thearm 25 is then restored to its upraised position and the hook bar latch is tripped to enable the booklet to be removed.

In spite of the fact that the punching and binding stations are located one above the other, maximum conrvenience is afforded in each of the operations. That is to say the presence of the binding mechanism does not affect the punching and the punches are in an out-'of-the-way position during binding. Each function is at least as readily performed as in machines intended for -a single function. Note, for example, that the binding portions of the device are upraised in a convenient and accessible position while still enabling a low, desk-hugging contour for the overall machine.

In spite of the fact that two separate functions are performed by the machine, the machine weighs little more than single-purpose machines, and because of the light weight and compact dimensions, the machine may be readily moved from lone department or work station to :another as the need arises just as readily as a portable typewriter. The machine is, in effect, a portable binding factory, completely self-contained and self-suiiicient. Since both portions utilize the same movement of the Yoperator and since the adjustments are self-explanatory,

Y of simplicity and economy the arrangement shown in FIG. may be used, reference numerals corresponding to the rst embodiment being applied with the distinguishing sux 11. In this embodiment the member which engages the stop is rigidly connected to the operating shaft 80a and comprises a swinging arm 15911. Thearm 150a is in the formy of a pin press-tted into the pinion 81a which is preferably of special profile and made of sintered metal. Arranged in the path of movement of the arm is a stop 161m having a plunger 1691) which extends forwardly under the table and which carries a sliding block 16d/c captively secured at its forward end. The plunger is mounted for reciprocating movement in a slide 151a formed integrally in the frame. The frictional clam-ping arrangement for the block 160e may be the same as in the precedingV embodiment (FIG. 9). The scale Y167 should, however, be reversed, since increasing spreading movement is accompanied by rearward rather than Vforward movement of the plunger. l In order to accurately calibrate the stop arrangement at time of manufacture, stop 16)a may be provided with a set screw enabling the stop to be adjusted backwardly or forwardly on the plunger. calized contact -between thearm 150a and the stop 16Go over the range of arm movement, the arm is preferably provided with a headed annular enlargement 150b'which may be in the vform of an annular collar pressed in place. In use the operation is the same as that previously Y described. The adjusting knob 16211 is screwed tightl at Va desired position of adjustment,

A binding element isV registered with the comb and the hooks are set in the usual way. The operating arm is then pulled down until a point of resistance is felt, indicating that the arm 150:1 has engaged the stop 16001. The sheets are then placed on the extended ngers. The arm is swung upwardly, the hook barV is tripped for release, and the completed booket may be removed. If additional`v sheets should then be punched without releasing theknob 162a, the continued movement of the arm 515011 will exert a force on the stop 16011 which is greater than the rictional clamping force so that the block 160e will be moved to its end position, after which the stop 160a will remain in an out-of-the-way position during successive punching operations.

I claim as my invention:

1. InV arpunching and binding machine for use with binding elements having a backing portion and having a series of flexible curled fingers, the combination comprising, a frame having a work table, a series of punches and cooperating dies in the edgeV of the work table for perforating the margin of a stack of sheets on said work table, .an elongated beam member overlying said punches for operating the same and journaled on the frame for Moreover, to insure lorotation of said beam, one leg of said retractor member comprising an inturned lip engaging each of said punches, a leaf spring biasing said retractor member towards the punches, said retractor member being pivoted to said sector gears along an axis spacedV from the axis of rotation of said gears so that said retractor mem-ber is eccentrically located with respect thereto, said eccentric location of the pivot axis of the retractor member causing said retractor member to move .downwardly upon rocking of the beam at a slightly greater rate than the punches so that said retractor member does not interfere with the downward thrust of the punches, saidhangers being mounted on said pins for lost motion movement thereby to prevent said retractor member from bottoming on said work table. f Y

' 2.v Ina punching-and binding machine for use with binding elements havinga backing portion and having a series of flexible curled lingers, the combination comprising, a frame having a work table, a series of punches and cooperating Ydies at the edge of the work table for perforating the margin of a stack of sheets on said table, an elongated beam member overlying said punches for operating the same, means journaling said beam Yon said lframe for swinging movement about a horizontal axis adjacent said punches, a manual operator for said beam including a sector gear xed at each end of said beam and rotating about said horizontal axis, a punch retractor member extendingalong said punches and having means for engaging the same when the retractor member is moved upwardly, and meansrincluding a lost motion connection mounting said retractor member on said sector gears for free pivotal movementrin unison therewith, said pivotal mounting means being spaced `from the horizontal axis of said sector gears and of said beam member thereby eccentrically pivoting said retractor member with ,respect to said beam, whereby 'said retractor member moves downwardly upon punch actuating swinging movement of said beam at a Irate slightly greater than the rate of movement of the punches so that the retractor member does not interefere with the'downward thrust of the punches, and said lost motion connection prevents said retractor member from bottoming on said work table.

References Cited in the file of this patent UNITED STATES PATENTS 249,887 Broadbooks Nov. 22, 1881 1,142,627 Robinson June 8, 19'15 1,814,790 Edwards V.lu1y 14, 1931 2,353,922 Neal July 18, 1944 2,593,805 Spinner et al Apr. 22, 1952 2,898,613 Frederick Aug. 11, 1959 2,908,173 Bardy Oct. 13, 1959 2,935,752 Rowley May `10, 1960 V2,951,534 Woodbury et al. Sept. 6, 196()

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