US2951324A - Packaging apparatus - Google Patents

Description

Sept. 6, 1960 H. s. PODLESAK ET AL PACKAGING APPARATUS 3 Sheets-Sheet 1 Filed Dec. 3, 1956 3 Sheets-Sheet 2 615v; Vm hm1 I I ,IL

Sept- 6, 1960 H. G. PODLESAK ETAL PACKAGING APPARATUS Filed Dec. 3, 1956 p 1960 H. e. PODLESAK ETAL 2,951,324

PACKAGING APPARATUS 3 Sheets-Sheet 3 Filed Dec. 3. 1956 5' 190107202. Willa/ United States Patent PACKAGING APPARATUS Harry G. Podlesak, Winnetka, George Howard Kraft,

Wilmette, and Roland E. Miller, Orangeville, III., assignors to National Dairy Products Corporation, a corporation of Delaware Filed Dec. 3, 1956, Ser. No. 625,821

Claims. (Cl. 53-112) The present invention relates generally to improvements in the art of packaging and more particularly to an improved apparatus for wrapping an article in sealable, flexible sheet material.

In the packaging of many products, for example food products such as cheese, in a wrapper of flexible sheet material, it has been possible to produce satisfactory packages on automatic or semi-automatic packaging equipment so long as the units to be packaged are of regular shape and size. The sheet material can easily be drawn taut about such uniformly shaped units, and when the sheet material is pressed into contact with .each unit the sheet material remains smooth and wrinkle free. However, when the shape and/or size of the units is not regular, such as random cuts or slices, or irregular portions such as moon-shaped cheeses, it is diflicult to wrap the units in flexible sheet material and press the sheet material into contact with each irregularly shaped unit in such a manner that the sheet material is not unduly wrinkled and creased.

Various means were previously used for pressing the sheet material into contact with the units to be packaged, such as a pair of resilient rolls made of sponge rubber or the like. The use of such rolls, however, has not been entirely satisfactory. One reason is that the rolls apply a non-uniform pressure to the units passing therebetween. The reason for this is that a unit wrap in the sheet material is subjected to increasing pressure by the rolls until the unit reaches the region in which the rolls are in contact, after which the pressure decreases. This non-uniform pressure often unduly wrinkles the wrapper, particularly in the seal area of a longitudinally sealed tubular wrapper, and makes it much more diflicult to effect a gas tight seal for the wrapper. Further, with the known type of rolls for pressing a tubular wrapper into contact with the units to be packaged, the excess material overlying an air pocket in the package is generally collapsed into the area occupied by the air pocket and, therefore, into irregular contact with the unit being packaged.

Accordingly, the principal object of the present invention is the provision of apparatus for pressing flexible sheet wrapping material into contact with a unit to be packaged in such a manner that the flexible sheet material is maintained substantially smooth and wrinkle free. A further object is to provide improved apparatus for pressing a tubular wrapper into intimate contact with units contained therein, including means affording progressively greater contact laterally of each unit until the entire wrapper portion for the unit is conformed thereto. Other objects and advantages of the present invention will become apparent to those skilled in the packaging art as the description of the invention progresses.

We have discovered that the wrinkling of the sheet material, when it is pressed into contact with the unit to be packaged, can be minimized and the excess sheet material can be distributed over the surface of the unit by employing a flexible, stretchable, resilient surface, for example a rubber sheet, as a pressing surface and by biasing that surface against the unit by fluid pressure. When this manner of pressing the sheet material wrapper into contact with the unit to be packaged is employed, the surface of the wrapper is smooth and substantially wrinkle free.

Apparently, the use of a flexible, stretchable, resilient surface to press the sheet material wrapper into intimate contact with the unit to be packaged produces a better package for several reasons. Principally, however, it appears that biasing such a surface against the unit with fluid pressure sets up forces in the resilient surface and in the wrapper which draw the sheet material wrapper into smooth conformation with the adjacent surfaces of the unit by distributing any excess material uniformly over the surface of the unit being packaged.

The flexible, stretchable, resilient pressing surface is preferably fabricated from a stretchable elastic material such as rubber, plastic etc. For best results and for producing a minimum of wrinkles in the finished package, the pressing sheet should be stretched at least to an extent such that when the pressing sheet is in use the area thereof used to conform the wrapper to the shape of the packaged item remains in a stretched condition at all times. That is to say that the pressing sheet preferably does not assume an unstretched or relaxed condition in which it tends to fold or wrinkle itself and thereby wrinkle the wrapping material with which it is in contact.

0perable conditions have been established wherein the pressing sheet was in an unstretched state but the establishment and maintaining of such conditions, particularly with variations in the size and shape of the packaged item, is quite diflicult. Consequently, it is believed most practical to maintain the pressing sheet in a stretched state wherein the ordinary variations in the packages do not effect the quality of the wrap.

Obviously, the pressing surface which is to be biased against the unit to be packaged by fluid pressure must be fluid impervious. The amount of fluid pressure employed and the stretchability of the pressing surface should be correlated to meet existing conditions, preferably so that the pressing surface in use will substantially conform to the shape of the unit being packaged while retaining the stretched condition.

The pressing with the flexible, stretchable, resilient pressing surface can be accomplished in various manners. One convenient manner involves the use of an inflated circular rubber tube such as, for example, a pneumatic tire inner tube. The tube may be rolled over the wrapped units and this action will expel air or other gas from between the units and the wrapper material, press the wrapper against the unit being packaged, and efliciently distribute the wrapper over the packaged item to prevent the formation of wrinkles which otherwise tend to form in the excess wrapper material. Instead of being a tube with a continuous cross-section, the pressing surface may be provided by a flexible, elastic member which does not have a continuous cross-section, but which co-acts in combination with a rim on which it is mounted to retain the inflating fluid within the pressing member. Such an arrangement might generally resemble a tubeless pneumatic tire.

Any suitable fluid, liquid or gas, may be used to provide the fluid biasing of the pressing surface against the unit. Because of its ready availability and easy compressibility, air is a preferred fluid for use.

It is preferred that a pair of pressing surfaces arranged in opposed relation, one on each side of the unit, be used instead of only one of such surfaces, since a pair of such surfaces cooperate to more readily distribute any excess wrapping material over the surface of the unit being packaged.

Although the apparatus of the present invention has wide application in processes in which a sheet material is pressed into contact with a unit to be packaged, the apparatus has particular application in the process and apparatus disclosed in our co-pending application Serial No. 517,218, filed on June 22, 1955, and assigned to the assignee of this invention, now United States Patent 2,919,990, issued January 5, 1960. Accordingly, the present invention is described and shown in the drawings in combination with the apparatus of our prior co-pending application. The method and apparatus disclosed in this prior application for semi-automatically or automatically wrapping units of irregular shape and size in flexible sheet material has proved to be quite successful in use; however, on some packages it is desirable to pull the wrapper more tautly about the unit so as to provide a smoother unwrinkled appearance, and the present invention is particularly suited to accomplish this purpose.

In the drawings:

Figure l is a perspective view of a wrapping apparatus embodying various features of this invention;

Figure 2 is a side elevational view of the wrapping apparatus shown in Figure 1;

Figure 3 is an enlarged view of the compressing rolls of the wrapping apparatus taken along the line 3-3 of Figures 1 and 2. with a unit being wrapped shown between the rolls; and

Figure 4 is an enlarged sectional view taken on line 4-4 of Figure 3.

As will herein'fter become apparent, the packaging machine shown in the drawings includes, generally, an elongated platform 7 having means 9 at one end for supplying a strip 11 of flexible wrapping material which is adapted to be drawn across the platform by suitable means. The units to be wrapped, indicated as U in Figure 1, are placed in spaced-apart relationship on the sheet or strip 11 as it is drawn over aninitial section 13 of the platform 7. A forming station 15 is provided at which point the units U to be packaged are enclosed in atube 17 that is made by the strip of material 11.

A preservative gas is introduced into thetube 17 by means of a pipe or conduit 19 supported adjacent the forming station 15. The pipe 19 extends longitudinally into thetube 17 of wrapping material 11 to conduct the preservative gas into the sealed portion of thetube 17. The pipe 19 is connected by suitable means 21 to a source of preservative gas (not shown). The gas flows from the open end of the pipe 19 under a positive pressure and serves to dilute and sweep out the air in the wrappingmaterial tube 17. The entubed units U in the illustrated structure, are then acted upon by pressingmeans 23 which is operable to collapse the wrappingmaterial tube 17 and presses it into close contact with the entubed units U. Thetube 17 is then acted upon by sealing andsevering means 25, whereby it is severed and sealed transversely to form individual hermetically sealed packages, as shown at P in Figure 1.

Referring now more particularly to the drawings, the illustrated wrapping machine embodies various of the features of the invention and is particularly adapted to the packaging of cheese in irregular shapes. The illustrated machine includes aframe 27 of fabricated construction which at one end supports and in part constitutes the elongated platforms 7 upon which the various operations are carried out. As shown in Figures 1 and 2, the wrapper feed means 9 includes a pair ofsupport members 29 which are attached to theframe 27 and which provide a support for a roll 31 of the wrapping material. The roll 31 is supported upon ashaft 33 which is keyed to the roll 31, theshaft 33 being supported in a pair ofsuitable bearings 35 fastened tomembers 29. Proper tension is maintained in the sheet 11 as it is drawn from the roll 31 by a friction brake assembly 4 37 which acts upon apulley 39 attached to theshaft 33.

Various types of wrapping materials can be used on the machine such as for example, a cellophane coated with a waxlike material, such as the material sold under the trade name Parakote, a rubber hydrochloride sheet, such as the material sold under the trade name Pliofilm, vinyl chlorideacetate sheets, such as the material sold under the trade name Vinylite, vinylidene-vinyl chloride sheets, such as the material sold under the trade name Saran, and various other pressure and/or heat sealable, flexible sheets, as well as various laminated sheets embodying such type of materials.

If the wrapping material being used is supplied in rolls having an interleaf sheet, as is common in the case of coated sheets to prevent the layers of sheet material from sticking together, a suitable means for rewinding the interleaf sheet is provided, such a rewind means being shown in the drawings at 41.

The rewind means 41 illustrated includes a rewind shaft or core 43 which is supported on a pair of bearings 45 which in turn are attached to the lower ends of themembers 29 in the illustrated manner. In order to provide a positive rewinding action, the shaft 43 is adapted to be power operated. In the illustrated structure, this is provided by connecting the shaft 43 to asuitable gear train 47, which gear train is operatively connected to a suitable source of power 49 by suitable means as shown.

As was pointed out, the strip of wrapping material 11 initially moves onto an openinitial section 13 of the platform 7 This is accomplished by drawing the sheet 11 from the feed roll 31 and under an idler roll 51 so that the strip or sheet 11 may be drawn tautly across the surface of thesection 13. Thesection 13, as shown in the drawings, is arranged immediately adjacent the wrapper supply means 9 and comprises a generally fiat, smooth-surfaced table-like area 53 which includes a pair of longitudinally extending guide rails 55. The guide rails 55 are held in place by suitable supports andbrackets 57 and are suitably spaced apart to maintain the cheese units U in alignment along the center of the strip of wrapping material 11. The cheese units U in the illustrated machine are adapted to be spaced apart manually by an operator but the feed to the machine can readily be made automatic by employing known devices.

In the illustrated apparatus, the sheet 11 on which the units U are disposed is adapted to be wrapped around the units U to provide thetube 17. This is accomplished by a forming station 15 which is positioned on the platform 7 closely adjacent the discharge end of thesection 13. The forming station 15 includes a forming shoe 59 which is adapted to wrap the strip 11 about the units U and to provide aseam 61 which can be sealed together by a sealing means 63 which also constitutes a part of the forming station 15.

In order to insure that the strip 11 is held taut and flat over thesection 13 and that the sheet does not wrinkle in its central section in the forming shoe 59, the strip 11 is carried downwardly over an idler roll 65 (Fig. 2), mounted for rotation at the discharge end of thesection 13, from which point it passes around a roller 67. The roller 67 is rotatably mounted on a pair of swingably mounted arms 69. The arms 69 are pivotally supported on a pair of brackets 71 attached to theframe 27. After passing around the roller 67, the strip of wrapping material is guided upwardly and into the forming shoe 59.

The roller 67 effects some tensioning of the strip 11 and is positioned so that the length of strip material 11 from the point that it leaves the top of the idler roller 65 to pass down and around the roller 67 and up again, to where a unit U is again contacted by the strip material in the forming shoe 59 is a multiple of the length of a unit U measured along the line of travel plus the distance between units. By having this length a multiple, as described, the sheet material on theinitial section 13 of the table may be indexed or labeled and the units placed thereon in proper position, and thereby take a corresponding indexed position on the in the forming shoe The forming shoe 59 includes a base is of substantially the same width as the units U to be pair of closely spaced upstanding members 79 which hold theseam 61 in anupright position.

In order that the units being packaged are not displaced by the folding of the strips 11 about the units, there is provided a hold-down which is rotatably supprevented from moving folding of the strip 11 into a tube. ably fabricated from folding roller 91 and thefolding guide 93 are mounted on an arm 97 hingedly mounted on abracket 99 supported on the platform 7.

As previously pointed out, a preservative gas is conducted into the body of thetube 17 through a pipe or conduit 19. The pipe 19 is supported at one end on thebracket 85 and the pipe 19 is positioned to extend downwardly to a point adjacent the forming shoe 59 and then longitudinally beneath the upstanding members 79 of forming shoe 59 and the sealing rolls 87 and 88 into thetube 17. at a point adjacent the folding roller 91 with an open end 101 which is adapted to release the gas into the body of thetube 17. The preservative gas is conducted from a source of pressurized gas (not shown) into the pipe 19 open end at its point of formation. In this manner the oxygen content in the forward end of thetube 17, the

resulting packages P.

The pressing means 23 in the illustrated structure includes a pair of pressure rolls and 106, which includepneumatic tubes 104. The pressing means 23 operates to press the walls of the wrappingmaterial tube 17 into intimate contact with the units U and to collapse theWrapper tube 17 between the units U. Therolls 105 and 106 are positioned one above the other and are arranged with their axes at right angles to the line of travel of thewrapper tube 17. Therolls 105 and 106 are positioned adjacent to the folding roller 91, and the outer peripheries of therolls 105 and 106 are in contact with each other to provide a nip which engages thewrapper tube 17 to effect its compression. In this connection, therolls 105 and 106 are positioned so that the nip, created by the engagement of therolls 105 and 106, one with the other, is disposed to receive 106 with each other provides an area of contact between therolls 105 and 106 which is a generally flat area. Therolls 105 and 106 are close enough to each other so that the area of contact between the rolls is preferably wider than the unit U being packaged as is shown in Figure 3.

pockets from the unit.

With respect to the utilization of annular pressure members, such as the rolls the folding roller 91, are generally uncompressed and circular in cross-section,tube 17 is generally linear the tube. Consequently, theseam 61 is pressed against the package and held in position while the tubular wrapped package proceeds into the nip of therolls 105 theseam 61 against the package, while smoothing the wrapper toward each of the opposite side edges of the tubular wrapper to thereby prevent the formation of any wrinkles in the wrapper.

Each of therollers 105 and 106 includes a supportingcore 108 for thepneumatic tube 104. In order that thetube 104 may be easily mounted on thecore 108, the latter is constructed of two half cores which are secured together by a pair ofcap screws 120a. The outer periphery of the supportingcore 108 is preferably concave so that thetube 104 may be mounted thereon in a manner such that it will not slip off of the supporting core. The upper supporting core and the lower supporting core are each mounted for rotation onshafts 110. Flanges 12% on the shafts are secured to the associated supportingcore 108 byscrews 120. The ends of theshafts 110 are journaled inbearings 111.

The flexible and stretchable fluid retaining element ortube 104 that is mounted on each of the supportingcores 108 effects the pressing of thewrapper tube 17 about the units U incident to their passage therebetween. Thepressing tube 104 is preferably a thin walled annular rubber tube resembling the inner tube of an automobile. In one commercial embodiment, the inner tube from an airplane tail wheel was used, wherein the tube had a diameter of 17 inches.

As hereinbefore mentioned, it is preferred that the thin walledannular rubber tubes 104 be stretched by inflating them, at least to an extent that they will remain in a stretched condition when in contact with each other and throughout the collapsing and pressing operation. For example, referring to Fig. 4, with thetubes 104 inflated and out of contact with each other (which condition is not shown), the distance from A to B on theupper tube 104, measured along the outside of the tube, is an arc of a circle and is a measurement of a stretched length of theupper tube 104. As shown in Fig. 4, when thetubes 104 are in contact with each other, however, the distance from A to B measured along the tube is substantially a straight line chord of a circle and, therefore, is shorter than the length of the arc between the same two points A to B when the tubes are out of contact with each other. If this shortening of the distance between arcuately spaced points on thetubes 104 occurs with the rubber in a laxed or unstretched state, there is a great tendency for the tubes to wrinkle and fold upon themselves. However, this tendency is eliminated by pre-stretching the annular rubber tubes to a state where the described shortening is taken up within the walls of the tube by allowing the amount of stretch therein to diminish without completely relaxing the rubber or elastic material used for the tubes.

In order to inflate each of thetubes 104 with fluid, theupper tube 104 has a stem 126 leading therefrom which passes through a suitable opening 126s in the supportingcore 108. Theupper shaft 110 has a hole 125a provide in the center thereof, and a threaded hole 1261;, connecting with hole 125a, is provided in theshaft 110. A threaded fitting 126d is provided in the threaded hole 1261) and a flexible connection 125 connects the fitting 126d with the stem 126, thereby providing communication of the hole 125a with theupper tube 104. Thelower tube 104 is similarly connected to ahole 133 provided in thelower shaft 110. The air in each of thetubes 104 communicates with the air in the other tube through thepipes 130 and 131 and, therefore, the pressure within each of the tubes is maintained equal. It is preferred to have the pressure equal, since this appears to provide for the most eflicient distribution of the wrapper material about the unit to be packaged. In order to increase the pressure within thetubes 104 or to decrease the pressure in the tubes a stem valve 134 is connected toline 131. A pressure gauge 132 is provided to indicate the pressure in the tubes; however, a manometer or other pressure indicating device may be used. The air pressure within thetubes 104 and the stretchability of the pressing surface oftubes 104 should be so correlated that the pressing elements, which are the surfaces of thetubes 104, will substantially conform to the shape of the unit being packaged. The pressure should also be great enough so that there is substantially no slippage between thetubes 104 and the wrapper tube. In this manner the sheet wrapper material will be efliciently distributed over the surface of the unit being packaged.

Thetubes 104 are preferably rotated at allow for the escape of air between the unit and the sheet material. The wrapped unit is preferably passed through the center of the area over which the tubes are in contact. This provides for the above-mentioned progressive contact of the outermost portion of thetubes 104 with the unit along a line in the center of the unit which is parallel to the line of travel of thewrapper tube 17, and the contact of thetube 104 with the wrapped unit spreads outwardly to the edges of the unit. Such contact is believed to set up forces in thetube 104 and the sheet material which tension the sheet material and press it into smooth conformity with the adjacent surfaces of the unit.

In the illustrated embodiment of the machine, therolls 105 and 106 are supported by a pair ofvertical members 107 which are attached to and which extend from the platform 7. Each of themembers 107 are provided with two pairs of parallel, vertically-disposedslots 109, each of which pairs is adapted to receive abearing bracket 111. The pairs ofslots 109 are vertically arranged and the upper of the pairs is adapted to receive abearing bracket 111 for theupper roll 105, while the lower of said pairs is adapted to support a bearing bracket 111a for thelower roll 106. Each bearingbracket 111 and 111a supports a suitable bearing which is adapted to rotatably engage theroll shafts 110. As illustrated in the drawings (Figs. 2 and 3) each of the bearingbrackets 111 and 111a protrude into theslots 109 and are secured in vertical position in theslots 109 by fourbolts 112, which prevent rotational movement of thebrackets 111 and 111a, but permit vertical adjustment of the brackets in their associated slots. This permits adjustment of therolls 105 and 106 toward and away from each other and up and down, to permit a variation in the flat area over which therolls 105 and 106 are in contact, and to change the location of the nip so that it is aligned to receive the unit U.

In addition to theslots 109 and thebolts 112, positioning of each of the bearingbrackets 111 and 111a and their associated rolls is facilitated by means of an adjusting screw 114 which is threadably engaged in an associatedbracket 115 on themembers 107. These screws 114 bear on the bearingbrackets 111 and 1 11a and are operable to eflect their adjustment. Thelower roll 106 has rotary motion imparted to it through asprocket 121 which is keyed or otherwise secured to thelower shaft 110.Sprocket 121 is driven through endless chain 209 which is suitably connected to the source of power 49. Rotary motion is transmitted from the lower shaft to theupper shaft 110 by a suitable means such as by thegears 122 and 123 which are keyed or otherwise suitably secured to theirrespective shafts 110. As the rolls turn, the flexible, resilient surfaces of thetubes 104 move progressively along thetube 17. The rolls are preferably rotated so that the peripheral speed is substantially the same speed at which thetube 17 is moving. The pressing surfaces of the tubes 1&4, therefore, progressively move along thetube 17 at the same speed at which thetube 17 is moving and substantially no slippage occurs between said surfaces and thetube 17.

After the excess gas has been removed from thetube 17, thecollapsed tube 17 containing the cheese units U is pulled forward from therolls 105 and 106 and is contacted with two pairs of driven rollers positioned along a slow speed to opposite edges of the path of the tube. One pair of the rollers 148 and 148a is illustrated. The rollers of each pair are in superposed relation of the tube. The lower rollers of each pair extend under thetube 17 and the upper rollers are shorter than the lower rollers but extend across a portion of thetube 17. The two pairs of driven rollers provide nips which are adapted to receive the edges of thetube 17. Each of the rollers is supported on the platform 7 by suitable brackets. The rollers 148 and 148a, as well as the similar pair which is not shown, are driven by asuitable gear train 151, which is connected to the source of power 49.

The sealing and severing means 25 are operable to seal thetube 17 at a position between each of the enclosed units U and to cut the individually sealed units U apart to form separate packages P. The sealing and severing means 25, in the illustrated embodiment, comprises a pair of sealing and cutting rolls 153 and 154, which are positioned one above the other with their axes at right angles to the line of travel of the collapsedtube 17 so that their nip is disposed on the same level as the advancingtube 17. Each of the sealing and cutting rolls 153 and 154 is generally cylindrical in shape. One of the rolls or a portion of the surface area of the rolls may be heated by means of electrical heating elements (not shown) whose power requirements are supplied through a slip ring 161.

In the operation of the sealing and severing means 25, rolls 153 and 154 are rotated periodically in timed relation to the passage of the collapsed portion of thetube 17. In this manner, certain raised portions of eachroll 153 and 154 coincide with the collapsed portion of thetube 17 intermediate the units U, and thetube 17 is subjected to heat and pressure between the entubed units U to form longitudinally spaced, transversely extending seals. The severing means divides thetube 17 into a succession of individual, sealed packages P. After the passage of the collapsed portion of thetube 17 between therolls 153 and 154, the raised portions no longer coincide and there is adequate clearance for the passage of the next succeeding unit U to pass between therolls 153 and 154 without pressure on the unit U.

The sealing and cutting rolls 154 are driven by asuitable gear train 169 which is operably connected to the source of power 49. Of course, other methods of sealing and severing thetube 17 to form individual packages which are known to the art may be employed.

The wrapping machine is provided with atakeoff conveyor 172 for receiving the sealed and severed packages P from the sealing and cutting rolls 153 and 154. The conveyor means 172 is of conventional design and comprises an endless conveyor belt 174 supported upon a pair ofpulleys 178 and 180.

All the operating parts of the machine are driven by a source of power 49 (Fig. 2) which is mounted on aplatform 181 extending transversely between the lower, longitudinal supports of theframe 27. The power source 49 includes a motor (not shown) which is connected to a speed reducer 184. The speed reducer 184 is provided with a short stub shaft 186 having a sprocket 188 fixed thereto. The sprocket 188 is connected to amain drive shaft 190 by a drive chain 192 and a sprocket 194. Themain drive shaft 190 is suspended beneath the cross supports of theframe 27 and runs longitudinally of the machine. Theshaft 190 carries a pair ofhelical gears 196 and 198 and abevel gear 200.

Thebevel gear 200 supplies the interleafrewind gear train 47 with necessary power through a connection withbevel gear 202 which is keyed to a cross shaft 204. The cross shaft 204 carries a pulley (not shown) which drives abelt 205 connected to a pulley 207 operatively connected to thegear train 47.

Thehelical gear 198 drives theroll 106 and thegear train 151, which drives the driven rollers 148 and 148a, and the other pair (not illustrated). In this connection, thegear 198 meshes with a gear 206 on a cross shaft 208 which furnishes the necessary power to theroll 106 andgear train 151 through endless chain and sprocket arrangements 209 and 210, respectively.

Thehelical gear 196 is connected with agear 211 which turns a shaft 212. The shaft 212 is connected by drive chains 214 and 214a to thegear train 169 which drives the sealing and severing means 25. The chain 214 also drives the conveyor belt 174 by means of a chain and sprocket drive 215 which is operable to rotate thebelt pulley 178.

Timing of the machine and of the sealing and severing means 25 in particular may be readily accomplished by known mechanisms by causing the actuation of the sealing and severing means 25 in response to a given linear movement of thetube 17, which is effected by the engagement of the rolls and 106 with thetube 17, thereby drawing the wrapping strip 11 and thetube 17 through the machine. Other suitable means might be provided for actuating the sealing and severing means 25, such as a solenoid controlled member which is in turn actuated by a photoelectric cell. The cell may be responsive to the units U being packaged or to marks on the wrapping material strip 11.

In order to provide a central point for installing switches, temperature gauges for the sealing means 63 and the sealing and severing means 25, gas flow controls and the like, it is convenient to provide acontrol cabinet 216 which may be located, as illustrated, on themembers 107.

In one commercial embodiment of the apparatus which has been described, it has been possible to package a substantial number of units of cheese slices per minute. The resulting packages were very smooth and wrinklefree and were very pleasing to the eye.

This application is a continuation-in-part of our prior application Serial No. 517,218, filed on June 22, 1955, and assigned to the assignee of this invention, now United States Patent 2,919,990, issued January 5, 1960.

We claim:

1. A wrapping machine which comprises means defining an elongated supporting platform, means for supplying at least one strip of flexible wrapping material to one end of said supporting platform, means for moving said one strip of wrapping material along said platform from said supplying means, said platform being arranged in such a manner that the units to be packaged may be placed in spaced-apart relationship upon said moving one strip, a wrapper tube-forming station on said platform advanced along the line of travel of said one strip from the point at which the units to be packaged are placed thereon, said wrapper tube-forming station including means for forming said wrapping material into a longitudinally sealed wrapper tube which encloses a series of the units to be packaged, a pair of flexible fluid-retaining annular pressing tubes having axes which extend transversely of the line of travel of said wrapper tube and being formed with peripheral generally convex surfaces, said tubes being disposed one above the other with their convex surfaces in contacting engagement to thereby define a nip which is aligned with the center line of the units being packaged in the same plane as the level of the platform, and which is positioned to receive said longitudinally sealed wrapper tube, said tubes being proportioned to collapse and press together the walls of said wrapper tube in the area between said entubed units and to press the walls of said wrapper tube into intimate contact with the surface of the entubed unit, the portion of each of said fluid-retaining annular pressing tubes which contacts the entubed units being of such flexibility that the pressure transmitted from the tubes to the entubed unit therebetween is substantially the pressure of the fluid within said tubes, the pressure of the fluid within each of the tubes being such that the passage of the entubed units therebetween does not distort said units,

means for substantially equalizing the pressure of the fluid within each of said fluid-containing tubes, means for rotating at least one of said tubes to thereby draw said strip and said wrapper tube across said platform and through said wrapper tube-forming station, and means for sealing and severing said wrapper tube between each uni-t.

2. A wrapping machine which comprises means defining an elongated supporting platform, means for supplying at least one strip of flexible wrapping material to one end of said supporting platform, means for moving said one strip of wrapping material along said platform from said supplying means, said platform being arranged in such a manner that the units to be packaged may be placed in spaced-apart relationship upon said moving one strip, a wrapper tube-forming station on said platform advanced along the line of travel of said one strip from the point at which the units to be packaged are placed thereon, said wrapper tube-forming station including means for forming said wrapping material into a wrapper tube which is sealed along its longitudinal center line and which encloses a series of the units to be packaged, a hollow pipe for conducting a preservative gas into the body of said tube, one end of said pipe being supported upon said platform at a point adjacent to said forming station, said pipe extending longitudinally into said tube a predetermined distance, means for conducting gas into the end of said tube adjacent said forming station, a pair of flexible fluid-retaining annular pressing tubes having axes which extend transversely of the line of travel of said wrapper tube and being formed with peripheral generally convex surfaces, said tubes being disposed one above the other with their convex surfaces in contacting engagement to thereby define a nip which is aligned in the center line of the uni-ts being packaged in the same plane as the level of the platform and which is positioned to receive said wrapper tube with the longitudinal seal thereof disposed along the longitudinal center line of said tubes, said pressing tubes being proportioned to collapse and press together the walls of said wrapper tube in the area between said entubed units and to press the walls of said wrapper tube into intimate contact with the surface of the entubed unit, the portion of each of said fluid-retaining annular pressing tubes which contacts the entubed units being of such flexibility that the pressure transmitted from the tubes to the entubed unit therebetween is substantially the pressure of the fluid within said tubes, the pressure of the fluid within each of the tubes being such that the passage of the entubed units therebetween does not distort said units, means for substantially equalizing the pressure of the fluid within each of said fluid-retaining tubes, means for rotating at least one of said tubes to thereby draw said strip and said Wrapper tube across said platform and through said wrapper tube-forming station, and means for sealing and severing said Wrapper tube between each unit.

3. In a packaging machine wherein a unit to be packaged is enclosed in a wrapper and wherein the wrapper is pressed into intimate contact with the unit being packaged, an improved means for pressing the wrapper into intimate contact with the unit, said means comprising a fluid retaining hollow element having flexible, stretchable and resilient walls providing an outwardly convex peripheral wrapper-engaging portion, said element containing pressure fluid and being mounted to locate the crown of said convex periphery in general alignment with the center line of the unit being packaged so that the fluid pressure acts to bias said convex wall portion against the wrapper enclosed unit to initially effect pressing engagement of the wrapper against the unit along the center line thereof and then to progressively engage and press the wrapper against the unit in the outward directions from the unit center line to complete intimate engagement of the wrapper with the unit being packaged.

4. In a wrapping machine of the class described wherein units to be packaged are enclosed in a tube of wrapping material which is moved longitudinally and then pressed into intimate contact with the units and collapsed between units, means for introducing a preservative gas into the tubular wrapper and releasing the gas at a point adjacent the point of tube collapse, and means for collapsing the tube and for pressing the wrapping material against the units, said latter means comprising a pair of fluid-filled annular pressing tubes arranged for passage of the wrapper enclosed units therebetween, said pressing tubes having flexible, stretchable, resilient, generally convex outer peripheries in contact with each other along an area in general alignment with the center line of the units being packaged to thereby initially engage and press the wrapper against the units being packaged along the unit center line and then to progressively expand the pressing engagement in both lateral directions to complete pressing of the wrapper against the units being packaged, and to thereby also collapse the wrapper between the units being packaged.

5. In a wrapping machine wherein units to be packaged are enclosed in a tube of wrapping material and wherein the tubular wrapper is pressed into intimate contact with the units and collapsed at positions between the units, means for pressing the tubular wrapper into intimate contact with the units and for collapsing the tubular wrapper between units, said means comprising a pair of flexible, stretchable, resilient elements, means for rotating at least one of said elements, and interconnected means afiording the introduction of pressure fluid into each of said elements and the equalization between said elements of the fluid pressure therein, said elements being mounted in opposed relation with a portion of the unit-filled tubular wrapper disposed therebetween and containing pressure fluid at suflicient pressure to bias said elements against the tubular wrapper and enclosed units to thereby drive the tubular wrapper and enclosed units between said elements incident to rotation of said one element and to thereby engage the wrapper in intimate contact with the units being packaged and to collapse the wrapper between units.

6. In a packaging machine wherein a unit to be packaged is enclosed in a wrapper and wherein the wrapper is pressed into intimate contact with the unit being packaged, an improved means for pressing the wrapper into intimate contact with the unit, said means comprising a fluid retaining hollow element having flexible, stretchable and resilient walls containing pressure fluid and providing an outwardly convex peripheral wrapperengaging portion, said element and the unit being movable relative to each other along a predetermined path, and said element being mounted to bias, incident to relative movement between said element and said unit along said path, said convex wall portion against the wrapper enclosed unit to define an area of contact therebetween having a convexly curved leading edge which advances along the element-engaged surface of the unit.

7. In a wrapping machine wherein units to be packaged are enclosed in a tube of wrapping material which is moved longitudinally and then pressed into intimate contact with the units and collapsed between units, means for pressing and collapsing the tube comprising a pair of opposed, annular pressing elements having flexible, stretchable, resilient, outer peripheries of generally convex formation, said elements containing pressure fluid and being mounted for passage therebetween of the tube and enclosed units and with portions of the peripheries of said elements in contacting engagement with the tube to define an area of contact between each element and the tube having a convexly curved leading edge disposed transversely of the direction of tube movement and having a maximum width, taken transversely of the direction of tube movement, greater than the width, also taken transversely of the direction of tube movement, of the individual units being packaged.

8. In a packaging machine wherein a plurality of units to be packaged are successively enclosed in a moving tubular wrapper and wherein the wrapper is progressively pressed into intimate contact with the units being packaged, an improved means for pressing the wrapper into intimate contact with the units being packaged, said means comprising a pair of hollow toroidal elements having flexible, stretchable, and resilient fluid-retaining walls, said elements being rotatably mounted in a common plane, containing fluid at a pressure suflicient to maintain said walls in stretched condition, and being pressed into rolling engagement with the wrapper over a contact area having a convexly curved leading edge disposed transversely of the direction of wrapper movement, and having a maximum width, taken transversely of the direction of wrapper movement, greater than the dimension of said units taken transversely of the direction of wrapper movement, and means for progressively moving the wrapper and enclosed units into the nip between said engaged elements and generally along the center line of said contact area, whereby incident to movement of successive wrapper-enclosed units between said elements, the wrapper is engaged by said elements and initially pressed against the units along their center line and then progressively forwardly and sidewardly to engage the wrapper intimately with the units.

9. In a packaging machine wherein a unit to be packaged is enclosed in a wrapper and wherein the wrapper is pressed into intimate contact with the unit being packaged, an improved means for pressing the wrapper into intimate contact with the unit which comprises a fluid retaining hollow element having flexible, stretchable, resilient walls, providing an outwardly convex peripheral wrapper engaging portion, said element containing fluid at a pressure sufficient to maintain said wrapper engaging wall portion in stretched condition and being mounted for movement relative to the unit being packaged such that the fluid pressure wlthin said element acts to bias said wrapper engaging wall portion against the wrapper and enclosed unit to initially engage the wrapper at a localized area and then to simultaneously and progressively engage and press the wrapper against the enclosed unit in both lateral and forward directions to envelop the wrapper enclosed unit, thereby accomplishing smooth and intimate contacting engagement of the wrapper with the unit being packaged.

10. In a packaging machine wherein a unit to be packaged is enclosed in a moving wrapper and wherein the wrapper is pressed into intimate contact with the unit being packaged, an improved means for pressing the wrapper into intimate contact with the unit which comprises a pair of opposed fluid-retaining elements having flexible, stretchable, resilient walls with outwardly convex peripheral surfaces, said elements containing fluid at a pressure suflicient to maintain said peripheral surfaces in stretched condition and being rotatably mounted for passage of the wrapper and enclosed unit therebetween and with said stretched peripheral wall surfaces in rolling engagement with the wrapper to define an area of eontact having a convexly curved leading edge disposed transversely of the direction of wrapper movement whereby incident to movement of the wrapper enclosed unit between said elements, the wrapper is progressively pressed from a localized area, in both the forward and lateral directions, into intimate contact with the unit.

References Cited in the file of this patent

Images