US20220026659A1 - High fiber count pre-terminated optical distribution assembly - Google Patents

Abstract

Embodiments of a furcated optical fiber cable are provided. A main distribution cable has optical fibers surrounded by a cable jacket. The optical fibers are divided into at least two furcation legs. A furcation plug is located at a transition point between the main distribution cable and the at least two furcation legs. The furcation plug surrounds at least a portion of the main distribution cable and each of the at least two furcation legs. Optical connectors are provided for each of the at least two furcation legs, and each connector includes optical fibers that are spliced at a splice location to the optical fibers of the connector's respective furcation leg. The splice location is closer to the connector than to the furcation plug. A method of furcating an optical fiber cable and a pulling configuration for the furcated optical fiber cable are also provided.

Description

PRIORITY APPLICATION
• This application is a continuation of U.S. application Ser. No. 16/896,389, filed Jun. 9, 2020, which is a divisional of U.S. application Ser. No. 16/011,938, filed Jun. 19, 2018, now U.S. Pat. No. 10,712,519, which claims the benefit of U.S. Provisional Application No. 62/525,970, filed on Jun. 28, 2017, the content of which is relied upon and incorporated herein by reference in its entirety.
BACKGROUND
• The disclosure relates generally to optical cables and more particularly to a furcated optical fiber cable. A main optical cable line can include many branch lines that divert a portion of the optical fibers of the main optical cable to end users. Some main optical cable lines are manufactured with branch lines located in predetermined locations in order to avoid having a technician splice on branch lines in the field, which typically is costly, time-consuming, and less accurate than can be accomplished in the manufacturing facility. In branching the optical fibers, vulnerabilities tend to be created in the protective jacket of the main optical cable line at the location of the branch, for example as a result of the opening in the cable jacket created to access the fibers to create the branch. These vulnerabilities are potential sources of mechanical and environmental damage to the underlying optical fibers.
SUMMARY
• In one aspect, embodiments of an optical fiber cable are provided. The optical fiber cable includes a main distribution cable having a plurality of optical fibers surrounded by a cable jacket. Further the optical fiber cable includes at least two furcation legs into which the plurality of optical fibers are divided. The at least two furcation legs transition from the main distribution cable, and each of the at least two furcation legs extends from the distribution cable along a longitudinal axis. The optical fiber cable further includes a furcation plug located at a transition point between the main distribution cable and the at least two furcation legs. The furcation plug surrounds at least a portion of the main distribution cable and each of the at least two furcation legs. Also included in the optical fiber cable is an optical connector for each of the at least two furcation legs. Each connector includes optical fibers that are spliced at a splice location to the optical fibers of the connector's respective furcation leg. Moreover, for each of the at least two furcation legs, the splice location is closer to the connector than to the furcation plug as measured in a direction along the longitudinal axis of each furcation leg.
• In another aspect, embodiments of a method of furcating an optical fiber cable are provided. The method includes a step of dividing a plurality of optical fibers from a main distribution cable into at least two furcation legs. Also, a jacket of each of the at least two furcation legs is slid towards the main distribution cable so as to expose at least a three-inch portion of the optical fibers in each of the at least two furcation legs. Further, optical fibers of a connector are spliced to the exposed portion of the optical fibers of each furcation leg. The jacket of each furcation leg is then slid toward the connector, and a furcation plug is placed at a location where the main distribution cable is divided into the at least two furcation legs. Finally, the exposed portion of the optical fibers of each furcation leg is covered.
• In still another aspect, embodiments of a pulling configuration for a furcated optical fiber cable are provided. The pulling configuration includes a main distribution cable including a plurality of optical fibers surrounded by a cable jacket and at least two furcation legs into which the plurality of optical fibers are divided. The at least two furcation legs transition from the main distribution cable. Further, a furcation plug is located at a transition point between the main distribution cable and the at least two furcation legs. The furcation plug surrounds at least a portion of the main distribution cable and each of the at least two furcation legs. A pulling ring encircles the main distribution cable and is located on a side of the furcation plug opposite the furcation legs. A pulling mesh surrounds the at least two furcation legs, and a pulling loop is formed at an end of the pulling mesh. The pulling loop is mechanically linked to the main distribution cable via the pulling ring such that pulling forces on the pulling loop are primarily borne by the main distribution cable.
• Additional features and advantages will be set forth in the detailed description that follows, and in part will be readily apparent to those skilled in the art from the description or recognized by practicing the embodiments as described in the written description and claims hereof, as well as the appended drawings.
• It is to be understood that both the foregoing general description and the following detailed description are merely exemplary, and are intended to provide an overview or framework to understand the nature and character of the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
• The accompanying drawings are included to provide a further understanding and are incorporated in and constitute a part of this specification. The drawings illustrate one or more embodiment(s), and together with the description serve to explain principles and the operation of the various embodiments.
• FIG. 1 depicts a furcated optical fiber cable, according to an exemplary embodiment.
• FIG. 2 depicts a cross-sectional view of the main distribution cable portion of the furcated optical fiber cable, according to an exemplary embodiment.
• FIG. 3 depicts an optical fiber ribbon usable in a furcated optical fiber cable, according to an exemplary embodiment.
• FIG. 4 is a detailed view of a furcation location showing a distribution cable ribbon being split into two furcation legs in an initial step of a furcation method, according to an exemplary embodiment.
• FIG. 5 is a detailed view showing sliding of a furcation leg jacket forward after a splice has been made, according to an exemplary embodiment.
• FIG. 6 is a detailed view of the furcation legs and main distribution cable after the furcation jackets have been slid forward to meet the connectors, according to an exemplary embodiment.
• FIG. 7 is a detailed view of a furcation leg after a heat shrink wrap has been applied around the splice and exposed optical fiber ribbons, according to an exemplary embodiment.
• FIG. 8 is a detailed view of the furcation plug being sealed to the main distribution cable and the furcation legs, according to an exemplary embodiment.
• FIG. 9 is a detailed view of an overmold applied around the heat shrink wrap of a furcation leg, according to an exemplary embodiment.
• FIG. 10 depicts a first configuration for pulling a furcated optical fiber cable through ductwork, according to an exemplary embodiment.
• FIG. 11 depicts a second configuration for pulling a furcated optical fiber cable through ductwork, according to an exemplary embodiment.
• FIG. 12 depicts a third configuration for pulling a furcated optical fiber cable through ductwork, according to an exemplary embodiment.
DETAILED DESCRIPTION
• Referring generally to the figures, various embodiments of a furcated optical fiber cable are depicted. In particular, the furcated optical fiber cable includes two or more furcation legs that are spliced near to the connector instead of near to the location of the furcation. In particular, each furcation leg includes a slidable jacket that can be moved to provide enough room for fusion splicing of the optical fiber or fibers to the optical fiber or fibers of the connector. The slidable jacket creates two sections of exposed fiber in which a first section is covered with a furcation plug and a second section is covered with an overmold and/or heat shrink wrap. Furcating and splicing the cable in this way lowers the overall profile of the cable. Indeed, as compared to previous furcated optical fiber cables, the presently disclosed optical fiber cable advantageously allows for smaller sections of cable disruption resulting from furcation. Additionally, the presently disclosed optical fiber cable is able to provide staggered connectors to facilitate pulling the cable in standard two inch ducts. Further, the presently disclosed optical fiber cable utilizes a short, rigid furcation plug that provides superior anchoring for high strength pulling grips. These and other advantages will be discussed below with reference to non-limiting, exemplary embodiments. Other modifications may become apparent to one of ordinary skill in the art upon consideration of the present disclosure, and such modifications are considered to be within the scope of the present disclosure.
• With initial reference toFIG. 1, an embodiment of a furcatedoptical fiber cable10 is depicted. As can be seen, the furcatedoptical fiber cable10 has amain distribution cable12 from which fourfurcation legs14 extend. While fourfurcation legs14 are shown for illustrative purposes, in other embodiments, themain distribution cable12 can be furcated into, e.g., from two to twelve ormore furcation legs14. The furcation of thefurcation legs14 from themain distribution cable12 is facilitated by afurcation plug16. Thefurcation plug16 stabilizes and protects the location of furcation such that the interior of themain distribution cable12 is not exposed to environmental hazards. As is also depicted inFIG. 1, thefurcation legs14 have different lengths such that each leg is customized in length to cover the particular distance to the installation point. Generally, thefurcation legs14 are from three to six feet in length; however, in certain embodiments, the furcation legs are up to eighteen or twenty feet in length. In a particular embodiment, a furcatedoptical fiber cable10 contains twelvefurcation legs14 that are staggered in length from three to six feet, e.g., eachfurcation leg14 is three inches shorter than thesuccessive furcation leg14. The ability to stagger the length of thefurcation legs14 decreases the overall profile of the furcatedoptical fiber cable10, which as will be discussed more fully below has advantages for pulling thecable10 through ductwork.
• Also, advantageously, eachfurcation leg14 is connectorized, i.e., eachfurcation leg14 is pre-terminated with aconnector18. In embodiments, theconnectors18 are a multi-fiber, mechanical transfer (“MT”) connector, such as the OptiTip® MT connector (available from Corning Incorporated, Corning, N.Y.). As will be discussed more fully below, theconnectors18 are spliced to thefurcation leg14 near the end of thefurcation leg14, and the splices are protected, in part, with anovermold20. Theconnectors18 allow thefurcation legs14 to be plugged into multiport terminals, splitters, etc. without requiring in-field termination and connectorization.
• In order to facilitate discussion of the furcation process, the components of themain distribution cable12 are discussed herein and depicted inFIG. 2. InFIG. 2, themain distribution cable12 is depicted as an optical fiber ribbon cable; however, in other embodiments, themain distribution cable12 is a loose tube cable. In particular, themain distribution cable12 is depicted as an elongated or racetrack profile cross-section cable, such as RPX® Gel-Free Ribbon Cable (available from Corning Incorporated, Corning, N.Y.). Themain distribution cable12 includes an outer cable jacket, shown asouter cable jacket22. As will be generally understood, the interior of thecable jacket22 defines an internal region within which the various cable components discussed herein are located.
• In various embodiments,cable jacket22 is formed from an extruded thermoplastic material. In various embodiments,cable jacket22 may be a variety of materials used in cable manufacturing such as polyethylene, medium density polyethylene, polyvinyl chloride (PVC), polyvinylidene difluoride (PVDF), nylon, polyester or polycarbonate and their copolymers. In addition, the material ofcable jacket22 may include small quantities of other materials or fillers that provide different properties to the material ofcable jacket22. For example, the material ofcable jacket22 may include materials that provide for coloring, UV/light blocking (e.g., carbon black), burn resistance/flame retardance, etc.
• Contained withinmain distribution cable12 is astack24 ofoptical fiber ribbons26. Eachribbon26 includes multiple optical transmission elements or optical waveguides, shown asoptical fibers28. As shown inFIG. 2,main distribution cable12 includes asingle stack24 ofoptical fiber ribbons26. In various embodiments,main distribution cable12 includes at least tworibbons26 withinstack24, and eachribbon26 supports from four to twenty-fouroptical fibers28. In the particular embodiment depicted inFIG. 2, thestack24 contains threeribbons26 with twenty-fouroptical fibers28 in eachoptical fiber ribbon26. However, in other embodiments, a different number ofribbons26, including more or less than shown inFIG. 2, may be provided in themain distribution cable12. Additionally, in other embodiments, a different number ofoptical fibers28, including more or less than shown inFIG. 2, may be provided within eachribbon26. Still further, in other embodiments,multiple stacks24, each included, e.g., in separate buffer tubes, are contained in themain distribution cable12.
• In the embodiment shown,multiple strength members32 are embedded incable jacket22 to provide structure and protection to theoptical fibers28 during and after installation (e.g., protection during handling, protection from the elements, protection from the environment, protection from vermin, etc.). In various embodiments,main distribution cable12 includes twostrength members32 that are arranged on opposites sides of themain distribution cable12. Eachstrength member32 may be any suitable axial strength member, such as a glass-reinforced plastic rod, steel rod/wire, etc.Main distribution cable12 may include a variety of other components or layers, such as a metal armor layer, helically wrapped binders, circumferential constrictive thin-film binders, water blocking tape materials, water-blocking fiber materials, etc. In particular, in the embodiment shown,main distribution cable12 includeswater swellable tape34 above and below thestack24 ofoptical fiber ribbons26. Still further, themain distribution cable12 can include one or more preferential tear feature and/or ripcord embedded in or underneathcable jacket22.
• FIG. 3 depicts the construction of an exemplary embodiment of anoptical fiber ribbon26 such as might be carried in the main distribution cable12 (shown inFIGS. 1 and 2). As can be seen, theoptical fiber ribbon26 includes a plurality ofoptical fibers28. In the embodiment depicted, there are twelveoptical fibers28. Eachoptical fiber28 includes a glass core andcladding region36 along which optical signals propagate. In particular, the core is surrounded by the cladding so as to substantially keep the optical signals within the core during transmission. The core andcladding region36 is surrounded by aprimary coating38 and asecondary coating40. The dual layer coating, i.e.,primary coating38 andsecondary coating40, provide enhanced protection for the core andcladding region36 against microbending-induced attenuation. In embodiments, eachoptical fiber28 in theoptical fiber ribbon26 has a different color ink layer applied to thesecondary coating40 such that theoptical fibers28 can be discerned from each other during installation, splicing, repair, etc.
• A polymeric matrix42 holds theoptical fibers28 together in a parallel arrangement within theoptical fiber ribbon26. Surrounding the polymeric matrix42 is an outer coating44. In embodiments, ribbon identification information is printed on to polymeric matrix42, and the outer coating44 helps to preserve the printing from smudging, rubbing off, abrasion, etc.
• Having described themain distribution cable12 and its components, the process for furcating theoptical fiber cable10 will now be discussed with reference toFIG. 4. For clarity and ease of illustration, twofurcation legs14 are shown in the embodiment ofFIG. 4; however, the process depicted is equally applicable to furcatedoptical fiber cables10 having more than twofurcation legs14. Initially, thecable jacket22 is stripped from themain distribution cable12, revealing theoptical fiber ribbons26. Further, theoptical fiber ribbons26 are able to be further divided into furcation legs. For example, theoptical fiber ribbons26 depicted inFIG. 2 contain twenty-fouroptical fibers28. In embodiments and as shown inFIG. 4, during furcation, each twenty-four fiber optical fiber ribbon26 (“largeoptical fiber ribbon26”) is divided into two twelve fiber ribbons45 (“smalloptical fiber ribbons45”) for eachfurcation leg14.
• During the step of stripping thecable jacket22, sections of thestrength members32 of the main distribution cable are left exposed as well, which as will be discussed more fully below help to support the furcation location. In embodiments, three to five inches of thestrength members32 are left exposed after the initial stripping step.
• After stripping themain distribution cable12, afurcation leg jacket46 is then pushed over each of the exposed smalloptical fiber ribbons45. As can be seen inFIG. 4, thefurcation leg jacket46 also includesstrength members48, which are in part exposed so as to support the splice region. Thefurcation leg jacket46 is of a length so that between one half and two inches of the smalloptical fiber ribbons45 remain exposed at the end of thefurcation leg14 by themain distribution cable12. Additionally, between three and five inches of the smalloptical fiber ribbons45 remain exposed for performing the splice to theconnectors18 as shown inFIG. 5.
• The splice to theconnectors18 is performed via mass fusion splicing. More specifically, theconnectors18 have their own optical fiber ribbon47 extending from acrimp body49 of theconnector18. The optical fiber ribbon47 of theconnectors18 are spliced to the smalloptical fiber ribbons45 of thefurcation legs14. In order to perform this splice, the individualoptical fibers28 are exposed by stripping theprimary coating38,secondary coating40, polymeric matrix42, and outer coating44 from the optical fibers28 (as shown inFIG. 3). As shown on asingle furcation leg14 inFIG. 5, the optical fibers28 (also stripped) of theconnectors18 are then fused to theoptical fibers28 of thefurcation leg14 to form asplice51 using a mass fusion splicer. Generally, mass fusion splicers feature precision cleaving, aligning, and positioning tools such that the ends of theoptical fibers28 are able to be brought into close proximity and fused together using, e.g., an electric arc, laser, gas flame, etc., to produce connections having losses of less than 0.03 dB. In embodiments, thesplice51 is located near to theconnectors18. That is, when thefurcation leg14 is unfurled or laid out along its longitudinal axis, thesplice51 is located closer to theconnectors18 than to the furcation plug16 (as shown, e.g., inFIG. 8). In a particular embodiment, eachfurcation leg14 is spliced within ten inches of a downstream end of itsrespective connector18. In a more particular embodiment, eachfurcation leg14 is spliced within five inches of the downstream end of itsrespective connector18.
• Immediately after the splicing is performed, a splice protection tube or sleeve may be slid over the splice region of theoptical fibers28. The splice protection tube is made of an inner tube and a strength member contained inside a heat shrink wrap. Once the inner tube is placed over the splice region, the heat shrink wrap is heated to seal the inner tube and strength member in place. In this way, the splicedoptical fiber ribbon26 is able to be safely handled with a substantially reduced risk of damage to theoptical fibers28.
• Once the splice protection tube is in place, thefurcation leg jacket46 is pushed forward (as illustrated by the arrows inFIG. 5) toward theconnector18 until thestrength members48 contact the end of theconnector18 as shown inFIG. 6. More specifically, thestrength members48 are inserted into thecrimp body49 of theconnector18. In embodiments and as shown inFIG. 7, aheat shrink wrap50 is placed around the splice region, including thestrength members48, and heat shrunk into place as an initial layer of environmental protection for the splice region. In embodiments, superabsorbent polymer powder and/or water swellable yarn are contained inside the heat shrinkwrap50 to prevent water from reaching theconnector18.
• Next, thefurcation plug16 is molded, formed, or otherwise placed around the location of furcation as shown inFIG. 8. In an embodiment, thefurcation plug16 is an aluminum tube with a heat shrink wrap. In such embodiments, the aluminum tube furcation plug16 is sealed with a sealant52, such as a polyurethane, epoxy, urethane, or other hardenable resin (e.g., LOCTITE 3360, available from Henkel Corporation). In another embodiment, thefurcation plug16 is a rigid, molded resin. InFIG. 8, thefurcation plug16 is placed around the exposed portion of theoptical fiber ribbons26 near the main distribution cable12 (the exposed portion being larger as a result of the sliding forward of the furcation leg jacket46) and around thestrength members32 of themain distribution cable12. As mentioned above, thestrength members32 provide structure and protection formain distribution cable12 at the location of thefurcation plug16.
• In the embodiment shown inFIG. 9, thefurcation legs14 are also provided with theovermold20 to further protect the splice region. Thus, theovermold20 is located from directly behind theconnectors18 to from three to five inches or more behind the location of the splice. In embodiments, theovermold20 is a polyurethane composition capable of protecting the splice region from mechanical stresses and enhancing the environmental resistance of the furcatedoptical fiber cable10.
• Advantageously, embodiments of the presently disclosed furcatedoptical fiber cable10 enable outdoor operation and can be used with fiber counts up to or exceeding 144 fibers. In particular, the furcatedoptical fiber cable10 is constructed of outdoor rated materials that, e.g., include mildewcides and are capable of withstanding extreme cold (e.g., as low as −40° C.) and extreme hot temperatures (e.g., up to 80° C.). Another advantage of the furcatedoptical fiber cable10 is that the splice regions near theconnectors18 maintain flexibility, which aids in the installation process. Additionally, because the furcatedoptical fiber cable10 utilizes a short,rigid furcation plug16 at the location of furcation, use of a pulling grip that can withstand forces greater than the cable installation rating of around 600 pounds is possible.
• In particular,FIGS. 10-12 depict embodiments of how the furcatedoptical fiber cable10 can be configured for pulling through a duct using a pullingattachment58. In the embodiment shown inFIG. 10, a pullingring56 encircles themain distribution cable12. A high-tensile strength mesh fabric, or pulling mesh60, is attached to the pullingring56 and surrounds thefurcation legs14 andfurcation plug16. At the opposite end, the pulling mesh60 is knotted into a pullingloop62. Advantageously, the furcatedoptical fiber cable10 is able to be used with such existing pullingattachments58. Such pullingattachments58 are able to easily be put together and removed in the field without any special tools.
• Referring now toFIG. 11, themain distribution cable12 is stripped along a section and theoptical fiber ribbons26 are exposed. Thefurcation legs14 are spliced to the exposedoptical fiber ribbons26 in the stripped section, and aprotective sleeve65 is position around the splice region. After the stripped section, themain distribution cable12 continues for the purposes of installation, and as part of the installation, the end section of themain distribution cable12 is removed. In particular, the central strength member ormembers32 of themain distribution cable12 are used to pull the furcatedoptical fiber cable10 through ductwork.
• In furtherance of this goal, the end section of themain distribution cable12 and the exposedoptical fiber ribbons26 are contained in a corrugated protective tube64. Aheat shrink wrap66 is then applied over at least a part of theprotective sleeve65 and over at least part of the corrugated protective tube64. A second heat shrinkwrap66 is placed over at least a part of the other end of theprotective sleeve65 and at least a part of themain distribution cable12. Anovermold20 is then applied over both heat shrink wraps66, over theprotective sleeve65, and over at least a portion of the corrugated protective tube64. A pulling grip70 is attached to the end of themain distribution cable12 or the corrugated protective tube64. In an embodiment, the pulling grip70 is a wire mesh sleeve that constricts around themain distribution cable12 when a tensile force is applied.
• Using the embodiment depicted inFIG. 11, themain distribution cable12 is able to be pulled through an installations ductwork with commonly known cable pulling grips and methods. Additionally, the installer is able to use the installer's own pulling grip for installation. Also, the strength member ormembers32 of themain distribution cable12 carry the load of the cable per currently performed processes.
• Referring now toFIG. 12, another embodiment is provided in which thefurcation legs14 are contained in a corrugated protective tube64, similar to the previous embodiment. Also like the previous embodiment, a section of themain distribution cable12 is stripped to expose theoptical fiber ribbons26 for splicing within aprotective sleeve65. Further, theprotective sleeve65 and the corrugated protective tube64 are covered with aheat shrink wrap66 and anovermold20. However, unlike the previous embodiment, themain distribution cable12 ends at the stripped section such that thecentral strength member32 does not continue forward. In order to provide a mechanical link to themain distribution cable12, a pullingplug72, such as an epoxy plug, is provided behind theovermold20, and a pullingwire68, such as mule tape, connects the pullingring56 to the pullingloop62, which in embodiments is a knot formed from the pullingwire68. Advantageously, this embodiment provides a slimmer overall design for pulling through ductwork.
• Unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order. Accordingly, where a method claim does not actually recite an order to be followed by its steps or it is not otherwise specifically stated in the claims or descriptions that the steps are to be limited to a specific order, it is in no way intended that any particular order be inferred. In addition, as used herein, the article “a” is intended to include one or more than one component or element, and is not intended to be construed as meaning only one.
• It will be apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit or scope of the disclosed embodiments. Since modifications, combinations, sub-combinations and variations of the disclosed embodiments incorporating the spirit and substance of the embodiments may occur to persons skilled in the art, the disclosed embodiments should be construed to include everything within the scope of the appended claims and their equivalents.

Claims (20)

What is claimed is:

1. An optical fiber cable, comprising:

a main distribution cable including a plurality of optical fibers surrounded by a cable jacket;

at least two furcation legs into which the plurality of optical fibers are divided, the at least two furcation legs transitioning from the main distribution cable along a longitudinal axis; and

an optical connector for each of the at least two furcation legs, each connector including optical fibers that are spliced at a splice location to the optical fibers of the connector's respective furcation leg;

wherein, for each of the at least two furcation legs, the splice location is closer to the connector than to the furcation plug as measured in a direction along the longitudinal axis of each furcation leg.

2. The optical fiber cable ofclaim 1, further comprising:

a furcation plug located at a transition point between the main distribution cable and the at least two furcation legs, the furcation plug surrounding at least a portion of the main distribution cable and each of the at least two furcation legs.

3. The optical fiber cable ofclaim 1, wherein each connector is spliced to the connector's respective furcation leg via a fusion splice.

4. The optical fiber cable ofclaim 1, wherein the plurality of optical fibers are arranged in one or more optical fiber ribbons.

5. The optical fiber cable ofclaim 1, wherein the plurality of optical fibers are arranged in one or more buffer tubes.

6. The optical fiber cable ofclaim 1, wherein the splice location is surrounded by a heat shrink wrap.

7. The optical fiber cable ofclaim 1, wherein the splice location is surrounded by an overmold.

8. The optical fiber cable ofclaim 1, wherein the main distribution cable further includes at least one strength member and wherein the at least one strength member extends into the furcation plug.

9. The optical fiber cable ofclaim 1, wherein each furcation leg includes at least one strength member and wherein the at least one strength member contacts the connector of the furcation leg.

10. The optical cable ofclaim 9, wherein a protective splice tube surrounds the splice location of each furcation leg.

11. The optical fiber ofclaim 1, wherein the plurality of optical fibers is at least 72 optical fibers.

12. The optical fiber ofclaim 1, wherein the splice location of each of the at least two furcation legs is within 10 inches of a downstream end of the connector.

13. The optical fiber ofclaim 2, wherein the furcation plug is sealed to the main distribution cable and each of the at least two furcation legs with a urethane sealant.

14. The optical fiber ofclaim 1, wherein each furcation leg includes at least two optical fibers and wherein each connector is a mechanical transfer connector.

15. The optical fiber ofclaim 1, wherein each furcation leg comprises a furcation leg jacket surrounding the optical fibers of the respective furcation leg.

16. The optical fiber ofclaim 15, wherein each furcation leg jacket is slidable along the longitudinal axis of the respective furcation leg.

17. The optical fiber cable ofclaim 15, wherein each furcation leg jacket has embedded therein at least one strength member.

18. The optical fiber cable ofclaim 17, wherein the at least one strength member of each furcation leg jacket is inserted into a crimp body of each connector.

19. The optical fiber cable ofclaim 18, wherein a heat shrink wrap is shrunk around the splice location, the at least one strength member of the furcation leg jacket, and at least a portion of the connector of each furcation leg.

20. The optical fiber cable19, wherein an overmold is applied to each furcation leg such that the overmold covers the heat shrink wrap and at least a portion of the furcation leg jacket.

Images