US2969839A - Apparatus for forming a closure in a well bore - Google Patents

Description

Jan. 31, 1961 H. M. GREENE 2,969,839

APPARATUS FOR FORMING A CLOSURE IN A WELL BORE INVENTOR.M flu flrmpzlgg 2 Sheets-Sheet 1 ES/(EZL M. G'EEsA/E,

Filed May 11', 1957 Jan. 31, 1961 H. M. GREENE APPARATUS FOR FORMING A CLOSURE IN A WELL BORE Filed May 17, 1957 2 Sheets-Sheet 2 MS/(ELL M gees/ME;

INVENTOR. Z4 ,lrmeugg.

2,969,839 Patented Jan. 31, 1961 APPARATUS FOR FORMING A CLOSURE IN A WELL BORE Haskell M. Greene, 8815 S. Highland Ave., Whittier, Calif.

Filed May 17, 1957, Ser. No. 659,945

4 Claims. (Cl. 166-63) This invention relates to improved apparatus for forming a bridge plug or closure in a well, to seal off an upper portion of the well from a lower portion thereof. The present application is a continuation-in-part of my copending application Serial No. 503,623,'filed April 25, 1955, on Application of Localized Gas Pressure in a Well, now abandoned. In certain respects, the apparatus disclosed in the present application may be considered as an improvement on the apparatus of my Pat ents Number 2,696,258, issued December 7, 1954, on Oil Well Cementing Packer, and Number 2,696,259, issued December 7, 1954, on Apparatus for Firing Propellent Charges in Wells.

The general object of the invention is to provide an improved type of device which is capable of being lowered into a well, and which on a single lowering can function to position a plug in fixed position in the well, and also to deposit a body of cementitious material (preferably Portland cement) on the plug, to harden while resting on the plug and thus form a permanent closure across the well bore. In the apparatus embodying the invention, the positioning of the plug and cement in the well bore is eifected very rapidly, once the device is actuated after being lowered into the well. Especially contemplated is an arrangement Which is so designed as to maximize the rate at which the cement will set in the well, so that it will set before the well fluid has time to force itself into the body of cement and thus adversely affect the eflfectiveness of the ultimate closure.

structurally, a device embodying the invention includes a hollow body adapted to be lowered into a well and carrying a bore closing plug, and a body of cementitious material above the plug, with the plug and cement belng adapted for ejection downwardly from the body after lowering into the well. For thus ejecting the plug and cement, I employ a charge of gas producing propellant material which acts when fired to produce pressurized gases above the cement in a quantity acting to force the cement and plug downwardly and from the body to their active bore plugging positions. Such ejection of the plug results in its actuation to a locking condition in which it is securely held in fixed position in the well, to thereafter efiectively support the cement in the well.

As previously mentioned, a very important object of the invention is to provide for rapid setting of the cement in the well, toprevent its contamination before it can be set. For assuming this result, the propellant charge proves especially helpful, since the high temperatures developed by burning of the propellant greatly accelerate the setting of the cement. Also, the pressure of the gases has a similar effect in accelerating the setting action. This rapid setting of the cement, immediately following the ejection of the plug and cement into the well, causes the cement to become effective as a positive closure in a minimum period of time after the plug is placed in use. Consequently, the plug itself need not be designed to serve as a closure for any appreciable period of time.

Certain particular features of the invention have to do with the construction of a preferred type of plug. Specifically, this plug includes gripping fingers for securing the plug in fixed position in the well, and a radially expansible seal cup structure for assuring effective closure of the well. Desirably, the seal cup structure includes a flexible cup of rubber or other-deformable or elastomeric material, and a plurality of backing elements positioned beneath and supporting the rubber. The backing elements may consist of a number of thin sheet metal petals which overlap and form together a flaring radially expansible cup arrangement.

The above and other features and objects of the present invention will be better understood from the following detailed description of the typical embodiment illustrated in the accompanying drawings in which:

Fig. 1 is a vertical sectional view of a well tool constructed in accordance with the invention;

Fig. 2 is a view corresponding to Fig. 1, but showing the tool after it has been fired and the cement and plug have been forced from it to form a closure in the well;

Fig. 3 is an enlarged vertical section through the lower portion of the Fig. 1 apparatus;

Fig. 4 is a transverse or horizontal section taken on line 4-4 of Fig. 3;

Fig. 5 is a fragmentary perspective view of the upper portion of the plug in Fig. 3;

Fig. 6 is a fragmentary perspective view of the seal cup structure of Fig. 3;

Fig. 7 is a horizontal section taken on line 7-7 of Fig. 3;

Fig. 8 is a fragmentary view of a variational form of the apparatus which is the same as that shown in Fig. 1 except as to the particular type of bore closing plug which is employed;

Fig. 9 is a transverse section taken online 99 of Fig. 8;

Fig. 10 is a fragmentary vertical section through another from of the invention; and

Fig. 11 is a fragmentary view of a final form of the invention.

Referring first to Figs. 1 through 7, the tool 10 there shown is adapted to be loweerd into a well at the lower end of a flexible cable orline 11, and functions when actuated to form a closure across the well bore closing off an upper portion of the well from its lower portion. In the figures, the well 12 has been represented as containing the usual tubular casing orliner 13, which may in some instances containperforations 14 through which the interior of the casing communicates with the surrounding earth formation. When the casing orliner 13 contains such perforations, it may be desirable to force some of the cement through those perforations and into aspace 15 about the casing. In other instances, where thecasing 13 is entirely imperforate, it may be desired merely to form a cement wall or plug extending across but entirely within the casing.

The preferred form of tool 10 comprises essentially a tubular vertical extending body including four threadedly interconnectedsections 16, 17, 18 and 19, and containing a body ofcementitious material 20, a gas gun 21 carried by the upper end of the tool body and acting to direct the gases generated by a propellant charge 22 downwardly through the body and against the cementitious material, andtubular packer sleeve 23 adapted to be radially expanded against the wall of the well (casing 13) to form a seal preventing upward dissipation of the actuating gases and their force. Thecementitous material 20 is preferably Portland cement, which may contain an agent tending to speed its setting, and this material will therefore be hereinafter referred to merely as cement. In thelower portion 16 of the tubular body, there is provided aplug 24 which is ejected downwardly by the force of the generated gases to the Fig. 2 position in which the plug serves to close off the bore at a location spaced beneath the lower end of the tool body. The gas force also acts to force thecement 20 downa sil tram the ear and a e all t term the ,desired cement closure above theplug 24.

The lowertubular portion 16 of the tool body may have its lower end closed by a downwardly taperingnose member 25 which is attached to the body in a manner permitting the nose member to be very easily blown downwardly from the body upon ignition or" the propellant or gas generating charge 22. For this purpose,body section 16 may have several (typically four) evenly circularly spaced inwardly bent portions 26 (see :Fig. 7), which frictionally engage the upper externallycylindrical portion 27 ofnose member 25 sufficiently tightly to friction ally hold the nose member in the Fig. 1 active position of attachment tobody section 16. This frictional engagement, however, is sutficiently light to ,allow the nose member to be very easily displaced downwardly from the tool body by downward movement ofplug 24 when propellant charge 22 is fired.

Theportion 17 of the tool body above itslowermost portion 16 contains the body ofcement 20, to the upper surface of which the gas pressure produced by propellant charge 22 is communicated. Thecement containing portion 17 of the tool body may of course be considerably longer than would appear from Figs. 1 and 2, in which views this portion of the body is broken away to allow for representation of the entire length of the tool in a single figure.

Thecement 20 is supported inbody section 17 by means of a horizontal ortransverse bottom wall 28 which extends across the lower end ofbody section 17, and is formed of a frangible material, such as a frangible aluminum or resinous plastic material adapted to be broken or ruptured by the force of the generated gases when charge 22 is fired to thus allow the cement to pass downwardly through the body and out its lower open end behind theplug 24. As will be brought out in greater detail at a later point, thefrangible wall 28 may be attached to, and form essentially a portion of, theplug unit 24, so that it acts to suspend the plug in its initial Fig. 1 position within the tool.Wall 28 may have a relatively thickcircular portion 29 toward its center, and carrying a reduced thickness annularperipheral por tion 30 about the edge of the disc. Thisperipheral portion 30 may rest downwardly against and annularly engage an annular shoulder 31 formed in the upper end of-body section 16, and may be held downwardly against that shoulder 31 by threadedly connectingbody section 17 intothreaded bore 32 formedin' the upper portion ofsection 16 above shoulder 31. The threadedbore 32 of course has an internal diameter which is greater than the internal diameter of shoulder 31, to allowdisc 28 to be inserted downwardly throughbore 32 into engagement with shoulder 31. Thedisc 28 is strong enough at all points to support the weight of the cement, and in addition to withstand a gas pressure above the cement of a prdetermined value (preferably between about 80 and 200 psi.) and for best results about 150 psi. The pressure referred to is of course a differential pressure, as between the pressure of the gases within the tool above the cement, and the fluid pressure at the outside of the body, and particularly the pressure beneathwall 28. When this dilferential pressure reaches the predetermined value, theperipheral portion 30 ofdisc 28 breaks along an annular line defined by the inner edge of shoulder 31, so that the plug, cement, and most of thewall 28 can be rapidly ejected downwardly from the tool body.

Portion 18 of the tool body carries a number of outwardlyseating check valves 33 serving to prevent outwardescape of the cement displacing gases. through the wall of the body, while permitting an inward flow of;

well fluid into the body when the pressure is reduced below that at its outside. These check valves may be of conventional ball check valve construction including spherical valve elements free for limited movement within cages 34- toward and away fromseats 35.

The uppertubular portion 19 of the body is perforated at 36 to permit outward flow of the generated gases againstpacker sleeve 23. This packer sleeve is formed of rubber or other resilient elastorneric material, and is peripherally clamped bybands 37 at its opposite ends to the end portions ofperforated body section 19. As will be apparent, clamping rings 37hold sleeve 23 in fluid tight sealing engagement withbody section 19 at two vertically spaced locations, between which thesleeve 23 is readily expansible tothe condition of Fig. 2 by the generated gases and is then resiliently returnable to the condition of Fig. 1 when the pressure within the tool returns to normal. Thewire line 11 which suspends the tool 10 in the well is connected to abail 38, whose ends attach at 39 toupper body section 19.

The gas gun or filing chamber 21 comprises a cylindrical preferably metallic vertically extending body containing the propellant charge 22, and closed at its upper end so that the gases produced by the propellant charge are directed downwardly from the lower open end of gun 21 and against the upper surface of thecement 20. Firing current is delivered to the propellant or explosive charge 22 from abattery 40 at the surface of the earth, and under the control of a switch 41 also at the surface of the earth. One side of the power source is connected to the charge by being grounded (say at 42) to the body of the tool, with current being carried from the conductive body of the tool to the charge through one ormore contacts 43 attached to the lower end of charge 22 and engaging the electrically conductive wall of gun barrel 21. Thesecontacts 43 may also serve to releasably retain the charge in its illustrated Fig. 1 position within the gun, as is brought out in greater detail in my Patent 2,696,259. The second side of the power source is connected to the charge through awire 44 extending downwardly within the well and connecting to a terminal 45 which is electrio-ally connected to acontact 46 for engaging an upper electrically conductive contact on charge 22. As will be apparent, terminal 45 andcontact 46 are of course electrically insulated from the body of the tool. Thus, when switch 41 is closed at the surface of the earth, firing current is passed through charge 22 causing it to burn and produce large quantities of gases in the tool.

Gas gun 21 is preferably mounted for limited upward recoiling movement upon firing, and for this purpose may have aportion 47 near its upper end which is verticaily slidable withinshoulder portion 48 in abushing 49, the bushing being threadedly connected intoupper body section 19. Anut 50 on the upper end of the gas gun is engageable withshoulder 48 of the bushing to limit downward movement of the gun, whileintegral flange 51 on the gun barrel limits its upward recoiling movement at the Fig. 2 position.

Propellant charge 22 preferably comprises an explosive or combustible charge characterized by a capacity to pro duce a relatively prolonged pressure and temperature surge rather than a sharp instantaneous explosion to thus eiiectively force the cement from the container and into the well zone without danger of rupturing the tool body itself, orpacker 23, or any of the other portions of the device with the exception of the purposelyfrangible element 28. For best results, the propellant charge should be selected to burn over an extended period of between about one and one-half and thirty seconds under the particular hydrostatic pressure encountered at the zone being cemented. The pressure differential developed by the gases, between the inside and outside of the tool, should of course be sufliciently above the breaking pressure ofdisc 28 to assure rupturing of that disc by the gas pressure, and yet should not be an excessive value which might damage the plug or other parts. Preferably, the maximum pressure differential developed by the gases is be tween about 160 and 500 p.s.i., and say about 300 p.s.i. for best operation where thedisc 28 is constructed to break at 150 p.s.i.

Referring now particularly to Figs. 3 through 6, plug 24 includes a vertically extending shaft-like carrier member 52, which carries at its vertically central portion an upwardly facing and upwardly flaringseal cup structure 53 for engaging and forming a seal withcasing 13, to support the cement in the casing. Thisseal cup structure 53 is initially held in the radially constricted condition of Fig. 3, by reception within the cylindricallower body section 16, and is adapted to resiliently expand to the Fig. 2 active position when the plug is ejected from the lower end ofsection 16.Structure 53 may include an annularrigid ring 54 carried about and attached in fixed relation toshaft 52, as by annular welding at 55. To the outer cylindrical surface 56 ofring 54, there may be attached a reduceddiameter tubular portion 57 of a flexible annularseal cup element 58. Thiselement 58 may be formed of a suitable rubber or other elastomeric material, preferably extremely thin (say between about .010 and .020 inch), to be collapsible into an extremely small diameter tool body. Theelement 58 in its normal condition flares upwardly as seen in Fig. 2, and in the broken lines in Fig. 3, and is of course imperforate and fluid tight to form an effective fluid seal in the well. Thelower portion 57 ofelement 58 may be sealed to ring 54 in any practical manner, as by annularly bonding or vulcanizing this portion to the ring.

In order to allow the use of such a thinseal cup element 58, thestructure 53 includes also a number ofmetal elements 59, which may be identical one with the other, and have their lower ends 60 attached to ring 54. Theseelements 59 are desirably formed of thin spring steel, typically about .002 of an inch thick, and are distributed uniformly aboutring 54. As an example of one way in whichportions 60 ofelements 59 may be secured to the ring, these portions may typically be clamped inwardly against portion 56 ofelement 58 by a clamping ring represented at 61.

Aselements 59 extend upwardly abovering 54, they progressively flare, to normally form together a conical structure of a configuration corresponding essentially to the normal Fig. 2 configuration ofrubber cup 58. Theseparts 59 overlap circularly about the axis ofshaft 52, and are capable of moving to positions of progressively increasing overlap to allow theelements 59 to be collapsed or contracted Withcup 58 to the Fig. 3 full line position. The resiliency ofelements 59 however, normally urges those elements to their expanded Fig. 2 positions and preferably tends to urge them slightly radially outwardly beyond the Fig. 2 positions to assure effective engagement with thecasing 13 in the expanded condition of the apparatus. Also, it will of course be apparent that each of the various elements orpetals 59 has a normal curvature corresponding to the curvature of the cone defined by these parts in the Fig. 2 positions of elements 5%. Each of theelements 59 may be reinforced or strengthened along one of its edges by an essentially rigid typicallymetal rib 62 Welded or otherwise secured to that edge, but terminated at the upper edge ofring 54 rather than being in any way attached to that ring. Each of thevarious ribs 62 may lie in a plane which also contains theaxis 63 ofshaft 52, and moves radially in that plane upon expansion and contraction of thecup structure 53. In all conditions ofcup structure 53, theelements 59 desirably back up or supportrubber cup 58 continuously across its entire area, except at the peripheralannular edge 64 of the cup which may project beyondelements 59 to assure proper fluid tight sealing engagement withcasing 13.

At its upper end,shaft 52 carries a number of evenly circularly spacedfingers 65 which are adapted to engagecasing 13 in amanner locking plug 24 against down-- ward movement in the well after ejection of the plug downwardly from the tool body. Similarly, the lower end of the plug carries a second series offingers 66 which will function to lock the plug against upward movement relative to the casing. Thefingers 65 are pivotally mounted for swinging movement relative toshaft 52 between the full line retracted positions of Fig. 3, and the expanded positions of Fig. 2 (broken lines in Fig. 3). For thus mounting the fingers,shaft 52 carries two axially abuttingrings 67 and 68, between which there is clamped in fixed position aring 69 of cylindrical cross section. Thefingers 65 have openings through which ring 69 passes, so that the fingers are free to swing radially outwardly between their different positions and aboutring 69. As will be apparent thering 69 is of course centered aboutaxis 63. Thedifferent fingers 65 have their inner ends received Within recesses or grooves 70 (see Fig. 4) inrings 67 and 68, to allow engagement offingers 65 withrings 69. Between the locations of recesses 70, rings 67 and 68 have abutting faces containing opposedcomplementary grooves 71 shaped to exactly receive and confine thering 69 betweenrings 67 and 68.Ring 69 may be interrupted at one point along its circular extent, say at thepoint 72 in Fig. 4, so that by slightly expandingring 69 at this point and before assembly of the unit, thevarious fingers 65 may be slipped ontoring 69.Ring 69 is then returned to its normal condition, and is positioned betweenrings 67 and 68, withfingers 65 received within grooves 70. All of the various parts are then attached to the upper end ofshaft 52 while in this condition. To effect this attachment, the inner bore 73 ofring 67 may be threaded, to be threadedly connectible onto the upper end 74 ofshaft 52, to thus tighten ring 68 downwardly against a shoulder 75 onshaft 52. The ring 68 may have a cylindrical rather than a threaded internal bore.

Thefingers 65 are yieldingly urged radially outwardly toward a position beyond that of Fig. 2, by acoil spring 76 which is disposed aboutshaft 52 betweenring 54 and an upperannular element 77 which is slidable axially alongshaft 52.Element 72 has aflange 78 engaging the inner surfaces 79 offingers 65, and acting tocam fingers 65 radially outwardly whenelement 77 is moved upwardly.Spring 76 is at all times under compression, to continuously urgeelement 77 upwardly and thus urgefingers 65 radially outwardly.

At their outer ends,fingers 65 taper topoints 80, which project into the wall of casing 13 in the outwardly expanded Fig. 2 position of the fingers, to thus very effectively grip the casing and. prevent downward movement of the plug and fingers relative to the casing. In this Fig. 2 position of the fingers, these fingers preferably flare downwardly, so that any downward force exerted against the plug can only tend to tighten the engagement between the fingers and the casing. Extending inwardly frompoint 80 each of the fingers has a typically curvingcam surface 81, which acts to engage the wall ofbody section 16 in the Fig. 3 full line positions of the fingers, and to hold thepoints 80 of the fingers out of holding engagement with thetubular body member 16. Thus, thefingers 65 do not prevent the plug from moving downwardly within and frombody section 16, and yet do effectively prevent downward movement of the plug relative tocasing 13, and beyond the Fig. 2 position of engagement with the casing.Surfaces 81 are so designed as to allow thepoints 80 to move into holding engagement with a surrounding tubular member only after the fingers have swung outwardly beyond a predetermined position, typically a position of about 30 angularity with respect to a radius ofaxis 63, which position should be between the full line and broken line positions of Fig. 3.

The lower set offingers 66 is identical with the upper set offingers 65, except that thelower fingers 66 are inverted to prevent upward rather than downward movement of the plug within the casing (without interfering with movement of the plug while it is within tubular body section 16). Without discussing the means of retainingfingers 66 in detail, it will sufiice merely to state that these fingers are retained on the threaded lower end 82 ofshaft 52 by three rings 83, $4 and 85 corresponding torings 67, 68 and 69 respectively. Also,fingers 66 are yieldingly urged to their expanded positions by anelement 86 and aspring 87 corresponding toparts 77 and 76 respectively associated with the upper fingers. Whenplug 24 is not contained within any tubular element, theparts 76, 77, 86 and 87 will function to yieldingly urge the fingers to positions outwardly beyond the Fig. 2 positions, to thus assure effective spring urged holding engagement of the fingers with casing 13 in the Fig. 2 condition.

In preparing the tool for use, the first step may be to removelower body section 16 from the rest of the body, and to then slipplug 24 axially upwardly into the lower end ofbody section 16, withlower nose member 25 removed fromsection 16. During such insertion, thedisc 28 and its retainingnut 88 are not attached to plug 24, and thefingers 65 and 66, as well asparts 58 and 59 ofcup structure 53, are all manually held in their inwardly retracted or collapsed positions of Fig. 3 as they are slipped intobody section 16. When the plug has reached the Fig. 3 position insection 16,disc 28 is inserted downwardly intosection 16 to engage shoulder 31, andnut 88 is then tightened downwardly onshaft 52 and againstdisc 28 to clamp shoulder 31 betweenelements 28 and 67, and thussecure plug 24 in fixed position withinsection 16.Nose member 25 is then attached tosection 16, andsection 16 is threaded onto the lower end ofsection 17. Gas gun 21 is then removed from the upper end of the tool as permitted by the threaded mounting ofbushing 49, and cement is filled into the tool body through its open upper end to a proper predetermined level. Sufiicient cement will normally be poured into the body to substantially fill itstubular portion 17. A gas producing propellant or explosive charge 22 is slipped into the firing gun 21 through its open lower end, and the gun and contained charge are then connected into the tool body as seen in Fig. l.

The tool is lowered into the well to the zone to be cemented, and the electrical switch 41 is then closed at ground level to admit current frombattery 40 to a fuse contained within charge 22. The resulting ignition of charge 22 produces a large quantity of high temperature gases under pressure, which gases are directed downwardly by gun 21 against the body ofcement 20. The increase of pressure within the tool forcespacker sleeve 23 outwardly to its Fig. 2 position to seal off the casing against upward fluid flow, and this pressure simultaneously exerts a downward force againstcement 24 Until the pressure within the tool body and above cement 21) reaches the predetermined ejection pressure for whichdisc 28 is designed, thedisc 28 supports the cement and prevents its downward movement within the tool body. However, when that critical pressure is reached, typically 150 psi. (after expansion ofpacker 23 to its sealing position), the peripheral relatively thin portion 3i! ofdisc 28 suddenly ruptures along an annular line just inwardly of shoulder 31, so that the gas pressure may then very suddenly eject the cement and plug 24 downwardly and from the tool body. Because the pressure has built up before rupture ofdisc 28, the plug movement downwardly to the Fig. 2 position is very rapid, and assures movement of the plug to a position spaced somewhat belowbody section 16 beforefingers 65 can stop its downward movement. The cement flows downwardly from the tool body behind the plug, to form the desired cement closure across the well abovecup structure 53. Preferably, thebodysection 16 contains side openings at 190 near its upper end, but beneath shoulder 31, through which openings some of the cement and the gas force can be bled laterally as soon asdisc 28 has ruptured, to thus prevent the development of an excessive force against the plug which might otherwise damagecup structure 53 or other portions of the plug. The initial force of the gases causes upward recoiling movement of the gas gun, which movement is abruptly stopped at the Fig. 2 position of the gun in a manner setting up a shock wave in the gases which may assist in rupturingdisc 28 assuming that approximately the critical predetermined pressure has been reached.

Nose member 25, after being disconnected from the body of the tool by downward movement of the plug, may fall downwardly to the bottom of the well. The high temperature of the gases which are generated abovecement 20 causes the cement to set much more rapidly than would be possible in the absence of such heat. Also, the pressure exerted against the cement by the gases assists in squeezing out all of the excess moisture from the cement, to thus further assure its rapid setting. As the pressure within the tool diminishes after an operation,packer sleeve 23 resiliently returns to its normal position of Fig. l, permitting removal of the tool from the well, andcheck valves 33 permit inward passage of well fluid into the tool to equalize the pressures at the opposite sides of the tool body. When the tool is withdrawn upwardly from the Well, plug 24 and the cement remain in the well, and may be subsequently very easily drilled out to again provide access to the lower portion of the well. It will of course be apparent that all of the various body parts and other parts of the apparatus, with the exception of the purposelyshearable element 23, must be strong enough to withstand the force of the gases generated by the charge 22 upon firing. It is noted that, in the completed well closure formed byplug 24 and the cement, thefingers 65 and other portions of the plug which are positioned abovecup structure 53 act as metal reinforcing elements within the cement, to thus maximize the strength of the reinforced cement combination. It is also pointed out that in some instances, the plug and cement can be effectively set without the necessity for theupper packer element 23, in which caseupper body section 19 would of course be imperforate rather than contain theapertures 36. This variational form of the invention is shown fragmentarily in Fig. 11, in which the body section 19a corresponds tobody section 19 of Fig. l, but is imperforate. Otherwise, the Fig. 11 arrangement would be identical with that of Figs. 1 to 7.

Figs. 8 and 9 represent fragmentarily a variational form of the invention, which may be considered as essentially identical with that of Figs. 1 to 7 except for the substitution of a different type of plug 24b for theplug 24 of the first form of the invention. This plug 24b is contained within a lower section of the body corresponding tosection 16 of Fig. 1, section 9t being vertically elongated to accommodate the rather elongated plug 24b. Plug 24b includes a vertically extendingbody 91 about which is carried an outertubular body 92 carrying a number of resiliently deformable sealing cups ordiscs 93 typically formed of rubber. These sealing cups 93 may be initially held in constricted condition withinbody section 90, and are adapted to resiliently expand outwardly into engagement with liner 1312 when the plug is ejected downwardly from the lower end of the tool body. Thecarrier element 91 of plug 24b has an upper series of circularly spaced downwardly flaringfingers 94 which are pivotally connected tocarrier 91 as at 95, and which are initially held in their retracted positions of Fig. 8 by reception of the plug withinbody section 90.

A second but upwardly flaring series ofgripping fingers 96 pivoted at 97 tocarrier 91 are provided at the lower end ofcarrier 91. A pair ofcollapsible springs 98 and 99 urge rings 100 and 161 axially againstfingers 94 and 96, to yieldingly urge those fingers radially outwardly, so that when plug 24b is ejected downwardly from the tool body by the gas force,fingers 94 and 96 expand into gripping engagement with. liner 13b, and thenact to positively hold plug 24b in a fixed position somewhat beneath the lower end of the tool body. Thus, when the tool is fired, plug 24b serves essentially the same function asplug 24 of the first form of the invention, that is, plug 24b closes off the well bore at a location spaced beneath the tool body, and thereby requires that the displaced cement accumulate above the plug and form a closure across the well bore. As in the first form of the invention, the cement 20b is contained within the tool body above afrangible disc 28b, which is adapted to be ruptured by the force of the generated gases when the propellant charge is fired, to thus allow the cement to be forced downwardly through the tool body and out its lower end, with the plug 241) of course being pushed downwardly in advance of and by the cement. Frangible horizontal wall 2812 may be retained in its illustrated Fig. 8 position by reception of the circular peripheral edge ofelement 28b between a downwardly facing shoulder formed in the upper end ofbody section 90 and aclamping ring 104 which is threadedly connected intobody section 90 and againstdisc 28b. The disc 28]; may typically be formed of a suitable frangible resinous plastic material, a thin sheet of aluminum, or other suitable material.

If desired, plug 24b may have ashaft 102 extending downwardly throughtubular carrier 91 and having an annular recess at 103 within which inner projections onfingers 96 are movab-ly receivable so that downward movement ofshaft 102 relative to the rest of the plug will swingfingers 96 laterally inwardly to retracted positions in which the plug may be withdrawn upwardly from the well. Such downward movement ofshaft 102 may be efiected by a suitable fishing tool, which can simultaneously exert an upward pulling force on theupper portion 104 of the plug. Obviously such removal of the plug from the Well by a fishing tool would be effected only under very unusual circumstances, in which for some reason the cement after displacement would not cover the upper end of the tool (as where the cement might virtually all be lost in the formation), and to remove the plug without further attempt at cementing. As in the first form of the invention, thefingers 94 and 96 are so designed that they will not griptube 90 in holding relation, but will positively gn'p casing 13b in a holding engagement preventing vertical movement of the plug within the casing, after the fingers have been allowed to expand outwardly into engagement with the casing.

Fig. shows still another form of the invention, in which all parts of the tool may be essentially identical with the device of Fig. 1 except that a different form of plug 240 is substituted for theplug 24. This plug 240 includes a vertically extending shaft-like carrier member 106, on which are removably carried a pair of oppositely directed annular sealing cups 107 and 108 formed of resiliently flexible elastomeric material such as rubber. Thesecups 107 and 108 are initially retained in a radially retracted condition withinportion 109 of the tool body, and normally tend to laterally expand to a diameter to which the peripheral sealing edges or lips ofcups 107 and 108 will annularly engage the inner wall ofliner 130 in fiuid tight sealing relation. The two sealingcups 107 and 108 are carried by individual rigid preferably metal rings 110 and 111, having anannular groove 112 within which the inner edges ofcups 107 and 108 are received, with the material of the cups being vulcanized or otherwise tightly bonded torings 110 and 111 Within these grooves.

Theupper ring 110 is initially held upwardly by an upper series ofgripping fingers 113 and bears upwardly against anut 114 which is threadedly connected ontocarrier 106. Thelower ring 111 is initially held downwardly by a lower series offingers 115 and bears against abottom nut 116.Rings 110 and 111 are sufiiciently loose fits oncarrier 106 to be displaced relatively together axially alongcarrier 106 by the force generated by the propellant charge, such displacement of rings and 111 being limited by engagement of these rings with the upper and lower sides of anannular enlargement 117 oncarrier 106. In the positions in which rings 110 and 111 are in substantial contact withenlargement 117, the rings are retained against returning movement away fromenlargement 117 by means of spring detent elements 118 contained in radial bores inrings 110 and 111 and receivable within annular grooves or recesses 119 incarrier 106.

In the initial inactive condition of plug 240,fingers 113 and are held stationarily relative tocarrier 106 in the full line positions of Fig. 10. In these positions,

thefingers 113 of the upper set of fingers are arranged as a series of circularly spaced elongated elements which fiare upwardly from their lower ends 120 (attached to carrier 106), to their upper ends 121 (which bear against ring 110). The lower ends 120 offingers 113 are mounted within individual circularly spaced bores 122 formed in the peripheral portion of an upper part 123 ofcarrier enlargement 117. The radially outer surface 124 of portion 123 of the carrier may flare upwardly at approximately the same angle asfingers 113.

The finger mounting bores 122 in the carrier enlargement are positioned so that the bore walls intersect or are interrupted by the outer surface 124 of that part of the carrier, so that each of the finger mounting bores 122 is opened along its outer side, but for a width narrower than the diameter of the bore and contained finger (the fingers preferably being of circular transverse section). Thus, the material ofcarrier 106 acts to only partially embrace the outer side of each of thefingers 113, to initially hold the fingers in fixed relation tocarrier 106, through the material which retainsfingers 113 at their outer sides is sufficiently thin to be sheared or deformed by the fingers upon firing of the propellant charge, to thereby allow the fingers to swing outwardly to the broken line positions of Fig. 10. The lower ends offingers 113 bear against an annular flange 125 formed oncarrier enlargement 117, so that those lower ends of the fingers are contained in amanner guiding fingers 113 for the desired outward swinging movement. The lower set offingers 115 are identical withupper fingers 113, except thatfingers 115 fiare downwardly, and swing outwardly in a direction the reverse offingers 113. The upper ends 126 offingers 115 are confined within individual bores 127 formed in the periphery of alower portion 128 ofenlargement 117, which portion of the enlargement has a downwardly flaring radiallyouter surface 129 of a diameter such that the outer sides of bores 127 are interrupted in the same manner asbores 122, to allow outward swinging movement offingers 115 when the propellant charge is fired.

The outward swinging movement offingers 113 and 115 is effected by a camming engagement ofrings 110 and 111 with the fingers. More particularly, theends 121 and 130 offingers 113 and 115 are received within individual notches or guide recesses 131 inrings 110 and 111, which notches haveinner walls 132 extending at an angle relative to the axis ofcarrier 106, such that movement ofrings 110 and 111 relatively together-alongcarrier 106 acts to cam the engaged ends of thefingers 113 and 115 radially outwardly. When this camming action proceeds to an extent such that the ends of thefingers 113 and 115 move out of notches 131, the inner sides offingers 113 and 115 then move into engagement withpoints 133 onrings 110 and 111, and this engagement serves to further cam the fingers radially outwardly until their pointed ends 121 and 130 bite into the inner surface of liner 1312, so that theupper fingers 113 very positively retain plug 240 against upward displacement, whilelower fingers 115 positively retain the plug against downward displacement. As previously brought out, rings 110 and 111 are retained in this locked position by detents 118, so that the plug is then positively locked in a fixed position within the liner. In this condition,fingers 113 and 115 preferably act as backing elements for backing upcups 107 and 108 to prevent undue flexure' of these cups.

As in the previous forms of the invention, the cement in Fig. may be initially supported by afrangible disc 280, which may be identical with the disc 21% of Figs. 8 and 9. Also, the lower end ofsection 109 in Fig. 10 may removably carry a bottom nose member 250 which is frictionally or otherwise attached to the bottom ofsection 109 in a manner such that the nose member can be easily blown downwardly by the explosive force.

When the tool of Fig. 10 is tired, the operation is the same as in the previous forms of the invention except as to the manner in which the plug 240 is locked in position in the well. As this plug 24c is ejected downwardly, the lower downwardly facingseal cup 108 of this plug engages the liquid contained in the well, and the resist ance ottered by this liquid causes pressurized cement to actuate the seal cups 107 and 108 relatively together, to progressivelycam fingers 113 and 115 radially outwardly into gripping engagement with liner 13c. Cups 1&7 and 16$ of course resiliently expand into sealing engagement with the liner orcasing 130, to close ofl the well bore and support the cement in the well. By the time the grippingfingers 113 and 115 of plug 24c have been actuated to their holding positions of engagement withcasing 130, the plug has moved downwardly to a position somewhat below the lower end of the tubular body of the tool, to thus allow an annular space between the body and the upper seal cup through which cement may flow from the tool. The plug of Fig. 10 is, in any suitable manner, so designed as to assure against gripping engagement offingers 113 and 115 with the interior of thetool section 109. For this purpose, the outer pointed ends 130 offingers 113 and 115 may havesurfaces 135 adjacent their points which engagesection 109 and hold the points out of gripping engagement with that section, but with thesesurfaces 135 being so formed as to allow gripping engagement of the points with the greater diameter casing 13c after further radial expansion of the fingers. Also, thefingers 113 and 115 and therings 110 and 111, are all so formed as to allow enough clearance between the fingers and thecups 107 and 108 to prevent the fingers from biting into the cups as the fingers swing outwardly.

I claim:

1. Apparatus for forming a closure in a well bore, comprising a hollow vertically extending body adapted to be lowered to a zone within the well, a mass of cementitious material in the body adapted to be ejected from the lower end of the body by gas pressure acting downwardly against the material, a plug carried by the body in an inactive position beneath said cementitious material and adapted to be ejected downwardly from the body with said cementitious material and to an active bore plugging position, said plug including holding means engageable with the side wall of the well after said downward ejection and operable to hold the plug against further downward movement in the well, said plug including closure means engageable with the bore wall after said downward ejection and operable to close the bore against downward flow of the cementitious material past the plug, a gas producing propellent charge carried by the body and adapted and positioned to produce a large quantity of high temperature and high pressure gases above said cementitious material at such a location and in such quantity as to rapidly force the cementitious material and plug downwardly relative to and from the body by the fluid pressure of said gases to thereby close the bore, said cementitious material being positioned to be highly pressurized by the gas force after the plug has been ejected so that said material, being retained by the plug against further downward movement, is forced is rapidly set by the high pressure and high temperature of the gases, a packer carried by the body and adapted outwardly against the well bore wall by the gases, and to close the bore at a location spaced above said active position of the plug to thereby confine the pressurized cementitious material and gases vertically between the plug and packer, said body being constructed to be free for withdrawal upwardly from the well without the plug and cement after firing of the propellent charge, and a seal structure supported in the body vertically between the cementitious material and said plug and preventing fiow of said material downwardly into contact with the plug and constructed to shear under the force of said gases to allow downward movement of the material rela-- tive to the body.

2. Apparatus for forming a closure in a well bore, comprising a hollow vertically extending body adapted to be lowered to a zone within the well, a mass of cementitious material in the body adapted to be ejected from the lower end of the body by gas pressure acting downwardly against the material, a plug carried by the body in an inactive position beneath said cementitious material and adapted to be ejected downwardly from the body with said cementitious material and to an active bore plugging position, said plug including holding means engageable with the side wall of the well after said downward ejection and operable to hold the plug against further downward movement in the well, said plug including closure means engageable with the bore wall after said downward ejection and operable to close the bore against downward flow of the cementitious material past the plug, a gas producing propellent charge carried by the body and adapted and positioned to produce a large quantity of high temperature and high pressure gases above said cementitious material at such a location and in such quantity as to rapidly force the cementitious material and plug downwardly relative to and from the body by the fluid pressure of said gases to thereby close the bore, said cementitious material being positioned to be highly pressurized by the gas force after the plug has been ejected so that said material, being retained by the plug against further downward movement, is forced outwardly against the well bo're wall by the gases, and is rapidly set by the high pressure and high temperature of the gases, a packer carried by the body and adapted to close the bore at a location spaced above said active position of the plug to thereby confine the pressurized cementitious material and gases vertically between the plug and packer; said body being constructed to be free for withdrawal upwardly from the well without the plug and cement after firing of the propellent charge, a seal structure supported in the body vertically between the cementitious material and said plug and preventing flow of said material downwardly into contact with the plug and constructed to shear under the force of said gases to allow downward movement of the material relative to the body, and means attaching said shearable seal structure to the upper end of said plug.

3. Apparatus as recited inclaim 2, in which said body has a lower tubular portion beneath said seal structure and containing said plug and having. an apertured side wall through which the cementitious material can bleed laterally from the body during downward movement of the plug to prevent the exertion of excessive force against the plug.

4. Apparatus for forming a closure in a well here, comprising a hollow vertically extending body adapted to be lowered to a zone within the well, a mass of cementitious material in the body adapted to be ejected from the lower end of the body by gas pressure acting downwardly against the material, a plug carried by the body in an inactive position beneath said cementitious material and adapted to be ejected downwardly from the body with said cementitious material and to an active bore plugging position, said plug including holding means engageable with the sidewall of the well after said downward ejection and operable to hold the plug against further downward movement in the well, said plug including closure means engageable with the bore wall after said downward ejection and operable to close the bore against downward flow of the cementitious material past the plug, a gas producing propellent charge carried by the body and adapted and positioned to produce a large quantity of high temperature and high pressure gases above said cementitious material at such a location and in such quantity as to rapidly force the cementitious material and plug downwardly relative to and from the body by the fluid pressure of said gases to thereby close the bore, said cementitious material being positioned to be highly pressurized by the gas force after the plug has been ejected so that said material, being retained by the plug against further downward movement, is forced outwardly against the well bore wall by the gases, and is rapidly set by the high pressure and high temperature of the gases, and a packer carried by the body and adapted to close the bore at a location spaced above said active position of the plug to References Cited in the file of this patent UNITED STATES PATENTS 2,605,846 Van Brunt et al. Aug. 5, 1952 2,618,345 Tucker Nov. 18, 1952 2,646,845 Schillinger July 28, 1953 2,675,878 MacGregor Apr. 20, 1954 2,696,259 Greene Dec. 7, 1954

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