US20230138954A1 - Hydrostatic module interlock, method and system - Google Patents

Abstract

A hydrostatic module interlock for a downhole tool including a piston having fingers extending from a body thereof, a piston mandrel telescopically arranged with the piston, and a retaining piston disposed to prevent finger deflection in the first position and allow finger deflection in the second position. A method for actuating an interlocked tool including loading a release configuration to a threshold force, releasing the release configuration, moving a retaining piston out of a first position wherein the retaining piston physically impedes deflection of a finger of a piston, deflecting the finger out of engagement with a piston mandrel telescopically arranged relative to the piston, and moving the piston relative to the piston mandrel. A borehole system including a borehole in a subsurface formation, a string disposed in the borehole, and a hydrostatic module interlock disposed within or as a part of the string.

Description

BACKGROUND
• In the resource recovery and fluid sequestration industries, actuation configurations that rely on hydrostatic pressure in some way are prevalent. Often such configurations include an atmospheric or other lower pressure chamber that is used relative to hydrostatic pressure in a downhole environment to cause a mechanical device to move. Interlocks are sometimes desired since it may be possible to experience early actuation of hydrostatic driven configurations. It is well known that early actuation in a downhole environment is costly and hence to be avoided. Interlocks have been used and generally function well but they take up wall thickness in many tools that employ them. If wall thickness is available without requiring the outside diameter to be large than the available space in the borehole or without requiring the inside diameter to be such that flow therethrough is restricted, then such interlocks are fine. Where one or both of these issues are presented however, commercially available interlock systems fail to support the industry need. The art will well receive solutions to this issue.
SUMMARY
• An embodiment of a hydrostatic module interlock for a downhole tool including a piston having fingers extending from a body thereof, a piston mandrel telescopically arranged with the piston, and a retaining piston disposed to prevent finger deflection in the first position and allow finger deflection in the second position.
• An embodiment of a method for actuating an interlocked tool including loading a release configuration to a threshold force, releasing the release configuration, moving a retaining piston out of a first position wherein the retaining piston physically impedes deflection of a finger of a piston, deflecting the finger out of engagement with a piston mandrel telescopically arranged relative to the piston, and moving the piston relative to the piston mandrel.
• A borehole system including a borehole in a subsurface formation, a string disposed in the borehole, and a hydrostatic module interlock disposed within or as a part of the string.
BRIEF DESCRIPTION OF THE DRAWINGS
• The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
• FIG.1 is a cross sectional view of a tool having a hydrostatic module interlock in a first position;
• FIG.2 is the view ofFIG.1 in a second position;
• FIG.3 is an enlarged view of a portion ofFIG.1 to illustrate the components in the first position;
• FIG.4 is an enlarged view of a portion ofFIG.2 to illustrate the components in the second position;
• FIG.5 is view of a setting piston of the hydrostatic module interlock ofFIG.1 apart from other components;
• FIG.6 is a cross sectional view taken fromFIG.1 along section line6-6;
• FIG.7 is a cross sectional view taken fromFIG.1 along section line7-7;
• FIG.8 is a cross sectional view of another embodiment of a tool having a hydrostatic module interlock in a first position;
• FIG.9 is the view ofFIG.8 in a second position;
• FIG.10 is an enlarged view of a portion ofFIG.8 to illustrate the components in the first position;
• FIG.11 is an enlarged view of a portion ofFIG.9 to illustrate the components in the second position;
• FIG.12 is view of a setting piston of the hydrostatic module interlock ofFIG.8 apart from other components;
• FIG.13 is a cross sectional view taken fromFIG.10 along section line13-13; and
• FIG.14 is a view of a borehole system including the hydrostatic module interlock as disclosed herein.
DETAILED DESCRIPTION
• A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.
• Referring toFIGS.1-4, a tool having ahydrostatic module interlock10 is illustrated. The tool may be of any type (such as a packer) that uses hydrostatic pressure to move in some way and requires that control be maintained over actuation timing. Theinterlock10 as disclosed herein provides highly reliable lockout of the hydrostatic module until threshold conditions are met. The art has found that with increasing demand for high pressure downhole systems for production, injection and sequestration, for example, issues regarding wall thickness for burst and collapse ratings are presented that conflict with desired bore diameter dimension. Theinterlock10 solves the problem by supporting a larger bore diameter with standard size outside diameter while also producing an acceptable burst/collapse rating.
• Theinterlock10 includes apiston12 having a number offingers14 extending from a body16 of thepiston12. Thefingers14 are deflectable fingers such as collet fingers and may includegripping ends18.Gripping ends18 may be toothed structures, wickers, or may simply be of a slightly larger radial dimension such that the fingers, and hence thepiston12 cannot move longitudinally along apiston mandrel20, with which thegripping ends18 are engaged if thefingers14 cannot deflect. Aretaining piston22 is slidably disposed upon thepiston mandrel20 and engageable with thefingers14 to prevent thefingers14 deflecting until the retaining piston is moved from engagement withfingers14. In an embodiment, theretaining piston22 cannot move along thepiston mandrel20 until a threshold force is applied that will cause release of arelease configuration24, which in some embodiments may be a release member or shear member. In the embodiment ofFIGS.1-7, theretaining piston22 includes aring26 that engages with thefingers14 in a first position. Thering26 is illustrated engaging a radially outwardly positioned perimetrical surface of thefingers14 to physically impede radially outward deflection of thefingers14. It is also possible that thering26 could be configured to be received in an annularly shaped recess in the ends offingers14. This provides the same result that while in the first position, thefingers14 cannot be deflected radially outwardly. Without radial deflection, the fingers cannot disengage from thepiston mandrel20 for longitudinal movement relative thereto. The embodiment that places thering26 radially outwardly of the perimetric surface of thefingers14 is easily appreciated fromFIGS.3 and4 where the first and second positions of theinterlock10 are illustrated sequentially. The cross-section views ofFIGS.6 and7 make evident the radially outwardly defected position of fingers14 (FIG.6) and the radially undeflected position of the fingers14 (FIG.7). In some variations of the embodiment ofFIGS.1-7, thepiston mandrel20 may include agripping feature28 to engage with thegripping ends18 in the first position ofinterlock10. As illustrated thefeature28 may bewickers30, for example, that engage thegripping ends18. In use, theinterlock10 begins in the first position, which is shown inFIG.1. Pressure inchambers34 and36 is atmospheric (or otherwise lower than hydrostatic in the target environment). Hydrostatic pressure is delivered throughport38 tochamber40 whereat theretaining piston22 is hydraulically loaded against theatmospheric chamber36. With the differential pressure experienced across retainingpiston22, therelease configuration24 is loaded to the threshold force and releases. Continued hydraulic pressure causes theretaining piston22 to move rightwardly in the figure and out of contact with thefingers14. This is illustrated inFIG.2 althoughFIG.2 is also after thepiston12 is moved leftwardly in the Figure. Thepiston12 is moved all the way to the left (second) position because the hydrostatic pressure throughport38 creates a differential acrosspiston12 relative toatmospheric chamber34. The differential makes thepiston12 want to move such that once the retaining capability of thefingers14 being locked to thepiston mandrel20 is released,piston12 will indeed move leftwardly of the Figure.
• In another embodiment, referring toFIGS.8-12,interlock11 includes many working parts identical to (or nearly so) interlock10 and these will not be directly addressed. Rather, the distinctions betweeninterlocks10 and11 are addressed while unaddressed components and workings will be understood to be the same. The distinction for this embodiment is in fingers50 (similar to fingers14) and the retaining piston54 (similar to retaining piston22). While theFIGS.8-12 are helpful for understanding of the embodiment, it isFIG.13 that provides the greatest elucidation of the distinction of this embodiment to the embodiment ofFIG.1. Thefingers50 includeside walls52 while theretaining piston54 includesappendages56 havingside walls58. Each of the side walls is at an angle that is non radial relative to acenter axis60 of theentire interlock11. By viewingFIG.13, one can appreciate that with retainingpiston appendages56 engaged withfingers50, the fingers are not permitted to deflect radially outwardly. The angles of theside walls52 and58 as shown prevents such deflection. In other respects, this embodiment works identically to the foregoing embodiment with the difference being that instead of removing thering26 from engagement with thefingers14, theappendages56 are removed from engagement with thefingers50 instead.
• Referring toFIG.14, aborehole system70 comprises a borehole72 in asubsurface formation74. Disposed in theborehole72 is astring76. Disposed within or as a part of thestring76 is aninterlock10 or11 as disclosed above.
• Set forth below are some embodiments of the foregoing disclosure:
• Embodiment 1: A hydrostatic module interlock for a downhole tool including a piston having fingers extending from a body thereof, a piston mandrel telescopically arranged with the piston, and a retaining piston disposed to prevent finger deflection in the first position and allow finger deflection in the second position.
• Embodiment 2: The interlock as in any prior embodiment wherein the piston fingers include gripping ends.
• Embodiment 3: The interlock as in any prior embodiment wherein the gripping ends are teeth.
• Embodiment 4: The interlock as in any prior embodiment wherein the fingers are collet fingers.
• Embodiment 5: The interlock as in any prior embodiment wherein the mandrel includes a feature to engage the gripping ends.
• Embodiment 6: The interlock as in any prior embodiment wherein the retaining piston includes a ring adjacent perimetrical surfaces of the fingers.
• Embodiment 7: The interlock as in any prior embodiment wherein the retaining piston includes retaining appendages engaged with the fingers when in the first position.
• Embodiment 8: The interlock as in any prior embodiment wherein the appendages are interspersed with the fingers.
• Embodiment 9: The interlock as in any prior embodiment wherein the appendages include non radial angled side surfaces that engage finger side surfaces thereby preventing radial deflection of the fingers while the retaining piston is in the first position.
• Embodiment 10: The interlock as in any prior embodiment, further including a release configuration preventing movement of the retaining piston from the first position to the second position.
• Embodiment 11: The interlock as in any prior embodiment, wherein the release configuration releases at a threshold force on the retaining piston.
• Embodiment 12: The interlock as in any prior embodiment, wherein the release configuration is a shear member.
• Embodiment 13: A method for actuating an interlocked tool including loading a release configuration to a threshold force, releasing the release configuration, moving a retaining piston out of a first position wherein the retaining piston physically impedes deflection of a finger of a piston, deflecting the finger out of engagement with a piston mandrel telescopically arranged relative to the piston, and moving the piston relative to the piston mandrel.
• Embodiment 14: The method as in any prior embodiment wherein the moving of the retaining piston is moving a ring out of contact with a perimetrical surface of the finger.
• Embodiment 15: The method as in any prior embodiment wherein the moving of the retaining piston is moving a retaining appendage out of contact with a side surface of the finger.
• Embodiment 16: A borehole system including a borehole in a subsurface formation, a string disposed in the borehole, and a hydrostatic module interlock as in any prior embodiment disposed within or as a part of the string.
• The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Further, it should be noted that the terms “first,” “second,” and the like herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms “about”, “substantially” and “generally” are intended to include the degree of error associated with measurement of the particular quantity based upon the equipment available at the time of filing the application. For example, “about” and/or “substantially” and/or “generally” can include a range of ±8% or 5%, or 2% of a given value.
• The teachings of the present disclosure may be used in a variety of well operations. These operations may involve using one or more treatment agents to treat a formation, the fluids resident in a formation, a wellbore, and/or equipment in the wellbore, such as production tubing. The treatment agents may be in the form of liquids, gases, solids, semi-solids, and mixtures thereof. Illustrative treatment agents include, but are not limited to, fracturing fluids, acids, steam, water, brine, anti-corrosion agents, cement, permeability modifiers, drilling muds, emulsifiers, demulsifiers, tracers, flow improvers etc. Illustrative well operations include, but are not limited to, hydraulic fracturing, stimulation, tracer injection, cleaning, acidizing, steam injection, water flooding, cementing, etc.
• While the invention has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited.

Claims (16)

What is claimed is:

1. A hydrostatic module interlock for a downhole tool comprising:

a piston having fingers extending from a body thereof;

a piston mandrel telescopically arranged with the piston; and

a retaining piston disposed to prevent finger deflection in the first position and allow finger deflection in the second position.

2. The interlock as claimed inclaim 1 wherein the piston fingers include gripping ends.

3. The interlock as claimed inclaim 2 wherein the gripping ends are teeth.

4. The interlock as claimed inclaim 1 wherein the fingers are collet fingers.

5. The interlock as claimed inclaim 2 wherein the mandrel includes a feature to engage the gripping ends.

6. The interlock as claimed inclaim 1 wherein the retaining piston includes a ring adjacent perimetrical surfaces of the fingers.

7. The interlock as claimed inclaim 1 wherein the retaining piston includes retaining appendages engaged with the fingers when in the first position.

8. The interlock as claimed inclaim 7 wherein the appendages are interspersed with the fingers.

9. The interlock as claimed inclaim 7 wherein the appendages include non radial angled side surfaces that engage finger side surfaces thereby preventing radial deflection of the fingers while the retaining piston is in the first position.

10. The interlock as claimed inclaim 1, further comprising a release configuration preventing movement of the retaining piston from the first position to the second position.

11. The interlock as claimed inclaim 10, wherein the release configuration releases at a threshold force on the retaining piston.

12. The interlock as claimed inclaim 11, wherein the release configuration is a shear member.

13. A method for actuating an interlocked tool comprising:

loading a release configuration to a threshold force;

releasing the release configuration;

moving a retaining piston out of a first position wherein the retaining piston physically impedes deflection of a finger of a piston;

deflecting the finger out of engagement with a piston mandrel telescopically arranged relative to the piston; and

moving the piston relative to the piston mandrel.

14. The method as claimed inclaim 13 wherein the moving of the retaining piston is moving a ring out of contact with a perimetrical surface of the finger.

15. The method as claimed inclaim 13 wherein the moving of the retaining piston is moving a retaining appendage out of contact with a side surface of the finger.

16. A borehole system comprising:

a borehole in a subsurface formation;

a string disposed in the borehole; and

a hydrostatic module interlock as claimed inclaim 1 disposed within or as a part of the string.

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