US20180071154A1 - Absorbent Article Including A Plurality Of Longitudinally Extending Channels - Google Patents

Abstract

An absorbent article including a first end region, a second end region and a central region, a plurality of channels arranged in each of the first and second end regions, at least one channel arranged in the central region and extending in a longitudinal direction of the article, the at least one channel being connected at each end thereof to the plurality of channels in the first end region and the plurality of channels in the second end region.

Description

CROSS REFERENCE TO RELATED APPLICATION
• The present application is a continuation of U.S. patent application Ser. No. 13/205,790, filed Aug. 9, 2011, which is a continuation-in-part application of U.S. patent application Ser. No. 12/431,793 filed on Apr. 29, 2009, priority of which is hereby claimed. All applications noted above are hereby incorporated by reference in their entirety.
FIELD OF INVENTION
• The present invention generally relates to absorbent sanitary napkins and in particular to a sanitary napkin including a plurality of longitudinally extending channels for promoting enhanced fluid wicking in the longitudinal direction of the napkin.
BACKGROUND OF THE INVENTION
• In order for a sanitary napkin to efficiently absorb a large amount of fluid during use it must effectively wick fluid throughout the absorbent structure of the napkin. Absent effective wicking properties menstrual fluid tends to pool in certain regions of the napkin as a result of which the full absorbent capacity of the napkin is not effectively utilized. In addition to having superior wicking capabilities, sanitary napkins must also be able to quickly absorb fluid. That is, sanitary napkins must also have superior fluid penetration characteristics. Accordingly, the inventors of the present invention have recognized a need to provide a sanitary napkin that efficiently wicks fluid in the longitudinal direction of the napkin while at the same time providing superior fluid penetration characteristics. By providing a napkin that efficiently wicks fluid in the longitudinal direction, while at the same time quickly absorbs fluid, the inventors have provided a sanitary napkin that exhibits superior fluid handling characteristics and effectively utilizes the full absorbent capacity of the napkin.
SUMMARY OF THE INVENTION
• In view of the foregoing, the present invention provides an absorbent article including a longitudinally extending centerline, a transversely extending centerline, a first end region and a second end region, a central region arranged between the first and second end regions, a first longitudinal edge, a second longitudinal edge, a first transverse edge, a second transverse edge, a main absorbent body, a first embossing pattern having a first portion arranged in the first end region and a second portion arranged in the second end region, each of the first and second portions including a plurality of interconnected channels, the interconnected channels defining a plurality of body facing protrusions, and a second embossing pattern including at least one channel arranged in the central region and extending in a longitudinal direction of the article, the at least one channel intersecting at least one of the plurality of interconnected channels in the first end region and at least one of the plurality of interconnected channels in the second end region.
BRIEF DESCRIPTION OF THE DRAWINGS
• Examples of embodiments of the present invention will now be described with reference to the drawings, in which:
• FIG. 1 is a perspective view of an absorbent article according to a first embodiment of the present invention;
• FIG. 2 is an exploded view of the absorbent article shown inFIG. 1 depicting the constituent material layers thereof prior to embossing;
• FIG. 3 is a sectional view taken along line3-3 inFIG. 1;
• FIG. 4 is a top plan view of an absorbent article according to a second embodiment of the present invention;
• FIG. 5 is a detailed perspective view of a portion of the absorbent article shown inFIG. 4;
• FIG. 6 is a sectional view taken along line6-6 inFIG. 5;
• FIG. 7 is a top plan view of an absorbent article according to a third embodiment of the present invention;
• FIG. 8 is a detailed perspective view of a portion of the absorbent article shown inFIG. 7;
• FIG. 9 is a sectional view taken along line9-9 inFIG. 8;
• FIG. 10 is a perspective view of an absorbent article according to a fourth embodiment of the present invention;
• FIG. 11 is an exploded view of the absorbent article shown inFIG. 10, depicting the constituent material layers thereof prior to embossing;
• FIG. 12 is top plan view of an absorbent article according to a fifth embodiment of the present invention;
• FIG. 13 is a sectional view of the absorbent article shown inFIG. 12 taken along line13-13 thereof;
• FIG. 14 is a sectional view of the absorbent article shown inFIG. 12 taken along line14-14 thereof; and
• FIG. 15 is an exploded view of the absorbent shown inFIG. 12, depicting the constituent material layers thereof prior to embossing.
DETAILED DESCRIPTION OF THE INVENTION
• The present invention generally relates to disposable absorbent articles such as sanitary napkins, pantiliners, absorbent products for incontinence, and other disposable absorbent articles worn close to a wearer's body. Although the invention will be described herein with reference to a sanitary napkin, the invention may be utilized with other disposable absorbent articles.
• Absorbent articles according to the present invention provide superior fluid handling characteristics, and more specifically provide superior longitudinal wicking characteristics. In addition, absorbent articles according to the present invention provide superior fluid penetration characteristics.
• A specific embodiment of asanitary napkin10 according to the present invention is illustrated inFIG. 1. Thesanitary napkin10 includes a mainabsorbent body11, a longitudinally extendingcenterline12, a transversely extendingcenterline14, a firstlongitudinal edge16, a secondlongitudinal edge18, a firsttransverse edge20, a secondtransverse edge22, afirst end region24, asecond end region25, and acentral region28 located between the first end second end regions,24 and25. The term “main absorbent body” as used herein means the area defined by primary absorbent portions of the napkin excluding any area defined solely by the cover and/or barrier, and excluding any area defined by the wings of the product.
• Thenapkin10 further includes afirst embossing pattern26. Thefirst embossing pattern26 has afirst portion27 arranged in thefirst end region24 and asecond portion29 located in thesecond end region25, thus the first andsecond portions27 and29 are spaced from one another in the longitudinal direction of thenapkin10. Each of thefirst portion27 andsecond portion29 comprise a plurality of interconnectedarcuate channels30, each one of thechannels30 extending from one side of the napkin, across the longitudinally extendingcenterline12, to the other side of the napkin. Each one of thechannels30 intersects at least oneother channel30 at an oblique angle relative thereto and each one of thechannels30 extends across the longitudinally extendingcenterline12 at an oblique angle relative thereto. Each of the first andsecond portions27 and29 further include a substantially U-shapedend channel31. Each of thechannels30, at a distal portion thereof (i.e. that portion of thechannel30 located furthest from the intersection of the longitudinally extendingcenterline12 and transversely extending centerline14), intersect with, and terminate at, theend channel31.
• Each of thechannels30 is substantially arcuate in shape and has a length in the range of about 2 cm to about 10 cm, more preferably from about 5.0 cm to about 8.0 cm, when measured along the path of thechannel30. Each of thechannels30 has a width in the range of from about 1 mm to about 10 mm, more preferably from about 2 mm to 15 about 4.0 mm. Each of thechannels30 has a depth of about 0.5 mm to about 5 mm, more preferably about 1 mm to about 3 mm, when measured from a top surface of thenapkin10. Eachend channel31 has a length in the range of about 5 cm to about 25 cm, more preferably from about 10 cm to about 15 cm. Eachend channel31 has a depth of about 0.5 mm to about 5 mm, more preferably about 1 mm to about 3 mm, when measured from a top surface of thenapkin10.
• Thechannels30 function to transport fluid towards theends regions24,25 of thenapkin10 to thereby utilize the full absorbent capacity of the article along its length. Theend channels31 function to prevent fluid from being transported to the very end the napkin and in this manner serve to prevent end leakage, that is the leakage of fluid beyond thetransverse edges20 and22 of the napkin. In this regard, each of thechannels31 are preferably spaced from a respective transverse edge,20 and22, of the napkin by a distance of from about 5 mm to about 30 mm, more preferably from about 5 10 mm to about 20 mm.
• Thenapkin10 further includes asecond embossing pattern32. Thesecond embossing pattern32 is generally located in thecentral region28 of thenapkin10. Thesecond embossing pattern32 includes at least one longitudinally extendingchannel35. Absorbent articles according to the present invention preferably have between about 1 and about 5channels35. In the specific embodiment shown inFIG. 1, thesecond embossing pattern32 includes three generally longitudinally extendingchannels35a,35band35c. The longitudinally extendingchannel35ais coextensive with the longitudinally extendingcenterline12 and arranged symmetrically with respect thereto. Each of thechannels35band35care arranged in spaced relationship tochannel35aand15 generally have an arcuate shape. In addition,channels35band35care symmetrically arranged relative to the longitudinally extendingcenterline12 and are shaped such that they are concave relative to the longitudinally extendingcenterline12. Each one of the channels,35a,35b, and35cpreferably has a length in the range of about 3 cm to about 15 cm, more preferably from about 4.5 cm to about 10 cm, when measured along apath20 of the channel. Each of the channels,35a,35band35cpreferably has a width in the range of from about 1 mm to about 20 mm, more preferably from about 2 mm to about 10 mm. Each of thechannels35a,35band35cpreferably has a depth in the range of from about 1 mm to about 10 mm, more preferably between about 2 mm and about 5 mm.
• Preferably, at least one of thechannels35a,35b, and35cintersects at least one of thechannels30 in thefirst end region24 and at least one of thechannels30 in thesecond end region25. In the specific embodiment of the invention shown inFIG. 1, channel35aintersects, at respective ends thereof, achannel30 in thefirst end region24 and anotherchannel30 located in thesecond end region25. The interconnection ofchannel35awith the first27 and second29 portions of thefirst embossing pattern26 enable thesanitary napkin10 to effectively wick fluid from thecentral region28 of thenapkin10 to theend regions24 and25 of the napkin. In this manner, the full absorbent capacity of thenapkin10 is utilized.
• In one embodiment of the invention, as best seen in the exploded view shown inFIG. 2, thesanitary napkin10 includes a fluidpermeable cover layer52, a firstabsorbent layer54, a secondabsorbent layer56, and a fluidimpermeable barrier layer58. The firstabsorbent layer54 includes a plurality of longitudinally extending material-free zones60 that extend from anupper surface62 of the firstabsorbent layer54 to alower surface64 of the firstabsorbent layer54. Each of the material-free zones60 preferably has a length of from about 3 cm to about 15 cm, more preferably from about 4.5 cm to about 10 cm, when measured along a path of the material-free zone60. Each of the material-free zones60 preferably has a width in the range of from about 1 mm to about 20 mm, more preferably from about 2 mm to about 10 mm. It is noted that each of the material-free zones corresponds in size, shape and location tochannels35a,35b, and35c.
• Absorbent articles according to the present invention preferably have between about 1 and about 5 longitudinally extending the material-free zones60. Each of the material-free zones60 is spaced from an adjacent material-free zone60 in the transverse direction by a distance from about 0.5 cm to about 3 cm. The material-free zones60 preferably extend over a surface area in the range of between 50 mm²and about 4000 mm².
• As best seen inFIG. 3, thecover layer52 includes a plurality offirst regions66 that are arranged in spaced relationship to the secondabsorbent layer56 and a plurality ofsecond regions68 that are arranged in surface to surface contact with the secondabsorbent layer56. This structure is formed during manufacture of thesanitary napkin10 by utilizing an embossing roll having a surface pattern corresponding in size and shape tochannels35a,35b, and35c. Specifically, thecover52 is embossed such that theregions68 of thecover52 are arranged in surface to surface contact with the secondabsorbent layer56. Further, also during the embossing process, the secondabsorbent layer56 is embossed to formchannels70a,70band70cin the secondabsorbent layer56 that correspond in shape and location to thechannels35a,35b, and35c. Of course, the embossing roll used during manufacture should also have surface features used to form15 thefirst embossing pattern26.
• The arrangement of theregions68 in surface to surface contact with the secondabsorbent layer56 permits thesanitary napkin10 according to the present invention to quickly absorb fluid in the center of the napkin where such “gush management” is required. Also, theregions66 of the cover, in cooperation with thechannels35a,35band35c, permit the effective wicking of fluid to theend regions24 and25 of the napkin. In this manner, thesanitary napkin10 according to the present invention can provide effective “gush management” while at the same time effectively utilizing the full absorbent capacity of thenapkin10 along its length.
• Asanitary napkin10a, according to second embodiment of the present invention, is depicted inFIGS. 4-6. Thesanitary napkin10ahas substantially the same structure, assanitary napkin10 described above. However, in the embodiment of the invention shown inFIGS. 4-6 the “channels”35a,35band35care not continuous, as innapkin105 described above, but rather are formed from a plurality of discretely arrangeddepressed regions80. As shown inFIG. 4, eachdepressed region80 is arranged in spaced relationship to an adjacentdepressed region80. Thedepressed regions80 collectively cooperate to define “interrupted”channels35a,35band35c. In the particular embodiment of the invention shown inFIGS. 4-6 eachdepressed region80 is circular in 10 shape, as shown in detail inFIG. 5. In the embodiment shown inFIGS. 4-6, the firstabsorbent layer54 includes a plurality of material-free zones60 that each correspond in shape, size and location to a correspondingdepressed region80, one of such material-free zones60 and correspondingdepressed regions80 being depicted in detail inFIG. 6.
• Asanitary napkin10b, according to third embodiment of the present invention, is 15 depicted inFIGS. 7-9. Thesanitary napkin10bhas substantially the same structure, assanitary napkin10adescribed above with reference toFIGS. 4-6. However, in the embodiment of the invention depicted inFIGS. 7-9 eachdepressed region80ais rectangular or diamond in shape, as shown in detail inFIG. 8.
• Asanitary napkin10c, according to a fourth embodiment of the present invention,20 is depicted inFIGS. 10-11. Thesanitary napkin10chas substantially an identical structure tosanitary napkin10 described above. However, as shown inFIG. 10, thechannels35a,35band35care provided with color, to thereby provide a color cue that is visible to a user from a top surface of thenapkin10c. As shown inFIG. 11, the color cue may be provided by printingcolored regions92 on thecover layer52. Thecolored regions92 preferably correspond in size, shape and location to thechannels35a,35b, and35c. Thecolored regions92 function provide the user with a color cue to the presence and function of thechannels35a,35band35c. Thecolored regions92 could alternatively be printed on the secondabsorbent layer56 provided that suchcolored regions92 can be viewed through thecover52. Any means known to those of skill in the art may be utilized to provide thecolored regions92 such as printing, utilizing colored fibers, or any other suitable means.
• Asanitary napkin10d, according to a fifth embodiment of the present invention is illustrated inFIGS. 12-15. Thesanitary napkin10dincludes a mainabsorbent body11, alongitudinally extending centerline12, a transversely extendingcenterline14, a firstlongitudinal edge16, a secondlongitudinal edge18, a firsttransverse edge20, a secondtransverse edge22, afirst end region24, asecond end region25, and acentral region28 located between the first end second end regions,24 and25.
• Thenapkin10dfurther includes afirst embossing pattern94. Thefirst embossing pattern94 has afirst portion96 arranged in thefirst end region24 and asecond portion98 located in thesecond end region25, thus the first andsecond portions27 and29 are spaced from one another in the longitudinal direction of thenapkin10d. Each of thefirst portion96 andsecond portion98 comprise a plurality ofinterconnected channels100.
• As shown inFIGS. 12 and 14, theinterconnected channels100 define therebetween a plurality ofprotrusions102. When thenapkin10dis worn theprotrusions102 are positioned proximate (or in contact with) and facing the wearer's body. Each of thechannels100 preferably has a depth in the range of from about 1 mm to about 10 mm. Accordingly, an apex103 (as best seen inFIG. 14) of each protrusion preferably extends from about 1 mm to about 10 mm above a base surface104 of the surroundingchannel100.
• As shown inFIG. 12 eachprotrusion102 is substantially entirely surrounded by at least one of thechannels100. Thechannels100 that surround eachprotrusion102 are generally regions of reduced thickness or higher density than theprotrusion102 that is surrounded. Preferably, thechannels100 are connected to form a continuous network ofinterconnected channels100.
• Thenapkin10dfurther includes asecond embossing pattern32. The second10embossing pattern32 is generally located in thecentral region28 of thenapkin10d. Thesecond embossing pattern32 includes at least one longitudinally extendingchannel35. Absorbent articles according to the present invention preferably have between about 1 and about 5channels35. In the specific embodiment shown inFIG. 12, thesecond embossing pattern32 includes three generally longitudinally extendingchannels35a,35band35c. Thelongitudinally extending channel35ais coextensive with thelongitudinally extending centerline12 and arranged symmetrically with respect thereto. Each of thechannels35band35care arranged in spaced relationship to channel35aand generally have an arcuate shape. In addition,channels35band35care symmetrically arranged relative to thelongitudinally extending centerline12 and are shaped such that 20 they are concave relative to thelongitudinally extending centerline12. Each one of the channels,35a,35b, and35cpreferably has a length in the range of about 3 cm to about 15 cm, more preferably from about 4.5 cm to about 10 cm, when measured along a path of the channel. Each of the channels,35a,35band35cpreferably has a width in the range of from about 1 mm to about 20 mm, more preferably from about 2 mm to about 10 mm. Each of thechannels35a,35band35cpreferably has a depth in the range of from about 1 mm to about 10 mm.
• Preferably, at least one of thechannels35a,35b, and35cintersects at least one of thechannels100 in thefirst end region24 and at least one of thechannels100 in thesecond end region25. In the specific embodiment of the invention shown inFIG. 12,channel35aintersects, at respective ends thereof, achannel100 in thefirst end region24 and anotherchannel100 located in thesecond end region25. The interconnection ofchannel35awith the first27 and second29 portions of thefirst embossing pattern26 enable thesanitary napkin10dto effectively wick fluid from thecentral region28 of thenapkin10 to theend regions24 and25 of the napkin. In this manner, the full absorbent capacity of thenapkin10dis utilized.
• As shown inFIG. 12, thesanitary napkin10dfurther includes an embossedring106. The embossedring106 functions to stop fluid flow outside the area enclosed by the15 ring and thus helps prevent side and end leakage. The embossedring106 preferably has a width in the range of about 1 mm to about 10 mm, and a depth in the range of about 1 mm to about 10 mm. In the particular embodiment shown inFIG. 12, the embossedring106 is spaced outwardly relative to thefirst embossing pattern94 and thesecond embossing pattern32. Preferably the embossed ring is spaced outwardly from the first94 and second32 embossing patterns by a distance from about 2 mm to about 30 mm. In the particular embodiment of the invention shown inFIG. 12, thelongitudinal end regions108 and110 of the embossedring106 are spaced further from the first94 and second32 embossing patterns than theside regions112 and114 of the embossedring106.
• Preferably, the embossed ring is106 is continuous, i.e. is not interrupted along its length, and completely surrounds thefirst embossing pattern94 andsecond embossing pattern32. In the particular embodiment of the invention shown inFIG. 12, the embossedring106 is arranged such that it is spaced inwardly from aperipheral edge107 of the mainabsorbent body11 of thenapkin10d. Preferably the embossedring106 is spaced inwardly from theperipheral edge107 of the mainabsorbent body11 by a distance of about 5 mm to about 60 mm.
• In one embodiment of thesanitary napkin10dshown inFIG. 15, thesanitary napkin10dincludes a fluidpermeable cover layer52, a firstabsorbent layer54, a secondabsorbent layer56, and a fluidimpermeable barrier layer58. In the embodiment of the invention shown inFIG. 15 the firstabsorbent layer54 does not include any materialfree zones60 as described above with respect to thefirst embodiment 10 of the invention. However, thesanitary napkin10dcould be constructed with such materialfree zones60 if desired.
• Referring toFIGS. 13 and 14, thefirst embossing pattern94 andsecond embossing pattern32 are structured and arranged such that the embossed regions thereof, i.e.channels100, embossedring106, andchannels35a,35band35c, are formed such that they extend intocover layer52, firstabsorbent layer54 and secondabsorbent layer56.
• Cover Layer
• Thecover layer52 may be a relatively low density, bulky, high-loft non-woven web material. Thecover layer52 may be composed of only one type of fiber, such as polyester or polypropylene or it may include a mixture of more than one fiber. Thecover16 may be composed of bi-component or conjugate fibers having a low melting point component and a high melting point component. The fibers may be selected from a variety of natural and synthetic materials such as nylon, polyester, rayon (in combination with other fibers), cotton, acrylic fiber and the like and combinations thereof. Preferably, thecover layer52 has a basis weight in the range of about 10 gsm to about 75 gsm.
• Bi-component fibers may be made up of a polyester layer and a polyethylene sheath. The use of appropriate bi-component materials results in a fusible non-woven fabric. Examples of such fusible fabrics are described in U.S. Pat. No. 4,555,430 issued Nov. 26, 1985 to Chicopee. Using a fusible fabric increases the ease with which thecover10 layer may be mounted to the absorbent layer and/or to the barrier layer.
• Thecover layer52 preferably has a relatively high degree of wettability, although the individual fibers comprising the cover may not be particularly hydrophilic. The cover material should also contain a great number of relatively large pores. This is because thecover layer52 is intended to take-up body fluid rapidly and transport it away from the body and the point of deposition. Therefore, the cover layer contributes little to the time taken for the napkin to absorb a given quantity of liquid (penetration time).
• Advantageously, the fibers which make up thecover layer52 should not lose their physical properties when they are wetted, in other words they should not collapse or lose their resiliency when subjected to water or body fluid. Thecover layer52 may be treated20 to allow fluid to pass through it readily. Thecover layer52 also functions to transfer the fluid quickly to the underlying layers of the napkin. Thus, thecover layer52 is advantageously wettable, hydrophilic and porous. When composed of synthetic hydrophobic fibers such as polyester or bi-component fibers, thecover layer52 may be treated with a surfactant to impart the desired degree of wettability.
• Alternatively, thecover layer52 can also be made of polymer film having large pores. Because of such high porosity, the film accomplishes the function of quickly transferring body fluid to the inner layers of the underlying absorbent layers.
• Thecover layer52 may be attached to the underlyingabsorbent layers54 and56, and/or thebarrier layer58, by adhesion and/or other suitable means know to those of skill in the art. One material particularly suitable for use as thecover layer52 is a 27 gsm hot through air (HTA) bonded material commercially available from Shalag Nonwovens Ltd., Upper Galilee, Israel, under product code HTA STA5ETW27.
• First Absorbent Layer
• The firstabsorbent layer54 may be composed of fibrous materials, such as wood15 pulp, polyester, rayon, flexible foam, or the like, or combinations thereof. The firstabsorbent layer54 may also optionally include a superabsorbent polymer (SAP) material. The firstabsorbent layer54 may also comprise thermoplastic fibers for the purpose of stabilizing the layer and maintaining its structural integrity. The firstabsorbent layer54 may be treated with surfactant on one or both sides in order to increase its wettability,20 although generally the firstabsorbent layer54 is relatively hydrophilic and may not require treatment. The firstabsorbent layer54 is preferably bonded on both sides to the adjacent layers, i.e. thecover layer52 and the underlying secondabsorbent layer56.
• In specific embodiments of the present invention the firstabsorbent layer54 may be a “transfer” layer. The transfer layer provides means for receiving body fluid from the fluid-pervious cover layer52 and holding it until the secondabsorbent layer54 has an opportunity to absorb it. The transfer layer is, preferably, more dense than the fluid-pervious cover layer52 and has a larger proportion of smaller pores than does the latter.
• These attributes allow the transfer layer to contain body fluid and hold it away from the outer side of the fluid-pervious cover layer52, thereby preventing the fluid from rewetting the fluid-pervious cover layer54 and its surface. However, the transfer layer is preferably not so dense as to prevent the passage of the fluid through thetransfer layer10 and into the underlying secondabsorbent layer54.
• When constructed as a transfer layer, the firstabsorbent layer52 may comprise various materials, including, for example, cellulose fibers such as from wood pulp, single component or bicomponent fibers that include thermoplastic materials (such as polyester, polypropylene, polyethylene, among others) in fiber or other forms, rayon, organic binders (such as copolymers of vinyl, acrylic and/or other monomers that may be coated onto thermoplastic fibers or otherwise incorporated into the transfer layer) among other materials known to the art.
• One material particularly useful as the firstabsorbent layer52 is a 90 gsm airlaid material including pulp fibers, bi-component fibers, and a synthetic binder commercially available from Glatfelter Gatineau Ltd., Gatineau, Canada under product code MH090.102.
• Second Absorbent Layer
• The secondabsorbent layer56 may comprise a single layer of material or may comprise multiple layers. In preferred embodiments of the present invention the secondabsorbent layer56 functions as the absorbent core of thesanitary napkin10. In preferred embodiments of the present invention the secondabsorbent layer56 functions as an absorbent core. Preferably, such absorbent core has a high total absorbent capacity and function to hold fluid upon receiving such fluid from the transfer layer. In addition, the absorbent core preferably has a greater density than that of the transfer layer.
• In one embodiment, the secondabsorbent layer56 is a blend or mixture of 10 cellulosic fibers and superabsorbent disposed therein. Cellulosic fibers that can be used in the secondabsorbent layer56 are well known in the art and include wood pulp, cotton, flax and peat moss. Wood pulp is preferred. Pulps can be obtained from mechanical or chemi-mechanical, sulfite, kraft, pulping reject materials, organic solvent pulps, etc. Both softwood and hardwood species are useful. Softwood pulps are preferred. It is not necessary to treat cellulosic fibers with chemical debonding agents, cross-linking agents and the like for use in the present material. Some portion of the pulp may be chemically treated as discussed in U.S. Pat. No. 5,916,670 to improved flexibility of the product. Flexibility of the material may also be improved by mechanically working the material or tenderizing the material.
• The secondabsorbent layer56 can contain any superabsorbent polymer (SAP) which are well known in the art. For the purposes of the present invention, the term “superabsorbent polymer” (or “SAP”) refers to materials which are capable of absorbing and retaining at least about 10 times their weight in body fluids under a 0.5 psi pressure. The superabsorbent polymer particles of the invention may be inorganic or organic crosslinked hydrophilic polymers, such as polyvinyl alcohols, polyethylene oxides, crosslinked starches, guar gum, xanthan gum, and the like. The particles may be in the form of a powder, grains, granules, or fibers. Preferred superabsorbent polymer particles for use in the present invention are crosslinked polyacrylates, such as the product offered by Sumitomo Seika Chemicals Co., Ltd. Of Osaka, Japan, under the designation of SA70N and products offered by Stockhausen Inc. In a specific example, the secondabsorbent layer56 is a material containing from 90% to about 40% percent cellulosic fiber, about 10% to about 60% SAP. The secondabsorbent layer56 may comprise a material manufactured by using air-laying means well known in the art.
• Another material useful at the secondabsorbent layer56, particularly in the embodiment of the invention shown inFIGS. 12-15, is a pin-embossed material formed from wood pulp and superabsorbent polymer of the type described in U.S. patent application Ser. No. 12/855,070.
• Barrier Layer
• Underlying the secondabsorbent layer56 is abarrier layer58 comprising liquid-impervious film material so as to prevent liquid that is entrapped in theabsorbent layer56 from egressing the sanitary napkin and staining the wearer's undergarment. Thebarrier layer58 is preferably made of polymeric film, although it may be made of liquid impervious, air-permeable material such as repellent-treated non-woven or micropore films or foams.
• Thebarrier layer58 may be breathable, i.e., permits vapor to transpire. Known materials for this purpose include nonwoven materials and microporous films in which microporosity is created by, inter alia, stretching an oriented film. Single or multiple layers of permeable films, fabrics, melt-blown materials, and combinations thereof that provide a tortuous path, and/or whose surface characteristics provide a liquid surface repellent to the penetration of liquids may also be used to provide a breathable back sheet. Thecover layer52 and thebarrier layer58 are preferably joined along their marginal portions so as to form an enclosure or flange seal that maintains theabsorbent layers54 and56 captive. The joint may be made by means of adhesives, heat-bonding, ultrasonic bonding, radio frequency sealing, mechanical crimping, and the like and combinations thereof.
• Positioning adhesive may be applied to a garment facing surface of thebarrier layer58 for securing thenapkin10 to a garment during use. The positioning adhesive may be covered with removable release paper so that the positioning adhesive is covered15 by the removable release paper prior to use.
• Absorbent articles of this invention may or may not include wings, flaps or tabs for securing the absorbent article to an undergarment. Wings, also called, among other things, flaps or tabs, and their use in sanitary protection articles is described in U.S. Pat. No. 4,687,478 to Van Tilburg; U.S. Pat. No. 4,589,876 also to Van Tilburg, U.S. Pat. No. 4,900,320 to McCoy, and U.S. Pat. No. 4,608,047 to Mattingly. The disclosures of these patents are incorporated herein by reference in their entirety. As disclosed in the above documents, wings are generally speaking flexible and configured to be folded over the edges of the underwear so that the wings are disposed between the edges of the underwear.
• As illustrated by the above description and the accompanying drawings absorbent articles according to the present invention provide a structure that enables such article to provide superior wicking characteristics while at the same time providing superior fluid penetration characteristics.

Claims (17)

We claim:

1. An absorbent article, comprising:

a longitudinally extending centerline;

a transversely extending centerline;

a first end region and a second end region, said first end region having a length generally along said longitudinal centerline, said second end region having a second length generally along said longitudinal centerline;

a central region arranged between the first and second end regions, said central region having a third length generally along said longitudinal centerline;

a first longitudinal edge;

a second longitudinal edge;

a first transverse edge;

a second transverse edge;

a main absorbent body;

a first embossing pattern having a first portion arranged in the first end region and a second portion arranged in the second end region, each of the first end region and second end region including at least one channel;

a second embossing pattern in the central region including at least one channel extending in a longitudinal direction of the article, the at least one channel has a length that extends into one of said first end region and second end region;

wherein said second embossing pattern in the central region is different from the first embossing pattern at least one of the first end region or the second end region.

2. The absorbent article according toclaim 1, wherein said at least one channel in at least one of said first end region and said second end region is arcuate.

3. The absorbent article according toclaim 1, wherein said at least one channel in at least one of said first end region and said second end region is at least two channels.

4. The absorbent article according toclaim 3, wherein said at least two channels are in a spaced relationship.

5. The absorbent article according toclaim 1, wherein said at least one channel in said central region is arcuate.

6. The absorbent article according toclaim 1, wherein said at least one channel in said central region is at least two channels.

7. The absorbent article according toclaim 6, wherein said at least two channels are in a spaced relationship.

8. The absorbent article according toclaim 5, wherein said at least one channel forms an at least partial embossed ring spaced inwardly from a peripheral edge of said main absorbent body, wherein at least partial embossed ring prevents leakage from said central region.

9. The absorbent article according toclaim 2, wherein said at least one channel forms an at least partial embossed ring spaced inwardly from a peripheral edge of said main absorbent body, wherein said at least partial embossed ring prevents leakage from at least one of said first end region and said second end region.

10. The absorbent article according toclaim 9, wherein said absorbent article has an at least partial embossed ring about said peripheral edge of said main absorbent body such that said at least partial embossed ring prevents leakage from said first end region and said second end region.

11. The absorbent article according toclaim 1, wherein said first length and said second length, wherein are different.

12. The absorbent article according toclaim 1, wherein said first length and said second length, wherein are about equal.

13. The absorbent article according toclaim 1, wherein said third length is greater than or equal to at least one of said first length and said second length.

14. The absorbent article according toclaim 1, wherein said main absorbent body has a color cue.

15. The absorbent article according toclaim 14, wherein said color cue generally corresponds with said at least one channel in said first end region, said second end region, and/or said central region.

16. The absorbent article according toclaim 15, wherein said absorbent article has a cover layer substantially covering said main absorbent body, wherein said color cue is printed on said cover layer.

17. The absorbent article according toclaim 15, wherein said absorbent article has an absorbent layer within said main absorbent body, wherein said color cue is printed on said absorbent layer.

Images