US20190193118A1 - Waste Recovery Systems and Methods - Google Patents

Abstract

In certain embodiments, a system may include at least one optical sensor configured to capture optical data associated with a waste product and a processor coupled to the at least one optical sensor. The processor may be configured to determine information about the waste product based on the optical data and to selectively direct the waste product to a selected destination in response to determining the information.

Description

CROSS-REFERENCE TO RELATED APPLICATION(S)
• This application is a continuation of and claims priority to U.S. patent application Ser. No. 15/651,258 filed on Jul. 17, 2017 and entitled “Waste Recovery Systems and Methods”, which is a continuation of and claims priority to U.S. patent application Ser. No. 15/173,569 filed on Jun. 3, 2016 and entitled “Waste Recovery Systems and Methods”, which is a continuation-in-part of and claims priority to co-pending U.S. patent application Ser. No. 14/971,718, filed on Dec. 16, 2015 and entitled “Household Hazardous Waste Recovery”, all of which are incorporated herein by reference in its entirety.
FIELD
• The present disclosure is generally related to devices, systems, and methods of waste recovery systems and methods, and more particularly, to devices systems and methods of identifying and sorting waste products.
BACKGROUND
• Waste products may be processed and separated into different categories. Certain types of products, such as chemical products, paint products, and other products (including those that cannot be identified), may sometimes be classified as hazardous waste products, which cannot be disposed of in a landfill. Once classified as hazardous waste, such products are typically burned. For example, this past year, approximately five hundred thirty thousand tons of HHW (e.g., laundry detergent, motor oil, bleach, and the like) were processed at collection facilities. Such items are safe enough to place on store shelves and to allow consumers to purchase them without a license and to transport them in a standard automobile. However, once such items reach the waste collection facility, such items are typically classified as hazardous and are burned, which process is environmentally questionable and very expensive.
• Other waste items, including recyclable waste, may be dumped and sorted at a waste facility before being disposed of in a landfill. In some instances, recyclable waste, household hazardous waste, and other items may be thrown away in the trash and can find its way into a landfill if it is not identified and captured during sorting.
SUMMARY
• In certain embodiments, a system includes one or more optical sensors configured to capture optical data of a plurality of waste products, including bar codes (if any) associated with the packaging of the waste products. The system may include a controller coupled to the optical sensors and a marking system responsive to the controller to apply a temporary marking on identified waste products for sorting into an appropriate bin. In a particular embodiment, the marking system may include one or more light sources configured to direct a focused beam of light onto an identified product. In some embodiments, the marking system may include one or more lasers configured to illuminate selected waste products. Other embodiments are also possible.
• In certain embodiments, a system may include at least one optical sensor configured to capture optical data associated with a waste product and a processor coupled to the at least one optical sensor. The processor may be configured to determine information about the waste product based on the optical data and to selectively direct the waste product to a selected destination in response to determining the information. In some aspects, the system may include at least one optical transmitter configured to emit a visible marker and to direct the visible marker onto the waste product.
• In other embodiments, a device may include one or more optical sensors configured to capture optical data associated with packaging of a waste product, and a processor coupled to the one or more optical sensors. The device may further include a memory accessible to the processor and configured to store instructions that, when executed cause the processor to receive optical data corresponding to a waste product from the optical sensors. The instructions may further cause the processor to search one or more data sources to identify the waste product based on the optical data and selectively direct the waste product to a selected destination in response to identifying the waste product. In some aspects, the device may control one or more optical transmitters to apply a visible marker to the waste product and may control a light associated with a selected destination to direct the marked product to the selected destination.
• In still other embodiments, a method may include receiving optical data corresponding to a waste product from one or more optical sensors of a waste product identification system. The method may also include searching, using a processor, one or more data sources to identify the waste product based on the optical data. In response to identifying the waste product, the method may further include selectively directing the waste product to a selected destination.
BRIEF DESCRIPTION OF THE DRAWINGS
• FIG. 1 is a block diagram of a system configured to process waste, in accordance with certain embodiments of the present disclosure.
• FIG. 2 is a block diagram of a system configured to identify waste products within the processed waste, in accordance with certain embodiments of the present disclosure.
• FIG. 3 is a block diagram of a waste product identification system, in accordance with certain embodiments of the present disclosure.
• FIG. 4 is a perspective view of a system configured to identify and sort HHW products, in accordance with certain embodiments of the present disclosure.
• FIG. 5 is a perspective view of a system configured to identify and sort HHW products, in accordance with certain embodiments of the present disclosure.
• FIG. 6 is a block diagram of a portion of a system configured to identify and sort HHW products, in accordance with certain embodiments of the present disclosure.
• FIG. 7 is a block diagram of a system configured to identify and sort HHW products, in accordance with certain embodiments of the present disclosure.
• FIG. 8 is a flow diagram of a method of identifying waste products, in accordance with certain embodiments of the present disclosure.
• FIG. 9 is a flow diagram of a method of recovering an HHW product for repurposing, in accordance with certain embodiments of the present disclosure.
• FIG. 10 is a flow diagram of a method of identifying an HHW product, in accordance with certain embodiments of the present disclosure.
• FIG. 11 is a flow diagram of a method of selectively sorting an HHW product based on image data, in accordance with certain embodiments of the present disclosure.
• FIG. 12 is a flow diagram of a method of determining an HHW product, in accordance with certain embodiments of the present disclosure.
• FIG. 13 is a flow diagram of a method of recovering HHW products for repurposing, in accordance with certain embodiments of the present disclosure.
• FIG. 14 is a diagram of an interface for identifying an unknown HHW product for repurposing, if possible, in accordance with certain embodiments of the present disclosure.
• In the following discussion, the same reference numbers are used in the various embodiments to indicate the same or similar elements.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
• Embodiments of systems, devices, and methods are described below that may be used to optically identify and visibly mark waste products from a stream of waste products to assist workers in removing the marked waste products from the stream. In some embodiments, waste products may be advanced along a conveyor belt next to or beneath a system, which may capture images of the waste product, identify the waste product based on the images, determine a destination location for the device, and direct the waste product to a destination, such as a storage bin. In certain embodiments, the system may direct the waste product to a destination by activating a robotic arm configured to grab the waste product, remove it from the conveyor and deliver it to the destination. In another embodiment, the system may direct the waste product to a destination by providing a visible marker on the waste product in response to determining the destination location. In some embodiments, the visible marker may include a light beam directed onto the product packaging. In certain embodiments, the light beam may assist an employee in sorting the waste product into its appropriate destination according to a color of the light beam, for example.
• In certain embodiments, the systems or devices may include the processing circuitry configured to identify a particular waste product based on optical data captured by one or more sensors. Once identified, the system may determine a destination location for the device and may visibly mark the waste product by illuminating the product with a color, a visible shape, or another visible marker to assist a worker in detecting the waste product for removal and placement. In some embodiments, the processing circuitry may be configured to communicate with one or more databases to identify the waste product by comparing data derived from the optical data to optical data stored in a database to determine a correspondence or a match.
• In some embodiments, a method of waste product recovery may include presenting the waste product to one or more optical sensors (such as bar code readers, cameras, and so on). Optical data determined by the optical sensors is provided to a processor, which may search one or more data sources based on the optical data to locate the waste product. In certain embodiments, when the waste product is located, an audio element may emit a tone or sound, which may be similar to the sound produced by bar code scanners at a grocery store. The processor may also return information to the system indicating a bin into which the product should be sorted.
• In some embodiments, the product may move along a conveyor system and through a “laser fence” configured to see the product pass through it, and the system may determine the time it will take for the waste product to reach a position adjacent to the bin along the conveyor system. At the determined time, the system may control an actuator to rotate an arm across the conveyor to direct the waste product into the identified bin. The system may record the product type and weight in a record associated with the bin. Alternatively, at the determined time, the system may visibly mark the waste product and illuminate a light above the destination bin so that a worker can remove the waste product from the conveyor and deliver it to the selected bin. Other embodiments are also possible.
• FIG. 1 is a block diagram of asystem100 configured to process waste, in accordance with certain embodiments of the present disclosure. Thesystem100 may include awaste processing receptacle102 that may be configured to receive waste from one or more delivery vehicles, such as garbage trucks. Thesystem100 may further include awaste separator104 that may be configured to tear open garbage bags and separate the waste, delivering the solid waste to aconveyor system106. Thesystem100 may further include a waste product identification (ID)system108 adjacent to theconveyor system106. The wasteproduct ID system108 may be configured to capture images ofwaste products112 as theconveyor system106 advances thewaste products112 along a path.
• In certain embodiments, theoptical systems110 may be configured to capture images of the waste products, and the wasteproduct ID system108 may be configured to identify at least some of thewaste products112 based on the images. Once thewaste products112 identified, the wasteproduct ID system108 may be configured to apply a visible marker or indicator on the identifiedwaste products112 as thewaste products112 advance along theconveyor system106. The visible marker or indicator may include a beam of light of a selected color, which may indicate to a worker or to a device that the particular waste product should be removed from the waste stream on theconveyor system106 and redirected to an appropriate bin, such as therecycling bins114 or the household hazardous waste (HHW)bins116.
• In some embodiments, in addition to the visible marker, the wasteproduct ID system108 may control one ormore lights115 associated withrecycling bins114 to indicate a particular one of therecycling bins114 into which an identified recyclable waste product should be delivered. Further, the wasteproduct ID system108 may control one ormore lights117 associated withHHW bins116 to indicate a particular one of theHHW bins116 into which an identified HHW waste product should be delivered. In some embodiments, thelights115 and117 may be color coded, and the visible markers or indicators applied to the identifiedwaste products112 may be correspondingly color coded to assist a worker or device in retrieving and placing the waste product in a suitable bin. Products that are not identified by the waste product ID system or by workers may be delivered to a landfill waste receptacle118. In some embodiments, instead of a worker, thesystem100 may include a device, such as a robotic arm, which may be controlled to pick up and place an identified waste product into a selected destination bin.
• The wasteproduct ID system108 may identify waste products that can be recycled or repurposed, thereby reducing the quantity of products that end up in landfills. Further, the optical processing capabilities of the wasteproduct ID system108 may identify certain recyclable and HHW waste products with greater precision than the human eye and assisting workers in separating such products from landfill waste. Other embodiments are also possible.
• FIG. 2 is a block diagram of asystem200 configured to identify waste products within the processed waste, in accordance with certain embodiments of the present disclosure. Thesystem200 may include the wasteproduct ID system108, theoptical systems110, and theconveyor system106. Further, thesystem200 may be configured to optically processwaste products112 as discussed above with respect to thesystem100 ofFIG. 1.
• Theoptical system110 may include astructure202 adjacent to theconveyor system106. Thestructure202 may extend over the conveyor system106 (as shown) or may extend along one or both sides of theconveyor system106. Thestructure202 may house circuitry including one or moreoptical sensors204, which may be directed toward theconveyor system106 from one or both sides, from above, or from any combination thereof to capture optical data, as generally indicated at206. Further, the circuitry of thestructure202 may further include light emitting or transmittingelements208 configured to apply a visible marker to an identifiedwaste product112. In the illustrated example, the light emitting or transmittingelements208 may selectively direct a beam oflight210 onto an identified waste product without directing light beams onto other waste products. The beam of light may be visible on the identifiedwaste product112.
• As discussed above with respect toFIG. 1, the wasteproduct ID system108 may control one or more lights associated with various destination bins and may illuminate the light associated with a particular destination bin in response to identifying the waste product. In some embodiments, the beam oflight210 may have a color parameter corresponding to a particular type of identified product. Further, the lights above the destination bins may also include a color parameter such that the beam oflight210 may be color coded to match with the illuminated light of the destination bin to further assist a worker or device.
• FIG. 3 is a block diagram of a waste product ID system300, in accordance with certain embodiments of the present disclosure. The wasteproduct ID system108 may include a wasteproduct ID device302 coupled to theoptical systems108 and to one ormore lights115 and117 associated with the destination bins (recycling, HHW, other bins, or any combination thereof). Further, the wasteproduct ID device302 may communicate with one ormore computing devices304 via anetwork306. The one ormore computing devices304 can include server systems, databases, other computing systems, or any combination thereof.
• The wasteproduct ID device302 can include anetwork interface308 configured to communicate with the one ormore computing devices304 through thenetwork306. Further, the wasteproduct ID device302 may include aprocessor310 coupled to thenetwork interface308. The wasteproduct ID device302 may also include anoptical sensor interface312 configured to couple to theoptical sensors204 of theoptical system208. Further, theprocessor310 may be coupled to anoptical transmitter interface314 configured to couple to the optical transmitters208 (e.g., light sources, light emitting devices, laser devices, other light emitting elements, or any combination thereof) within theoptical systems110. Theprocessor310 may also be coupled to interfaces315 and317, which may be coupled tolights115 and117, respectively. Theprocessor310 may also be coupled to amemory316.
• Thememory316 may store data and instructions that, when executed by theprocessor310, cause theprocessor310 to perform a variety of operations. Thememory316 can include asensor module318 that, when executed, may cause theprocessor310 to receive data from theoptical sensors204 and to process the optical sensor data to determine images. Thememory316 may also include anID module320 that, when executed, may cause theprocessor310 to identify a waste product by comparing optical data received from theoptical sensors204 to images stored in animages database330 to determine a correspondence or a match. If the correspondence is close, but an exact match cannot be determined, theID module320 may apply a visible marker to the waste product indicating that the waste product should be manually inspected. In an example, the visible marker indicating the need for manual inspection may have a particular color (such as red) or shape (such as a question mark). Other embodiments are also possible.
• Thememory316 can also include aconveyor speed module322 that, when executed, may cause theprocessor310 to determine a speed of theconveyor system106. Thememory316 may also include atracking module324 that, when executed, may cause theprocessor310 to track the progress of waste products as they move along theconveyor system106 based on an initial location and a speed of theconveyor system106. Thememory316 may further include atransmitter control module326 that, when executed, may cause theprocessor310 to control theoptical transmitters208 to direct a beam of light onto an identified waste product. In some embodiments, thetransmitter control module326 may selectively control one or more of theoptical transmitters208 to emit beams of light and may control an actuatable lens332 (or another actuator or beam splitter) to direct the light onto a waste product and to maintain the light on the waste product as it travels along theconveyor system106. Thememory316 may also include alight control module328 that, when executed, may cause theprocessor310 to determine a destination bin for a particular waste product and to selectively send a control signal to one of thelights115 and117 via one of the interfaces315 and317.
• In some embodiments, the wasteproduct ID device302 may receive optical data corresponding to one or more waste products. Theprocessor310 may utilize theID module320 to search theimages database330 to identify optical data that matches the optical data from theoptical sensors204. If a match is found, theprocessor310 may utilize theconveyor speed module322 and thetracking module324 to determine the position of the waste produce on theconveyor system106 over time and may use thetransmitter control module326 to control theoptical transmitters208 and the actuatable lens332 (or other actuator) to direct light onto the identified waste product. Further, the wasteproduct ID device302 may communicate a control signal to one, but not all, of thelights115 and117 to identify a destination bin for the identified waste product.
• In certain embodiments, the wasteproduct ID device302 may utilize thetransmitter control module326 to selectively illuminate a first identified waste product with a first beam of light having a first color and to selectively illuminate a second identified waste product with a second beam of light having a second color. The wasteproduct ID device302 may illuminate the first and second waste products substantially simultaneously. In some embodiments, the wasteproduct ID device302 may selectively illuminate multiple identified waste products concurrently.
• In certain embodiments, the wasteproduct ID device302 may utilize thetransmitter control module326 to project a first symbol onto a first identified waste product and to project a second symbol onto a second identified waste product. The wasteproduct ID device302 may project a plurality of different symbols onto different identified waste products. In some embodiments, the symbols may include letters, numbers, geometric shapes, or any combination thereof. In some embodiments, the wasteproduct ID device302 may project the different symbols at the same time onto different waste products. In some embodiments, the wasteproduct ID device302 may project the different symbols substantially concurrently as the waste products are moved along theconveyor system106.
• In the above-discussion, it is assumed that the wasteproduct ID system108 may identify the waste product by searching its database. Where the waste product cannot be identified from such a search, the system may store the captured optical data in the database for further processing at another time. In some embodiments, operators may access the unidentified data to identify it or to perform further research. Additionally, in some embodiments, over time, the wasteproduct ID system108 may communicate with one ormore computing devices304 through thenetwork306 to search various web sites to attempt to identify the waste product based on the optical data. Alternatively, or in addition, the wasteproduct ID system108 may communicate an alert to one ormore computing devices304 to acquire assistance in identifying the waste product based, at least in part, on the optical data. Further, optical data associated with unidentified waste products may be stored inmemory316 for subsequent processing. Other embodiments are also possible.
• After sorting the waste products into suitable bins, the waste products may be processed again to further refine the sorting process. In an example, HHW waste products may be sorted a second time using an HHW specific sorting system, such as that described below with respect toFIG. 4.
• FIG. 4 is a perspective view of asystem400 configured to identify and sort HHW products, in accordance with certain embodiments of the present disclosure. Thesystem400 may include asorting system402 configured to sort discarded products into an appropriate sorting bin. Thesystem400 may include aconveyor belt404 configured to advance HHW products, such as theHHW product422, past abar code reader408 associated with a sortingcontroller406, which may optically scan the product using an optical device408 (such as a bar code scanner, a camera, another type of optical sensor, or any combination thereof). The scan by theoptical device408 is generally indicated at410. In certain embodiments, anoptical device408 may be provided on either side of theconveyor belt404.
• In certain embodiments, HHW items may be selected frombins424 and may be placed on theconveyor belt404. Such placement may be automated (such as by a robotic mechanism) or manual by employees of the waste processing center. The sortingcontroller406 may use the bar code data to identify a product, determine abin412 into which the product should be routed, and control anactuator arm414 to extend over theconveyor belt404 to direct theHHW product422 into the selectedbin412. Once theHHW product422 is directed into the selected bin, the sortingcontroller406 may send a signal to theactuator arm414 to cause theactuator arm414 to return to a resting state. Eachactuator arm414 and associatedbin412 may include aslide element416, which may be a sloped structure configured to ease the delivery of theHHW product422 into thebin412.
• In certain embodiments, sortingcontroller406 may be unable to identify theHHW product422 based on the optical data, and the sortingcontroller406 may cause theconveyor belt404 to advance theHHW product422 past one or moreoptical sensors418 configured to capture optical data associated with theHHW product422. Theconveyor belt404 may then deliver theHHW product422 to atemporary storage bin420. In the illustrated example, multipletemporary bins420 are shown.
• In certain embodiments, when the sortingcontroller406 cannot identify the HHW product, the optical data captured by theoptical sensors418 may be used to identify theHHW product422. In certain embodiments, the optical data may include images including pictures of the packaging, product name data, bar code data, other data, or any combination thereof. In certain embodiments, the bar code data may not have been readable by thebar code readers408 or may have been missing from an HHW product database accessible to the sortingcontroller406 to sort theHHW product422 into a suitable bin.
• In certain embodiments, a processor may be configured to automatically search for similar shaped containers, product names, product labels, manufacturer names, SKU data, other information, or any combination thereof to identify the product and the corresponding composition of the HHW product. In certain embodiments, the results of the search may be presented within a GUI for review by an operator, who may populate a data record with such information so that subsequent scanning of a similar product will result in correct categorization of the product. In certain embodiments, HHW products in thetemporary bin420 may be re-processed so that they may be correctly categorized. Other embodiments are also possible.
• FIG. 5 is a perspective view of asystem500 configured to identify and sort HHW products, in accordance with certain embodiments of the present disclosure. Thesystem500 may include all of the elements of thesystem400 ofFIG. 4, except that theoptical sensors418 are moved to a position that is closer to the sortingcontroller406, providing asorting apparatus502. In certain embodiments, the sortingcontroller406 may include the processing circuitry for searching for product information for unidentified or unrecognized HHW products. In the illustrated example, the sortingcontroller504 may include the circuitry of sortingcontroller406 as well as circuitry for controlling theoptical sensors518. In an alternative embodiment, the
• In the illustrated example, theHHW product422 was recognized by the sortingcontroller504, which controls theactuator arm506 to extend over the conveyor belt in order to sweep the HHW product into thebin508. If theHHW product422 was not recognized by the sortingcontroller504, the sortingcontroller504 may control theoptical sensors518 to capture optical data associated with theHHW product422 before advancing the HHW product into thetemporary bin420. The optical data may then be used to attempt to assemble (automatically or manually) product information corresponding to theHHW product422.
• In one embodiment, theoptical sensors518 may be positioned after a scale in a direction of the movement of theconveyor belt404. In another embodiment, theoptical sensors518 may be located just before the scale, adjacent to the scale, or at other locations before theconveyor belt404 or along the path of theconveyor belt404, depending on the implementation. Other embodiments are also possible.
• The examples ofFIGS. 4 and 5 depict automated systems that include aconveyor belt404 and a sortingcontroller406 or504 configured to send control signals toactuator arms414 to selectively extend or retract a selected one of theactuator arms414 to direct theHHW product422. In an alternative embodiment, the sorting may be at least partially manual, and the sortingcontroller406 and504 may illuminate a light or activate another indicator associated with a selected bin to direct a worker to place the HHW product in the selected bin. Other embodiments are also possible.
• FIG. 6 is a block diagram of aportion600 of a system configured to identify and sort HHW products, in accordance with certain embodiments of the present disclosure. Theportion600 may be part of thesystem400 ofFIG. 4 or thesystem500 ofFIG. 5. Theportion600 includes theoptical sensors418A and418B or518A and518B, for example, which may be positioned adjacent to theconveyor belt404 to capture optical data associated with theHHW product422.
• Theoptical sensors418 or518 may be coupled to asorter control system602, which may include anHHW identification system604 configured to determine identifying information about theHHW product422 based on the optical data. Thesorter control system602 may further include abin selection module606 configured to determine a suitable bin for anHHW product422 based on the identifying information. Thesorter control system602 may further include anactuator control circuit608 configured to control at least oneactuator arm414 to extend across theconveyor belt404 to sweep theHHW product422 into the selected bin.
• In certain embodiments, theHHW identification system604 may include optical sensors (bar code readers, cameras, other optical sensors, or any combination thereof). Further, theHHW identification system604 may include processing circuitry configured to process the optical data and to attempt to identify the HHW product based on the optical data. In some embodiments, the processing circuitry may search the Internet, one or more databases, other data sources, or any combination thereof.
• In certain embodiments, the processing circuitry may generate a report including optical data (such as images) and other data (such as data appended to the images, data determined from the optical data, or any combination thereof) and may provide the report to one or more operators, a social media website, another site, or any combination thereof. In some embodiments, the system may host a website to encourage consumers to identify such unidentified products, and data collected from the operators, users, consumers, websites, and so on may be used to determine the product composition. Once determined, the information may be presented to an administrator or operator for review and confirmation. If confirmed, the data record for the HHW product may be appended to the database so that subsequent scans may be able to identify the product and thesorter control system604 may sort the HHW product into the appropriate bin. Other embodiments are also possible.
• FIG. 7 is a block diagram of asystem700 configured to identify and sort HHW products, in accordance with certain embodiments of the present disclosure. Thesystem700 may include elements of thesystem400 ofFIG. 4, thesystem500 ofFIG. 5, and theportion600 ofFIG. 6. Thesystem400 may include anHHW identification system702 configured to communicate with one ormore data sources704 through anetwork706. Thedata sources704 may include websites, company data, product data, social media data, other data, or any combination thereof. Further, theHHW identification system702 may communicate with adatabase708 including identified product data, one or moreoptical sensors710, and one or more actuators738 (or actuator control circuits).
• TheHHW identification system702 may include anetwork interface712, which may communicate with thenetwork706, and may include aprocessor714 coupled to thenetwork interface712. Further, theprocessor714 may be coupled to thedatabase708 through aninterface718, to theoptical sensors710 through aninterface720, and to the one ormore actuators738 through aninterface736. Theprocessor714 may also be coupled to amemory716, which may store data and processor-readable instructions. Thememory716 may include a hard disc drive, a flash drive, cache memory, optical storage devices (such as compact discs (CDs) and digital video discs (DVDs)), other non-volatile storage devices, or any combination thereof.
• Thememory716 may include an opticaldata processing module722 that, when executed, may cause theprocessor714 to process the optical data, to extract the bar code information, to extract label information (such as a product identifier, a manufacturer, product data, or any combination thereof), to extract image data, or any combination thereof. In some embodiments, the opticaldata processing module722 may cause theprocessor714 to perform optical character recognition (OCR) on the product label to extract text information from the optical data. Thememory716 may also include a barcode reader module724 that, when executed, may cause theprocessor714 to control one or more bar code readers to scan bar code data associated with packaging of an HHW product. In certain embodiments, the barcode reader module724 may cause theprocessor714 to determine a bar code from bar code data received from the opticaldata processing module722.
• Thememory716 may further include aproduct search module726 that, when executed, may cause theprocessor714 to search thedatabase708 and the one ormore data sources704 based on information determined from the optical data, the bar code data, or any combination thereof. Thememory716 may include aproduct identification module728 that, when executed, may cause theprocessor714 to identify the HHW product based on the optical data, the bar code data, and retrieved data from thedatabase708, thedata sources704, or any combination thereof. In certain embodiments, theproduct identification module728 may further cause theprocessor714 to determine a bin in which to place an identified HHW product so that products having similar chemical compositions may be grouped together.
• Thememory716 may also include areport generator730 that, when executed, may cause theprocessor714 to generate an interface (such as a graphical user interface or GUI), which may include data corresponding to one or more unidentified HHW products, optical data associated with the HHW products, data from the one ormore data sources704, product data from thedatabase708, other data, or any combination thereof. Thereport generator730 may cause theprocessor714 to provide the GUI to a destination device, such as a smart phone, a laptop computer, or another computing device. The destination device may be operated by a user, such as an administrator, an operator, or another type of user. The user may interact with the GUI via the destination device to review the HHW data and to update the record of a selected HHW product.
• In certain embodiments, thememory716 may include alabel generator732 that, when executed, may cause theprocessor714 to determine when a bin of a particular HHW product is full (by weight, number of product items, another factor, available bin space, or any combination thereof) and t generate a manifest for a particular bin of HHW products having a similar composition when the bin is full. Thememory716 may also include anactuator control module734 that, when executed, may cause theprocessor714 to provide a control signal to one ormore actuators738 to selectively adjust a rotational position (extended or retracted position) of an actuator arm (such as theactuator arms414 and506 inFIGS. 4 and 5, respectively) to direct an HHW product to a selected bin.
• In certain embodiments, theproduct search module726 and theproduct identification module728 may cooperate to cause theprocessor714 to automatically attempt to identify the HHW product from the optical data. In certain embodiments, theproduct search module726 may search available data sources to identify associated product information. Theproduct identification module728 may attempt to correlate the product information with the optical data and other data. Further, theproduct identification module728 may interact with thereport generator730 to produce an output GUI that may be presented to an operator for verification.
• In certain embodiments, theHHW identification system702 may include an interface740 coupled to theprocessor714. The interface740 may be coupled to ascale742, which may be associated with the conveyor system in order to weigh HHW products. In certain embodiments, theprocessor714 may correlate the weight to the optical data of an HHW product and the weight may be correlated to an identified product, when theprocessor714 can determine the product based on the optical data.
• In some embodiments, theproduct identification module728 may utilize data determined from the optical data to search various data sources, for example, via the Internet. In some embodiments, theproduct identification module728 may interact with one or more web sites to search or to post information about an unidentified HHW product to solicit information from consumers. For example, identifying data may be received from one or more social media websites, which may be in response to a request for information including a report about the HHW product. Some social media participants may find it an interesting challenge to identify such products based on image data, and may provide data that can be used to identify the HHW product. In some embodiments, the challenge may be instituted with a prize to entice users to assist in identifying the HHW product, where the prize may be awarded to the user that provides usable and verifiable information. Other embodiments are also possible.
• FIG. 8 is a flow diagram of amethod800 of identifying waste products, in accordance with certain embodiments of the present disclosure. At802, themethod800 may include receiving optical data corresponding to a waste product from at least one optical sensor. The optical sensors may be configured to capture images of the waste product. In some embodiments, the optical sensors may include cameras configured to capture images, hyperspectral cameras configured to capture optical data across a range of the electromagnetic spectrum, ultraviolet sensors, infrared sensors, and other optical sensors.
• At804, themethod800 may include searching a database to automatically identify the waste product. In some embodiments, the system may process the optical data automatically to attempt to identify the waste product based on correlations between stored optical data associated with an identified waste product and the images captured by the optical sensors.
• At806, if a waste product is not identified from the optical data, themethod800 may include storing the optical data in a database, at808. The optical data may include the brand name, the product type, the bar code, images, other identifying data, or any combination thereof. In some instances, the packaging may be worn or partially obscured, making identification difficult. Optical data associated with unidentified waste products may be stored in the database. Otherwise, if the waste product is identified at806, themethod800 may include determining a sort destination for the waste product, at810. In an example, the sort destination may include a bin, a palette, a box, or another temporary storage location.
• At812, themethod800 may include selectively controlling at least one optical transmitter to visibly mark the waste product. In an example, the optical transmitter may direct a laser beam or other visible marker on the waste product. In some embodiments, the visible marker may have a selected color, which may correspond to the color of a corresponding light above the bin or other sorting destination to assist a worker in capturing and relocating the identified waste product to its selected destination.
• In an embodiment, the waste products may be placed on a conveyor belt or other moving structure to advance the waste product past the optical sensors. The system may determine the rate of the conveyor belt and may track the progress of the waste product as it moves along the conveyor belt. The optical transmitter may be controlled to track the progress of the waste product and to maintain the visible marker on the waste product as it is moved.
• At814, themethod800 may include selectively controlling at least one light to illuminate a destination bin for the waste product. In some embodiments, the at least one light may have a color that may correspond to the color of the visible marker. Other embodiments are also possible.
• Themethod800 further includes repeating. In particular, after storing the optical data at802 or after selectively controlling at least one light to illuminate a destination bin, themethod800 may return to802. At802, themethod800 may include receiving optical data corresponding to a next waste product.
• In the example ofFIG. 8, themethod800 may be used to sort waste products into suitable bins for further sorting. By applying a visible marker (such as a beam of light) on the waste product as it moves along the conveyor belt, a worker can readily see the identified product, can retrieve the product, and place the product into a bin that may be illuminated to assist the worker. Other embodiments are also possible.
• Once the waste products are sorted into their selected bins, the bins may be delivered to another sorting system, such as a recycling system, an HHW sorting system, another sorting system, or any combination thereof. In some embodiments, the waste sorting system may identify waste products and apply visible markers to the waste products for sorting them into an appropriate bin. In some examples, the identified product may be an HHW product that may then be sorted into an HHW bin, or into a bin that is more particular to the type of HHW product. Other embodiments are also possible.
• FIG. 9 is a flow diagram of amethod900 of recovering an HHW product for repurposing, in accordance with certain embodiments of the present disclosure. At902, themethod900 may include capturing optical data corresponding to an HHW product. The optical data may be captured by one or more optical sensors positioned adjacent to a conveyor belt. In some embodiments, the one or more optical sensors can include a portable camera, a moveable camera, one or more fixed cameras, bar code scanners, other optical sensors, or any combination thereof.
• At904, themethod900 may include determining a composition of the HHW product based on the optical data. In certain embodiments, the process of determining the composition may include a variety of operations. In some embodiments, the composition may be determined by looking up the HHW product in a database based on data extracted from the optical data, including a bar code, a product name, a company name, a shape of the packaging, other data, or any combination thereof. In some embodiments, the composition may be determined by generating a report including the optical data and other data and sending the report to a manufacturer (or seller) of the product requesting product details. The composition may then be determined based on the response from the manufacturer. In some embodiments, the composition may be determined from research performed by an operator, by a search automatically performed based on the optical data, from another source, or any combination thereof.
• At906, themethod900 may include sorting the HHW product into a selected bin. In certain embodiments, the HHW product may be sorted into a bin of similar products. In an example, bleach products may be sorted into a first bin, while phosphate-based laundry detergents may be sorted into a second bin, and so on.
• At908, themethod900 may include applying a shipping manifest to the selected bin when the bin is full to repurpose the HHW products. In certain embodiments, each HHW product may be weighed and identified before the HHW product is directed into a particular bin. When the bin reaches a pre-determined weight, when the bin is full (based on area) or when the bin has a pre-determined number of items, the manifest may be generated.
• FIG. 10 is a flow diagram of amethod1000 of identifying an HHW product, in accordance with certain embodiments of the present disclosure. At1002, themethod1000 may include capturing optical data associated with an unidentified waste product. At1004, themethod1000 may further include automatically communicating with one or more data sources to identify the waste product. The one or more data sources may include websites, company data, product data, social media websites, other sources, or any combination thereof. In certain embodiments, the system may process the optical data to perform optical character recognition (OCR) to extract text data, which may be used to search the data sources.
• At1006, themethod1000 may include receiving data from the one or more data sources. The data may include images, text, documents in various formats, or any combination thereof. Further, the data may be used to identify the HHW product. In certain embodiments, the received data, the images, and other information may be provided within a GUI to an operator to verify the identification.
• At1008, themethod1000 may include storing the data in the database with the optical data. In certain embodiments, the stored data may include a verified identification of the HHW product. In some embodiments, the retrieved data and the images may be stored for later retrieval and verification. Other embodiments are also possible.
• FIG. 11 is a flow diagram of amethod1100 of selectively sorting an HHW product based on image data, in accordance with certain embodiments of the present disclosure. At1102, themethod1100 may include capturing optical data associated with a waste product. At1104, themethod1100 may include processing the optical to determine identifying features of the packaging associated with the waste product. In certain embodiments, the identified features may include a bar code, text from the label, a shape of the bottle, other data, or any combination thereof.
• At1106, themethod1100 may include searching a database to identify the waste product based on the identified features. At1108, if the waste product is identified, themethod1100 may include selectively sorting the waste product into a bin of waste products of similar composition, at1110. Otherwise, at1108, if the waste product is not identified, themethod1100 may include selectively sorting the waste product into a bin of unknown products for storage until the waste product composition can be determined, at1112.
• FIG. 12 is a flow diagram of amethod1200 of determining an HHW product, in accordance with certain embodiments of the present disclosure. At1202, themethod1200 may include receiving one or more optical data associated with a waste product. At1204, themethod1200 may include identifying a bar code associated with the product. In some examples, the bar code may be identified from the optical data. The bar code may then be used to search one or more databases, websites, documents, or any combination thereof.
• At1206, if the bar code is not known, themethod1200 may include determining whether the manufacturer is known, at1208. The manufacturer may be determined from an optical character recognition operation performed on the optical data. If the manufacturer is known, themethod1200 may include generating a report to the manufacturer requesting information about the product, at1210. At1212, themethod1200 may further include sending the report to the manufacturer. The manufacturer may respond with data about the product, which may be appended to a database record corresponding to the product.
• Returning to1208, if the manufacturer is not known or cannot be determined (such as if the product label is torn or removed), themethod1200 may include generating a report including optical data (such as product images) and information about the product, at1214. Such information may include any data that can be determined from the optical data or by employees. At1216, themethod1200 may include automatically searching one or more data sources based on the report. The one or more data sources may include web sites, databases, social media sites, other data sources, or any combination thereof. At1218, themethod1200 may include optionally providing the report to one or more social media sites. As discussed above, it may be possible to entice consumers to try to solve the puzzle of the unidentified product. In some embodiments, a bounty may be offered to pay for information about the unidentified product, provided such information can be verified.
• In certain embodiments, data received from the one or more data sources or determined from the social media sites may be aggregated and provided in a report to an operator, who may evaluate the veracity of the data to identify the product. Other embodiments are also possible.
• Returning to1206, if a bar code is available, themethod1200 may include searching a database to determine information about the waste product based on the bar code, at1220. Themethod1200 may then include, at1222, advancing to themethod1300 inFIG. 13.
• FIG. 13 is a flow diagram of amethod1300 of recovering HHW products for repurposing, in accordance with certain embodiments of the present disclosure. At1220, themethod1300 may include searching a database to determine information about the waste product based on the bar code. At1302, if the product is not identified based on the database search, themethod1300 may include storing the waste product in a bin for a subsequent re-sort. Themethod1300 may then include, at1306, advancing to1208 inFIG. 12.
• Returning to1302, if the product is identified, themethod1300 may include automatically weighing the waste product, at1308. At1310, themethod1300 may include selectively guiding the waste product into a bin that includes other waste products of similar composition.
• At1312, themethod1300 includes determining if the bin is full. The bin may be full if the bin includes a pre-determined number of items, if the bin has reached a pre-determined weight, if some other pre-determined parameter is met, or any combination thereof. If the bin is not full at1312, themethod1300 includes receiving bar code data, at1314. Themethod1300 then returns to1220 to search the database.
• Otherwise, at1312, if the bin is full, themethod1300 may include generating a shipping manifest for the contents of the bin, at1316. Themethod1300 may further include producing a palette including the contents of the bin and including the shipping manifest, at1318.
• In certain embodiments, the devices, systems, and methods discussed above with respect toFIGS. 1-13 make it possible to intercept waste products at a waste processing facility and to re-route the waste products to a destination other than a landfill, such as a recycling destination, a repurposing destination, another destination, or any combination thereof. Further, once re-routed, the waste products may be further processed to refine the sorting operation. For example, HHW waste products may be further processed by an HHW sorting system before they are classified as hazardous based on optical data captured from the product packaging. These items may then be categorized with other similar products to produce a bin of similar products that can be re-purposed or otherwise diverted from an expensive disposal option to a cheaper option by identifying the product composition from the information derived from the product packaging (either directly, by searching a database, or by search other data sources).
• FIG. 14 is a diagram1400 of aninterface1402 for identifying an unknown HHW product for repurposing, if possible, in accordance with certain embodiments of the present disclosure. Theinterface1402 may include image data, text data, and user-selectable options accessible by a user to select a product and to update the product information. The user may import data by selecting an “Import Data” button and/or may update text fields with information about an HHW product, such as bleach. Changes may then be saved by selecting a “Save” button or may be canceled by selecting a “Cancel” button.
• In some embodiments theinterface1402 may include one or more selectable tabs. In one example, theinterface1402 may include a “Browse Products” tab and may include a “Selected HHW Product” tab. The user may select a product by interacting with the “Browse Products” tab and may update the product information using the fields and selectable options available in the “Selected HHW Product” tab.
• While the example ofFIG. 14 shows buttons, tabs, and text fields, in certain embodiments, theinterface1402 may include clickable links, pull-down menus, check boxes, radio buttons, other user-selectable options, or any combination thereof. In certain embodiments, theinterface1402 may be rendered within an Internet browser application. In other embodiments, theinterface1402 may be rendered as a part of a stand-alone software application. Other embodiments are also possible.
• In conjunction with the systems, methods, devices, and GUIs described above with respect toFIGS. 1-14, a waste product ID system is described that may include one or more optical sensors configured to capture optical data associated with a waste product on a conveyor system, for example. The waste product ID system may identify the waste product by comparing the optical data to data stored in a database. In response to identifying the waste product, the waste product ID system may apply a visible marker to the waste product and maintain the visible marker on the waste product as it moves along the conveyor system. The visible marker may be a light beam, which may have a color or shape, depending on the implementation. In some embodiments, the waste product ID system may control one or more lights associated with destination bins to direct a worker (or device) to provide the waste product to the destination bin. Other embodiments are also possible.
• The processes, machines, and manufactures (and improvements thereof) described herein are particularly useful improvements for processing waste products including recyclable products and HHW products. Further, the embodiments and examples herein provide improvements in the technology of waste product sorting systems. In addition, embodiments and examples herein provide improvements to the functioning of a waste sorting system by processing optical data to identify types of waste products and by applying a visible marker to the identified waste products to assist in sorting. Further, the system may be configured to further process optical data from unknown waste products to identify product information so that subsequent sorting operations may identify the product.
• Thus, the improvements herein provide for technical advantages, such as providing a system in which waste products can be identified based on optical data and can be diverted to a suitable destination for further processing, including diverting HHW products from burning so that they can be optionally repurposed or sold. In certain embodiments, the identified products can be diverted to a less expensive disposal option as compared to burning.
• While technical fields, descriptions, improvements, and advantages are discussed herein, these are not exhaustive and the embodiments and examples provided herein can apply to other technical fields, can provide further technical advantages, can provide for improvements to other technologies, and can provide other benefits to technology. Further, each of the embodiments and examples may include any one or more improvements, benefits and advantages presented herein.
• The illustrations, examples, and embodiments described herein are intended to provide a general understanding of the structure of various embodiments. The illustrations are not intended to serve as a complete description of all of the elements and features of apparatus and systems that utilize the structures or methods described herein. Many other embodiments may be apparent to those of skill in the art upon reviewing the disclosure. Other embodiments may be utilized and derived from the disclosure, such that structural and logical substitutions and changes may be made without departing from the scope of the disclosure. For example, in the flow diagrams presented herein, in certain embodiments, blocks may be removed or combined without departing from the scope of the disclosure. Further, structural and functional elements within the diagram may be combined, in certain embodiments, without departing from the scope of the disclosure. Moreover, although specific embodiments have been illustrated and described herein, it should be appreciated that any subsequent arrangement designed to achieve the same or similar purpose may be substituted for the specific embodiments shown.
• This disclosure is intended to cover any and all subsequent adaptations or variations of various embodiments. Combinations of the examples, and other embodiments not specifically described herein, will be apparent to those of skill in the art upon reviewing the description. Additionally, the illustrations are merely representational and may not be drawn to scale. Certain proportions within the illustrations may be exaggerated, while other proportions may be reduced. Accordingly, the disclosure and the figures are to be regarded as illustrative and not restrictive.

Claims (20)

What is claimed is:

1. A system comprising:

an optical sensor configured to capture optical data associated with a container of a waste product;

a processor coupled to the optical sensor and configured to:

automatically identify the waste product based on the optical data;

determine a disposal bin of a plurality of disposal bins based on the identified waste product; and

present a graphical interface to an operator for verification.

2. The system ofclaim 1, further comprising:

a memory configured to store data corresponding to a plurality of waste products; and

a processor configured to automatically identify the waste product by searching the data corresponding to the plurality of waste products based on the optical data.

3. The system ofclaim 1, further comprising a network interface coupled to the processor and configured to communicate with one or more computing devices through a communications network.

4. The system ofclaim 1, wherein the optical sensor comprises a barcode scanner.

5. The system ofclaim 1, further comprising:

a scale coupled to the processor and configured to determine a weight of the container; and

wherein the graphical interface includes the weight.

6. The system ofclaim 1, further comprising:

a printer coupled to the processor; and

wherein the processor is further configured to:

determine when the disposal bin of the plurality of bins is full when a number of waste products in the bin is greater than or equal to a threshold number of waste products; and

in response to determining the disposal bin is full, automatically generate a shipping manifest using the printer to send the disposal bin to a selected destination.

7. The system ofclaim 1, wherein the processor is configured to:

a printer coupled to the processor; and

wherein the processor is further configured to:

determine the disposal bin is full when a weight of the disposal bin determined from weights of each of a plurality of waste products within the disposal bin exceeds a threshold weight; and

in response to determining the disposal bin is full, automatically generate a shipping manifest using the printer to send the disposal bin to a selected destination.

8. The system ofclaim 1, wherein, when the waste product is not identified, the processor is configured to:

automatically generate a report based on the optical data;

automatically determine a manufacturer of the waste product based on the optical data; and

send the report to the manufacturer to request information about the waste product.

9. A device comprising:

an optical sensor configured to capture optical data associated with a container of a waste product;

a memory configured to store a database of waste product data; and

a processor coupled to the optical sensor and the memory, the processor configured to:

automatically identify the waste product by searching the database based on the optical data to identify a match;

determine a disposal bin of a plurality of disposal bins based on the identified waste product; and

present a graphical interface to an operator for verification.

10. The device ofclaim 9, further comprising a network interface coupled to the processor and configured to communicate with one or more computing devices through a communications network.

11. The device ofclaim 9, further comprising:

a scale coupled to the processor and configured to determine a weight of the container; and

wherein the graphical interface includes the weight.

12. The device ofclaim 9, further comprising:

a printer coupled to the processor; and

wherein the processor is further configured to:

determine when the disposal bin of the plurality of bins is full when a number of waste products in the bin is greater than or equal to a threshold number of waste products; and

in response to determining the disposal bin is full, automatically generate a shipping manifest using the printer to send the disposal bin to a selected destination.

13. The device ofclaim 9, wherein the processor is configured to:

a printer coupled to the processor; and

wherein the processor is further configured to:

determine the disposal bin is full when a weight of the disposal bin determined from weights of each of a plurality of waste products within the disposal bin exceeds a threshold weight; and

in response to determining the disposal bin is full, automatically generate a shipping manifest using the printer to send the disposal bin to a selected destination.

14. The device ofclaim 9, wherein, when the waste product is not identified, the processor is configured to:

automatically generate a report based on the optical data;

automatically determine a manufacturer of the waste product based on the optical data; and

send the report to the manufacturer to request information about the waste product.

15. A device comprising:

a plurality of optical sensors;

a memory including a database of waste product data; and

a processor coupled to the plurality of optical sensors and to the memory, the processor configured to:

receive optical data associated with a container of a waste product from the plurality of optical sensors;

automatically identify the waste product by searching the database based on the optical data;

determine a disposal bin of a plurality of disposal bins based on the identified waste product; and

present a graphical interface to an operator for verification.

16. The device ofclaim 15, further comprising a network interface coupled to the processor and configured to communicate with one or more computing devices through a communications network.

17. The device ofclaim 15, further comprising:

a scale coupled to the processor and configured to determine a weight of the container; and

wherein the graphical interface includes the weight.

18. The device ofclaim 15, further comprising:

a printer coupled to the processor; and

wherein the processor is further configured to:

determine when the disposal bin of the plurality of bins is full when a number of waste products in the bin is greater than or equal to a threshold number of waste products; and

in response to determining the disposal bin is full, automatically generate a shipping manifest using the printer to send the disposal bin to a selected destination.

19. The device ofclaim 15, wherein the processor is configured to:

a printer coupled to the processor; and

wherein the processor is further configured to:

determine the disposal bin is full when a weight of the disposal bin determined from weights of each of a plurality of waste products within the disposal bin exceeds a threshold weight; and

in response to determining the disposal bin is full, automatically generate a shipping manifest using the printer to send the disposal bin to a selected destination.

20. The device ofclaim 15, wherein, when the waste product is not identified, the processor is configured to:

automatically generate a report based on the optical data;

automatically determine a manufacturer of the waste product based on the optical data; and

send the report to the manufacturer to request information about the waste product.

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