CROSS-REFERENCE TO RELATED APPLICATION(S)This application claims priority from Japanese Patent Application No. 2016-069674 filed on Mar. 30, 2016, the entire contents of which are incorporated herein by reference.
BACKGROUND1. FieldThe present invention relates to a shock absorber.
2. Description of the Related ArtA hydraulic shock absorber for motorcycles includes a cylinder provided in a case in which oil is sealed, a piston provided so as to be slidable in the cylinder, a rod connected to the piston so as to extend outside the cylinder, and a damping force generating unit that controls the flow of oil occurring when the piston slides in the cylinder, to generate damping force. Such a hydraulic shock absorber is provided between a vehicle body and a wheel of a motorcycle in a state in which the case is connected to the wheel side or the vehicle body side and the rod is connected to the vehicle body side or the wheel side.
JP-2011-012806-A discloses a configuration of a damping force generating unit which includes a compression-side valve provided in a compression-side passage through which oil flows when a piston moves to a compression side in a cylinder and an extension-side valve provided in an extension-side passage through which oil flows when the piston moves to an extension side in the cylinder. Here, the damping force generating unit communicates with a subtank that stores oil, on a downstream side of the compression-side valve and the extension-side valve.
In a hydraulic shock absorber having such a configuration, the piston slides in the cylinder of the case when the wheels move up and down in relation to the vehicle body during traveling of a motorcycle. When the piston moves to the compression side in the cylinder, oil compressed by the piston flows into the compression-side passage and the passage is narrowed by the compression-side valve of the damping force generating unit whereby damping force is generated. Moreover, when the piston moves to the extension side in the cylinder, oil flows into the extension-side passage and the passage is narrowed by the extension-side valve of the damping force generating unit whereby damping force is generated.
The compression-side valve and the extension-side valve of the damping force generating unit are formed by a piston body having a port into which oil flows from the compression-side passage or the extension-side passage, and a thin sheet-shaped valve provided on one surface side of the piston body to block the port. When oil flows from the compression-side passage or the extension-side passage into the port, the valve elastically deforms according to the pressure of the oil in a direction of being separated from the surface of the piston body and the oil passes through a gap between the valve and the piston body. The passage of the oil is narrowed by the gap between the valve and the piston body, and the damping force is generated as a result.
For example, in a motorcycle for competition such as motocross, when the motorcycle hits on the ground from a jumping state, the wheels are displaced at a high speed of 10 m/s, for example, in relation to the vehicle body. When a displacement at such a high speed is input to the shock absorber, the piston moves at a high speed in the cylinder. As a result, oil flows at a high flow speed in the cylinder, and a large passage resistance is generated in a portion in which damping force is not generated at a low flow speed (for example, a narrowed intermediate portion of the passage through which oil flows toward the gap between the valve and the valve body). As a result, damping force is generated in a portion other than the gap between the valve and the piston body in which damping force is to be generated, and the shock absorber cannot exhibit its original damping characteristics.
SUMMARYOne object of the present invention is to provide a shock absorber capable of reliably exhibiting its original damping characteristics even when oil flows at a high flow speed.
A shock absorber according to an aspect of the present invention includes: a cylinder which has an outer tube and an inner tube provided on an inner side of the outer tube in a radial direction at an interval from the outer tube, and in which oil is sealed; a piston rod of which one end is inserted into the cylinder and the other end is extended outside the cylinder; a piston which is connected to the one end of the piston rod and is provided in the inner tube so as to be slidable along a central axis direction of the inner tube, and which partitions an inner space of the inner tube into a rod-side oil chamber closer to the piston rod and a piston-side oil chamber on an opposite side to the piston rod; a damping force generating unit which controls the flow of the oil occurring when the piston slides in the inner tube according to a displacement of the piston rod, to generate damping force; and a reservoir that compensates the oil according to a change in advancement volume of the piston rod into the cylinder. The shock absorber further includes: a reservoir communication path through which the damping force generating unit and the reservoir communicate with each other; a compression-side communication path through which the piston-side oil chamber and the damping force generating unit communicate with each other; and a compression-side port which is provided in the damping force generating unit, into which the oil flows from the compression-side communication path, and which has a compression-side valve that generates the damping force. A cross-sectional area of the reservoir communication path is smaller than a cross-sectional area of the compression-side port.
As described above, by setting the cross-sectional area of the reservoir communication path to be smaller than the cross-sectional area of the compression-side port, oil does not easily flow into the reservoir when an excessive input acts during the compression-side operation. In this way, after the oil pushed by the piston flows from the piston-side oil chamber to the damping force generation unit through the compression-side communication path and damping force is generated in the compression-side port, the oil flows smoothly toward the cylinder-side oil chamber. As a result, the shock absorber can exhibit its original damping characteristics even when oil flows at a high flow speed.
According to the shock absorber as described above, it is possible to reliably exhibit its original damping characteristics even when oil flows at a high flow speed.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 is a front view illustrating an entire configuration of a shock absorber according to an embodiment;
FIG. 2 is a side view of the shock absorber when seen from a different angle;
FIG. 3 is a cross-sectional view illustrating an entire configuration of the shock absorber;
FIG. 4 is an enlarged cross-sectional view of the shock absorber illustrated inFIG. 3;
FIG. 5 is a cross-sectional view illustrating a damping force generator provided in the shock absorber;
FIG. 6 is a perspective view illustrating a piston member that forms an extension-side piston and a compression-side piston;
FIG. 7 is a diagram schematically illustrating a configuration of the shock absorber;
FIG. 8 is a diagram conceptually illustrating a flow speed distribution of oil when an excessive input acts on the shock absorber in a compression-side cycle and oil flows at a high speed; and
FIG. 9 is a diagram illustrating damping characteristics when an excessive input acts on the shock absorber in a compression-side cycle and oil flows at a high speed.
DESCRIPTION OF THE EMBODIMENTSHereinafter, an embodiment for implementing a shock absorber will be described with reference to the accompanying drawings. However, the present invention is not limited to this embodiment.
FIG. 1 is a front view illustrating an entire configuration of a shock absorber according to an embodiment.FIG. 2 is a side view of the shock absorber when seen from a different angle.FIG. 3 is a cross-sectional view illustrating an entire configuration of the shock absorber.FIG. 4 is an enlarged cross-sectional view of the shock absorber illustrated inFIG. 3.
(Shock Absorber)As illustrated inFIGS. 1 to 3, ashock absorber10 is provided between a vehicle body of a motorcycle and a rear wheel supporting portion that supports the rear wheel so as to absorb impact or vibration input from the rear wheel. In the following description, the shock absorber10 extends in an up-down direction, for example, a vehicle body-side attachment member10tprovided at an upper end of theshock absorber10 is connected to a vehicle body side, and a vehicle shaft-side attachment member10bprovided at a lower end of theshock absorber10 is connected to a rear wheel side. However, the present invention does not exclude a case in which the shock absorber10 is provided so as to extend in a lateral direction (approximately a horizontal direction), for example.
Theshock absorber10 includes acylinder11, a piston12 (seeFIG. 3), apiston rod13, areservoir30, a damping force generator (a damping force generating unit)40, and aspring14.
As illustrated inFIGS. 3 and 4, thecylinder11 includes aninner tube20 and anouter tube21 that form a concentric double-wall tube.
The outer diameter of theinner tube20 is formed to be a predetermined size smaller than the inner diameter of theouter tube21. In this way, a cylindricalannular passage101 is formed between theinner tube20 and theouter tube21.
Adamper case15 in which the vehicle body-side attachment member10tis provided is disposed on an upper end side of theshock absorber10. A cylindricalcylinder holding portion16 extending toward thecylinder11 is provided in thedamper case15. Theouter tube21 is held in a state in which anupper end21tof theouter tube21 is inserted in thecylinder holding portion16.
As illustrated inFIG. 4, theinner tube20 is held in a state in which anupper end20tof theinner tube20 extends upward further than theupper end21tof theouter tube21 and is inserted into an innertube holding recess18 formed in thedamper case15. The innertube holding recess18 has such an inner diameter that theupper end20tof theinner tube20 is inserted in the innertube holding recess18. The innertube holding recess18 has anabutting surface18ton which theupper end20tof theinner tube20 abuts and the innertube holding recess18 fixes theinner tube20 in a state in which movement toward the upper side (toward the vehicle body-side attachment member10t) of theinner tube20 is restrained.
Theouter tube21 has theupper end21t, positioned closer to thepiston rod13, which is disposed on the lower side of theupper end20tof theinner tube20.
Moreover, theouter tube21 is formed so that thelower end21bthereof protrudes downward further than thelower end20bof theinner tube20 to a predetermined extent.
Arod guide25 is provided on the inner side of thelower end21bof theouter tube21. Therod guide25 includes aplate portion25pthat makes contact with an inner circumferential surface of theouter tube21 to block the inner side of thelower end21bof theouter tube21 and atubular portion25tthat extends toward thedamper case15 from the upper surface of theplate portion25p. Theplate portion25pand thetubular portion25tare integrated with each other.
Thetubular portion25tof therod guide25 is inserted in thelower end20bof theinner tube20 to thereby hold thelower end20bof theinner tube20 so as to be immovable in a direction crossing the central axis thereof.
Theplate portion25pof therod guide25 blocks theannular passage101 between theouter tube21 and thelower end20bof theinner tube20.
Moreover, therod guide25 has aninsertion hole25hwhich passes through theplate portion25pand thetubular portion25tand through which thepiston rod13 is inserted so that thepiston rod13 is guided so as to be slidable in the central axis direction.
Furthermore, arebound rubber26, which absorbs the impact of thepiston12 colliding, is provided on the inner side of thetubular portion25tof therod guide25.
Thepiston12 is connected to an upper end (one end)13aof thepiston rod13 by anut27. Thepiston12 is provided on the inner side of theinner tube20 of thecylinder11 together with thepiston rod13 so as to be slidable along the central axis direction (the up-down direction) of theinner tube20.
Thepiston12 partitions the inner space of theinner tube20 of thecylinder11 into a piston-side oil chamber S1 formed closer to thedamper case15 on the opposite side to thepiston rod13 and a rod-side oil chamber S2 formed closer to thepiston rod13.
As illustrated inFIG. 3, thepiston rod13 of which theupper end13ais connected to thepiston12 extends downward along the central axis direction of theinner tube20, passes through therod guide25, and protrudes outside thecylinder11. The vehicle shaft-side attachment member10bis provided at thelower end13bof thepiston rod13. Abump rubber28 for preventing full compression of theshock absorber10 is provided on the vehicle shaft-side attachment member10bcloser to thecylinder11 in a state of being inserted in thepiston rod13.
A compression-side communication path102 having one open end is formed in thedamper case15 at a position facing the opening of theupper end20tof theinner tube20. The compression-side communication path102 allows the piston-side oil chamber S1 to communicate with a first oil chamber S11 (seeFIG. 5) of the dampingforce generator40 to be described later.
A plurality ofoil holes103 is formed in thelower end20bof theinner tube20 at intervals in the circumferential direction. Due to theseoil holes103, the rod-side oil chamber S2 and theannular passage101 communicate with each other.
An extension-side communication path105 having one open end is formed in thedamper case15 on the upper side of theupper end21tof theouter tube21. The extension-side communication path105 allows theannular passage101 to communicate with a third oil chamber S13 (seeFIG. 5) of the dampingforce generator40 to be described later.
(Reservoir)Areservoir30 is formed integrally with thedamper case15 and has a cylindrical form, for example, and a bag-shapedbladder31 is provided therein. Thebladder31 is formed in a bag form using an elastic member such as rubber and can expand and contract. Gas such as air is filled in thebladder31. A space on the outer side of thebladder31 in thereservoir30 is configured as an oil storage chamber S3 and communicates with a second oil chamber S12 (seeFIG. 5) of the dampingforce generator40 to be described later through areservoir communication path107.
Oil which is fluid is filled in the piston-side oil chamber S1 and the rod-side oil chamber S2 in the above-describedcylinder11, theannular passage101 between theinner tube20 and theouter tube21, the oil storage chamber S3 in thereservoir30, and the dampingforce generator40 to be described later.
(Damping Force Generator)FIG. 5 is a cross-sectional view illustrating the damping force generator provided in the damper case.
As illustrated inFIG. 5, the dampingforce generator40 is configured so that adamper unit41 is detachably attached to adamper cylinder29 having a bottomed cylindrical form, formed integrally with thedamper case15.
Thedamper unit41 generally has a columnar form and mainly includes aholder member42, anouter cap43, amain damper60, and a dampingadjustment portion80.
Theholder member42 integrally has ashaft portion45 formed in a predetermined length portion c closer to oneend42aand having a fixed outer diameter, and alarge diameter portion46 formed closer to theother end42band having a larger outer diameter than theshaft portion45. Arecess47 depressed from theother end42bside toward oneend42aside is formed in thelarge diameter portion46. Furthermore, acentral hole48 that is open to oneend42aand therecess47 is formed in theholder member42 continuously in the direction of the central axis C of theshaft portion45.
Moreover, a plurality ofholes46hthrough which therecess47 on the inner side in the radial direction communicates with the outer side in the radial direction is formed in thelarge diameter portion46 at intervals in the circumferential direction.
Theouter cap43 has a ring form is screwed and attached to the outer circumferential surface of thelarge diameter portion46. Theouter cap43 is provided so as to block anopening29aof thedamper cylinder29, and movement of theouter cap43 in a direction of being removed from thedamper cylinder29 is restricted by a C-ring49 attached to the inner circumferential surface of the opening29a.
In themain damper60, a compression-sideoutlet check valve61, an extension-side piston62, an extension-side damping valve63, anintermediate member64, a compression-side valve65, a compression-side piston66, an extension-sideoutlet check valve67, and astopper plate68 are sequentially arranged from thelarge diameter portion46 side of theholder member42 to the oneend42aside thereof. The compression-sideoutlet check valve61, the extension-side piston62, the extension-side damping valve63, theintermediate member64, the compression-side valve65, the compression-side piston66, the extension-sideoutlet check valve67, and thestopper plate68 are formed in a ring form, and theshaft portion45 of theholder member42 is inserted through the central portion of these components.
A plurality of extension-side inlet ports (extension-side ports)62tand a plurality of compression-side outlet ports62care alternately formed in the extension-side piston62 along the circumferential direction. The extension-side inlet port62tand the compression-side outlet port62care formed so as to pass through the extension-side piston62 in the direction of the central axis C.
The extension-side damping valve63 is provided so as to block an outlet of the extension-side inlet port62tcloser to theintermediate member64. The extension-side damping valve63 is formed by stacking a plurality ofdisc valves63v.
The compression-sideoutlet check valve61 is formed of adisc valve61vand is provided so as to block an outlet of the compression-side outlet port62ccloser to thelarge diameter portion46.
A plurality of compression-side inlet ports (compression-side ports)66cand a plurality of extension-side outlet ports66tare alternately formed in the compression-side piston66 along the circumferential direction. The compression-side inlet port66cand the extension-side outlet port66tare formed so as to pass through the compression-side piston66 in the direction of the central axis C.
The compression-side valve65 is provided so as to block an outlet of the compression-side inlet port66ccloser to theintermediate member64. The compression-side valve65 is formed by stacking a plurality ofdisc valves65v.
The extension-sideoutlet check valve67 is formed of adisc valve67vand is provided so as to block an outlet of the extension-side outlet port66tcloser to thestopper plate68.
Theintermediate member64 is disposed between the extension-side damping valve63 and the compression-side valve65. A plurality ofpassages64hthrough which the inner side in the radial direction communicates with the outer side in the radial direction is formed in theintermediate member64 continuously in the radial direction at intervals in the circumferential direction. Apassage70 extending from thecentral hole48 toward the outer side in the radial direction is formed in theshaft portion45 of theholder member42 at a position communicating with therespective passages64hof theintermediate member64.
The extension-side damping valve63 and the compression-side valve65 are configured to block the compression-side inlet port66cand the extension-side inlet port62tto block the flow of oil at normal times. The extension-side damping valve63 and the compression-side valve65 are bent according to the pressure of oil passing through the compression-side inlet port66cand the extension-side inlet port62tand generate damping force when oil passes through the gap between the compression-side inlet port66cand the extension-side inlet port62t. The extension-side damping valve63 and the compression-side valve65 adjust the generated damping force by adjusting the number ofdisc valves63vand65v.
The compression-sideoutlet check valve61 and the extension-sideoutlet check valve67 block the flow of oil by blocking the compression-side outlet port62cand the extension-side outlet port66tat normal times and are bent according to the pressure of the oil passing through the compression-side outlet port62cand the extension-side outlet port66tto circulate oil.
Thestopper plate68 is disposed closer to oneend42aof theshaft portion45 of theholder member42 in relation to the extension-sideoutlet check valve67.
Anut member69 is screwed to ascrew groove45nformed at oneend42aof theshaft portion45, and the compression-sideoutlet check valve61, the extension-side piston62, the extension-side damping valve63, theintermediate member64, the compression-side valve65, the compression-side piston66, the extension-sideoutlet check valve67, and thestopper plate68 are sandwiched between thenut member69 and thelarge diameter portion46 of theholder member42.
The dampingadjustment portion80 includes a compression-side adjustment valve81, a compression-side adjuster82, an extension-side adjustment valve83, and an extension-side adjuster84.
The compression-side adjustment valve81 has a distal end inserted into thecentral hole48 from therecess47 formed in thelarge diameter portion46 of theholder member42, and has a base end (theother end42b) coupled with a disc-shapedend piece81bwithin therecess47.
The compression-side adjustment valve81 has an outer diameter smaller than the inner diameter of thecentral hole48. Due to this, agap passage85 is formed between the inner circumferential surface of thecentral hole48 and the outer circumferential surface of the compression-side adjustment valve81. Moreover, the compression-side adjustment valve81 has avalve portion81vwhich is provided at a distal end (oneend42a) side and of which the outer diameter decreases gradually toward the distal end. Athrottle portion71 of which the inner diameter is narrowed is formed in thecentral hole48 closer to oneend42aof theholder member42 than thepassage70, and thevalve portion81vis inserted in thethrottle portion71.
The compression-side adjuster82 is held on aninner cap87 attached to the inner side of theouter cap43 so as to be rotatable around the central axis. The compression-side adjuster82 extends into therecess47 and engages with theend piece81b. Abase portion82aof the compression-side adjuster82 is exposed to the outer side from theinner cap87. In this way, when the compression-side adjuster82 is rotated from the outer side of thedamper case15, theend piece81badvances and retracts in the direction of the central axis C along the compression-side adjuster82. By doing so, thevalve portion81vof the compression-side adjustment valve81 advances and retracts in relation to thethrottle portion71 to increase and decrease the gap between thethrottle portion71 and thevalve portion81v.
The extension-side adjustment valve83 includes atubular valve portion83vwhich is provided in therecess47 so as to extend toward an opening closer to therecess47 of thecentral hole48. Thevalve portion83vis integrated with the extension-side adjustment valve83. The compression-side adjustment valve81 is inserted into the extension-side adjustment valve83.
The extension-side adjuster84 is held on theinner cap87 attached to the inner side of theouter cap43 so as to be rotatable around the central axis. The extension-side adjuster84 extends into therecess47 and engages with the extension-side adjustment valve83. Abase portion84aof the extension-side adjuster84 is exposed to the outer side from theinner cap87. In this way, when the extension-side adjuster84 is rotated from the outer side of thedamper case15, the extension-side adjustment valve83 advances and retracts in the direction of the central axis C. By doing so, thevalve portion83vof the extension-side adjustment valve83 advances and retracts in relation to the opening of thecentral hole48 to increase and decrease the gap between thevalve portion83vand thegap passage85.
In the dampingforce generator40 having the above-described configuration, the extension-side piston62 and the compression-side piston66 are formed of apiston member75 to be described below.
FIG. 6 is a perspective view illustrating a piston member that forms the extension-side piston62 and the compression-side piston66.
As illustrated inFIG. 6, thepiston member75 integrally includes innercircumferential walls75i, outer circumferential walls75oformed on the outer side in the radial direction of the innercircumferential wall75i, and a plurality ofconnection walls75wformed at intervals in the circumferential direction so as to extend in the radial direction to connect the innercircumferential walls75iand the outer circumferential walls75o.
Aninsertion hole75hin which theshaft portion45 of theholder member42 is inserted is formed on the inner side of the innercircumferential walls75i.
A protrudingwall75mthat protrudes toward the outer side in the radial direction is formed on the outer circumferential surface of the outer circumferential wall75ocontinuously in the circumferential direction. A sealingring76 that abuts on the inner circumferential surface of thedamper cylinder29 to seal the space between thepiston member75 and the inner circumferential surface of thedamper cylinder29 is provided on the outer circumferential surface of the protrudingwall75m.
Afirst port77 and asecond port78 are alternately formed in thepiston member75 along the circumferential direction between the innercircumferential wall75iand the outer circumferential wall75o. The first andsecond ports77 and78 are formed between theconnection walls75w, adjacent to each other in the circumferential direction. The first andsecond ports77 and78 pass in the direction of connecting oneend75aof thepiston member75 and theother end75b. For example, thefirst port77 forms the extension-side inlet port62tor the compression-side inlet port66c, and thesecond port78 forms the compression-side outlet port62cor the extension-side outlet port66t.
Thefirst port77 has aport inlet77aprovided closer to oneend75aand aport outlet77bprovided closer to theother end75b. Anotch75kis formed in the outer circumferential wall75oon the side closer to oneend75awhereby a port inlet opening (a compression-side port inlet portion)79A that is open to the outer side in the radial direction is formed in thefirst port77.
Thesecond port78 has aport inlet78aprovided closer to theother end75band aport outlet78bprovided closer to oneend75a. Anotch75jis formed in the outer circumferential wall75oon the side closer to theother end75bwhereby a port inlet opening (a compression-side outlet port inlet portion)79B that is open to the outer side in the radial direction is formed in thesecond port78.
As illustrated inFIG. 5, in the dampingforce generator40 described above, the inner space of thedamper cylinder29 is partitioned into the first oil chamber S11, the second oil chamber S12, and the third oil chamber S13 by the sealingring76 of thepiston member75 that forms the compression-side piston66 and the sealingring76 of thepiston member75 that forms the extension-side piston62.
The first oil chamber S11 is formed closer to oneend42aof theholder member42 than the sealingring76 of the compression-side piston66 and communicates with the piston-side oil chamber S1 (seeFIG. 4) through the compression-side communication path102.
The second oil chamber S12 is formed between the sealingring76 of the compression-side piston66 and the sealingring76 of the extension-side piston62 and communicates with the oil storage chamber S3 (seeFIG. 4) of thereservoir30 through thereservoir communication path107.
The third oil chamber S13 is formed between the sealingring76 of the extension-side piston62 and theouter cap43 and communicates with the annular passage101 (seeFIG. 4) of thecylinder11 through the extension-side communication path105.
Thecentral hole48 formed in theholder member42 is open to the inner space of the first oil chamber S11 at oneend42aof theholder member42.
Thepassage64hformed in theintermediate member64 is open to the inner space of the second oil chamber S12.
Moreover, thehole46hformed in thelarge diameter portion46 of theholder member42 is open to the inner space of the third oil chamber S13.
FIG. 7 is a diagram schematically illustrating the configuration of the shock absorber described above.
(Compression-Side Operation)As illustrated inFIGS. 5 and 7, in a compression-side cycle in which thepiston12 moves toward the vehicle body in thecylinder11, oil in the piston-side oil chamber S1 is compressed by thepiston12. As a result, the oil in the piston-side oil chamber S1 is delivered into the first oil chamber S11 from the compression-side communication path102 formed in thedamper case15.
The oil delivered to the first oil chamber S11 flows into the compression-side inlet port66cfrom the port inlet opening79A formed in the compression-side piston66 of themain damper60 to push and open the compression-side valve65 provided on the outlet side of the compression-side inlet port66cand flows toward the second oil chamber S12. In this case, the oil pushes and opens the compression-side valve65 to pass through the gap between the compression-side valve65 and the outlet of the compression-side inlet port66cwhereby damping force is generated.
A portion of the oil delivered to the first oil chamber S11 flows into thecentral hole48 open to oneend42aof theholder member42 to pass through the gap between thethrottle portion71 and thevalve portion81vof the compression-side adjustment valve81 and flows into the second oil chamber S12 through thepassage70 formed in theshaft portion45 and thepassage64hformed in theintermediate member64. In this case, when a portion of the oil passes through the gap between thethrottle portion71 and thevalve portion81vof the compression-side adjustment valve81, damping force is generated. Moreover, by allowing the compression-side adjustment valve81 to advance and retract with the aid of the compression-side adjuster82 to adjust the gap between thethrottle portion71 and thevalve portion81vof the compression-side adjustment valve81, it is possible to adjust the damping force generated when the oil passes through the gap between thethrottle portion71 and thevalve portion81vof the compression-side adjustment valve81.
A portion of the oil flowing into the second oil chamber S12 flows into the oil storage chamber S3 through thereservoir communication path107 formed in thedamper case15 in order to compensate for a change in the volume of thepiston rod13 in thecylinder11 according to the movement of thepiston12. Moreover, a remaining portion of the oil flowing into the second oil chamber S12 flows into the compression-side outlet port62cfrom the port inlet opening79B of the extension-side piston62 to push and open the compression-sideoutlet check valve61 and flows into the third oil chamber S13.
The oil flowing into the third oil chamber S13 flows into the rod-side oil chamber S2 through the extension-side communication path105, theannular passage101 of thecylinder11, and the plurality of oil holes103.
(Extension-Side Cycle)In an extension-side cycle in which thepiston12 moves toward the wheel in thecylinder11 according to the upward and downward movement of the wheel, the oil in the rod-side oil chamber S2 is compressed by thepiston12. As a result, the oil in the rod-side oil chamber S2 flows toward the cylindricalannular passage101 formed between theinner tube20 and theouter tube21 through theoil hole103 formed in the lower end of theinner tube20. The oil flowing through theannular passage101 is delivered toward the third oil chamber S13 of the dampingforce generator40 through the extension-side communication path105 formed in thedamper case15.
The oil delivered to the third oil chamber S13 flows into the extension-side inlet port62tfrom the port inlet opening79A of the extension-side piston62 to push and open the extension-side damping valve63 provided on the outlet side of the extension-side inlet port62twhereby damping force is generated. The oil having passed through the gap between the extension-side inlet port62tand the extension-side damping valve63 flows toward the second oil chamber S12.
A portion of the oil delivered to the third oil chamber S13 flows into therecess47 from thehole46hformed in thelarge diameter portion46 of theholder member42. Moreover, the oil passes through the gap between thegap passage85 and thevalve portion83vof the extension-side adjustment valve83 and flows into the second oil chamber S12 through thegap passage85, thepassage70 formed in theshaft portion45, and thepassage64hformed in theintermediate member64. In this case, when a portion of the oil passes through the gap between thegap passage85 and thevalve portion83vof the extension-side adjustment valve83, damping force is generated. Moreover, by allowing theadjustment valve83 to advance and retract with the aid of the extension-side adjuster84 to adjust the gap between thegap passage85 and thevalve portion83vof the extension-side adjustment valve83, it is possible to adjust the damping force generated when the oil passes through the gap.
The oil flows from the oil storage chamber S3 into the second oil chamber S12 through thereservoir communication path107 formed in thedamper case15 in order to compensate for a change in the volume of thepiston rod13 in thecylinder11 according to the movement of thepiston12.
The oil having flowed into the second oil chamber S12 passes through the extension-side outlet port66tfrom the port inlet opening79B of the compression-side piston66 to push and open the extension-sideoutlet check valve67 and flows into the first oil chamber S11.
The oil in the first oil chamber S11 is delivered to the piston-side oil chamber S1 through the compression-side communication path102 formed in thedamper case15.
In the present embodiment, the cross-sectional area A0 of thereservoir communication path107 is smaller than the total cross-sectional area A1 of the plurality of compression-side inlet ports66chaving the compression-side valve65 that generates damping force.
Moreover, the cross-sectional area A2 of the compression-side communication path102 is equal to or larger than the cross-sectional area A1 of the compression-side inlet port66c.
Furthermore, the cross-sectional area A3 between the compression-side piston66 and thedamper cylinder29 into which the oil flows from the compression-side communication path102 is equal to or larger than the total cross-sectional area A1 of the compression-side inlet port66cand is equal to or smaller than the cross-sectional area A2 of the compression-side communication path102.
Moreover, a total opening area A4 of the plurality ofport inlet openings79A is larger than the total cross-sectional area A1 of the plurality of compression-side inlet ports66c.
Due to this, a passage cross-sectional area of a compression-side oil passage system that extends from the piston-side oil chamber S1 to reach the second oil chamber S12 gradually decreases without increasing in the halfway of the passage. Furthermore, since the cross-sectional area A0 of thereservoir communication path107 is smaller than the total cross-sectional area A1 of the plurality of compression-side inlet ports66c, the cross-sectional area A0 of thereservoir communication path107 is the smallest.
The cross-sectional area A11 of the extension-side communication path105 is larger than the cross-sectional area A0 of thereservoir communication path107.
Furthermore, as illustrated inFIG. 5, the cross-sectional area A14 between thedamper cylinder29 and the extension-side piston62 is larger than the cross-sectional area A0 of thereservoir communication path107.
Moreover, the total cross-sectional area A15 of the plurality of compression-side outlet ports62cis equal to or larger than the cross-sectional area A14 between thedamper cylinder29 and the extension-side piston62. Furthermore, the total opening area A16 of the plurality ofport inlet openings79B is equal to or larger than the total cross-sectional area A15 of the plurality of compression-side outlet ports62c.
Furthermore, the cross-sectional area A12 of theannular passage101 is equal to or larger than the cross-sectional area A11 of the extension-side communication path105. Moreover, the total cross-sectional area A13 of the plurality ofoil holes103 is equal to or larger than the cross-sectional area A12 of theannular passage101.
In this way, in the compression-side operation, the passage cross-sectional area of the oil passage system that passes through the second oil chamber S12 gradually increases without being narrowed in the halfway of the passage.
In the above description, the cross-sectional area A0 of thereservoir communication path107, the total cross-sectional area A1 of the compression-side inlet port66c, the cross-sectional area A2 of the compression-side communication path102, the cross-sectional area A3 between thedamper cylinder29 and the compression-side piston66, the total opening area A4 of theport inlet openings79A, the cross-sectional area A11 of the extension-side communication path105, the cross-sectional area A14 between thedamper cylinder29 and the extension-side piston62, the total cross-sectional area A15 of the compression-side outlet ports62c, and the total opening areas A16 of theport inlet openings79B are the cross-sectional areas of the smallest-diameter portions of the passages.
In theshock absorber10 of the present embodiment, by setting the cross-sectional area A0 of thereservoir communication path107 to be smaller than the cross-sectional area A1 of the compression-side inlet port66c, oil does not easily flow into thereservoir30 when an excessive input acts during the compression-side operation. In this way, after oil flows from the piston-side oil chamber S1 to the dampingforce generator40 through the compression-side communication path102 and damping force is generated in the compression-side inlet port66c, the oil flows smoothly toward the piston-side oil chamber S1. As a result, theshock absorber10 can exhibit its original damping characteristics even when oil flows at a high flow speed, for example.
An oil passage system that extends from the piston-side oil chamber S1 to reach the second oil chamber S12 in the compression-side operation is configured so that the cross-sectional area A2 of the compression-side communication path102, the cross-sectional area A3 between thedamper cylinder29 and the compression-side piston66, the total opening areas A4 of the plurality ofport inlet openings79A, and the total cross-sectional area A1 of the plurality of compression-side inlet ports66csatisfy the relation of A2≧A3≧A4≧A1. That is, the passage cross-sectional area of the compression-side oil passage system extending from the piston-side oil chamber S1 to reach the second oil chamber S12 gradually decreases without increasing in the halfway of the passage. Furthermore, since the cross-sectional area A0 of thereservoir communication path107 is smaller than the total cross-sectional area A1 of the plurality of compression-side inlet ports66c, the cross-sectional area A0 of thereservoir communication path107 is the smallest.
In this way, by setting the passage cross-sectional area so as not to increase in the halfway of the flow of oil in the compression-side operation, it is possible to suppress a loss of a passage resistance. In this way, even when oil flows at a high flow speed of 10 m/s, for example, during traveling of motocross or the like, it is possible to prevent generation of damping force which is generated when negative pressure or the like is generated in a portion other than the portion between the compression-side inlet port66cand the compression-side valve65 in which the damping force is to be exhibited. Thus, theshock absorber10 reliably exhibits its original damping performance.
Moreover, by avoiding formation of a portion in which a passage is narrowed and damping force is generated in a portion other than the portion between the compression-side inlet port66cand the compression-side valve65, when the number of compression-side valves65 is changed so that the damping characteristics are changed in an opening/closing portion of the compression-side valve65, a rider can easily detect the change in the damping characteristics.
An oil passage system that extends from the second oil chamber S12 to return to the cylinder-side oil chamber S2 in the compression-side operation is configured so that the cross-sectional area A0 of thereservoir communication path107, the cross-sectional area A14 between thedamper cylinder29 and the extension-side piston62, the total opening area A16 of the plurality ofport inlet openings79B, the total cross-sectional area A15 of the plurality of compression-side outlet ports62c, the cross-sectional area A11 of the extension-side communication path105, the cross-sectional area A12 of theannular passage101, and the cross-sectional area A13 of theoil hole103 satisfy the relation of A0≦A14≦A16≦A15≦A11≦A12≦A13.
In this way, in the compression-side operation, the cross-sectional area of the oil passage system that passes through the second oil chamber S12 gradually increases. Due to this, in the compression-side operation, the oil which has exhibited damping force in the compression-side inlet port66cof the compression-side piston66 does not easily flow into thereservoir communication path107 and is smoothly discharged from thedamper cylinder29.
FIG. 8 is a diagram conceptually illustrating an oil flow speed distribution when an excessive input acts on the shock absorber in a compression-side cycle and oil flows at a high speed. InFIG. 8, the thickness of an arrow indicates the flow speed of oil.
As illustrated inFIG. 8, by configuring theshock absorber10 so that the cross-sectional area A0 of thereservoir communication path107 is the smallest as described above, oil does not easily flow into thereservoir30 when an excessive input acts during the compression-side operation. In this way, after oil flows from the piston-side oil chamber S1 into the dampingforce generator40 through the compression-side communication path102 and damping force is generated in the compression-side inlet port66c, the oil smoothly flows toward the piston-side oil chamber S1 through an extension-side passage. As a result, theshock absorber10 can exhibit its original damping characteristics even when oil flows at a high flow speed.
FIG. 9 is a diagram illustrating damping characteristics as the relation between stroke and load when an excessive input acts on the shock absorber in the compression-side cycle and oil flows at a high speed.
As illustrated inFIG. 9, in the conventional shock absorber which does not have the configuration of the present embodiment described above, the damping characteristics are distorted when the shock absorber operates at a high speed due to an excessive input as indicated by a two-dot chain line inFIG. 9. In contrast, according to theshock absorber10 having the configuration of the present embodiment, even when the shock absorber operates at a high speed due to an excessive input, it is possible to suppress deformation of damping characteristics and to obtain satisfactory damping characteristics.
OTHER EMBODIMENTSThe shock absorber of the present invention is not limited to the embodiment described above with reference to the drawings, and various modifications may occur within the technical scope thereof.
For example, the configuration of the dampingadjustment portion80 provided in the dampingforce generator40 is not particularly limited, and the dampingadjustment portion80 may be omitted.
Moreover, in the embodiment, although the extension-side piston62 and the compression-side piston66 are formed of thepiston member75, the present invention is not limited to this. Any one of the extension-side piston62 and the compression-side piston66 may be formed alone of thepiston member75. Moreover, the compression-side inlet port66conly may include the port inlet opening79A that is open to the outer side in the radial direction.
The entire configuration of theshock absorber10 can be changed appropriately.
Beside this, the configurations described in the embodiment may be selected appropriately or changed to another configuration without departing from the gist of the present invention.