US2954341A - Hydrocarbon conversion process - Google Patents

Description

Sept. 27, 1960 s. R. STILES 2,954,341

HYDROCARBON COLWERSION PROCESS Filed June 15, 1955 2 Sheets5heet 2 PROPANE 2a 8 HEAVY V NAPHTHA SAMUEL R STILES BY/ laiww ATTORNEYS vHYDROCARBON CONVERSION PROCESS Samuel R. Stiles, Cresskill, N.J., assign'or to The M. W. Kellogg Company, Jersey City, NJ., a corporation of Delaware Filed June 15, 1955, Ser- No. 515,615

Claims. (Cl. 208-365) This invention relates to a method for supplying heat to a series of distillation zones. In one aspect, this invention relates to the recovery of hydrocarbon conversion products from a hydrocarbon conversion reaction. In another aspect, this invention relates to the reforming of naphtha. In a more particular aspect, this invention relates to a novel heat .exchange system.

In many hydrocarbon conversion processes such as thermal or catalytic reforming, catalytic cracking etc., the conversion of feed material to desired products takes place at comparatively high temperatures, frequently at about 600 to 1200 F. In order to recover and separate the desired products it is usual to fractionate the product, usually in a series of successive fractitionation zones. Frequently, as. in the case of naphtha hydroforming processes, it is desired to cool the reaction product sufiie ciently to separate recycle gas comprising hydrogen prior to sending the reaction product to the product recovery system. In addition, it is usually necessary to supply heat for reboiling to the bottom of the product fractionators. If the hot reaction product is cooled sufliciently to sep: arate hydrogen recycle gas, the amount of heat required by the fractionators will be considerably more than is required if the product is merely cooled to the desired initial fractionation temperature since light hydrocarbons, e.g. methane and ethane, which are normally withdrawn as gases must be condensed.

Previously, reboiler heat to product fractionators has been supplied by means of furnaces or by indirect heat exchange of hot reaction product with bottoms from each fractionator to which it is desired to supply heat. Heat exchange of fractionator bottoms with hot reaction prodnot is usually accomplished in or near each fractionator. This involves transporting hot product to each of the fractionators to which heat is to be supplied and makes necessary the use of large quantities of the expensive alloy piping needed for transporting the hot product. In addition, due to the high pressure of the hot product, undesirably high pressure drops are encounteredin the use of product for this purpose and these high pressure drops necessitate correspondingly powerful pumps or compressors in order to maintain pressure in the reaction zone. In the case of reforming processes in which recycle gas is used, the additional power requirements are usually met by powerful and large recycle gas compressors. The liquid product or products separated in the fractionators must usually be cooled before being sent to storage, thus making it necessaryto remove some of the heat which was added to the fractionators by heat exchange with the hot product. This represents a substantial heat loss. It is an object of my invention to provide an improved process for the recovery of hydrocarbon conversion products. 7

It is a further object of my invention to provide an improved and more efricient process for supplying heat to fractionation zones used to fractionate hydrocarbon conversionproducts.

tates Patent It is another object of my invention to provide an' improved heat exchange system for supplying heat to fractionation zones used to fractionate the products resulting from reforming of naphtha.

Other objects and advantages will become apparent to those skilled in the art from the accompanying description and disclosure.

My invention is applicable to any hydrocarbon conversion process in which hot product is cooled and fractionated in two or more fractionation zones, at least two of which have different bottom temperatures. The bottom temperatures of the fractionation zones should be lower than the temperature of the hot product prior to cooling. My invention is especially applicable to hydrocarbon conversion processes such as reforming, catalytic cracking, hydroforming etc., in Which a feed material such as naptha or gas oil is treated to produce a hot reaction product which is cooled and fractionated to produce hydrocarbon products such as gasoline, butane, etc.

According to this invention, a hot reaction product stream from the hydrocarbon conversion process is cooled and is fractionated in successive fractionation zones operated at lower bottoms temperature than the temperature of the hot product stream. One of the fractionation zones is operated at a relatively high bottoms tempera turearrd another is operated at a relatively low bottoms temperature. Heat is supplied to the lower portion of the relatively high temperature fractionation zone by indirect heat exchange with the hotter reaction product stream and heat is supplied to the lower portion of the relatively low temperature fractionation zone by indirect heat exchange with material from the lower portion of the relatively high temperature fractionation zone.-

' In accordance with a modification of this invention, a hot product stream from a hydrocarbon conversion process is cooled and is fractionated in at least three successive fractionation zones all operated at lower bottoms temperatures than the temperature of the hot product. .One of the fractionation zones is operated at a relatively high bottoms temperature and at least two of the fractionation zones are operated at relatively low bottoms temeperatures. Heat is supplied to the lower portion of the relatively high temperature fractionation zone by indirect heat exchange with the hot product stream. Heat is supplied to the lower portion of a first relatively low temperature fractionation zone by indirect heat exchange with material from the lower portion of the relatively high temperature fractionation zone. Heat is supplied to the lower portion of a second relatively low temperature fractionation zone, operated at a lower temperature than the first relatively low temperature fractionation zone, by indirect heat exchange with at least a part of the same hydrocarbon stream which was used to supply heat to the first relatively low temperature fractionation zone. At least part of the hydrocarbon stream used to supply heat to the second relatively low tempera ture fractionation zone is recovered as a product of the process. I A

Any conventional heat exchange techniques can be used to perform the heat exchange operations necessary in using my invention. For instance, heat may besupplied to fractionators by using heat exchange tubes located Within the fractionators themselves or by using external exchangers and conveying the material .to be heated to and from the fractionators. Intermediate heat exchange mediums may also be used in connection with the indirect heat exchange operations used in connection with my invention.

In order to obtain economically feasible exchanges of heat, it is preferable to maintain alogarithmic mean temperature difierence of at least- 50' F., when carry= ing out heat exchange in accordance with my invention. In some instances when heat is supplied to the lower portion of a relatively low temperature fractionation zone by indirect heat exchange with a bottoms fraction from a relatively high temperature fractionation zone inaccordance with my invention, it may be desirable to introduce additional quantities of low boiling hydrocarbons into the relatively low temperature fractionation zone in order .to maintain it at a suliiciently low bottom temperature for efiicient heat exchange. If, for example, the relatively low temperature fractionation zone is designed to strip" fuel gas trom the pnoduct of a reforming process with propane and heavier hydrocarbons being withdrawn as liquid, the normal bottom temperature of such a iractionation zone might not be low enough to permit the economical tnansfer'of heat to it in accordance with my invention. This situation could occur because of a relatively low proportion of light hydrocarbons, e. g., propane and butane, in the product. In such a situation, it isdesirable to introduce addition-a1 light hydrocarbons into the relatively low temperature fractionation zone in order to allow operation at a lower bottom temperature. Propane and butane can be conveniently recycled from a later stage of the product recovery process for the purpose.

By supplying reboiling heat to a relatively high temperature fractionation zone by indirect heat exchange with hot reaction product and supplying reboiling heat to a relatively low temperature fractionation zone by indirect heat exchange with the bottoms of the relatively high temperature fractionation zone, substantial economies can be effected in the use of the special alloy piping and heat exchange equipment which is required to handle the hot product. In addition, considerable savings .are realized because of the fact that the undesirably high pressure drops previously encountered in the use of high pressure, hot product are substantially reduced.

When liquid product trom a relatively high temperature hwactionation zone is utilized to supplying reboili-ng heat to a relatively low temperature fractionation zone, additional economies are realized because the liquid product is partially cooled in the process and this results in less additional cooling being necessary before it is sent to storage.

For a further and better understanding of my inven tion, reference should be had to the accompanying drawings in which:

Figure l is a diagrammatic illustration of a suitable arrangement of apparatus, in which individual pieces of equipment are shown in elevation, showing .a preferred embodiment of my invention in connection with recovery of products from a naphtha hydroforming process.

Figure 2 is a diagrammatic illustration of suitable arrangement of apparatus, in which individual pieces of equipment are shown in elevation, showing another embodiment of my invention in connection with recovery of products of .a naphtha hydroforming process.

In Figure 1, 7,500 barrels per stream day of 57.4 A-.P .I. naphtha enters the process through conduit 11 and pump 12 at a temperature of 100 F. About 3,700 barrels per stream day of naphtha feed continue through conduit 11 to conduit 13 where the feed is combined with recycle gas. Additional naphtha entersconduit 13 fromconduit 56 as described below. The mixture is passed through aconventional heat exchanger 41 where its temperature is raised to 445 F. Fromheat exchanger 41 the mixture of feed and, recycle gas continues throughconduit 13 to aconventional heat exchanger 36 where the temperature of the mixture is raised to 755 F. by

indirect contact with hot reaction product inconduit 34. During the regeneration cycle, steam and air are introduced thru conduits 3 and 4 and are used to remove contaminating material from the catalyst. Fromconduit 13 the mixture passes through aconventional preheat coil 14 and into a suitable direct fired furnace 17 via conduit 1-6. Furnace 17 contains :aheating coil 18 in which the mixture is heated to a temperature of 975 F. From furnace 17 the mixture passes through conduit .19 to areactor 21. This reactor is a conventional fixed bed reactor which contains a conventional platinum hydroforming catalyst.Reactor 21 is maintained at a pressure of 519 p.s.i.g. and its operation is substantially adiabatic because of the heavy insulation used. Hot gaseouseffluent leaves reactor 21 throughconduit 22 at a temperature of 875 F. and passes to a second furnace 23 where it is heated to a temperature of 975 F. in a heating coil 24. Furnace 23 is similar to furnace 17. From furnace 23 the heated mixture passes through aconduit 26 to :asecond reactor 27.Reactor 27 is similar to reactor .21, contains a similar catalyst and is operated at a pressure of 500 p.s.i.g. Hot gaseous effluent leavesreactor 27 throughconduit 28 at a temperature of 930 F. and passes to a third furnace 2 9 where it is raised to :a temperature of 975 F. in aheating coil 31 contained therein.Furnace 29 is similar to furnace 17. Fromfurnace 29 the heated mixture passes throughconduit 32 to athird reactor 33.Reactor 33 is similar toreactor 21, contains a similar catalyst and is operated at a pressure of 481 p.s.i.g. Hot gaseous reaction product containingreformed product, propane, butane and hydrogen leavesreactor 33 throughconduit 34. The reforming process is operated with an overall weight space velocity of about 3.

The hot reaction product from the hydroforming process passes throughconduit 34 toheat exchanger 36 where it is cooled to a temperature of 672 F.- The hot reaction product then passes throughconduit 37 to a conventional heat exchanger '38 where it is cooled to a temperature of 530 F. by indirect contact with debutanizer bottoms as described below. Fromheat exchanger 38, the reaction product passes throughconduit 39 toheat exchanger 41 where it is cooled to a temperature of 220 F. and then passes throughconduit 42 andcondenser 43 toseparator drum 46. Condenser'43 and drum 46 are operated ata temperature of F. and a pressure of 447 p.s.i.g. Liquid product which is condensed bycondenser 43 is withdrawntrorn drum 46 throughconduit 49 and passed to aconventional absorber 53. Any Water present is removed fromdrum 46 throughconduit 47. Uncondensed gaseous material is withdrawn from the top ofdrum 46 throughconduit 48. A portion as recycle gas is withdrawn fromconduit 48 throughconduit 13 and pump 51 and is mixed with naphtha feed entering through conduit 11. The remainder of the gaseous material which is not recycled continues throughconduit 48 intoabsorber 53.

A portion of the naphtha feed is withdrawn from conduit '11 throughconduit 52 and passed to the top ofabsorber 53. The naphtha feed admitted to the top ofabsorber 53 is used to scrub valuable hydrocarbon products, e.g., butane and heavier hydrocarbons, from the fuel gas which is withdrawn fromabsorber 53. A side stream of naphtha is withdrawn fromabsorber 53 throughconduit 56 and is passed via pump 57 toconduit 13 where it is mixed with recycle gas and feed and passed to the hydroforming reaction as previously described. Fuel gas is withdrawn from the top ofabsorber 53 at a temperature of F. and is withdrawn from the system throughconduit 54.

A bottoms fraction comprising naphtha, propane and butane is withdrawn fromabsorber 53 through conduit 62 and passes to adebutanizer 63 which is a conventional fractionation column. Fromdebutanizer 63 an overhead fraction comprising butane and propane-is withdrawn throughconduit 64 at a temperature of 204 F. and passes to drum 67 viacondenser 66.Drum 67 is maintained at a temperature of 178 F. and a pressure of 285 p.s.i.g. A portion of the condensed overhead fromdebutanizer 63 is withdrawn fromdrum 67 throughconduit 67 and is passed via pump 69 toabsorber 53 for the purpose of increasing the relative proportion of light hydrocarbons inabsorber 53 in order to permit operation ofabsorber 53 at a sufiiciently low bottom temperature so that heat can be supplied economically in accordance with my invention. The remainder of the condensed overhead is withdrawn fromdrum 67 throughconduit 71 and pump 72. Part of the overhead is recycled from pump 72 to the top ofdebutanizer 63 throughconduit 71 and the remainder is passed to adepropanizer 74, which is a conventional fractionation column, throughconduit 73.

An overhead propane traction is withdrawn from de propanizer 74 throughconduit 76 and is passed through condenser 77 to drum 78.Drum 78 is maintained at a temperature of 100 F. and a pressure of 215 p.s.i.g. Condensed propane is withdrawn fromdrum 78 through conduit 79 by means of pump 81. From pump 81 part of the propane is recycled to the top ofdepropanizer 74 and the remainder is withdrawn throughconduit 82 as propane product. A bottoms fraction is withdrawn fromdepropanizer 74 throughconduit 83, as cooled in cooler 84 and withdrawn at a temperature of 100 F. as butane product.

A bottoms fraction comprising naphtha is withdrawn at a temperature of 490 F. fromdebutanizer 63 throughconduit 86 andpump 85. A portion of this fraction continues throughconduit 86 toheat exchanger 38 where it is heated by indirect heat exchange Withhot reaction product to a temperature of 524 F. It is then returned todebutanizer 63 throughconduit 87. From conduit 86 a portion of the bottoms fraction fromdebutanizer 63 passes throughconduit 86 to aconventional heat exchanger 59 where its temperature is lowered to 380 F. by indirect contact with a bottoms fraction fromabsorber 53. The bottoms fraction fromabsorber 53 is withdrawn from the absorber throughconduit 58 and is returned to the absorber through conduit 61. The bottom ofabsorber 53 is maintained at a temperature of 360 F. and a pressure of 400 p.s.i.g. The debutanizer bottoms fraction is withdrawn fromheat exchanger 59 throughconduit 89. A portion of this fraction passes through conduit 91 toconduit 86 and is passed toheat exchanger 38 as previously described. Another portion of the debutanizer bottoms fraction fromconduit 89 is withdrawn throughconduit 92 and cooler 93 as debutanized gasoline. A third portion of the debutanizer bottoms fraction fromconduit 89 is passed via conduit 94 t0 aconventional exchanger 96 where its temperature is lowered to 320 F., by indirect contact with a bottoms fraction fromdepropanizer 74. The depropanizer bottoms fraction used for this heat exchange is'withdrawn from the depropanizer throughconduit 98 and returned to it through conduit 99. The lower portion ofdepropanizer 74 is maintained at a pressure of 235 p.s.i.g. and a bottom temperature of 212 F. Fromexchanger 96 the debutanizer bottoms fraction is passed throughconduit 97,conduit 92 and cooler 93 and is withdrawn at a temperature of 100 F. as debutanized gasoline. 7

By utilizing the debutanizer bottoms to supply heat to the lower portion of the absorber and depropanizer columns and using the hot reaction product to supply heat to the debutanizer bottoms, it is possible to eliminate much of the costly alloy piping and heat exchange equipment which would be needed if the hot reaction product were used to supply heatto the lower portions of the absorber and depropanizer columns as -well. It should be noted thatheat exchangers 59 and 96 do not have to be capable of withstanding the temperature of the hot reaction product when the presentinvention is utilized. In this particular exampleQthe saving in equip ment cost over the cost of equipment for a conventional operation in which the hot reaction product is .used to supply heat to the bottoms fractions of all three fractionators'is substantial.

In addition, substantially less power is required to operate the recycle gas compressor because the excessive pressure drops which would be encountered if hot product were used to supply heat to the bottoms fractions of all three fractionators have been substantially reduced by means of my invention. I

A further advantage can be seen in thelower cooling requirements for cooler 93. Since the portion of the gasoline product which isused to supply heat to the lower portion ofdepropanizer 74 is cooled thereby, it is not necessary to provide as much cooling duty to .cool this portion to the temperature at which it is withdrawn.

In Figure 2, the hot reaction product enters throughconduit 37 at a temperature of 796F. Conduit 37 is identical withconduit 37 in Figure 1 and the reaction product is obtained in the same manner as was described in connection with Figure 1. The reaction product inconduit 37 passes to a conventional heat exchanger lll, where it is cooled to 535 F., by indirect contact with debutanizer bottoms as described below. The reaction product passes from heat exchanger 111 throughconduit 39 which is identical withconduit 39 in Figure 1.

Cooled liquid reaction product enters aconventional absorber 116 throughconduit 49, .which is identical withconduit 49 in Figure 1. Gaseous reaction product entersabsorber 116 throughconduit 48, which is identical withconduit 48 in Figure 1. Fuel gas is withdrawn fromabsorber 116 through conduit 117 and is withdrawn from the system. From absorber 116 a side fraction of 6l.6- A.P.I. naphtha is withdrawn throughconduit 56 andpump 114.Conduit 56 is identical withconduit 56 in Figure 1. A portion of the naphtha feed is admitted to the top ofabsorber 116 throughconduit 52 which is identical withconduit 52 in Figure 1.

A bottoms fraction comprising naphtha, propane and butane is withdrawn at a temperature of 360 F. fromabsorber 116 and passed to a debutanizer 1.19, which is a conventional fractionation column, via conduit118. An overhead fraction comprising butane and propane is withdrawn from debutanizer 119 at a temperature of 198 F., and passes to drum 123 throughconduit 121 andcondenser 122.Drum 123 is operated at a temperature of 182 F., a pressure of 285 p.s.i.g. Fromdrum 123, a portion of the condensed debutanizer overhead is returned toabsorber 116 viaconduit 124 and pump 126. The remainder of the condensed overhead passes throughconduit 127 to pump 128. Frompump 128 part of the condensed overhead is recycled to the top of debutanizer 119 throughconduit 127 and the remainder passes to adepropanizer 132, which is a conventional fractionation column. throughconduit 129 and conduit :131.

A mixture of propane and butane from an outside source is admitted todepropanizer 132 throughconduit 131. Fromdepropanizer 132 an overhead fraction comprising propane is withdrawn throughconduit 133 at a temperature of 115 F. The overhead fraction is condensed incondenser 134 and then passes throughconduit 133 to drum 136, which is maintained at a temperature of F., and a pressure of 215 p.s.-i.g. Fromdrum 136 the condensed overhead passes throughconduit 137 to 'pump138 from which a portion is recycled to the top ofdepropanizer 132 throughconduit 137 and the remainder is recovered as propane product through conduit 139. A bottoms fraction is withdrawn fromdepropanizer 132 through conduit 141 at a temperature of 208 F., is cooled in cooler 142 to a temperature of 100 F. and is recovered as butane product.

A bottoms'fraction comprising naphtha is withdrawn from debutanizer 119 throughconduit 143 at a temperature of 490 F. T A portion ofthis bottoms fraction passes throughconduit 146 and conduit 147 to arerun tower 148, which is a conventional fractionation column and the remainder continues through conduit 14-3 and pump 144. A portion of the debutanizer bottoms fromconduit 143 passes to aconventional heat exchanger 168 throughconduit 167. Inheat exchanger 168 the temperature of the debutanizer bottoms fraction is lowered to 380 F., by indirect contact with a bottoms fraction fromabsorber 116. The 'debutanizer bottoms fraction leavesheat exchanger 168 through conduit 169. A bettoms fraction fromabsorber 116 is withdrawn throughconduit 173, indirectly contacted with the debutanizer bottoms fraction in heat exchanger 1-68 and returned toabsorber 116 throughconduit 172. The lower portion ofabsorber 116 is maintained at a temperature of 360- F. and a pressure of 400 p.s.i.g.

From conduit 169 part of the debutanizer bottoms fraction enters conduit 171and the remainder entersconduit 113. Part of the debutanizer bottoms fraction fromconduit 171 is passed torerun tower 148 through conduit 147. The remainder continues through conduit '171 to aconventional heat exchanger 178 where its temperature is lowered to 320 F., by indirect contact with a bottoms fraction fromdepropanizer 132. A depropanizer bottoms fraction is withdrawn fromdepropanizer 132 throughconduit 181, indirectly contacted with the debutanizer bottoms fraction inheat exchanger 178 and returned todepropanizer 132 throughconduit 179.

The debutanizer bottoms fraction is withdrawn fromheat exchanger 178 throughconduit 113. The debutanizer bottoms fraction inconduit 113 passes to heat exchanger 111 where its temperature is raised to 542 F. by indirect contact with the hot reaction product. From heat exchanger 111 the debutanizer bottoms fraction is withdrawn throughconduit 112 and part of it is returned to debutanizer 119 throughconduit 177 and conduit 17.6.

The remainder of the debutanizer bottoms fraction inconduit 112 passes to aconventional heat exchanger 162 where it is cooled to a temperature of 507 F.,' by indirect contact with a bottoms fraction fromrerun tower 148. Fromheat exchanger 162 the debutanizer bottoms fraction is returned to debutanizer 119 throughconduit 176. A bottoms fraction fromrerun tower 148 comprising heavy naphtha is withdrawn through conduit 157 and pump 158. Part of this bottoms fraction is passed throughconduit 164 to cooler 161 and is recovered as heavy naphtha product at a temperature of 105 F. The remainder of the rerun tower bottoms fraction passes from conduit 157 toheat exchanger 162 via conduit 159. Inheat exchanger 162 it is heated by indirect contact with a debutanizer bottoms fraction and is then returned torerun tower 148 throughconduit 163. The bottom ofrerun tower 148 is maintained at a temperature of 420 F. and a pressure of 15 p.s.i.g.

An overhead fraction comprising gasoline is withdrawn fromrerun tower 148 throughconduit 149 and is passed throughcondenser 151 to drum 152.Drum 152 is maintained at a temperature of 170 F., and atmospheric pressure, Condensed overhead is withdrawn fromdrum 152 throughconduit 153 by means ofpump 155 and a portion is returned torerun tower 148 throughconduit 153. The remainder of the condensed overhead fromconduit 153 passes throughconduit 154 to cooler 156 and is recovered as gasoline product at a temperature of 100 F.

The processes illustrated in Figures 1 and 2 are specific examples of processes to which my invention is particularly applicable. My invention is not limited to use with these types of processes but is applicable to any conversion process requiring recovery and separation of a high temperature product in a plurality of distillation zones.

I claim:

1. In a hydrocarbon conversion process in which a hot reaction product stream is cooled and is recovered in a plurality of fractionation zones operated at lower temperatures the temperature of said hot product stream, one of said fractionation zones being operated at a relatively low bottoms temperature and another of said fractionation zones being operated at a relatively high bottoms temperature, the method for supplying heat to said fractionation zones which comprises supplying heat to the lower portion of said relatively high temperature fractionation zone by indirect heat exchange withsaid hot product stream, supplying heat to the lower portion of said relatively low temperature fractionation zone by indirect heat exchange with material from the lower portion of said relatively high temperature fractionation zone, and thereafter recovering said hot product stream in said plurality of fractionation zones.

2. In a hydrocarbon conversion process in which a hot reaction product stream is cooled and is fractionated in a plurality of fractionation zones operated at lower temperatures than the temperature of said hot product stream, one of said fractionation zones being operated at a relatively low bottom .temperature and another of said fractionation zones being operated at a relatively hig bottom temperature, the method for supplying heat to said fractionation zones which comprises supplying heat to the lower portion of said relatively high temperature fractionation zone by indirect heat exchange of material from the lower portion of said relatively high temperature fractionation zone with said hot product stream, supplying heat to the lower portion of said relatively low temperature fractionation zone by indirect heat exchange with material from the lower portion of said relatively high temperature fractionation zone, and thereafter fractionating said hot product stream in said plurality of fractionation zones.

3. In a hydrocarbon conversion process in which a hot reaction product stream is cooled and is fractionated in a plurality of fractionation zones operated at lower temperatures than the temperature of said hot product stream, one of said fractionation zones being operated at a relatively low bottom temperature and another of said fractionation zones being operated at a relatively high bottom temperature, the method for supplying heat to said fractionation zones which comprises withdrawing a hydrocarbon stream from the lower portion of the relatively high temperature fractionation zone, supplyi-ng heat to the lower portion of said relatively low temperature fractionation zone by-indirect heat exchange with said SydIocarbon stream, contacting said hydrocarbon strcam in indirect heat exchange with said hot product, whereby the temperature of said hydrocarbon stream is increased to above the temperature maintained in the lower portion of said relatively high temperature fractionation zone, and returning said hydrocarbon stream to the lower portion of said relatively high temperature fractionation zone.

4. In a reforming process in which naphtha is re-' formed under reforming conditions in the presence of a reforming catalyst and the hot reaction product is cooled and is fractionated in successive fractionation zones operated at lower temperatures than the temperature of the hot product, one of said fractionation zones being 0perated at a relatively high bottom temperature and another of said fractionation zones being operated at a relatively low bottom temperature, the method for supplying heat to said relatively high and relatively low temperature fractionation zones which comprises withdrawing a hydrocarbon stream from the lower portion of said relatively high temperature fractionation zone, supplying heat to the lower portion of said relatively low temperature fractionation zone by indirect heat exchange with a portion of said hydrocarbon stream, thereby cooling said portion of said hydrocarbon stream, recovering a part of said cooled portion as a product of the process, contacting the remainder of said hydrocarbon stream in indirect heat exchange with said hot product, whereby the temperature of the remainder of said hydrocarbon 9r stream is raised to above the temperature of the lower portion of said relatively high temperature fractionation zone and returningthe remainder of said hydrocarbon stream to the lower portion of said relatively high temperature fractionationzone. V

5. In a reforming process in which naphtha is reformed under reforming conditions in the presence of a reforming catalyst and the hot reaction product is cooled and is fractionated in successive fractionation zones operated'at lower temperatures thanthe temperature of the hot product, one of said fractionation zones being operated at a relatively high bottom temperature and another of said fractionation zones being operated at a relatively low bottom temperature, the method for supplying heat to said relatively high and relatively low temperature fractionation zones which comprises withdrawing a hydrocarbon stream from the lower portion of said relatively high temperature fractionation zone, supplying heat to the lower portion of said relatively low temperature fractionation zone by indirect heat exchange with a portion of said hydrocarbon stream, contacting said hydrocarbon stream in indirect heat exchange with said hot product, whereby the temperature of said hydrocarbon stream is raised to above the temperature of the lower portion of said relatively high temperature fractionation zone and returning said hydrocarbon stream to the lower portion of said relatively high temperature fractionation zone.

6. In a reforming process in which naphtha is reformed under reforming conditions in the presence of a reforming catalyst and the hot reaction product is cooled and is fractionated in successive fractionation zones operated at lower temperatures than the temperature of the hot product, one of said fractionation zones being operated at a relatively high bottom temperature and others of said fractionation zones being operated at relatively low bottom temperatures, the method for supplying heat to said relatively high and relatively low temperature fractionation zones which comprises withdrawing a hydrocarbon stream from the lower portion of said relatively high temperature fractionation zone, supplying heat to the lower portion of -a first relatively low temperature fractionation zone by indirect heat exchange with a portion of said hydrocarbon stream, thereby cooling said portion of said hydrocarbon stream, supplying heat to the lower portion of a second relatively low temperature fractionation zone by indirect heat exchange with a part of said cooled portion of said hydrocarbon stream, said second relatively low temperature fractionation zone having a lower bottom temperature than said first relatively low temperature fractionation zone, recovering a part of said cooled portion as a product of the process, contacting the remainder of said hydrocarbon stream in indirect heat exchange with said hot product, whereby the temperature of the remainder of said hydrocarbon stream is raised to above the temperature of the lower portion of said relatively high temperature fractionation zone and returning the remainder of said hydrocarbon stream to the lower portion of said relatively high temperature fractionation zone.

7. In a process for reforming naphtha at a temperature above 600 F., in which a hot reaction product stream is cooled and is fractionated in successive fractionation zones operated at lower than the temperature of the hot product, one of said fractionation zones being operated at a relatively high bottom temperature and others of said fractionation zones being operated at relatively low bottom temperatures, the method for supplying heat to said relatively high and relatively low temperature frac tionation zones which comprises supplying heat to the lower portion of 'a first relatively low temperature fractionation zone by indirect heat exchange with a hydrocarbon stream from the lower portion of said relatively high temperature fractionation zone, thereby cooling said hydrocarbon stream, supplying heat to the lower portion of a second relatively low temperature fractionation zone by indirect heat exchange with at least a part of said cooled hydrocarbon stream, said second relatively low temperature fractionation zone having a lower bottom temperature than said first relatively low temperature fractionation zone, recovering at least a part of said cooled hydrocarbon stream as a product of the process and supplying heat to the lower portion of said relatively high temperature fractionation zone by indirect heat exchange with said hot product stream, all of said heat exchanges being accomplished with a logarithmic mean temperature difference of at least 50 F.

8. In a hydrocarbon conversion process in which a hot reaction product stream is cooled and is fractionated in a plurality of fractionation zones operated at lower temperatures than the temperature of said hot product stream, one of said fractionation zones being operated at a relatively low bottom temperature and another of said fractionation zones being operated at a relatively high bottom temperature, the method for supplying heat to said fractionation zones which comprises introducing a light hydrocarbon selected from the group consisting of propane and butane into said relatively low bottom temperature fractionation zone, thereby increasing the relative proportion of light hydrocarbons in said relatively low bottom temperature fractionation zone, withdrawing a hydrocarbon stream from the lower portion of the relatively high temperature fractionation zone, supplying heat to the lower portion of said relatively low temperature fractionation zone by indirect heat exchange with said hydrocarbon stream, contacting said hydrocarbon stream in indirect heat exchange with said hot product, whereby the temperature of said hydrocarbon stream is increased to above the temperature maintained in the lower portion of said relatively high temperature fractionation zone, and returning said hydrocarbon stream to the lower portion of said relatively high temperature fractionation zone.

9. In a reforming process in which naphtha is reformed under reforming conditions in the presence of a reforming catalyst and the hot product is cooled and is fractionated in successive fractionation zones operated at lower temperatures than the temperature of the hot product, one of said fractionation zones being operated at a relatively high bottom temperature and another of said fractionation zones being operated at a relatively low bottom temperature, the method for supplying heat to said relatively high and relatively low temperature fractionation zones which comprises withdrawing a hydrocarbon fraction comprising propane and butane from the upper portion of said relatively high temperature fractionation zone, passing said fraction to said relatively low temperature fractionation zone, thereby increasing the relative proportion of light hydrocarbons present in said relatively low temperature fractionation zone, withdrawing a hydrocarbon stream from the lower portion of said relatively high temperature fractionation zone, supplying heat to the lower portion of said relatively low temperature fractionation Zone by indirect heat exchange with a portion of said hydrocarbon stream, thereby cooling said portion of said hydrocarbon stream, recovering a part of said cooled portion as a product of the process, contacting the remainder of said hydrocarbon stream in indirect heat exchange with said hot product, whereby the temperature of the remainder of said hydrocarbon stream is raised to above the temperature of the lower portion of said relatively high temperature fractionation zone and returning the remainder of said hydrocarbon stream to the lower portion of said relatively high temperature fractionation zone.

10. In a hydrocarbon conversion process in which a hot reaction product stream is cooled and is fractionated successively in first and second fractionation zones operated at lower temperatures than the temperature of the hot product, said first fractionation zone being op- 11 erated at a relatively low bottom temperature and said second fractionation zone being operated at a relatively high bottom temperature, the method for supplying heat to said first and second fractionation zones which cornprises supplying heat to the lower portion of said sec- 5 0nd fractionation zone by indirect heat exchange with said hot product stream, supplying heat to the lower portion of said first fractionation zone by indirect heat exchange with material from the lower portion of said second fractionation zone, and thereafter fractionating 10 second fractionation zones.

References Cited in the file of this patent UNITED STATES PATENTS Bell June 17, 1930 Loomis Feb. 28, 1933 Houghland May 9, 1944 Atkins Oct. 14, 1947 Hannah June 21, 1955 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent Noe 2 954 34l September 27 1960 Samuel Ra Stiles It is hereby certified that error appears in the printed specification of the above numbered patent requiring correction and that the said Letters vPatent should read as corrected below.

Column 1,line 28 for "fractitionation read fractiona tion column 2 line 4 for test" read heat =3column 5 line 6 for "67" read 68line 27 strike out "as";same column 5line 38, for "86 read 88 column 8line 22 it for 'hi read high line 4L7 for "sydrocarbon" read hydrocarbon =6 Signed and sealed this 11th day of April 1961a (SEAL) Attest:

ERNESTOW' SW'DER ARTHUR W. CROCKER Attesting Oflicer A i Commissioner of Patents

Claims (1)

1. IN A HYDROCARBON CONVERSION PROCESS IN WHICH A HOT REACTION PRODUCT STREAM IS COOLED AND IS RECOVERED IN A PLURALITY OF FRACTIONATION ZONES OPERATED AT LOWER TEMPERATURES THAN THE TEMPERATURE OF SAID HOT PRODUCT STREAM, ONE OF SAID FRACTIONATION ZONES BEING OPERATED AT A RELATIVELY LOW BOTTOMS TEMPERATURE AND ANOTHER OF SAID FRACTIONATION ZONES BEING OPERATED AT A RELATIVELY HIGH BOTTOMS TEMPERATURES, THE METHOD FOR SUPPLYING HEAT TO THE FRACTIONATION ZONES WHICH COMPRISES SUPPLYING HEAT TO THE LOWER PORTION OF SAID RELATIVELY HIGH TEMPERATURE FRACTIONATION ZONE BY INDIRECT HEAT EXCHANGE WITH SAID HOT PRODUCT STREAM. SUPPLYING HEAT TO THE LOWER PORTION OF SAID RELATIVELY LOW TEMPERATURE FRACTIONATION ZONE BY IN DIRECT HEAT EXCHANGE WITH MATERIAL FROM THE LOWER POTTION OF SAID RELATIVELY HIGH TEMPERATURE FRACTIONATION ZONE, AND THEREAFTER RECOVERING SAID HOT PRODUCT STREAM IN SAID PLURALITY OF FRACTIONATION ZONES.

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