REFERENCE TO PENDING PRIOR PATENT APPLICATIONSThis patent application is a 371 national stage entry of pending prior International (PCT) Patent Application No. PCT/IB2021/053556, filed 28 Apr. 2021 by Advanced Medical Balloons GmbH for CLOSED SYSTEM FOR AS FAR AS POSSIBLE ODOUR-NEUTRAL DELIVERY AND/OR DISCHARGE OF ODOUR-INTENSIVE SUBSTANCES TO/FROM THE BODY OF A PATIENT, which patent application, in turn, claims benefit of: (i) German Patent Application No.DE 10 2020 002 764.4, filed 28 Apr. 2020 and (ii) International (PCT) Patent Application No PCT/IB2020/054684, filed 18 May 2020.
The three (3) above-identified patent applications are hereby incorporated herein by reference.
FIELD OF THE INVENTIONThe invention is directed to a closed system that dwells temporarily or even continuously in the body of a patient and that is used for delivering and/or discharging odor-intensive substances, wherein the release of odorous substances into the surroundings of the patient is to be reduced to the greatest possible extent, and an odor-neutral decompression of gaseous components arising in the body and passing into the system is to be ensured.
The system includes a delivering and/or discharging, catheter-like structure for an organ or some other interior space of the body, which is provided with a balloon-like component, resting on the catheter-like structure at the end position, for anchoring and/or sealing the system within the particular body cavity, an extracorporeal container for receiving the particular substance to be delivered and/or discharged, and a tube- or tubular film-like line that connects the lumen of the catheter-like structure, positioned in the body, to the extracorporeal container.
BACKGROUND OF THE INVENTIONCatheters for the continuous discharge and collection of stool from the rectum of a patient are an established component of intensive medical care. Stool drains having a conventional design are made up of a toroidal balloon that anchors the catheter resting in the rectum or on the base of the rectum, and a tube element which carries the balloon component and extends through the anal sphincter muscle, and which in an extension connects to an extracorporeal collection container.
Conceptually, stool-discharging drainage devices having the described simple design are not able to discharge low-viscosity stools while reliably remaining closed. Contamination of the perianal skin areas and contamination of the direct care setting of the patient cannot be prevented. The problem of sealing the sphincter muscle remains completely disregarded in the design of this type of device. For normal tonus of the sphincter muscle resting against the tube segment, the stool-discharging tube segment passing through the anal canal merges into a typical single or multiple radial fold, the tube segment forming rough, longitudinally extending channels that lead the liquid intestinal contents from the rectum into the perianal area. To limit the leakage of stool that is forced in this way, in some versions of this simple design a particularly thin-walled, soft transanal tube segment has been integrated. However, the correspondingly equipped segments promote occlusive twisting of the stool-discharging lumen of the device.
Conventional drainage systems for the continuous discharge of stool, in the intracorporeal, rectally stool-receiving and transanally discharging head part as well as in the extracorporeal tube portion leading to the collection container, are generally made entirely of silicone.
Silicones, in particular when processed to form thin-walled balloon and tube structures, have very little capability for preventing, or reducing to a tolerable level, the release of odor-intensive substances. When native, uncoated, or otherwise untreated silicone-based components are exposed to liquid excrement, for example, even after a few hours, extremely intensive odor may develop at the surfaces facing the surroundings. The odor emanating from the system may be so unpleasant for the patient and for the user that the continuous stool discharge must be discontinued.
For this reason, manufacturers often provide silicone-based stool discharge systems, in the region of the extracorporeal tube segment leading to the collection container, with barrier-effective auxiliary substances that inhibit the passage of odorous substances, absorb odorous substances, or neutralize odorous substances. Due to the generally pronounced rigidity of the materials in question, such as parylene, which is applied as a coating via a dipping process, for example, the tube portions that are intracorporeally situated and close to the anus are typically not provided with such odor-reducing material layers.
Silicone-based catheter devices do not allow a multilayer combination with common barrier materials such as EVOH or PVDC. Coatings of silicone catheters generally require preceding surface-activated process steps, for example activation with plasma.
For some years, innovative stool discharge systems having special transanally positioned and sealing head units made of polyurethane (PUR) have been known on the market, such as Hyghtec® basic-plus from Creative Ballons GmbH, Waghäusel, Germany. This type of drain includes an optional discharge tube, made of PUR or PVC, that adjoins the head unit. PUR and PVC, as well as possible compounds or coextrusions of the two materials, have likewise proven to have inadequate odor-proofing during extended residence times in the body.
While the transanally positioned head unit of this innovative design is situated almost completely within the body of the patient, and only a small, spherically expanded segment of the transanal balloon body protrudes from the anus, the stool-discharging tube unit leading to the collection bag develops a much larger odor-effective total surface area of approximately 1400 cm2, starting from a tube diameter of 2.5 cm and a tube length of 180 cm.
SUMMARY OF THE INVENTIONThe disadvantages of the described prior art have resulted in the object of the invention, to refine a generic system in such a way that release of odor during the continuous discharge of stool or also from other odor-intensive excretions or secretions or other body fluids during the delivery of odor-intensive substances into the human body, as well as during the decompression of gaseous portions that pass from the body into the delivering and/or discharging system, is minimized or avoided to the greatest extent possible.
The object is achieved in that at least the extracorporeal components of the delivering and/or discharging device, including the container that receives the particular substance, and the tube line that connects the intracorporeal portion of the device to the container are each made of a multilayer film material which in each case integrates at least one layer of an efficient barrier-effective material, such as ethylene-vinyl alcohol copolymer (EVOH) and/or polyvinylidene chloride (PVDC), the particular barrier material being combined with one, two, or more layers of robust, mechanically loadable carrier film, and a degassing unit being provided distally with respect to the compartment of the container that receives the particular substance, via which gaseous portions are discharged from the device into the surroundings following a pressure drop, and the degassing unit integrating or being situated downstream from an odor-binding or otherwise neutralizing adsorption and/or filter unit.
The present invention in particular describes technical approaches to curb or avoid to the greatest possible extent a release of odor during the continuous discharge of stool or also other odor-intensive excretions or secretions or other body fluids. The invention also encompasses the odor-reducing or odor-avoiding delivery of odor-intensive, for example therapeutic, substances to the body.
The invention preferably provides odor-reducing technical solutions for the extracorporeal unit of the system, made up of the combination of the delivery tube and the container, but conceptually also relates to the surfaces, in whole or in part, of the intracorporeal unit of the system dwelling in the body which are exposed to stool and which potentially release odors.
The described tube and film technology is based on the use of multilayer material combinations, one or more layers of a resistant, mechanically robust carrier material, together with at least one layer of an odor-proof barrier material, being joined to form a multilayer overall film structure, for example via a coextrusion process, a lamination process, or also a multi-step dipping process.
The multilayer tube lines for the delivery and/or discharge of substances, presented within the scope of the present invention, include one or more layers of a mechanically loadable, preferably elastically deformable and elastically straightening, carrier material, with thermoplastic polyurethanes (TPUs) in a Shore hardness range of 80A to 95A preferably being used. Less preferably, polyvinyl chloride (PVC), polyamide (PA), thermoplastic polyamide elastomers (TPE-A), or, for example, also polyolefin-based polymers such as low-density polyethylene (LDPE), may also be used. Silicone is less suitable, since due to their chemical properties, neither EVOH nor PVDC is combinable with silicone, and in particular is not manufacturable as blanks that are coextruded in multiple layers, laminated in multiple layers, or dipped.
The particular tube material, in addition to a sandwich-like arrangement of a centrally positioned layer made of EVOH or PVCD between two carrier layers that stabilize the tube, may also optionally be made up of a two-layer material composite that includes only one carrier layer. While the barrier properties of EVOH degrade upon direct exposure to aqueous substances, PVDC may also be used in an aqueous environment without loss of its barrier effect.
EVOH and PVDC have relatively pronounced rigidity, even in relatively low wall thicknesses. In order to still achieve a body-friendly soft film characteristic of a multilayer that is provided with EVOH or PVDC, the barrier layer has the most thin-walled design possible relative to the particular carrier layers. The sum of the layer thicknesses of the barrier materials is, for example, in the range of one-tenth to one-twentieth, or also one-twentieth to one-thirtieth, of the sum of the layer thicknesses of the carrier materials.
The multilayer, extracorporeal tube segment preferably has a thin-walled design, so that even with a small external application of force it collapses to form flat, band-like structures and thus prevents the development of pressure-related lesions on the skin of the patient, for example when the trunk or the extremities of the patient temporarily rest(s) against the tube segment. In the preferred design of the tube, the tube spontaneously elastically straightens, at least partially, into its original profile that was formed during manufacture when the external application of force decreases. This type of elastic straightening behavior may be achieved in particular by using PUR as the combining carrier material. For example, PUR types having a Shore hardness of 80A to 95A or also 55D to 65D are used. The diameter of such elastically acting delivering and/or discharging tube segments that are provided with a PUR-based carrier layer, for example for stool-discharging systems, is in the range of 15 to 30 mm, preferably 20 to 25 mm. The wall thickness of the tube component is typically in the range of 200 to 500 μm. The thickness of the barrier layer is approximately 5 to 25 μm, preferably 10 to 15 μm.
The spontaneous straightening or rounding of the cross section after a temporary deformation of the extracorporeal stool-discharging tube segment due to an externally acting force on the tube may be assisted by successive ring-shaped, convex or concave protrusions or indentations of the tube wall. For the above-mentioned material hardnesses, wall thicknesses, and tube diameters, such circular expansions or reductions of the tube casing are preferably 3 to 6 mm wide, and have deflections of the tube diameter of 1.0 to 3 mm, preferably 1.5 to 2.0 mm, at the apex. In the preferred design, the deflections are in each case arch-shaped or outwardly convexly or inwardly concavely curved.
When only a PVC-based carrier material in combination with an EVOH- or PVDC-based separating layer is used, the PUR-typical elastic straightening properties of the tube casing, preferred within the scope of the invention, are not achievable or are achievable only to a small extent. However, for a proportional use of PVC, for example as the inner or outer layer, the capability for elastic self-straightening may be integrated by accommodating an additional PUR layer in the film wall. The proportional PUR layer then preferably has a higher Shore hardness in the range of Shore 55D to 65D, for example. For a sought total wall thickness of 200 to 400 μm of the tubular film wall for a stool-discharging drainage tube, by way of example the following arrangement of material layers may be combined: outer—PUR 55D (50-100 μm), center—EVOH or PVDC (10-20 μm), inner—PVC 60A-80A (140-280 μm). Within the scope of the invention, a PVC layer that inwardly faces the drainage lumen is conceptually advantageous, since the barrier effect against water that is achievable with PVC exceeds the corresponding barrier effect of a PUR layer having the same wall thickness. When EVOH is used as the centrally situated barrier layer, protection from water molecules is advantageous, since the barrier effect of EVOH is reduced by exposure to water.
PUR-based material layers provide the multilayer components of the catheter device made of tubular film material, described within the scope of the invention, with high mechanical stability and load-bearing capacity. Even thin-walled proportional PUR layers in the range of 10 to 30 μm impart significantly better tensile strength and tear strength, as well as cut resistance and puncture resistance, to the particular component in comparison to PVC, for example.
In addition to tubular films, the invention also describes flat film material having a multilayer wall structure, corresponding to the described tube material, which integrates one or more barrier layers. The flat films are used [in the] system according to the invention for manufacturing the container or bag that receives the particular substance being delivered and/or discharged. However, the flat films may optionally also be further processed to form delivering and/or discharging tubular film material.
The carrier materials PUR and PVC used according to the invention are adherable using common solvents such as cyclohexanone or tetrahydrofuran, which is crucial for the simple installation of a catheter device made up of multiple, separately manufactured components and assemblies. In the preferred designs of the catheter device described here, which is optimized for odor-proofing, the stool-discharging tube segment is connected between a distal, preferably PUR-based head unit placed in the rectum, and a proximal, extracorporeal connector element made of PVC or ABS, for example, in each case via solvent adhesion.
In addition to EVOH or PVDC, proportional layers of polyamide (PA) or thermoplastic polyamide elastomer (TPE-A) may also be provided in a multilayer tube or film according to the invention as a less effective, and correspondingly less preferred, odor barrier. Also advantageous, among others, are layer combinations of EVOH and PA, since both materials, in particular in coextrusion processes, may be joined well, and generally without a tie layer that assists in the adhesion. Layer combinations of PA and PUR, which likewise provide the option for coextrusion without adhesion-promoting tie layers, are also suitable. By use of such an adhesion promoter as an intermediate layer, joining of PA or PUR to LDPE-based layers, for example, is in turn possible.
The invention proposes, among other things, multilayer films that dispense with an EVOH- or PVDC-based barrier layer, and instead combine one or more polyamide layers with one or more PUR carrier layers. The odor-reducing barrier properties of PA do not achieve the efficiency of EVOH or PVDC, but are advantageously usable, in particular for fairly short application times of a catheter device according to the invention.
The tube blanks, which are produced in multiple layers and used for manufacturing the intracorporeally and extracorporeally installed balloon- and tubular film-like components, are thermally formed in a subsequent manufacturing step, for example using a hot molding process; the unprocessed tube blank is expanded into a heated mold cavity via action by compressed air, and its shape is fixed there via subsequent cooling of the mold. In addition to such forming of the extracorporeal stool-discharging tube segment to form a tube casing that is provided, for example, with lumen-stabilizing expansions or indentations, the invention also includes embodiments in which, in addition to the formation of the stool-discharging tube segment, formation of the intracorporeal shaft tube component and optionally also of the intracorporeal balloon component of the device takes place at the same time. The invention describes special embodiments of the catheter device in which the entire intracorporeal portion and also the entire extracorporeal portion of the catheter are formed from a single, structurally continuous film tube blank that is used.
BRIEF DESCRIPTION OF THE DRAWINGSFurther features, particulars, advantages, and effects on the basis of the invention result from the following description of one preferred embodiment of the invention and with reference to the drawings, which show the following:
FIG.1 shows an example of a catheter device, including a receiving head unit, a discharging tube unit, and a collecting unit that is connected to the tube unit,
FIG.2 shows another embodiment of a head unit for a system according to the invention,
FIG.3 shows a section throughFIG.2 along the line III-III,
FIG.4 shows yet another embodiment of a head unit for a system according to the invention,
FIG.5 shows a modified embodiment of a head unit for a system according to the invention,
FIG.6 shows a further modified embodiment of a head unit for a system according to the invention,
FIG.7 shows a different embodiment of a head unit for a system according to the invention,
FIG.8 shows yet a further modified embodiment of a head unit for a system according to the invention,
FIG.9 shows a different embodiment of a head unit for a system according to the invention,
FIG.10 shows yet another embodiment of a head unit for a system according to the invention,
FIG.11 shows a section throughFIG.10 along the line XI-XI,
FIG.12 shows yet a further modified embodiment of a head unit for a system according to the invention,
FIG.13 shows a further modified embodiment of a head unit for a system according to the invention,
FIG.14 shows a container for a system according to the invention,
FIG.15 shows the connection between a container and a degassing device situated upstream therefrom,
FIG.16 shows a degassing device in a lateral arrangement at the side of a draining or stool-discharging base element of the device,
FIG.17 shows another embodiment of a degassing device in the manner of a T-piece, the decompressing and/or filtering device being reversibly detachably or also fixedly mounted on the free end of the laterally branched-off leg or connected on the outer wall of the leg,
FIG.18 shows a further embodiment of a degassing device according to the invention in the manner of a T-piece, the particular decompressing and/or filtering substance [sic; device] being integrated in a fixed design into the inner lumen of the lateral leg of the T-piece,
FIG.19 shows a cross section of a multilayer balloon film for manufacturing a tube-like structure and/or a container for receiving substances to be delivered and/or discharged and/or a balloon component for a head unit of a catheter-like device,
FIG.20 shows an illustration, corresponding toFIG.19, of a modified embodiment of the invention,
FIG.21 shows an illustration, corresponding toFIG.19, of another embodiment of the invention, and
FIG.22 shows an illustration, corresponding toFIG.21, of a refined embodiment of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTSFIG.1 shows the schematic design of a medical, catheter-like device1 for the decompressing (with respect to the surroundings of the patient), odor-reducing, or odor-avoiding delivery and/or discharge of substances to/from the human body, which is explained with reference to the figure using the example of adevice1, continuously dwelling in the rectum, for transanal discharge of stool into anextracorporeal container11.
Thecatheter device1 includes a tubular film-like structure2, and a stool-receivinghead unit5 that is situated at the distal, rectally positioned end of thecatheter device1 and that includes aballoon body3 having an anchoring (retaining) action in the rectum.
Particularly simple designs of thehead unit5 have a toroidal/ring-shapedballoon body3 in which the central, stool-receivingorifice4 is kept open by a ring- or sleeve-like element6. Thiselement6 ensures that when theballoon3 is acted on by filling pressure, this does not result in a radially inwardly directed collapse of thesection7 of thetube2 carrying theballoon3, or in closure of the delivering and/or dischargingopening4 with respect to the particular interior space of the body. The sleeve-like element6 that is flatly connected to the balloon-carryingtube section7 counteracts this inwardly acting force with an outwardly acting, elastic self-straightening of the ring- or sleeve-like element6.
In contrast to relatively thick-walled balloon components made of silicone that elastically expand to working dimensions to be achieved, materials with little or no volume expansion capability, such as thermoplastic polyurethanes (TPUs) in the hardness range of Shore 80A to 95A and 55D to 65D, on the one hand allow the complete, initial formation of the balloon body to its required working dimensions during manufacture, and on the other hand, very thin wall thicknesses in the range of a few microns, approximately 10 to 30 μm, to be achieved. The use of thermoplastic polyurethane (TPU) allows manufacture of particularly thin-walled balloon components3 having complex designs, which due to the low material compliance (volume extensibility) of the TPU types used [have] reliable dimensional stability behavior despite very small wall thicknesses, even under high forces that act on theballoon3 in the body. Since an elastic expansion of the balloon wall is not necessary, the filling pressures needed for the specific function in the body may be relatively low, and in the case of the rectal stool discharge, for example, may approximate the physiological organ pressure that prevails in the rectum. The option for practically pressure-neutral filling is suitable in particular for an incomplete, loosely tension-free filling of theballoon3.
Provided at theproximal end8 of the tube-like segment2 is aconnector9, to which the bag-like container11 or adegassing device12 is selectively connectable.
FIG.2 shows a design of a rectally stool-receiving and transanally passinghead unit5′, including a dumbbell-shapedballoon component3′ that rests on an elastically deformable, cylindrical or tubularinner body6′ ordistal tube segment7′ that spontaneously elastically straightens into its starting shape. The dumbbell-shapedballoon component3′ includesmultiple segments3a′ through3c′, thecentral segment3b′ being tapered with respect to the two end-position segments3a′,3c′. During manufacture, this shape of theballoon component3′ has already been formed to the complete dimensions necessary for the rectal retention. Thecentral taper3b′ is placed within the anal canal, the distal end-position expansion3a′ of the dumbbell in the rectum and the proximal end-position expansion3c′ coming to rest directly in the preanal region. In the filled state, theorifice4′ of the tubularinner body6′ directed toward the rectum does not protrude beyond the distal radius R of theballoon component3′ mounted on theinner body6′. The extracorporeally fillablehead unit5′ in the proximal direction merges into a stool-dischargingtube portion2 that connects thehead unit5′ to anextracorporeal container11 or adegassing unit12 connected in between.
FIG.3 shows a section through the arrangement according toFIG.2, along the line III-III of thehead unit5′ situated in situ, such that the taperedsection3b′ is situated in theanal canal20. As is apparent, invaginations21 of theparticular section3b′ of the balloon envelope form in the shape of fold-like structures, such as those that develop for a residual, i.e., excess, sealing and/ortamponading balloon body3′ during the placement within alumen20 that is smaller in relation to the residually dimensioned balloon due to indentation of the excess balloon wall.
The invaginations21 each have a web-like, flatly closed portion, while an eyelet-like formation forms at the blind end of each invagination facing the balloon center. In the region of the forming eyelet, the wall of the balloon envelope turns over by 180 degrees, a pronounced, opening effect on the eyelet-like formation being generated by the elastic straightening properties of the film layer integrated into the wall. The particular effective sealing effect of the balloon at a certain point in time results as a function of the size of the cross-sectional area of the particular eyelet-like formation, and of the greatest possible avoidance or reduction of cyclic jumps in diameter of the eyelet. Due to capillary effects on secretions situated within the eyelet, small cross-sectional areas of the eyelet act in a flow-inhibiting manner, up to complete stasis of the secretion or of the eyelet contents. The effect of inhibiting the free flow of secretions is lost with increasing dilation or enlargement of the cross-sectional area of the eyelet.
In addition to the particular property for elastic straightening of the balloon wall that is turned over in an eyelet-like manner, the sealing-relevant cross-sectional area of the eyelet-like formation is determined by the filling pressure prevailing in the balloon at the particular moment, which in particular presses against the two wall layers of the web-like portions of the invagination21 and flatly presses them together in a tightly sealing manner, an open lumen remaining in the area of the turnover of the two wall layers, i.e., at the blind end of the invagination in question.
In theanal canal20, the normal tonus of the sphincter muscle causes the inner lumen of the twoconcentric structures7′,3b′ in the plane III-III, namely, thetube portion7′, to collapse from its preformed circular shape into a folded-in profile. Continual opening and stretching of the sphincter muscle are thus avoided. At the same time, the outer structure, namely, thetransanal balloon segment3b′, remains in sealing contact with the anal mucosa, the force with which the balloon envelope presses against the inner surface of theanal canal20 being absorbed within the rectum and following the anal forces at the moment.
As soon as the anal tonus decreases and/or the anal canal opens, theinner shaft7′ once again straightens out and opens the central lumen. In the process, the elastic self-straightening force exceeds the force exerted on the shaft by the balloon that is acted on by filling pressure. At a filling pressure of 25 mbar, the lumen within the shaft should not collapse to 50% of its maximum cross section.
FIG.4 shows a design of ahead unit5″ that is derived fromFIG.2, theballoon component3″ having a mushroom shape and dispensing with a preanal expansion at the proximal end position, and instead having only a distal, radially expandedregion3a″ and a proximally adjoining radially taperedregion3b″. The proximal, transanally positionedsegment3b″ optionally extends into the anal canal or through the anal canal, or protrudes beyond the opening of the anus.
FIG.5 contains a design of ahead unit5(3), likewise derived fromFIGS.2 and4, including aballoon component3(3)in which in the filled state, theorifice4(3)of theinner body4a(3)or of thedistal tube segment7(3)directed toward the rectum protrudes beyond the distal radius R of theballoon component3(3)mounted on theinner body4a(3). The end of theinner body6(3)or of thedistal tube segment7(3)that freely extends into the rectum is preferably bordered by a particularly soft cap-like or olive-like element16 in a manner that provides lateral and frontal protection.
FIG.6 discloses another modified design of ahead unit5(4)according to the invention, theinner body6(4)that carries the dumbbell- or mushroom-shapedballoon3(4)having an undulating, ring-shaped or spiral-shapedprofile10(4)which may be integrated into the rectal segment and into the transanal segment, and also into both segments of thehead unit5(4), and which thus advantageously modifies the elastic deformation and straightening properties of the balloon-carryinginner body6(4)in that the radial deformation and straightening take place in a speeded-up, particularly prompt manner. The structural geometric design of the undulatingprofile10(4)may be varied segment by segment. For example, the undulatingprofile10(4)in the area of the rectally positioned segment of thehead unit5(4)may be formed in such a way that the lumen-maintaining or -straightening effect of theundulation10(4)outweighs the corresponding effect in the transanal segment of thehead unit5(4), which in the rectal segment contributes toward stabilization of the orifice area with respect to the rectum, and in the transanal segment sets the deformation and straightening properties in such a way that with normal sphincter muscle tonus the shaftinner body6(4)folds radially inwardly, and with decreasing tonus promptly elastically progresses into the opening anal canal.
FIG.7 shows a design of ahead unit5(5)according to the invention that is derived fromFIG.6, in which the rectal segment of theinner body6(5)is supplemented by a lumen-stabilizing ring- or sleeve-like element17(5)of thehead unit5(5)according to the invention, which is flatly connected to the inner or outer surface of the rectal segment of the tubularinner body6(5).
FIG.8 shows one particularly simple design of a stool-discharginghead unit5(6), the onetapered end13(6)of a spherically or discoidally formed balloon tube component being sleeved through the othertapered end13a(6), and the two ends13(6),13a(6)being flatly connected to one another with tight sealing with respect to afillable compartment14(6), which thus forms a balloon anchor that is placeable in a body interior space and has a retaining effect. The rectal segment is equipped with a ring- or sleeve-like element15(6)for stabilizing the stool-receiving orifice.
FIG.9 depicts a design of a stool-discharginghead unit5(7)that is derived from FIG.8, in which the two tapered balloon ends13(7)and13a(7)are guided into the anal canal, or also through same. In the transanal segment T, the two balloon ends13(7),13a(7)are then in a concentric arrangement. No further lumen-straightening element is installed in the transanal segment T. Here as well, the rectal segment may be provided with a ring- or sleeve-like element15(7)for stabilizing the stool-receiving orifice.
FIG.10 shows one embodiment of a stool-discharginghead unit5(8)derived fromFIG.9. As is apparent from the sectional illustration inFIG.11, in this embodiment the two concentric, transanally positioned balloon ends13(8),13a(8)are connected to one another via longitudinally extending, web-like welds17(8)that are uniformly distributed over the circumference of the segment. If a displacement of volume from the rectal segment of thefillable compartment14(8)into the transanal segment occurs, this compartment stands upright in the manner of an air mattress and thus frees up the delivering and/or discharging lumen. The rectal segment may once again be provided with a ring- or sleeve-like element15(8)for stabilizing the stool-receiving orifice.
FIG.12 shows a stool-discharginghead unit5(9)as a structural supplement toFIG.10, in which one or more elastically deformable, lumen-stabilizing, sleeve- or ring-like components18(9),19(9)on the outer surface and/or inner surface of the inner layer of the twoconcentric layers13(9),13a(9)are installed in the transanal segment, which on the one hand straighten the transanal segment into the open sphincter muscle, and which on the other hand resist the filling pressure prevailing in the fillable compartment and prevent an undesirable collapse of the delivering and/or discharging lumen.
FIG.13 illustrates a further design of ahead unit5(10)in which the rectal segment and the transanal segment are structurally separate, or two separately fillable compartments14a(10)and14b(10)are lined up in a row, the transanal segment preferably being made up of two concentric tube layers which at the end position are welded to the closed fillable space, and the rectally placed compartment14a(10)having a function that anchors thehead unit5(10), and the transanal segment having a function that seals the anal canal and at the same time closes the delivering and/or discharging lumen. During temporary filling of the transanal compartment, this particular design allows particularly powerful, efficient transanal seal performance. When the compartment is evacuated, the two tube layers are situated close to one another and completely open up the lumen of the head unit.
FIG.14 shows one embodiment of a bag-like container11, wherein in the horizontal position of thecontainer11, the outflow of the bag contents into the deliveringsegment24 of thecontainer11, which is preferably integrated with thedegassing device12, is impeded, reduced, or prevented by a ramp-like incline R of the deliveringsegment24. For this purpose, theangular hook28 for the vertically suspended fastening of thebag11 is designed in such a way that it brings the delivering segment or also gas-releasingsegment24 into an oblique, upwardly directed position relative to the flatly lying bag-like container11. The resulting gradient ensures that over a certain phase of the horizontal positioning of thebag11, the liquid bag contents do not reach the gas-releasingopening30 in the deliveringsegment24 of thecontainer11 if at all possible. Theangular hook28 preferably has a double-sided design that faces both flat sides of a welded, bag-shapedcontainer11 made up of two layers, for example, so that the desired incline results when thebag11 is in any horizontal position. In the preferred design, thehook28 or double hook is oriented at a fixed 90° angle with respect to the flat sides of the bag. The 90° position necessary for the incline may also be achieved by an axially rotatable mounting bracket that is swivelable into a 90° position and locks into place there.
As further shown inFIG.14, in one preferred embodiment of the invention there is a valve-like flow-directing function, in particular in the form of a double layer offilms31, between thecontainer11 and thedelivery line24 or theupstream degassing device12, that is intended to prevent a backflow of formed stool portions from thecontainer11 into thesegment24 that delivers to the bag.
In particular, two film layers31 that lie flatly against one another and that are provided inside thecontainer11 are apparent. Material draining into thecollection container11 enters through the two film layers31 and into the collecting space of thecontainer11.
When thecontainer11, in the vertically suspended or upright normal position, fills to the height of the two film layers31 or above same, the liquid contents cause a lip-like closure of the film layers, and the undesirable outflow or backflow of the contents from thecollection container11 through the delivering opening is prevented. A corresponding effect results when gaseous substances enter the collection container. The gas filling likewise results in a tight closure of the two film layers31, as the result of which the gas successively backs up in thecontainer11, and the closing pressure on the two film layers31 that ultimately results is so pronounced that further inflow of liquid contents into thecollection container11 is no longer possible. Without appropriate structural modification of the anti-return function, in this case thecollection container11 must be replaced. In order to discharge gas, which has already penetrated into thebag11, from thebag11, the invention provides specially designed film layers31 that are liquid-tight but allow gases to freely pass through. The film layers may extend over the entire surface, for example being made completely of an appropriate material, or may also have the properties in question only in portions in certain segments. The gas-permeable function or unit is advantageously placed where complete closure of the two film layers31 is ruled out for mechanical reasons, even at maximum filling of the container. This is provided in the region of the connection or of the transition of the film layers to a tube- or socket-like inlet segment orconnector segment22, where the sealing film layers31 are welded or glued on, for example. For an outer diameter of the deliveringsegment24 of approximately 15 to 25 mm, a wedge-shaped, open area that does not close, even at maximum filling of the container, and having a height of at least 5 to 15 mm generally results, which thus provides sufficient surface area for the described function or integration of a “gas-permeable separating layer.”
As an alternative to such a gas-permeable film material, a small, free opening having a diameter of 1 to 2 mm, for example, may be positioned in this wedge-shaped area. In the preferred case, however, a simple or cross-shaped slot is made in the described wedge-shaped area using a sharp blade, the legs of the slot each having a length of approximately 5 mm. Although the slot cannot completely prevent the backflow of contents into the segment above the collecting space, it does exclude a higher-volume backflow of contents that have already collected.
Furthermore,FIG.15 shows a hose- or tube-like, flexible orrigid component32 whoseend32afacing the patient is fixedly mounted to the inner wall of a deliveringbase element24, preferably in the area of aleg29 that laterally branches off from the conductinglumen24, and whose proximal end32bextends beyond the lower end of thebase element24 and immerges into the stool-collecting space of thecollection container11. In the process, thecomponent32 overcomes return-inhibiting components, such as lobe-like film layers31 that tightly contact one another and have a valve-like action, so that intestinal gas that has penetrated into the bag may be emptied through the lumen of thecomponent32, and/or along the outer side of the component, preferably directly into the gas-releasingleg29 of thedegassing device12.
FIG.16 shows a stool-dischargingdevice12 that discharges intestinal gas to the surroundings, and that as a separate, modular unit is situated between the bag-side end8 of thedrainage line2 or aconnector9 provided at that location, and the stool-receivinginlet22 of the collection bag orcontainer11. At the ends, thedegassing device12 includes connectingcomponents23aand23b, directed toward thedrainage line2 and thecollection bag11, respectively, via which thedegassing device12 may be inserted into the stool-draining system in a serial arrangement, preferably in the area of the transition from the drain to the collection bag or to the stool-receivingcontainer11. Abase element24 connects the connectingcomponents23aand23bin such a way that they are in communicating connection with one another.
A degassing adsorbent and/orfiltering module25 is reversibly detachably or also fixedly mounted to thebase element24 at the outer circumference of the wall of the tubularcylindrical base element24 of the device. Themodule25 lies closely against the wall of thebase element24 as a cuff that is circularly closed, or also as an unclosed C-shaped shell. In the area of the connection of thefilter module25, thebase element24 has one ormore openings26 that are adjoined by a gap-shapedintermediate space26awhich points toward the adsorbent or filtering material, and which is delimited by aseparating layer27 that is impermeable to water but permeable to gas. Theseparating layer27 may be made of a Gore-Tex-like material, for example, which on the side facing theintermediate space26amay be supplemented by a dirt-repellent, for example lotus-like, effect. Alternatively, an inexpensive nonwoven paper typically used in HME filters may be used as aseparating layer27, which likewise is water-repellent and at the same time air-permeable. Conceptually, the side of theseparating layer27 facing the stool is preferably designed in such a way that exposure to stool does not result in continual, gas-tight closure of theseparating layer27. At its lower end directed toward thecontainer11, theintermediate space26apreferably merges, via anopening26b, into the stool-conducting or stool-discharging space of thebase element24. Stool that passes into the intermediate space6a[sic;26a] via theopenings26 may thus drain off via theopening26band back into the lumen of thebase element24. In one modification of this design, the stool-conducting lumen of thebase element24 may be connected to theintermediate space26asolely via theopening26b, i.e., does not have anyopenings26. Theintermediate space26athen extends upwardly from theopening26bin a chimney-like manner, as the result of which theseparating layer27 situated above theopening26bis protected from direct exposure to stool in the normal vertical position of thedegassing device12.
FIG.17 shows one embodiment with a T-piece-like base element24 that includes alateral leg29 which opens to the surroundings, and on which the adsorbent and/orfiltering module25 is mounted. In the preferred embodiment of this design, theleg29 is directed upwardly or in the upstream drainage direction at an inclination angle N of approximately 15 to 60 degrees, preferably 30 to 45 degrees, with respect to the horizontal or with respect to the longitudinal axis of thebase element24. In a suspended, approximately vertical normal position of thedegassing device12 or of the unit made up of the stool-dischargingdrainage tube2, thedegassing device12, and thecollection bag11, themodule25 is thus protected from the direct inflow of stool. Stool that has already penetrated into theleg29 may drain off from that location, following the incline of theleg29, into the lumen of thebase element24. As a complement to the described incline of the degassing leg, the transition to the stool-conducting lumen of thebase element24 may be protected by a tongue24ain the form of a curtain- or baldachin-like structure in order to avoid the entry of stool into thedegassing leg29 even more efficiently. The tongue24a, as a shielding structure, emerges from the inner wall of thebase element24, for example in the transition area24bbetween the laterally pointingleg29, and the leg that vertically extends downstream or upwardly, of the T-shapedbase element24, and extends downwardly beyond thelower transition24cof the laterally pointingleg29 until reaching the leg of the T-shapedbase element4 that extends vertically downwardly or downstream in the drainage direction.
As an alternative to positioning amodular device25 between thedrainage line2 and thecollection bag11, as a functional unit that is serially switchable as needed, thebase element24 may also be directly integrated in a fixed design into theupper inlet area22 of thecollection container11. In the case of a bag-like container11, its film body is tightly joined by a direct weld or adhesion to the downwardly directed leg of the T-piece pointing toward thebag11.
FIG.18 shows one embodiment of thedegassing device12 according toFIG.17, in which the adsorbent and/or filtering material is already fixedly integrated into the lateral, gas-dischargingleg29 of the T-piece-shapedbase element24, which opens the overall system made up of thedrainage line2 and thebag11 to the surroundings. Theleg29 is dimensioned in such a way that it accommodates, for example, approximately 5 to 10 mL of activated carbon granulate. The carbon granulate is delimited from the stool-conducting upper and lower legs of the T-piece-shapedbase element24 by a gas-permeable, water-repellent separating layer27. The end face-side opening of theleg29 is provided with a cap-like closure that hasopenings25afor the release of gas to the surroundings.
FIG.19 shows an example of a wall structure of the catheter-like device1, the material types used and their specific physical-chemical properties being combined on the one hand in the sense of efficient and biocompatible functioning of the catheter, and on the other hand in the sense of efficient odor sealing. The total wall thickness of the film used for manufacturing the device, as well as the material hardness and the thickness of the individual layers of the film, are designed for the requirements of a stool-discharging catheter system that remains continuously in the rectum of the patient.
In the region of the intracorporeal and extracorporeal stool-discharging tube, optionally also in the region of the balloon body, the film material used is made up, for example, of afirst carrier layer33 made of polyurethane (PUR), followed by a centrally situatedbarrier layer34 made of ethylene-vinyl alcohol copolymer (EVOH), or less preferably, polyvinylidene chloride (PVDC). The other side of thisbarrier layer34 is then adjoined by asecond carrier layer35 made of polyvinyl chloride (PVC), for example.
The overall thickness of the tube wall is 200 to 400 μm, preferably 250 to 350 μm. ThePUR portion33 is preferably situated facing the outside and has a layer thickness of 200 μm, for example, and its material hardness is in the range of Shore 80A to 90A. The PUR on the one hand imparts thetube body2, but also the other components provided with it, with tensile strength and tear strength. On the other hand, thePUR portion33 provides the tubular film with the capability for elastic deformation and self-straightening. The subsequent, centrally situatedbarrier layer34 in the layer composite has a wall thickness of approximately 15 μm, and is preferably made of EVOH. Thebarrier layer34 minimizes the passing of water molecules, air constituents, and odor-intensive substances through the film wall. Thesecond carrier layer35, which is preferably directed inwardly facing the tube lumen, is made of PVC having a Shore hardness of 60A to 80A and a layer thickness of approximately 100 μm. The PVC layer ensures a certain barrier against water molecules and to a certain extent shields the centrally situated EVOH layer from water, as the result of which the barrier effect of the EVOH is not impaired or reduced by the interaction with water molecules.
To manufacture the designs of the device described for the preceding figures, in which the retaining balloon portion in the rectum and also the transanal and/or extracorporeal stool-discharging tube segment are formed from a single tube blank, the invention proposes an adapted distribution of the above-mentioned proportions of material thicknesses. ThePUR layer33 is increased to 280 μm, and the EVOH orPVDC layer34 is increased to 40 μm. To internally shield the EVOH, aPVC layer35 having a reduced thickness of approximately 80 μm is used. This dimensional adaptation of thePUR layer thickness33 allows the geometrically stable, symmetrical blow molding of the rectal balloon-like expansion from the basic tube used in the forming process, which is smaller relative to the balloon diameter. For an assumed jump in the tube diameter from 20-30 mm to a balloon diameter of approximately 60-70 mm, during the course of blow molding the thickness of the EVOH layer35 [sic;34] decreases from 40 μm to approximately 10 to 15 μm, which ensures the maintenance of the barrier function in the balloon or rules out critical thinning of the barrier layer. Correspondingly, the higher PUR proportion of the total wall thickness of the crude tube to be formed ensures that the balloon portion when expanded has a sufficient mechanical load-bearing capacity, in particular dimensional stability, tear strength, and puncture resistance.
The described greater wall thickness of theouter PUR layer33 is advantageous in particular for the simultaneous blow molding of theballoon portion3, and an undulatinglycorrugated shaft tube2 that stabilizes the drainage lumen in the balloon-carryingregion7, from a single, continuous tube blank. The combination of the above-described PUR types and their proportional layer thickness, with a specifically undulated, ring- or spiral-shaped corrugated profile in the balloon-carryingsection7 of theshaft tube2 that carries the balloon or that is enclosed by theballoon3, assists with its capability for spontaneous straightening into the starting shape that was set during manufacture, and contributes to avoiding axially directed torsions of thetube2.
FIG.20 discloses a wall structure of an odor-proof, film-like tube material, it being possible for theparticular barrier layer34, made of EVOH or optionally also PVDC, to be combined on each of both sides with a mechanicallystable carrier layer36 made of ethylene-vinyl acetate copolymer (EVA).
FIG.21 describes a further example of a wall structure of a film-like tube material that odor-proofs or inhibits the release of odor, it being possible for theparticular barrier layer34 made of EVOH or optionally PVDC to be combined on each of both sides with a mechanicallystable carrier layer37 made of polyamide (PA) or a thermoplastic polyamide elastomer (TPE-A). On the other hand, it is also possible for such acarrier layer37 made of PA or TPE-A to be combined on the outside with acentral barrier layer34 made of EVOH and an inner layer made of PVC or PUR. For an overall thickness of 300 μm, for example, of the tubular film blank used in the thermal forming to produce the stool-discharging segment, the PA or TPE-A has a Shore hardness of 35D to 40D and a layer thickness of 80 μm. Thecentral EVOH layer34 is 10 to 20 μm thick. The interior PVC or PUR portion of the film has a thickness of 200 μm.
FIG.22 describes a further multilayer film structure in which a centrally situatedbarrier layer34 made of EVOH is supplemented by aPA layer37 flanking on each of both sides. The two materials may generally be easily combined in the coextrusion process in an advantageous manner. One or more layers of anLDPE material39,40 are then attached via an adhesive layer (tie layer)38, for example initially one layer39 each of an oriented low-density polyethylene, and subsequently onelayer40 each of a normal low-density polyethylene.
In addition, there is also a two-layer film combination that combines an EVOH- or PVDC-based barrier layer solely with a single carrier layer, i.e., that dispenses with a sandwich-like layer arrangement as described for the preceding figures. The barrier layer has a wall thickness of 20 μm and is preferably provided as an outer surface. The inwardly directed carrier layer is preferably made of PUR or PVC, and for example is 200 to 280 μm thick. In the case of simultaneous formation of all constituents of the balloon component and the shaft tube component of thehead unit5 and of the extracorporeal stool-dischargingtube2 made from a single employed blank, the thickness of the barrier layer is increased to approximately 50 μm, and the proportional layer thickness of thecarrier18 or20 is increased to a thickness of 250 to 300 μm.
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| List ofreference numerals |
|
|
| 1 | catheter-like device |
| 2 | tube-like structure |
| 3 | balloon body,balloon segment |
| 3a | balloon segment | |
| 3b | balloon segment | |
| 3c | balloon segment |
| 4 | orifice |
| 5 | head unit |
| 6 | inner body |
| 7 | tube segment |
| 8 | proximal tube end |
| 9 | connector |
| 10 | undulatingprofile |
| 11 | container |
| 12 | degassing device |
| 13 | proximal tube segment |
| 13a | distal tube segment |
| 14 | expansion,compartment |
| 15 | sleeve element |
| 16 | olive-like element |
| 17 | weld |
| 18 | sleeve-like element |
| 19 | sleeve-like element |
| 20 | anal canal |
| 21 | invagination |
| 22 | connector |
| 23a | connector |
| 23b | connector |
|
| 24 | delivering segment |
| 24a | tongue |
| 24b | transitionarea |
| 24c | transition |
|
| 25 | module |
| 25a | opening |
| 26 | opening |
| 26a | intermediatespace |
| 26b | opening |
|
| 27 | separating layer |
| 28 | hook |
| 29 | leg |
| 30 | gas-releasingopening |
| 31 | film layers |
| 32 | tube-like component |
| 33 | first carrier layer |
| 34 | barrier layer |
| 35 | second carrier layer |
| 36 | carrier layer made ofEVA |
| 37 | carrier layer made of PA |
| 38 | adhesive layer |
| 39 | LDPE (oriented) |
| 40 | LDPE |
|