US20230165593A1 - Bone fusion system - Google Patents

Abstract

A bone fusion system including a collection vessel, an abrading and harvesting device, tubing and a probe. The abrading and harvesting device includes a needle portion and a sharpened tip. The needle portion has a central bore extending therethrough. The needle portion has a distal end. The sharpened tip is attached to the distal end of the needle portion. The tubing is operably connecting the collection vessel and the abrading and harvesting device. The probe has a threaded portion and a tip portion at a distal end of the threaded portion. The threaded portion has a thread on an outer surface thereof. The tip portion is unsharpened and does not have a thread on an outer surface thereof. The probe is extendible through the central bore.

Description

REFERENCE TO RELATED APPLICATION
• This application is a divisional of U.S. application Ser. No. 17/179,036, filed Feb. 18, 2021, and claims priority to Provisional Applic. No. 62/978,343, filed on Feb. 19, 2020, the contents of which are incorporated herein by reference.
FIELD OF THE INVENTION
• The invention relates generally to processes for treating joint ailments. More particularly, the invention relates to a systems and methods for causing fusion of the sacroiliac joint.
BACKGROUND OF THE INVENTION
• In certain situations, the sacroiliac joint degrades in a person such that there is significant pain to the person. One technique that is used to eliminate or reduce the sacroiliac pain is to fuse the sacroiliac joint such as by inserting a fixation device that extends between the sacrum and the ilium.
• The likelihood of success of the sacroiliac fusion may be enhanced by exposing bleeding bone on the adjacent surfaces of the sacrum and the ilium. One device and technique that has been used to form the bleeding bone on the adjacent surfaces of the sacrum and the ilium is an undercutting system that is inserted through the aperture in which the fixation device is to be inserted.
• A limitation is that the undercutting system must be small enough to fit through the aperture in the ilium and the cutting element needs to deflect from an orientation aligned with the axis of the aperture to an orientation that is generally perpendicular to the axis of the aperture between the sacrum and the ilium while having sufficient strength to cut through the surfaces of the sacrum and the ilium to produce bleeding bone.
• Others have proposed a lateral approach in which a cutter is inserted between the surfaces of the sacrum and the ilium. This approach has challenges because the surfaces of the sacrum and the ilium are generally not planar.
SUMMARY OF THE INVENTION
• An embodiment of the invention is directed to a method of fusing a first bone and a second bone. An abrading and harvesting device is provided that includes a needle portion having a sharpened tip. The needle portion has a central bore extending therethrough. The needle portion has a proximal end and a distal end. The sharpened tip is attached to the distal end of the needle portion. A probe is provided having an unsharpened tip portion. The probe is extended between the first bone and the second bone. The needle portion is extended over the probe by passing the proximal end of the probe through the central bore. The first bone and the second bone are abraded with the sharpened tip to cause bleeding bone to be exposed on the first bone and the second bone. A device is placed along a path formed by the needle portion between the first bone and the second bone.
• Another embodiment of the invention is directed to a bone fusion system that includes a collection vessel, an abrading and harvesting device, tubing and a probe. The abrading and harvesting device includes a needle portion and a sharpened tip. The needle portion has a central bore extending therethrough. The needle portion has a distal end. The sharpened tip is attached to the distal end of the needle portion. The tubing operably connects the collection vessel and the abrading and harvesting device. The probe has an unsharpened tip. The probe is extendible through the central bore.
BRIEF DESCRIPTION OF THE DRAWINGS
• The accompanying drawings are included to provide a further understanding of embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and together with the description serve to explain principles of embodiments. Other embodiments and many of the intended advantages of embodiments will be readily appreciated as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
• FIG.1 is a side view of a bone fusion system according to an embodiment of the invention.
• FIG.2 is a perspective view of a needle for use in conjunction with the bone fusion system ofFIG.1.
• FIG.3 is a side view of a probe for use with the bone fusion system.
• FIG.4 is an enlarged view of a distal end of the probe ofFIG.3.
• FIG.5 is an enlarged view of an alternative configuration for a distal end of the probe.
• FIG.6 is an enlarged view of another alternative configuration for a distal end of the probe.
• FIG.7 is an enlarged view of still another alternative configuration for a distal end of the probe.
• FIG.8 is a front view of a sacroiliac joint.
• FIG.9 is a sectional view of the sacroiliac joint taken along a line9-9 inFIG.8.
DETAILED DESCRIPTION OF THE INVENTION
• An embodiment of the invention is directed to a system for fusing two adjacent bones, which is illustrated in the figures. In certain embodiments, the invention is used in conjunction with sacroiliac fusion. In other embodiments, the invention is used in conjunction with anterior cervical discectomy and fusion. In still other embodiment, the invention is used in conjunction with triple arthrodesis.
• Thebone fusion system10 generally includes an abrading andharvesting device12 that is operably attached to atissue processing device14 withtubing16. Thebone fusion system10 also includes aprobe110. In certain embodiments, theprobe110 includes threads on at least a portion of an outer surface thereof.
• Thebone fusion system10 facilitates exposing bleeding bone on the adjacent surfaces of the sacrum and the ilium to facilitate sacroiliac fusion, as is described in more detail herein. Thebone fusion system10 also facilitates the recovery of tissues and bone fragments that can be used to facilitate fusion.
• A significant advantage of the invention is that it is a contained system, which facilitates use of the invention in an operating room. The invention thereby enables treatment products to be prepared using materials aspirated from the patient in a cost-effect manner proximate to when it is desired to use the treatment products. The invention thereby provides a completely autologous process that enables use of the patient's own tissue in preparing treatment products.
• The abrading andharvesting device12 includes ahandle portion20 and aneedle portion22 that are operably connected to each other. In certain embodiments, theneedle portion22 is detachably connected to thehandle portion20. In other embodiments, theneedle portion22 is integrally formed with thehandle portion20.
• In certain embodiments, theneedle portion22 may have an outer diameter of about 6 millimeters. Acentral bore23 extends through theneedle portion22. Forming theneedle portion22 with this diameter minimizes the potential that bone fragments will become stuck while being drawn through theneedle portion22 during the aspiration process.
• Theneedle portion22 having the preceding characteristics may have a two-part configuration that includes a shaft portion and atip portion24. The shaft portion may include an inner shaft and an outer shaft. The inner shaft may be fabricated from a metallic material such as stainless steel. The metallic material thereby provides theneedle portion22 with a relatively high strength while having a relatively thin wall thickness.
• In certain embodiments, the wall thickness of the metallic material may be less than about 10 thousandths of an inch. In certain embodiments, the wall thickness of the inner shaft is between about 3 and 6 thousandths of an inch. In still other embodiments, the wall thickness of the inner shaft is about 4 thousandths of an inch.
• Fabricating the inner shaft with a relatively thin wall thickness allows the inner channel to be relatively wide to facilitate a large flow rate of tissue (and potentially bone fragments) therethrough while at the same time having a relatively small outer diameter.
• The outer shaft may be fabricated from a polymeric material that is molded over the inner shaft. The outer shaft thereby enhances strength of the inner shaft while allowing theneedle portion22 to deflect during the process of extending theneedle portion22 between the ilium and the sacrum.
• In another embodiment, theneedle portion22 is fabricated from a spiral wound wire that is coated with a material such as plastic. In certain embodiments, there may be more than one spiral wound wire. For example, there may be two spiral wound wires that are wound in opposite directions. Forming theneedle portion22 with this configuration may increase the flexibility of theneedle portion22 so that theneedle portion22 more readily deflects to conform to the non-planar surfaces of the sacrum and the ilium.
• In still another embodiment, theneedle portion22 is fabricated from a material with a relatively low bending stiffness so that theneedle portion22 deflects when being extended between the sacrum and the ilium in response to changes in the orientation of the sacrum and the ilium. An example of a material having these characteristics is PEEK.
• Because of the limited distance at which theneedle portion22 is inserted between the sacrum and the ilium, it is not necessary for the entire length of theneedle portion22 to have enhanced flexibility. Rather, only the part of theneedle portion22 that extends between the sacrum and the ilium may have enhanced flexibility.
• To provide theneedle portion22 with a desired level of sharpness, theneedle portion22 has thetip portion24 that is fabricated from a metallic material as the metallic material provides an enhanced sharpness as compared to a tip fabricated from a polymeric material. Thetip portion24 may be attached to the distal end of the inner tube before the outer tube is molded over the inner tube.
• Thetip portion24, which is most clearly illustrated inFIG.2, facilitates disrupting the surface of the sacrum and the ilium to form the bleeding bone. One suitable tip configuration has a fluted design as illustrated inFIG.2. At least a portion of the flutes has a sharpened surface orridge28.
• The sharpenedsurface28 facilitates cutting while theneedle portion22 is inserted between the sacrum and the ilium. The sharpenedsurface28 also facilitates cutting tissue while theneedle portion22 is axially rotated.
• Intermediate thetip portion24 and theneedle portion22, a reduceddiameter region29 may be provided. The reduceddiameter region29 may have an outer diameter that is less than an outer diameter of theneedle portion22 that is adjacent thereto. The reduceddiameter region29 may also have an outer diameter that is less than an outer diameter of thetip portion24.
• Using this structure facilitates forming a seal between the outer surface of theneedle portion22 and the tissue adjacent thereto. This configuration also facilitates flow of tissue from thetip portion24 to the reduceddiameter region29 such that the tissue may be extracted through anaperture31 in the reduceddiameter region29 that is in communication with thecentral bore23 that extends along a length of theneedle portion22.
• There may bemultiple apertures31 provided on the device to enhance the rate at which the tissue can be withdrawn from the patient.Multiple apertures31 may also minimize the potential of the aspiration process being interrupted by plugging of a significant portion of theapertures31.
• Thetissue processing device14 generally includes acollection vessel30 to which acollection vessel cap32 is operably attached as illustrated inFIG.1. Thecollection vessel30 may be formed with a size based upon the volume of tissue that is anticipated to be aspirated from the patient. In certain embodiments, thecollection vessel30 has a volume of about 180 cubic centimeters.
• Thecollection vessel30 may have a variety of shapes using the concepts of the invention. In certain embodiments, thecollection vessel30 has a generally cylindrical shape. Using such a shape enables thecollection vessel cap32 to be attached using a rotational motion.
• A side of thecollection vessel30 may include at least two volume collectedmarkers33,35. In one embodiment, the volume collected markers include anupper marker33 and alower marker35. Theupper marker33 and thelower marker35 thereby provide guidance to the person using the invention regarding whether a desired volume of tissue has been collected. In other embodiments, the volume collected markers may include a series of identifiers that correspond to a conventional volume measuring system such as milliliters.
• Proximate an upper end of thecollection vessel30, an opening may be provided. In one such embodiment, the opening is generally circular and has a thread on a surface thereof that can be used when attaching thecollection vessel cap32 to thecollection vessel30. In certain embodiments, the thread may be on an outer surface of the opening. A person of skill in the art will appreciate that a variety of other techniques may be used to attach thecollection vessel cap32 to thecollection vessel30.
• One aspect of the attachment of thecollection vessel cap32 to thecollection vessel30 is that a substantially air-tight seal is formed when thecollection vessel cap32 is attached to thecollection vessel30 so that a vacuum may be used to draw the aspirated tissue into thecollection vessel30.
• Thecollection vessel30 may be fabricated from a variety of materials using the concepts of the invention. In one embodiment, at least a portion of thecollection vessel30 is fabricated from a transparent material. Such a configuration enables a person using thebone fusion system10 to not only view the volume of aspirated tissue and bone fragments in thecollection vessel30 but also other characteristics of the aspirated tissue and bone fragments such as a color of the aspirated tissue and/or the presence of discrete regions in the aspirated tissue.
• Another criterion for the material that is used in fabricating thecollection vessel30 is that the material be biologically compatible and facilitate sterilization of thecollection vessel30 prior to use. An example of one such material that may be used to fabricate thecollection vessel30 is polycarbonate.
• Thecollection vessel cap32 may have a generally cylindrical configuration with an inner diameter that is selected based upon an outer diameter of thecollection vessel30 proximate the threaded region to facilitate removable attachment of thecollection vessel cap32 to thecollection vessel30. In this regard, thecollection vessel cap32 may include a thread on an inner surface thereof that is shaped generally complementary to the thread on thecollection vessel30.
• While not illustrated, at least a portion of the outer surface of thecollection vessel cap32 may have a shape and/or texture that enhances the ability to grasp thecollection vessel cap32 and turn thecollection vessel cap32 with respect to thecollection vessel30. Because of the nature of the invention and the potential desire to remove thecollection vessel cap32, thecollection vessel cap32 is typically intended to be tightened and loosened using manual force.
• Thecollection vessel cap32 includes afirst port50 and asecond port52 formed therein. A person of skill in the art will appreciate that at least one of thefirst port50 and thesecond port52 may alternatively be formed in thecollection vessel30.
• Thefirst port50 includes a connector that facilitates attachment to thetubing16. In certain embodiments, thefirst port50 enablestubing16 to be attached and detached. When thetubing16 is attached, a substantially gas-impervious seal is formed. Thefirst port50 may include a standardized connector profile that enables a variety of objects to be attached thereto. An example of one suitable standardized connector is marketed under the identifier Leur Lock.
• Similar to thefirst port50, thesecond port52 may be formed with a standardized connector profile. An example of one such connector profile that can be used for thesecond port52 is a tapered push-on connector that facilitates a friction connection. In certain embodiments, the push-on connector includes a plurality of ridges, which reduce the potential of the tubing or other object becoming detached from thesecond port52. In certain embodiments, thesecond port52 enablestubing15 to be attached and detached. When thetubing15 is attached, a substantially gas-impervious seal is formed.
• Thecollection vessel cap32 may be fabricated from a variety of materials using the concepts of the invention. In one embodiment, at least a portion of thecollection vessel cap32 is fabricated from a transparent material.
• Another criterion for the material that is used in fabricating thecollection vessel cap32 is that the material be biologically compatible and facilitate sterilization of thecollection vessel cap32 prior to use. An example of one such material that may be used to fabricate thecollection vessel cap32 is acrylonitrile butadiene styrene.
• Afilter container48 may be provided with respect to thetissue processing device14 for separating bone fragments from the other aspirated tissue. Thefilter container48 is positioned so that before the bone fragments and tissue flow into thecollection vessel30, these components pass through thefilter container48. Thefilter container48 thereby facilitates separation of the bone fragments from the other portions of the aspirated tissue.
• In certain embodiments, thefilter container48 is attached to an inner surface of thecollection vessel cap32. Thefilter container48 may be removably attached to thecollection vessel cap32 such as using a threaded mechanism.
• In other embodiments, thefilter container48 may be attached to an outer surface of thecollection vessel cap32. In such an embodiment, thefirst port50 may be directly attached to thefilter container48. In still other embodiments, thefilter container48 may be separate from thetissue processing device14. In this configuration, thetubing16 is attached to thefilter container48. Another section of tubing (not shown) attached the filter container outlet to thefirst port50.
• Thefilter container48 may have a volume that is significantly smaller than the volume of thetissue processing device14. In certain embodiments, thefilter container48 has a volume of less than about 20 cubic centimeters. In other embodiments, thefilter container48 has a volume of about 15 cubic centimeters.
• A surface of thefilter container48 may have perforations formed therein. In certain embodiments, a lower surface of thefilter container48 may be perforated having a plurality of openings formed therein. The size of the openings may be selected to retain substantially all of the bone fragments in thefilter container48 as the bone fragments and tissue are aspirated from the patient. On the other hand, the openings are sufficiently large so that the aspirated liquid is permitted to flow through the lower surface and into thecollection vessel30. The perforations thereby affect physical separation of the aspirate.
• In certain embodiments, the lower surface is integrally formed with the other components of thefilter container48. In other embodiments, the lower surface may be removably attached to thefilter container48 such as using a threaded mechanism. This threaded mechanism may be similar to the threaded mechanism that is used to attach thefilter container48 to thecollection vessel cap32.
• A filter material may at least partially fill thefilter container48. The filter material is selected with a pore size such that substantially all of the bone fragments are retained in the filter material.
• The filter material may thereby provide physical separation of the bone fragments from the remainder of the material in the aspirate. Such a separation mechanism is referred to as physical separation.
• The filter material may also have an affinity for the beneficial components in the aspirate such that as the beneficial components flow past the filter material, the beneficial components are attached to the filter material. The beneficial components are thereby retained in thefilter container48 would be included in the bone graft fabricated therefrom. For example, the filter material may have an affinity for the connective tissue progenitor cells.
• In certain embodiments, the filter material is a biomaterial. In other embodiments, the filter material is a naturally occurring biocompatible material. One such biomaterial is solid when dry but that solubilizes when wet. Examples of suitable materials are collagen materials such as are marketed under the designations Helitene and Avitene, which are conventionally used to stop bleeding in wounds. Additional materials could be configured from keratin, collagen, hyaluronic acid, chondroitin, glucosamine, amniotic fluid, tissue from an amniotic sac, or any other biocompatible material that may or may not be hydrogels.
• The system also includes aprobe110, which is illustrated inFIGS.3 and4. Theprobe110 may include a threadedportion112 and atip portion114 at a distal end of the threadedportion112. The threadedportion112 has a thread on an outer surface thereof. Thetip portion114 does not have a thread on an outer surface thereof. While not illustrated, a proximal end of the threadedportion112 may include a chuck portion that facilitates connection of theprobe110 to a drill (not shown).
• The threadedportion112 enhances a flexibility of theprobe110 so that theprobe110 deflects as theprobe110 is extended between the sacrum and the ilium, as described in more detail herein. Such flexing is desirable because the opposing surfaces of the sacrum and the ilium are generally not planar.
• The flexibility of theprobe110 enhances the ability of theprobe110 to track the non-planar adjacent surfaces of the ilium and the sacrum so that theprobe110 moves generally between the sacrum and the ilium as opposed to digging into the sacrum and/or the ilium. Such a process facilitates extending theprobe110 further between the sacrum and the ilium as opposed to the tip of theprobe110 cutting into one of the sacrum and/or the ilium.
• Thetip portion114 has a generally flat outer surface, as most clearly illustrated inFIG.4. The length of thetip portion114 is sufficiently long so that thetip portion114 tracks along the surface of the sacrum and/or the ilium as opposed to thetip portion114 digging into the sacrum and/or the ilium.
• In certain embodiments, thetip portion114 has a length that is at least about two times a width of thetip portion114. In other embodiments, thetip portion114 has a length that is about four times the length of thetip portion114.
• Adistal end116 of thetip portion114 is unsharpened. In certain embodiments, thedistal end116 of thetip portion114 has a blunt surface. In other embodiments, thedistal end116 of thetip portion114 is semi-spherical.
• As used herein, unsharpened means that thedistal end116 of thetip portion114 does not readily cut through the sacrum and the ilium. Rather, the bluntdistal end116 causes theprobe110 to deflect off of the sacrum and the ilium such that theprobe110 tracks between the sacrum and the ilium.
• In an alternative configuration of thetip portion114, which is illustrated inFIG.5, thetip portion114 has a reduceddiameter section118 having a diameter that is less than the diameter of the section of thetip portion114 that is adjacent to the threadedportion112. Proximate the intersection with the threadedportion112, thetip portion114 has a taperedsection120. A diameter of the reduceddiameter section118 is between about 30 percent and about 70 percent of the diameter of thetip portion114 proximate the threadedportion112. In certain embodiments, the reduceddiameter section118 is substantially cylindrical.
• In another alternative configuration of thetip portion114, which is illustrated inFIG.6, thetip portion114 has a taperedsection120 proximate thedistal end116. A diameter of the taperedsection120 proximate thedistal end116 is between about 30 percent and about 70 percent of the diameter of thetip portion114 proximate the threadedportion112.
• In still another alternative configuration of thetip portion114, which is illustrated inFIG.7, thetip portion114 has a reduceddiameter section118 having a diameter that is less than the diameter of the section of thetip portion114 that is adjacent to the threadedportion112 and is less than a diameter of thedistal tip116. A diameter of the reduceddiameter section118 is between about 30 percent and about 70 percent of the diameter of thedistal tip116. Between the reduceddiameter section118 and the threadedportion112 is atapered section120.
• Atip122 is provided at a distal end of thetip portion114. Thetip122 has a width that is larger than a width of the reduceddiameter section118. In certain embodiments, the width of thetip122 is between about 70 percent and about 120 percent of thetip portion114 proximate the threadedportion112. In certain embodiments, thetip122 has a spherical shape.
• In use, an incision is made in a patient to provide a lateral access to the sacroiliac joint using a conventionally known technique. Thedistal end116 of theprobe110 is placed adjacent to the intersection of the sacrum and the ilium. If necessary, an imaging technique is used to identify the intersection of the sacrum and the ilium.
• The proximal end of theprobe110 may be attached to a manual or powered driver such as a drill and the drill is used to cause theprobe110 to extend between the sacrum and the ilium as illustrated inFIG.9. A distance to which theprobe110 is extended between the sacrum and the ilium depends on factors such as the curvature of the sacrum and the ilium in the direction in which theprobe110 is being inserted.
• In certain embodiments, theprobe110 is inserted at least about 20 millimeters between the sacrum and the ilium. In other embodiments, theprobe110 is inserted between about 20 millimeters and about 50 millimeters between the sacrum and the ilium.
• Theprobe110 is advanced in a direction that is generally parallel to the joint line between the sacrum and the ilium. As theprobe110 is being inserted between the sacrum and the ilium, theblunt tip portion114 causes theprobe110 to follow the path of least resistance through the soft tissue because theblunt tip portion114 is unable to pierce through the bone.
• After theprobe110 is inserted a desired distance between the sacrum and the ilium, theprobe110 is disconnected from the drill. The proximal end of theprobe110 is extended through theaperture33 at the end of thetip24 on theharvesting device12. Depending on the length of theprobe110, the proximal end of theprobe110 may extend through aport26 in thehandle portion20 of theharvesting device12 to which thehose16 is attached.
• Movement of the abrading andharvesting device12 over theprobe110 is continued until thetip portion24 contacts the sacrum and/or the ilium. At which time, the abrading andharvesting device12 is rotated in an alternating clockwise and counterclockwise motion. Such rotation of thetip portion24 against the sacrum and/or the ilium causes the surface thereof to be abraded and/or cut therefrom to produce bleeding bone.
• While abrading and/or cutting the sacrum and/or the ilium, theharvesting device12 may be configured as illustrated inFIG.1 and a vacuum may be applied toline15. The vacuum causes bone fragments, liquid and other tissue between the sacrum and the ilium to be withdrawn and collected in thevessel30.
• As the sacrum and/or ilium are abraded and/or cut, the abrading andharvesting device12 is advanced further between the sacrum and the ilium. This process is continued until thetip portion24 is proximate thetip portion114. Thereafter, theprobe110 and the abrading andharvesting device12 are removed from between the sacrum and the ilium.
• A bone growth material may be inserted into the void between the sacrum and the ilium that is formed by the abrading andharvesting device12. A person of skill in the art will appreciate that a variety of bone growth materials may be utilized in conjunction with the invention. In certain situations, the bone growth material may at least partially be the tissue and bone fragments that are harvested from between the sacrum and the ilium.
• While it is possible for the path of theprobe110 to intersect with the path of the aperture formed in the sacrum and the ilium through which the fixation device130 is extended, it is not required that the path of theprobe110 and the fixation device aperture intersect.
• Theprobe110 may be extended between the sacrum and the ilium along more than one path. In certain embodiments, theprobe110 is extended between the sacrum and the ilium two or three times. Such a process increases the amount of bleeding bone that is formed between the sacrum and the ilium, which thereby increases the surface area of the fusion and reduces the likelihood of the sacroiliac fusion failing.
• In one such embodiment, theprobe110 is oriented so that a first path of theprobe110 may have a length of about 50 millimeters, a second path of theprobe110, which is to the left of the first path, may have a length of about 25 millimeters and a third path of theprobe110, which is to the right of the first path, may have a length of about 25 millimeters.
• Pivoting of theprobe110 may be about a pivot point206 that is proximate a surface of thesacrum200 and theilium202 where theprobe110 begins to extend between thesacrum200 and theilium202. The pivoting of theprobe110 may be along a plane that is generally perpendicular to the plane illustrated inFIG.9 such that the distal and proximal ends of theprobe110 are alternatively pivoted into and out of the plane illustrated inFIG.9.
• An angle between the first path and the second path may be up to about 45 degrees and an angle between the first path and the third path may be up to about 45 degrees. The channel formed between the sacrum and the ilium may have a diameter that is about the same as the outer diameter of theneedle portion22, which in certain embodiments is about 6 millimeters.
• It is possible for at least two of the first path, the second path and the third path to intersect. However, the intersection of the first path, the second path and/or the third path is not a critical feature of the invention.
• FIGS.8 and9 illustrate the use of the invention in conjunction with thesacrum200 and theilium202. At least one of the sacrum (first bone)200 and the ilium (second bone)202 has an articular surface. At least a portion of the articular surface is non-planar.
• FIG.9 illustrates theprobe110 being extended between thesacrum200 and theilium202. Theprobe110 is extended between the first bone and the second bone along the articular surfaces. After the channel is formed with a desired depth, theprobe110 is removed and a bone graft material may be inserted through theneedle portion22 and into the channel.
• Thereafter, theneedle portion22 is removed and afixation device204 such as a screw or cage is inserted into thesacrum200 and theilium202 to restrict movement of the sacroiliac joint. Alternatively, a bone void filler is inserted into the channel. The bone void filler may have a variety of forms, examples of which include a rigid dowel, compliant demineralized bone matrix or fibers. In still another embodiment, the fixation device and the bone void filler are both used.
• While the invention is described with respect to the sacroiliac joint, a person of skill in the art will appreciate that the invention may be utilized in other parts of a human body, examples of which include the foot region and the ankle region.
• In the preceding detailed description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “leading,” “trailing,” etc., is used with reference to the orientation of the Figure(s) being described. Because components of embodiments can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The preceding detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
• It is contemplated that features disclosed in this application, as well as those described in the above applications incorporated by reference, can be mixed and matched to suit particular circumstances. Various other modifications and changes will be apparent to those of ordinary skill.

Claims (20)

1. A bone fusion system comprising:

a collection vessel;

an abrading and harvesting device comprising:

a needle portion with a central bore extending therethrough, wherein the needle portion has a distal end; and

a sharpened tip attached to the distal end of the needle portion;

tubing operably connecting the collection vessel and the abrading and harvesting device; and

a probe comprising a threaded portion and a tip portion at a distal end of the threaded portion, wherein the threaded portion has a thread on an outer surface thereof, wherein the tip portion is unsharpened and does not have a thread on an outer surface thereof and wherein the probe is extendible through the central bore.

2. The bone fusion system ofclaim 1, wherein at least part of the needle portion is fabricated from a spiral wound wire that is coated with plastic and wherein at least part of the needle portion has enhanced flexibility.

3. The bone fusion system ofclaim 1, wherein the collection vessel further comprises a bone fragment collection vessel and wherein the collection vessel is operably attached to a vacuum source.

4. The bone fusion system ofclaim 1, wherein a distal end of the tip portion has a blunt surface.

5. The bone fusion system ofclaim 1, wherein tip portion has a width and a length and wherein the length of the tip portion is about four times the width of the tip portion.

6. The bone fusion system ofclaim 1, wherein at least part of the tip portion has a reduced diameter.

7. The bone fusion system ofclaim 6, wherein the part of the tip portion with the reduced diameter is substantially cylindrical.

8. The bone fusion system ofclaim 6, wherein the part of the tip portion with the reduced diameter decreases in size when moving to a distal end of the tip portion.

9. The bone fusion system ofclaim 6, and further comprising a tip at a distal end of the tip portion, wherein the tip has a width that is larger than the part of the tip portion with the reduced diameter.

10. The bone fusion system ofclaim 9, wherein the tip has a spherical shape.

11. A bone fusion system comprising:

a collection vessel;

an abrading and harvesting device comprising:

a needle portion with a central bore extending therethrough, wherein the needle portion has a distal end and wherein at least part of the needle portion has enhanced flexibility; and

a sharpened tip attached to the distal end of the needle portion;

tubing operably connecting the collection vessel and the abrading and harvesting device; and

a probe comprising an unsharpened portion, wherein the probe is extendible through the central bore.

12. The bone fusion system ofclaim 11, wherein at least part of the needle portion is fabricated from a spiral wound wire that is coated with plastic.

13. The bone fusion system ofclaim 11, wherein the collection vessel further comprises a bone fragment collection vessel and wherein the collection vessel is operably attached to a vacuum source.

14. The bone fusion system ofclaim 11, wherein a distal end of the tip portion has a blunt surface.

15. The bone fusion system ofclaim 11, wherein tip portion has a width and a length and wherein the length of the tip portion is about four times the width of the tip portion.

16. The bone fusion system ofclaim 11, wherein at least part of the tip portion has a reduced diameter.

17. The bone fusion system ofclaim 16, wherein the part of the tip portion with the reduced diameter is substantially cylindrical.

18. The bone fusion system ofclaim 16, wherein the part of the tip portion with the reduced diameter decreases in size when moving to a distal end of the tip portion.

19. The bone fusion system ofclaim 16, and further comprising a tip at a distal end of the tip portion, wherein the tip has a width that is larger than the part of the tip portion with the reduced diameter.

20. The bone fusion system ofclaim 19, wherein the tip has a spherical shape.

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