US20170202657A1 - Intravascular blood filters and methods of use - Google Patents

Abstract

Multi-filter endolumenal methods and systems for filtering fluids within the body. In some embodiments a multi-filter blood filtering system captures and removes particulates dislodge or generated during a surgical procedure and circulating in a patient's vasculature. In some embodiments a dual filter system protects the cerebral vasculature during a cardiac valve repair or replacement procedure.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS
• This application is a continuation-in-part of U.S. application Ser. No. 12/689,997, filed Jan. 19, 2010, which claims the benefit of U.S. Provisional Patent Application No. 61/145,149, filed Jan. 16, 2009, both of which are incorporated herein by reference. This application also claims the benefit of U.S. Provisional Application No. 61/244,418, filed Sep. 21, 2009; U.S. Provisional Application No. 61/334,893, filed May 14, 2010; and U.S. Provisional Application No. 61/348,979, filed May 27, 2010, all of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION
• Thromboembolic disorders, such as stroke, pulmonary embolism, peripheral thrombosis, atherosclerosis, and the like, affect many people. These disorders are a major cause of morbidity and mortality in the United States and throughout the world. Thromboembolic events are characterized by an occlusion of a blood vessel. The occlusion can be caused by a clot which is viscoelastic (jelly-like) and is comprised of platelets, fibrinogen, and other clotting proteins.
• Percutaneous aortic valve replacement has been in development for some time now and stroke rates related to this procedure are between four and twenty percent. During catheter delivery and valve implantation plaque may be dislodged from the vasculature and may travel through the carotid circulation and into the brain. When an artery is occluded by a clot, tissue ischemia (lack of oxygen and nutrients) develops. The ischemia will progress to tissue infarction (cell death) if the occlusion persists. Infarction does not develop or is greatly limited if the flow of blood is reestablished rapidly. Failure to reestablish blood-flow can lead to the loss of limb, angina pectoris, myocardial infarction, stroke, or even death.
• Occlusion of the venous circulation by thrombi leads to blood stasis which can cause numerous problems. The majority of pulmonary embolisms are caused by emboli that originate in the peripheral venous system. Reestablishing blood flow and removal of the thrombus is highly desirable.
• Techniques exist to reestablish blood flow in an occluded vessel. One common surgical technique, an embolectomy, involves incising a blood vessel and introducing a balloon-tipped device (such as a Fogarty catheter) to the location of the occlusion. The balloon is then inflated at a point beyond the clot and used to translate the obstructing material back to the point of incision. The obstructing material is then removed by the surgeon. While such surgical techniques have been useful, exposing a patient to surgery may be traumatic and is best avoided when possible. Additionally, the use of a Fogarty catheter may be problematic due to the possible risk of damaging the interior lining of the vessel as the catheter is being withdrawn.
• A common percutaneous technique is referred to as balloon angioplasty where a balloon-tipped catheter is introduced into a blood vessel, typically through an introducing catheter. The balloon-tipped catheter is then advanced to the point of the occlusion and inflated in order to dilate the stenosis. Balloon angioplasty is appropriate for treating vessel stenosis but is generally not effective for treating acute thromboembolisms.
• Another percutaneous technique is to place a microcatheter near the clot and infuse Streptokinase, Urokinase, or other thrombolytic agents to dissolve the clot. Unfortunately, thrombolysis typically takes hours or days to be successful. Additionally, thrombolytic agents can cause hemorrhage and in many patients the agents cannot be used at all.
• Another problematic area is the removal of foreign bodies. Foreign bodies introduced into the circulation can be fragments of catheters, pace-maker electrodes, guide wires, and erroneously placed embolic material such as thrombogenic coils. Retrieval devices exist for the removal of foreign bodies, some of which form a loop that can ensnare the foreign material by decreasing the size of the diameter of the loop around the foreign body. The use of such removal devices can be difficult and sometimes unsuccessful.
• Moreover, systems heretofore disclosed in the art are generally limited by size compatibility and the increase in vessel size as the emboli is drawn out from the distal vascular occlusion location to a more proximal location near the heart. If the embolectomy device is too large for the vessel it will not deploy correctly to capture the clot or foreign body, and if too small in diameter it cannot capture clots or foreign bodies across the entire cross section of the blood vessel. Additionally, if the embolectomy device is too small in retaining volume then as the device is retracted the excess material being removed can spill out and be carried by flow back to occlude another vessel downstream.
• Various thrombectomy and foreign matter removal devices have been disclosed in the art. Such devices, however, have been found to have structures which are either highly complex or lacking in sufficient retaining structure. Disadvantages associated with the devices having highly complex structure include difficulty in manufacturability as well as difficulty in use in conjunction with microcatheters. Recent developments in the removal device art features umbrella filter devices having self folding capabilities. Typically, these filters fold into a pleated condition, where the pleats extend radially and can obstruct retraction of the device into the microcatheter sheathing.
• Extraction systems are needed that can be easily and controllably deployed into and retracted from the circulatory system for the effective removal of clots and foreign bodies. There is also a need for systems that can be used as temporary arterial or venous filters to capture and remove thromboemboli generated during endovascular procedures. The systems should also be able to be properly positioned in the desired location. Additionally, due to difficult-to-access anatomy such as the cerebral vasculature and the neurovasculature, the systems should have a small collapsed profile.
• The risk of dislodging foreign bodies is also prevalent in certain surgical procedures. It is therefore further desirable that such emboli capture and removal apparatuses are similarly useful with surgical procedures such as, without limitation, cardiac valve replacement, cardiac bypass grafting, cardiac reduction, or aortic replacement.
SUMMARY OF THE INVENTION
• In general, the disclosure relates to methods and apparatuses for filtering blood. Filtration systems are provided that include a proximal filter and a distal filter. The filtration systems can be catheter-based for insertion into a patient's vascular system.
• One aspect of the disclosure is a catheter-based endovascular system and method of use for filtering blood that captures and removes particles caused as a result of a surgical or endovascular procedures. The method and system include a first filter placed in a first vessel within the patient's vascular system and a second filter placed in a second vessel within the patient's vascular system. In this manner, the level of particulate protection is thereby increased.
• One aspect of the disclosure is an endovascular filtration system and method of filtering blood that protects the cerebral vasculature from embolisms instigated or foreign bodies dislodged during a surgical procedure. In this aspect, the catheter-based filtration system is disposed at a location in the patient's arterial system between the site of the surgical procedure and the cerebral vasculature. The catheter-based filtration system is inserted and deployed at the site to capture embolisms and other foreign bodies and prevent their travel to the patient's cerebral vasculature so as to avoid or minimize thromboembolic disorders such as a stroke.
• One aspect of the disclosure is an endovascular filtration system and method of filtering blood that provides embolic protection to the cerebral vasculature during a cardiac or cardiothoracic surgical procedure. According to this aspect, the filtration system is a catheter-based system provided with a first filter and a second filter. The first filter is positioned within the brachiocephalic artery, between the aorta and the right common carotid artery, with the second filter being positioned within the left common carotid artery.
• One aspect of the disclosure is a catheter-based endovascular filtration system including a first filter and a second filter, wherein the system is inserted into the patient's right brachial or right radial artery. The system is then advanced through the patient's right subclavian artery and into the brachiocephalic artery. At a position within the brachiocephalic trunk between the aorta and the right common carotid artery, the catheter-based system is manipulated to deploy the first filter. The second filter is then advanced through the deployed first filter into the aorta and then into the left common carotid artery. Once in position within the left common carotid artery the catheter-based system is further actuated to deploy the second filter. After the surgical procedure is completed, the second filter and the first filter are, respectively, collapsed and withdrawn from the arteries and the catheter-based filtration system is removed from the patient's vasculature.
• One aspect of the disclosure is a catheter-based filtration system comprising a handle, a first sheath, a first filter, a second sheath and a second filter. The handle can be a single or multiple section handle. The first sheath is translatable relative to the first filter to enact deployment of the first filter in a first vessel. The second sheath is articulatable from a first configuration to one or more other configurations. The extent of articulation applied to the second sheath is determined by the anatomy of a second vessel to which access is to be gained. The second filter is advanced through the articulated second sheath and into the vessel accessed by the second sheath and, thereafter, deployed in the second vessel. Actuation of the first sheath relative to the first filter and articulation of the second filter is provided via the handle.
• In some aspect the first sheath is a proximal sheath, the first filter is a proximal filter, the second sheath is a distal sheath, and the second filter is a distal filter. The proximal sheath is provided with a proximal hub housed within and in sliding engagement with the handle. Movement of the proximal hub causes translation of the proximal sheath relative to the proximal filter. The distal sheath includes a distal shaft section and a distal articulatable sheath section. A wire is provided from the handle to the distal articulatable sheath section. Manipulation of the handle places tension on the wire causing the distal articulatable sheath section to articulate from a first configuration to one or more other configurations.
• In some aspects the proximal filter and the distal filter are both self-expanding. Movement of the proximal sheath relative to the proximal filter causes the proximal filter to expand and deploy against the inside wall of a first vessel. The distal filter is then advanced through the distal shaft and distal articulatable sheath into expanding engagement against the inner wall of a second vessel.
INCORPORATION BY REFERENCE
• All publications and patent applications mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference.
BRIEF DESCRIPTION OF THE DRAWINGS
• FIG. 1 illustrates an exemplary prior art catheter being advanced through a portion of a subject's vasculature.
• FIGS. 1A-1C illustrate an exemplary dual filter system.
• FIGS. 1D and 1E illustrate exemplary proximal filters.
• FIGS. 2A-2D illustrate an exemplary method of delivering and deploying a dual filter system
• FIGS. 3-5 illustrate a portion of an exemplary delivery procedure for positioning a blood filter.
• FIGS. 6A and 6B illustrate
• FIGS. 7A and 7B illustrate a portion of an exemplary filter system.
• FIGS. 8A-8C illustrate an exemplary pullwire.
• FIGS. 9, 9A, and 9B show an exemplary embodiment of a distal sheath with slots formed therein
• FIGS. 10A and 10B illustrate a portion of exemplary distal sheath adapted to be multi-directional.
• FIGS. 11A-11C illustrate merely exemplary anatomical variations that can exist.
• FIGS. 12A and 12B illustrate an exemplary curvature of a distal sheath to help position the distal filter properly in the left common carotid artery.
• FIGS. 13A and 13B illustrate alternative distal sheath and distal shaft portions of an exemplary filter system.
• FIG. 14 illustrates a portion of an exemplary system including a distal shaft and a distal sheath.
• FIGS. 15A-15D illustrate alternative embodiments of the coupling of the distal shaft and distal sheath.
• FIG. 16 illustrates an exemplary embodiment of a filter system in which the distal sheath is biased to a curved configuration.
• FIG. 17 illustrates a portion of an alternative filter system.
• FIGS. 18A and 18B illustrate an exemplary proximal filter.
• FIGS. 19A-22B illustrate exemplary proximal filters.
• FIGS. 23A-23F illustrate exemplary distal filters.
• FIGS. 24A-24C illustrate exemplary embodiments in which the system includes at least one distal filter positioning, or stabilizing, anchor.
• FIGS. 25A-25D illustrate an exemplary embodiment of coupling a distal filter to a docking wire inside of the subject.
• FIGS. 26A-26G illustrate an exemplary method of preparing an exemplary distal filter assembly for use.
• FIGS. 27A and 27B illustrate an exemplary embodiment in which a guiding member, secured to a distal filter before introduction into the subject is loaded into an articulatable distal sheath.
• FIGS. 28A-28E illustrate an exemplary distal filter assembly in collapsed and expanded configurations.
• FIGS. 29A-29E illustrate a portion of an exemplary filter system with a lower delivery and insertion profile.
• FIGS. 30A and 30B illustrate a portion of an exemplary filter system.
• FIGS. 31A-31B illustrate an exemplary over-the-wire routing system that includes a separate distal port for a dedicated guidewire.
• FIGS. 32A-32E illustrate an exemplary routing system which includes a rapid-exchange guidewire delivery.
• FIGS. 33-35 illustrate exemplary handle portions of the blood filter systems.
DETAILED DESCRIPTION
• The disclosure relates generally to intravascular blood filters used to capture foreign particles. In some embodiments the blood filter is a dual-filter system to trap foreign bodies to prevent them from traveling into the subject's right and left common carotid arteries. The filter systems described herein can, however, be used to trap particles in other blood vessels within a subject, and they can also be used outside of the vasculature. The systems described herein are generally adapted to be delivered percutaneously to a target location within a subject, but they can be delivered in any suitable way, and need not be limited to minimally-invasive procedures.
• In one application, the filter systems described herein are used to protect the cerebral vasculature against embolisms and other foreign bodies entering the bloodstream during a cardiac valve replacement or repair procedure. To protect both the right common carotid artery and the left common carotid artery during such procedures, the system described herein enters the aorta from the brachiocephalic artery. Once in the aortic space, there is a need to immediately navigate a 180 degree turn into the left common carotid artery. In gaining entry into the aorta from the brachial cephalic artery, use of prior art catheter devices1 will tend to hug the outer edge of thevessel2, as shown inFIG. 1. To then gain access to the left commoncarotid artery3 with such prior art devices can be a difficult maneuver due to the close proximity of the two vessels which may parallel one another, often within 1 cm of separation, as shown in, for example,FIGS. 1-5. This sharp turn requires a very small radius and may tend to kink the catheter reducing or eliminating a through lumen to advance accessories such as guidewires, filters, stents, and other interventional tools. The catheter-based filter systems described herein can traverse this rather abrupt 180 degree turn to thereby deploy filters to protect both the right and left common carotid arteries.
• FIGS. 1A and 1B illustrate a portion of an exemplary filter system.Filter system10 includesproximal sheath12,proximal shaft14 coupled to expandableproximal filter16,distal shaft18 coupled todistal articulatable sheath20,distal filter22, and guidingmember24.FIG. 1A illustratesproximal filter16 anddistal filter22 in expanded configurations.FIG. 1B illustrates the system in a delivery configuration, in which proximal filter16 (not seen inFIG. 1B) is in a collapsed configuration constrained withinproximal sheath12, whiledistal filter22 is in a collapsed configuration constrained withindistal articulatable sheath20.
• FIG. 1C is a sectional view ofpartial system10 fromFIG. 1B.Proximal shaft14 is co-axial withproximal sheath12, andproximal region26 ofproximal filter16 is secured toproximal shaft14. In its collapsed configuration,proximal filter16 is disposed withinproximal sheath12 and is disposed distally relative toproximal shaft14.Proximal sheath12 is axially (distally and proximally) movable relative toproximal shaft14 andproximal filter16.System10 also includesdistal sheath20 secured to a distal region ofdistal shaft18.Distal shaft18 is co-axial withproximal shaft14 andproximal sheath12.Distal sheath20 anddistal shaft18, secured to one another, are axially movable relative toproximal sheath12,proximal shaft14 andproximal filter16.System10 also includesdistal filter22 carried by guidingmember24. InFIG. 1C,distal filter22 is in a collapsed configuration withindistal sheath22. Guidingmember24 is coaxial withdistal sheath20 anddistal shaft18 as well asproximal sheath12 andproximal shaft14. Guidingmember24 is axially movable relative todistal sheath20 anddistal shaft18 as well asproximal sheath12 andproximal shaft14.Proximal sheath12,distal sheath20, and guidingmember24 are each adapted to be independently moved axially relative to one other. That is,proximal sheath12,distal sheath20, and guidingmember24 are adapted for independent axial translation relative to each of the other two components.
• In the embodiments inFIGS. 1A-1E,proximal filter16 includes support element orframe15 andfilter element17, whiledistal filter22 includessupport element21 andfilter element23. The support elements generally provide expansion support to the filter elements in their respective expanded configurations, while the filter elements are adapted to filter fluid, such as blood, and trap particles flowing therethrough. The expansion supports are adapted to engage the wall of the lumen in which they are expanded. The filter elements have pores therein that are sized to allow the blood to flow therethrough, but are small enough to prevent unwanted foreign particles from passing therethrough. The foreign particles are therefore trapped by and within the filter elements.
• In one embodiment of the construction of the filter elements,filter element17 is formed of a polyurethane film mounted to frame15, as shown inFIGS. 1D and 1E.Film element17 can measure about 0.0030 inches to about 0.0003 inches in thickness.Filter element17 has throughholes27 to allow fluid to pass and will resist the embolic material within the fluid. These holes can be circular, square, triangular or other geometric shapes. In the embodiment as shown inFIG. 1D, an equilateral triangular shape would restrict a part larger than an inscribed circle but have an area for fluid flow nearly twice as large making the shape more efficient in filtration verses fluid volume. It is understood that similar shapes such as squares and slots would provide a similar geometric advantage.
• Frame element15 can be constructed of a shape memory material such as Nitinol, stainless steel or MP35N or a polymer that has suitable material properties.Frame element15 could take the form of a round wire or could also be of a rectangular or elliptical shape to preserve a smaller delivery profile. In one such embodiment,frame element15 is of Nitinol wire where the hoop is created from a straight piece of wire and shape set into a frame where two straight legs run longitudinally along the delivery system and create a circular distal portion onto which the filter film will be mounted. The circular portion may have a radiopaque marking such as a small coil of gold or platinum iridium for visualization under fluoroscopy.
• In some embodiments, such as those illustrated inFIGS. 1D, 1E and 25D, the shape offrame element15 andfilter element17 are of an oblique truncated cone having a non-uniform or unequal length around and along the length of theconical filter16. In such a configuration, much like a windsock, thefilter16 would have a larger opening diameter and a reduced ending diameter. In one embodiment, the larger opening diameter could measure about 15-20 mm in diameter and have a length of about 30-50 mm. Varying size filters would allow treatment of variable patient vessel sizes.
• It some embodiments the material of the filter element is a smooth textured surface that is folded or contracted into a small delivery catheter by means of tension or compression into a lumen. Areinforcement fabric29, as shown inFIG. 1E, may be added to or embedded in the filter to accommodate stresses placed on the filter material by means of the tension or compression applied. This will also reduce the stretching that may occur during delivery and retraction offilter element17. Thisreinforcement material29 could be a polymer or metallic weave to add additional localized strength. This material could be imbedded into the polyurethane film to reduce its thickness. In one particular embodiment, this imbedded material could be polyester weave with a pore size of about 100 microns and a thickness of about 0.002 inches and mounted to a portion of the filter near the longitudinal frame elements where the tensile forces act upon the frame and filter material to expose and retract the filter from its delivery system. While such an embodiment of the filter elements has been described for convenience with reference toproximal filter element17, it is understood thatdistal filter element23 could similarly take such form or forms.
• As shown inFIG. 1A,proximal filter16 has a generally distally-facingopening13, anddistal filter22 has a generally proximally-facingopening19. The filters can be thought of as facing opposite directions. As described in more detail below, the distal sheath is adapted to be steered, or bent, relative to the proximal sheath and the proximal filter. As the distal sheath is steered, the relative directions in which the openings face will be adjusted. Regardless of the degree to which the distal sheath is steered, the filters are still considered to having openings facing opposite directions. For example, the distal sheath could be steered to have a 180 degree bend, in which case the filters would have openings facing in substantially the same direction. The directions of the filter openings are therefore described if the system were to assume a substantially straightened configuration, an example of which is shown inFIG. 1A.Proximal filter element17 tapers down in the proximal direction fromsupport element15, whiledistal filter element23 tapers down in the distal direction fromsupport element21. A fluid, such as blood, flows through the opening and passes through the pores in the filter elements, while the filter elements are adapted to trap foreign particles therein and prevent their passage to a location downstream to the filters.
• In some embodiments the filter pores are between about 1 micron and 1000 microns (1 mm). The pore size can be larger, however, depending on the location of the filter within the subject and the type of particulate being trapped in the filter.
• The filters are secured to separate system components. In the embodiment inFIGS. 1A-1C, for example,proximal filter16 is secured toproximal shaft14, whiledistal filter22 is secured to guidingmember24. InFIGS. 1A-1C, the filters are secured to independently-actuatable components. This allows the filters to be independently controlled. Additionally, the filters are collapsed within two different tubular members in their collapsed configurations. In the embodiment inFIGS. 1A-1C, for example,proximal filter16 is collapsed withinproximal sheath12, whiledistal filter22 is collapsed withindistal sheath20. In the system's delivery configuration, the filters are axially-spaced from one another. For example, inFIG. 1C,distal filter22 is distally-spaced relative toproximal filter16.
• In some embodiments the distal sheath and the proximal sheath have substantially the same outer diameter (see, e.g.,FIGS. 1B and 1C). When the filters are collapsed within the sheaths, the sheath portion of the system therefore has a substantially constant outer diameter, which can ease the delivery of the system through the patient's body and increase the safety of the delivery. InFIG. 1C, distal andproximal sheaths20 and12 have substantially the same outer diameter, both of which have larger outer diameters than theproximal shaft14.Proximal shaft14 has a larger outer diameter thandistal shaft18, whereindistal shaft18 is disposed withinproximal shaft14. Guidingmember24 has a smaller diameter thandistal shaft18. In some embodiments the proximal and distal sheaths have an outer diameter of 6 French (F). In some embodiments the sheaths have different outer diameters. For example, the proximal sheath can have a size of 6 F, while the distal sheath has a size of 5 F. In an alternative embodiment the proximal sheath is 5 F and the distal sheath is 4 F. A distal sheath with a smaller outer diameter than the proximal sheath reduces the delivery profile of the system and can ease delivery.
• In some methods of use, the filter system is advanced into the subject through an incision made in the subject's right radial artery. In a variety of medical procedures a medical instrument is advanced through a subject's femoral artery, which is larger than the right radial artery. A delivery catheter used in femoral artery access procedures has a larger outer diameter than would be allowed in a filter system advanced through a radial artery. Additionally, in some uses the filter system is advanced from the right radial artery into the aorta via the brachiocephalic trunk. The radial artery has the smallest diameter of the vessels through which the system is advanced. The radial artery therefore limits the size of the system that can be advanced into the subject when the radial artery is the access point. The outer diameters of the systems described herein, when advanced into the subject via a radial artery, are therefore smaller than the outer diameters of the guiding catheters (or sheaths) typically used when access is gained via a femoral artery.
• FIG. 6A illustrates a portion of a filter delivery system in a delivery configuration. The system's delivery configuration generally refers to the configuration when both filters are in collapsed configurations within the system.FIG. 6B illustrates that that the distal articulating sheath is independently movable with 3 degrees of freedom relative to the proximal sheath and proximal filter. InFIG. 6A,proximal sheath60 anddistal sheath62 are coupled together atcoupling61.Coupling61 can be a variety of mechanisms to coupleproximal sheath60 todistal sheath62. For example, coupling61 can be an interference fit, a friction fit, a spline fitting, or any other type of suitable coupling between the two sheaths. When coupled together, as shown inFIG. 6A, the components shown inFIG. 6B move as a unit. For example,proximal sheath60,proximal shaft64,proximal filter66,distal shaft68, and the distal filter (not shown but within distal sheath62) will rotate and translate axially (in the proximal or distal direction) as a unit. Whenproximal sheath60 is retracted to allowproximal filter66 to expand, as shown inFIG. 6B,distal sheath62 can be independently rotated (“R”), steered (“S”), or translated axially T (either in the proximal “P” direction or distal “D” direction). The distal sheath therefore has 3 independent degrees of freedom: axial translation, rotation, and steering. The adaptation to have 3 independent degrees of freedom is advantageous when positioning the distal sheath in a target location, details of which are described below.
• FIGS. 2A-2D illustrate a merely exemplary embodiment of a method of using any of the filter systems described herein.System10 fromFIGS. 1A-1C is shown in the embodiment inFIGS. 2A-2D.System10 is advanced into the subject's right radial artery through an incision in the right arm. The system is advanced through the right subclavian artery and into thebrachiocephalic trunk11, and a portion of the system is positioned withinaorta9 as can be seen inFIG. 2A (although that which is shown inFIG. 2A is not intended to be limiting).Proximal sheath12 is retracted proximally to allow proximalfilter support element15 to expand to an expanded configuration against the wall of thebrachiocephalic trunk11, as is shown inFIG. 2B.Proximal filter element17 is secured either directly or indirectly to supportelement15, and is therefore reconfigured to the configuration shown inFIG. 2B. The position ofdistal sheath20 can be substantially maintained whileproximal sheath12 is retracted proximally. Once expanded, the proximal filter filters blood traveling through thebrachiocephalic artery11, and therefore filters blood traveling into the right common carotid artery7. The expanded proximal filter is therefore in position to prevent foreign particles from traveling into the right common carotid arterty7 and into the cerebral vasculature.Distal sheath20 is then steered, or bent, anddistal end26 ofdistal sheath20 is advanced into the left commoncarotid artery13, as shown inFIG. 2C. Guidingmember24 is thereafter advanced distally relative todistal sheath20, allowing the distal support element to expand from a collapsed configuration against the wall of the left commoncarotid artery13 as shown inFIG. 2D. The distal filter element is also reconfigured into the configuration shown inFIG. 2D. Once expanded, the distal filter filters blood traveling through the left commoncarotid artery13. The distal filter is therefore in position to trap foreign particles and prevent them from traveling into the cerebral vasculature.
• Once the filters are in place and expanded, an optional medical procedure can then take place, such as a replacement heart valve procedure. Any plaque dislodged during the heart valve replacement procedure that enters into the brachiocephalic trunk or the left common carotid artery will be trapped in the filters.
• The filter system can thereafter be removed from the subject (or at any point in the procedure). In an exemplary embodiment,distal filter22 is first retrieved back withindistal sheath20 to the collapsed configuration. To do this, guidingmember24 is retracted proximally relative todistal sheath20. This relative axial movement causesdistal sheath20 to engagestrut28 and begin to movestrut28 towards guidingmember24.Support element21, which is coupled to strut28, begins to collapse upon the collapse ofstrut28.Filter element23 therefore begins to collapse as well. Continued relative axial movement between guidingmember24 anddistal sheath20 continues to collapsestrut28,support element21, andfilter element23 untildistal filter22 is retrieved and re-collapsed back within distal sheath20 (as shown inFIG. 2C). Any foreign particles trapped withindistal filter element23 are contained therein as the distal filter is re-sheathed.Distal sheath20 is then steered into the configuration shown inFIG. 2B, and proximal sheath is then advanced distally relative toproximal filter16. This causesproximal filter16 to collapse arounddistal shaft18, trapping any particles within the collapsed proximal filter.Proximal sheath12 continues to be moved distally towardsdistal sheath20 until in the position shown inFIG. 2A. Theentire system10 can then be removed from the subject.
• An exemplary advantage of the systems described herein is that the delivery and retrieval system are integrated into the same catheter that stays in place during the procedure. Unloading and loading of different catheters, sheaths, or other components is therefore unnecessary. Having a system that performs both delivery and retrieval functions also reduces procedural complexity, time, and fluoroscopy exposure time.
• FIGS. 7A-7B illustrate a perspective view and sectional view, respectively, of a portion of an exemplary filter system. The system includesdistal shaft30 anddistal articulatable sheath34, coupled viacoupler32.FIG. 7B shows the sectional view of plane A.Distal sheath34 includes steeringelement38 extending down the length of the sheath and within the sheath, which is shown as a pullwire. The pullwire can be, for example without limitation, stainless steel, MP35N®, or any type of cable.Distal sheath34 also includesspine element36, which is shown extending down the length of the sheath on substantially the opposite side of the sheath from steeringelement38.Spine element36 can be, for example without limitation, a ribbon or round wire.Spine element36 can be made from, for example, stainless steel or nitinol.Spine element36 provides axial stiffness upon the application of an actuating force applied to steeringelement38, allowingsheath34 to be steered towardconfiguration40, as shown in phantom inFIG. 7A.FIG. 7C shows an alternative embodiment in whichdistal sheath33 has a non-circular cross section. Also shown arespine element35 andsteering element37.
• FIGS. 8A-8C illustrate views ofexemplary pullwire42 that can be incorporated into any distal sheaths described herein. Plane B inFIG. 8B shows a substantially circular cross-sectional shape ofpullwire42 in aproximal portion44 of the pullwire, while plane C inFIG. 8C shows a flattened cross-sectional shape ofdistal portion46.Distal portion46 has a greater width than height. The flattened cross-sectional shape ofdistal portion46 provides for an improved profile, flexibility, and resistance to plastic deformation, which provides for improved straightening.
• FIGS. 9, 9A, and 9B show an alternative embodiment ofdistal sheath48 that includesslots50 formed therein. The slots can be formed by, for example, grinding, laser cutting or other suitable material removal fromdistal sheath48. The characteristics of the slots can be varied to control the properties of the distal sheath. For example, the pitch, width, depth, etc., of the slots can be modified to control the flexibility, compressibility, torsional responsiveness, etc., ofdistal sheath48. More specifically, thedistal sheath48 can be formed from a length of stainless steel hypotubing.Transverse slots50 are preferably formed on one side of the hypotubing.
• FIG. 9B shows a further embodiment of the distal sheath in greater detail. In this embodimentdistal sheath48 includes a first proximal articulatable hypotubesection49.Articulatable hypotube section49 is fixed to distal shaft30 (not shown inFIG. 9B). A seconddistal articulatable section51 is secured to firstproximal section49. Pullwire38 extends from the handle to bothdistal shaft sections49 and51. This embodiment allows for initial curvature of distal sheathproximal section49 away from the outer vessel wall. Distal sheathdistal section51 is then articulated to a second curvature in the opposite direction. This second curvature ofdistal shaft section51 is adjustable based upon tension or compression loading of the sheath section bypull wire38.
• As shown inFIG. 9B, pullwire38 crosses to an opposite side of the inner lumen defined bysections49 and51 as it transitions from the first proximaldistal sheath section49 to distal sheathdistal section51. As best shown inFIG. 9C, distal sheathproximal section49 would articulate first to initialize a first curve. And, as the tension onpull wire38 is increased, distal sheathdistal section51 begins to curve in a direction opposite to the direction of the first curve, due to pullwire38 crossing the inner diameter of the lumen throughdistal sheath sections49 and51. As can be seen inFIG. 9C, as it nears and comes to the maximum extent of its articulation, distal sheathdistal section51 can take the form of a shepherd's staff or crook.
• Distal sheathproximal section49 could take the form of a tubular slotted element or a pre-shaped curve that utilizes a memory material such as Nitinol. Distal sheathproximal section49, in one particular embodiment, measures about 0.065 inches in diameter with an about 0.053 inch hole through the center and measures about 0.70 inches in length. It is understood that these sizes and proportions will vary depending on the specific application and those listed herein are not intended to be limiting.Transverse slots50 can measure about 0.008 inches in width but may vary from about 0.002 inches to about 0.020 inches depending on the specific application and the degree of curvature desired. In one embodiment distal shaftproximal section49 is a laser cut tube intended to bend to approximately 45 degrees of curvature whenpull wire38 is fully tensioned. This curvature may indeed be varied from about 15 degrees to about 60 degrees depending upon the width ofslots50. It may also bend out-of-plane to access more complex anatomy. This out-of-plane bend could be achieved by revolving the laser cut slots rotationally about the axis of the tube or by bending the tube after the laser cutting of the slots. The shape could also be multi-plane or bidirectional where the tube would bend in multiple directions within the same laser cut tube.
• Distal sheathdistal section51 is preferably a selectable curve based upon the anatomy and vessel location relative to one another. Thissection51 could also be a portion of the laser cut element or a separate construction where a flat ribbon braid could be utilized. It may also include a stiffening element or bias ribbon to resist permanent deformation. In one embodiment it would have a multitude of flat ribbons staggered in length to create a constant radius of curvature under increased loading.
• FIGS. 10A and 10B illustrate a portion of exemplarydistal sheath52 that is adapted to be multi-directional, and is specifically shown to be bi-directional.Distal sheath52 is adapted to be steered towards theconfigurations53 and54 shown in phantom inFIG. 10A.FIG. 10B is a sectional view in plane D, showingspinal element55 and first andsecond steering elements56 disposed on either side ofspinal element55.Steering elements56 can be similar to steeringelement38 shown inFIG. 7B. The steering elements can be disposed around the periphery of distal sheath at almost any location.
• Incorporating steerable functionality into tubular devices is known in the area of medical devices. Any such features can be incorporated into the systems herein, and specifically into the articulatable distal sheaths.
• In some embodiments the distal sheath includes radiopaque markers to visualize the distal sheath under fluoroscopy. In some embodiments the distal sheath has radiopaque markers at proximal and distal ends of the sheath to be able to visualize the ends of the sheath.
• An exemplary advantage of the filter systems described herein is the ability to safely and effectively position the distal sheath. In some uses, the proximal filter is deployed in a first bodily lumen, and the distal filter is deployed in a second bodily lumen different than the first. For example, as shown inFIG. 2D, the proximal filter is deployed in the brachiocephalic trunk and the distal filter is deployed in a left common carotid artery. While both vessels extend from the aortic arch, the position of the vessel openings along the aortic arch varies from patient-to-patient. That is, the distance between the vessel openings can vary from patient to patient. Additionally, the angle at which the vessels are disposed relative to the aorta can vary from patient to patient. Additionally, the vessels do not necessarily lie within a common plane, although in many anatomical illustrations the vessels are typically shown this way. For example,FIGS. 11A-11C illustrate merely exemplary anatomical variations that can exist.FIG. 11A is a top view (i.e., in the superior-to-inferior direction) ofaorta70, showing relative positions of brachiocephalic trunk opening72, left commoncarotid artery opening74, and leftsubclavian opening76.FIG. 11B is a side sectional view of aortic78 illustrating the relative angles at whichbrachiocephalic trunk80, left commoncarotid artery82, and leftsubclavian artery84 can extend fromaorta78.FIG. 11C is a side sectional view ofaorta86, showingvessel88 extending fromaorta86 at an angle. Any or all of the vessels extending fromaorta86 could be oriented in this manner relative to the aorta.FIGS. 11D and 11E illustrate that the angle of the turn required upon exiting thebrachiocephalic trunk92/100 and entering the left commoncarotid artery94/102 can vary from patient to patient. Due to the patient-to-patient variability between the position of the vessels and their relative orientations, a greater amount of control of the distal sheath increases the likelihood that the distal filter will be positioned safely and effectively. For example, a sheath that only has the ability to independently perform one or two of rotation, steering, and axial translation may not be adequately adapted to properly and safely position the distal filter in the left common carotid artery. All three degrees of independent motion as provided to the distal sheaths described herein provide important clinical advantages. Typically, but without intending to be limiting, a subject's brachiocephalic trunk and left carotid artery are spaced relatively close together and are either substantially parallel or tightly acute (see, e.g., Figure BE).
• FIGS. 12A and 12B illustrates an exemplary curvature of a distal sheath to help position the distal filter properly in the left common carotid artery. InFIGS. 12A and 12B, only a portion of the system is shown for clarity, but it can be assumed that a proximal filter is included, and in this example has been expanded inbrachiocephalic trunk111.Distal shaft110 is coupled to steerabledistal sheath112.Distal sheath112 is steered into the configuration shown inFIG. 12B. The bend created indistal sheath112, and therefore the relative orientations ofdistal sheath112 and left commoncarotid artery113, allow for the distal filter to be advanced fromdistal sheath112 into a proper position in leftcommon carotid113. In contrast, the configuration ofdistal sheath114 shown in phantom inFIG. 12A illustrates how a certain bend created in the distal sheath can orient the distal sheath in such a way that the distal filter will be advanced directly into the wall of the left common carotid (depending on the subject's anatomy), which can injure the wall and prevent the distal filter from being properly deployed. Depending on the angulation, approach angle, spacing of the openings, etc., a general U-shaped curve (shown in phantom inFIG. 12A) may not be optimal for steering and accessing the left common carotid artery from the brachiocepahlic trunk.
• In some embodiments the distal sheath is adapted to have a preset curved configuration. The preset configuration can have, for example, a preset radius of curvature (or preset radii of curvature at different points along the distal sheath). When the distal sheath is articulated to be steered to the preset configuration, continued articulation of the steering element can change the configuration of the distal sheath until is assumes the preset configuration. For example, the distal sheath can comprise a slotted tube with a spine extending along the length of the distal sheath. Upon actuation of the steering component, the distal sheath will bend until the portions of the distal sheath that define the slots engage, thus limiting the degree of the bend of the distal sheath. The curve can be preset into a configuration that increases the likelihood that the distal filter will, when advanced from the distal sheath, be properly positioned within the left common carotid artery.
• FIGS. 13A and 13B illustrate alternative distal sheath and distal shaft portions of an exemplary filter system.FIGS. 13A and 13B only showdistal shaft120 anddistal sheath122 for clarity, but the system also includes a proximal filter (not shown but has been deployed in brachiocephalic trunk). The distal shaft/distal sheath combination has a general S-bend configuration, withdistal shaft120 including afirst bend124 in a first direction, anddistal sheath122 configured to assumebend126 in a second direction, wherein the first and second bends form the general S-bend configuration.FIG. 13B showsdistal sheath122 pulled back in the proximal direction relative to the proximal filter to seat the curved distal sheath against the bend. This both helps secure the distal sheath in place as well as reduces the cross sectional volume of the filter system that is disposed with the aorta. The distal shaft and distal sheath combination shown inFIGS. 13A and 13B can be incorporated into any of the filter systems described herein.
• Exemplary embodiments of the delivery and deployment of a multi-filter embolic protection apparatus will now be described with reference toFIGS. 2A-2D, 13A, 13B, 14, 1, 3, 4 and 5. More particularly, the delivery and deployment will be described with reference to placement of the filter system in the brachiocephalic and left common carotid arteries. The preferred access for the delivery of themulti-filter system10 is from the right radial or right brachial artery. The system is then advanced through the right subclavian artery to a position within thebrachiocephalic artery11. At this point,proximal filter16 may be deployed within into expanding engagement with the inner lining ofbrachiocephalic artery11. Alternatively, access to the left common carotid could be gained prior to deployment ofproximal filter16. Deployment ofproximal filter16 protects both thebrachiocephalic artery11 and the right common carotid artery7 against emboli and other foreign bodies in the bloodstream.
• Entry into the aortic space, as illustrated inFIG. 3, is then accomplished by further advancement of the system from the brachiocephalic trunk. During this step, the filter system will tend to hug the outer portion of the brachiocephalic trunk as shown inFIG. 4. Initial tensioning ofpull wire38 causesdistal sheath48 to move the catheter-based filter system off the wall of the brachiocephalic artery just before the ostium or entrance into the aorta, as shown inFIG. 4. As the catheter path will hug the outer wall of the brachial cephalic artery, a curve directed away from this outer wall will allow additional space for the distal portion of the distal sheath to curve into the left common carotid artery, as shown inFIG. 5.
• The width ofslots50 will determine the amount of bending allowed by the tube when tension is applied viapull wire38. For example, a narrow width slot would allow for limited bending where a wider slot would allow for additional bending due to the gap or space removed from the tube. As the bending is limited by the slot width, a fixed shape or curve may be obtained when all slots are compressed and touching one another. Additional features such as chevrons may be cut into the tube to increase the strength of the tube when compressed. Theses chevrons would limit the ability of the tube to flex out of the preferred plane due to torsional loading. Other means of forming slots could be obtained with conventional techniques such as chemical etching, welding of individual elements, mechanical forming, metal injection molding or other conventional methods.
• Once in the aortic space, the distal sheath is further tensioned to adjust the curvature of the distal shaftdistal section51, as shown inFIG. 9C. The amount of deflection is determined by the operator of the system based on the particular patient anatomy.
• Other techniques to bias a catheter could be external force applications to the catheter and the vessel wall such as a protruding ribbon or wire from the catheter wall to force the catheter shaft to a preferred position within the vessel. Flaring a radial element from the catheter central axis could also position the catheter shaft to one side of the vessel wall. Yet another means would be to have a pull wire external to the catheter shaft exiting at one portion and reattaching at a more distal portion where a tension in the wire would bend or curve the catheter at a variable rate in relation to the tension applied.
• This multi-direction and variable curvature of the distal sheath allows the operator to easily direct the filter system, or more particularly, the distal sheath section thereof, into a select vessel such as the left common carotid artery or the left innominate artery. Furthermore, the filter system allows the operator to access the left common carotid artery without the need to separately place a guidewire in the left common carotid artery. The clinical variations of these vessels are an important reason for the operator to have a system that can access differing locations and angulations between the vessels. The filter systems described herein will provide the physician complete control when attempting to access these vessels.
• Once the distal sheath is oriented in the left common carotid, the handle can be manipulated by pulling it and the filter system into the bifurcation leaving the aortic vessel clear of obstruction for additional catheterizations, an example of which is shown inFIG. 12B. At this time,distal filter22 can be advanced throughproximal shaft14 anddistal shaft18 into expanding engagement with left commoncarotid artery13.
• FIG. 14 illustrates a portion of an exemplary system includingdistal shaft130 and distal sheath132. Distal sheath is adapted to be able to be steered into what can be generally considered an S-bend configuration, a shepherd's staff configuration, or a crook configuration, comprised offirst bend131 andsecond bend133 in opposite directions. Also shown isrotational orb134, defined by the outer surface of the distal sheath asdistal shaft130 is rotated at least 360 degrees in the direction of the arrows shown inFIG. 14. If a typical aorta is generally in the range from about 24 mm to about 30 mm in diameter, the radius of curvature and the first bend in the S-bend can be specified to create a rotational orb that can reside within the aorta (as shown inFIG. 14), resulting in minimal interference with the vessel wall and at the same time potentially optimize access into the left common carotid artery. In other distal sheath and/or distal shaft designs, such as the one shown inFIG. 12A, the rotational orb created by the rotation ofdistal shaft110 is significantly larger, increasing the risk of interference with the vessel wall and potentially decreasing the access into the left common carotid artery. In some embodiments, the diameter of the rotation orb for a distal sheath is less than about 25 mm.
• Referring back toFIG. 12A,distal sheath112, in some embodiments, includes a non-steerabledistal section121, an intermediatesteerable section119, and a proximalnon-steerable section117. When the distal sheath is actuated to be steered, onlysteerable portion119 bends into a different configuration. That is, the non-steerable portions retain substantially straight configurations. The distal non-steerable portion remains straight, which can allow the distal filter to be advanced into a proper position in the left common carotid artery.
• WhileFIG. 12A showsdistal sheath112 in a bent configuration, the distal sheath is also positioned within the lumen of the aorta. In this position, the distal sheath can interfere with any other medical device or instrument that is being advanced through the aorta. For example, in aortic valve replacement procedures,delivery device116, with a replacement aortic valve disposed therein, is delivered through the aorta as shown inFIG. 12B. If components of the filter system are disposed within the aorta during this time,delivery device116 and the filter system can hit each other, potentially damaging either or both systems. Thedelivery device116 can also dislodge one or both filters if they are in the expanded configurations. The filter system can additionally prevent thedelivery device116 from being advanced through the aorta. To reduce the risk of contact betweendelivery device116 anddistal sheath112, distal sheath112 (and distal shaft110) is translated in the proximal direction relative to the proximal filter (which in this embodiment has already been expanded but is not shown), as is shown inFIG. 12B.Distal sheath112 is pulled back until the inner curvature ofdistal sheath112 is seated snugly with thevasculature15 disposed between thebrachiocephalic trunk111 and the left commoncarotid artery113. This additional seating step helps secure the distal sheath in place within the subject, as well as minimize the amount of the filter system present in the aortic arch. This additional seating step can be incorporated into any of the methods described herein, and is an exemplary advantage of having a distal sheath that has three degrees of independent motion relative to the proximal filter. The combination of independent rotation, steering, and axial translation can be clinically significant to ensure the distal filter is properly positioned in the lumen, as well as making sure the filter system does not interfere with any other medical devices being delivered to the general area inside the subject.
• An additional advantage of the filter systems herein is that the distal sheath, when in the position shown inFIG. 11C, will act as a protection element against any other medical instruments being delivered through the aorta (e.g., delivery device116). Even ifdelivery device116 were advanced such that it did engagedistal sheath112,distal sheath112 is seated securely againsttissue15, thus preventingdistal sheath112 from being dislodged. Additionally,distal sheath112 is stronger than, for example, a wire positioned within the aorta, which can easily be dislodged when hit bydelivery device16.
• FIGS. 15A-15D illustrate alternative embodiments of the coupling of the distal shaft and distal sheath. InFIG. 15Adistal shaft140 is secured todistal sheath142 bycoupler144.Shaft140 has a low profile to allow for the collapse of the proximal filter (seeFIG. 1C).Shaft140 also has column strength to allow for axial translation, has sufficient torque transmission properties, and is flexible. The shaft can have a support structure therein, such as braided stainless steel. For example, the shaft can comprise polyimide, Polyether ether ketone (PEEK), Nylon, Pebax, etc.FIG. 15B illustrates an alternative embodiment showingtubular element146,distal shaft148, anddistal sheath150.Tubular element146 can be a hypotube made from stainless steel, nitinol, etc.FIG. 15C illustrates an exemplary embodiment that includesdistal shaft152,traction member154, anddistal sheath156.Traction member154 is coupled toshaft152 andshaft152 is disposed therein.Traction member154 couples toshaft152 for torquebility, deliverability, and deployment.Traction member154 can be, for example without limitation, a soft silicone material, polyurethane, or texture (e.g., polyimide, braid, etc.).FIG. 15D shows an alternative embodiment in which the system includesbushing162 disposed overdistal shaft158, whereindistal shaft158 is adapted to rotate withinbushing162. The system also includes stop160 secured todistal shaft158 to substantially maintain the axial position ofbushing162. When the system includesbushing162,distal sheath164 can be rotated relative to the proximal sheath and the proximal filter when the distal sheath and proximal sheath are in the delivery configuration (seeFIG. 1B).
• FIG. 16 illustrates an exemplary embodiment offilter system170 in whichdistal sheath172 is biased to acurved configuration174. The biased curved configuration is adapted to facilitate placement, delivery, and securing at least the distal filter. As shown, the distal sheath is biased to a configuration that positions the distal end of the distal sheath towards the left common carotid artery.
• FIG. 17 illustrates a portion of an exemplary filter system and its method of use.FIG. 17 shows a system and portion of deployment similar to that shown inFIG. 2D, butdistal sheath182 has been retracted proximally relative to guidingmember190 anddistal filter186.Distal sheath182 has been retracted substantially from the aortic arch and is substantially disposed with the brachiocephalic trunk. Guidingmember190 can have presetcurve188 adapted to closely mimic the anatomical curve between the brachiocephalic trunk and the left common carotid artery, thus minimizing the amount of the system that is disposed within the aorta. As shown,distal sheath182 has been retracted proximally relative toproximal filter180.
• FIG. 18A is a perspective view of a portion of an exemplary embodiment of a filter system, whileFIG. 18B is a close-up view of a portion of the system shown inFIG. 18A. The distal sheath and the distal filter are not shown inFIGS. 18A and 18B for clarity. The system includesproximal filter200 coupled toproximal shaft202, and pushrod206 coupled toproximal shaft202. A portion ofproximal sheath204 is shown inFIG. 18A in a retracted position, allowingproximal filter200 to expand to an expanded configuration. Only a portion ofproximal sheath204 is shown, but it generally extends proximally similar to pushrod206. The proximal end ofproximal shaft202 is beveled and defines anaspiration lumen216, which is adapted to receive an aspirator (not shown) to apply a vacuum to aspirate debris captured within distally facingproximal filter200. Pushrod206 extends proximally withinproximal sheath204 and is coupled to an actuation system outside of the subject, examples of which are described below. Pushrod206 takes up less space insideproximal sheath204 thanproximal shaft202, providing a lower profile.
• The system also includesproximal seal214 disposed on the outer surface ofproximal shaft202 and adapted to engage the inner surface of the proximal sheath.Proximal seal214 prevents bodily fluids, such as blood, from entering the space betweenproximal sheath204 andproximal shaft202, thus preventing bodily fluids from passing proximally into the filter system. The proximal seal can be, for example without limitation, a molded polymer. The proximal seal can also be machined as part of the proximal shaft, such that they are not considered two separate components.
• In some specific embodiments the push rod is about 0.015 inches in diameter, and isgrade 304 stainless steel grade. The proximal shaft can be, for example without limitation, an extruded or molded plastic, a hypotube (e.g., stainless steel), machined plastic, metal, etc.
• Proximal filter200 includesfilter material208, which comprises pores adapted to allow blood to pass therethrough, while debris does not pass through the pores and is captured within the filter material.Proximal filter200 also includesstrut210 that extends fromproximal shaft202 toexpansion support212.Expansion support212 has a generally annular shape but that is not intended to be limiting.Proximal filter200 also has a leadingportion220 and a trailingportion222. Leadingportion220 generally extends further distally than trailingportion222 to give filter200 a generally canted configuration relative to the proximal shaft. The canted design provides for decreased radial stiffness and a better collapsed profile.Strut210 andexpansion support212 generally provide support forfilter200 when in the expanded configuration, as shown inFIG. 18A.
• FIGS. 19A-19C illustrate exemplary embodiments of proximal filters and proximal shafts that can be incorporated into any of the systems herein. InFIG. 19A,filter230 has flaredend232 for improved filter-wall opposition.FIG. 19B showsproximal shaft244 substantially co-axial withvessel246 in which filter240 is expanded.Vessel246 andshaft244 havecommon axis242.FIG. 19B illustrateslongitudinal axis254 ofshaft256 not co-axial withaxis252 oflumen258 in which filter250 is expanded.
• FIGS. 20A and 20B illustrate an exemplary embodiment includingproximal filter260 coupled toproximal shaft262.Filter260 includesfilter material264, includingslack material region268 adapted to allow the filter to collapse easier.Filter260 is also shown with at least onestrut270 secured toshaft262, andexpansion support266. As shown in the highlighted view inFIG. 20B,filter260 includesseal274, radiopaque coil276 (e.g., platinum), and support wire278 (e.g., nitinol wire). Any of the features in this embodiment can be included in any of the filter systems described herein.
• FIG. 21 illustrates an exemplary embodiment of a proximal filter.Proximal filter280 is coupled toproximal shaft282.Proximal filter280 includesstruts286 extending fromproximal shaft282 to strutrestraint288, which is adapted to slide axially overdistal shaft284.Proximal filter280 also includesfilter material290, with pores therein, that extends fromproximal shaft282 to a location axially betweenproximal shaft282 and strutrestraint288. Debris can pass throughstruts286 and become trapped withinfilter material290. Whenproximal filter280 is collapsed within a proximal sheath (not shown), struts286 elongate and move radially inward (towards distal shaft284).Strut restraint288 is adapted to move distally overdistal shaft284 to allow the struts to move radially inward and extend a greater length alongdistal shaft284.
• FIGS. 22A and 22B illustrate an exemplary embodiment of a proximal filter that can be incorporated into any filter system described herein. The system includesproximal filter300 andproximal sheath302, shown in a retracted position inFIG. 22A.Proximal filter300 includesvalve elements304 in an open configuration inFIG. 22A. Whenvalve elements304 are in the open configuration,foreign particles306 can pass throughopening308 and through the valve and become trapped inproximal filter300, as is shown inFIG. 22A. To collapseproximal filter300,proximal sheath302 is advanced distally relative toproximal filter300. As the filter begins to collapse, the valve elements are brought closer towards one another and into a closed configuration, as shown inFIG. 22B. The closed valve prevents extrusion of debris during the recapture process.
• The distal filters shown are merely exemplary and other filters may be incorporated into any of the systems herein.FIG. 23A illustrates a portion of an exemplary filter system. The system includes guiding member340 (distal sheath not shown),strut342,expansion support344, andfilter element346.Strut342 is secured directly to guidingmember340 and strut342 is secured either directly or indirectly toexpansion support344.Filter material346 is secured toexpansion support344.Distal end348 offilter material346 is secured to guidingmember340.
• FIG. 23B illustrates a portion of an exemplary filter system. The system includes guidingelement350,strut support352 secured to guidingelement350,strut354,expansion support356, andfilter material358.Strut support352 can be secured to guidingelement350 in any suitable manner (e.g., bonding), and strut354 can be secured to strutsupport352 in any suitable manner.
• FIG. 23C illustrates a portion of an exemplary filter system. The system includes guidingelement360,strut support362 secured to guidingelement360,strut364,expansion support366, andfilter material368.Expansion support366 is adapted to be disposed at an angle relative to the longitudinal axis of guidingmember360 when the distal filter is in the expanded configuration.Expansion support366 includes trailingportion362 and leadingportion361.Strut364 is secured toexpansion support366 at or near leadingportion361.FIG. 23D illustrates an exemplary embodiment that includes guidingmember370,strut support372,strut374,expansion support376, andfilter material378.Expansion support376 includes leadingportion373, and trailingportion371, whereinstrut374 is secured toexpansion element376 at or near trailingportion371.Expansion support376 is disposed at an angle relative to the longitudinal axis of guidingmember370 when the distal filter is in the expanded configuration.
• FIG. 23E illustrates an exemplary embodiment of a distal filter in an expanded configuration. Guidingmember380 is secured to strutsupport382, and the filter includes a plurality ofstruts384 secured to strutsupport382 and toexpansion support386.Filter material388 is secured toexpansion support386. While four struts are shown, the distal filter may include any number of struts.
• FIG. 23F illustrates an exemplary embodiment of a distal filter in an expanded configuration.Proximal stop392 anddistal stop394 are secured to guidingmember390. The distal filter includestubular member396 that is axially slideable over guidingmember390, but is restricted in both directions bystops392 and394.Strut398 is secured toslideable member396 and toexpansion support393.Filter material395 is secured toslideable member396. Ifmember396 slides axially relative to guidingmember390,filter material395 moves as well.Member396 is also adapted to rotate in the direction “R” relative to guidingmember390. The distal filter is therefore adapted to independently move axially and rotationally, limited in axial translation bystops392 and394. The distal filter is therefore adapted such that bumping of the guiding member or the distal sheath will not disrupt the distal filter opposition, positioning, or effectiveness.
• FIGS. 24A-24C illustrate exemplary embodiments in which the system includes at least one distal filter positioning, or stabilizing, anchor. The positioning anchor(s) can help position the distal anchor in a proper position and/or orientation within a bodily lumen. InFIG. 24A the system includesdistal filter400 andpositioning anchor402.Anchor402 includesexpandable stent404 andexpandable supports406.Supports406 and filter400 are both secured to the guiding member.Anchor402 can be any suitable type of expandable anchor, such as, for example without limitation,stent404.Anchor402 can be self-expandable, expandable by an expansion mechanism, or a combination thereof. InFIG. 24A,stent404 can alternatively be expanded by an expansion balloon.Anchor402 is disposed proximal to filter400.FIG. 24B illustrates an embodiment in which the system includes first andsecond anchors412 and414, one of which is proximal to filter410, while the other is distal to filter410.FIG. 24C illustrates an embodiment in which anchor422 is distal relative to filter420.
• In some embodiments the distal filter is coupled, or secured, to a guiding member that has already been advanced to a location within the subject. The distal filter is therefore coupled to the guiding member after the distal filter has been advanced into the subject, rather than when the filter is outside of the subject. Once coupled together inside the subject, the guiding member can be moved (e.g., axially translated) to control the movement of the distal filter. In some embodiments the guiding member has a first locking element adapted to engage a second locking element on the distal filter assembly such that movement of the guiding member moves the distal filter in a first direction. In some embodiments the distal filter assembly has a third locking element that is adapted to engage the first locking element of the guiding member such that movement of the guiding member in a second direction causes the distal filter to move with the guiding member in the second direction. The guiding member can therefore be locked to the distal filter such that movement of the guiding member in a first and a second direction will move the distal filter in the first and second directions.
• By way of example,FIGS. 25A-25D illustrate an exemplary embodiment of coupling the distal filter to a docking wire inside of the subject, wherein the docking wire is subsequently used to control the movement of the distal filter relative to the distal sheath. InFIG. 25A, guidecatheter440 has been advanced through the subject until the distal end is in or near thebrachiocephalic trunk441. A docking wire, comprising awire445, lockingelement442, andtip444, has been advanced throughguide catheter440, either alone, or optionally after guidingwire446 has been advanced into position. Guidingwire446 can be used to assist in advancing the docking wire throughguide catheter440. As shown, the docking wire has been advanced from the distal end ofguide catheter440. After the docking wire is advanced to the desired position, guidecatheter440, and if guidingwire446 is used, are removed from the subject, leaving the docking wire in place within the subject, as shown inFIG. 25B. Next, as shown inFIG. 25C, the filter system, includingproximal sheath448 with a proximal filter in a collapsed configuration therein (not shown),distal sheath450, with a distal filter assembly (not shown) partially disposed therein, is advanced overwire445 until a locking portion of the distal filter (not shown but described in detail below) engages lockingelement442. The distal filter assembly will thereafter move (e.g., axially) with the docking wire.Proximal sheath448 is retracted to allowproximal filter454 to expand (seeFIG. 25D).Distal sheath450 is then actuated (e.g., bent, rotated, and/or translated axially) until it is in the position shown inFIG. 25D. A straightened configuration of the distal sheath is shown in phantom inFIG. 25D, prior to bending, proximal movement, and/or bending. The docking wire is then advanced distally relative todistal sheath450, which advancesdistal filter456 fromdistal sheath450, allowingdistal filter456 to expand inside the left common carotid artery, as shown inFIG. 25D.
• FIGS. 26A-26D illustrate an exemplary method of preparing an exemplary distal filter assembly for use.FIG. 26A illustrates a portion of the filter system includingproximal sheath470,proximal filter472 is an expanded configuration,distal shaft474, and articulatabledistal sheath476.Distal filter assembly478 includes anelongate member480 defining a lumen therein.Elongate member480 is coupled todistal tip490.Strut484 is secured both to strutsupport482, which is secured to elongatemember480, andexpansion support486.Filter element488 has pores therein and is secured toexpansion support486 andelongate member480. To loaddistal filter assembly478 intodistal sheath476,loading mandrel492 is advanced throughdistal tip490 andelongate member480 and pushed againstdistal tip490 untildistal filter assembly478 is disposed withindistal sheath476, as shown inFIG. 26C.Distal tip490 of the filter assembly remains substantially distal todistal sheath476, and is secured to the distal end ofdistal sheath476.Distal tip490 anddistal sheath476 can be secured together by a frictional fit or other type of suitable fit that disengages as described below.Loading mandrel492 is then removed from the distal filter and distal sheath assembly, as shown inFIG. 26D.
• FIG. 26E illustratesdocking wire500 includingwire502,lock element504, anddistal tip506.Docking wire500 is first advanced to a desired position within the subject, such as is shown inFIG. 25B. The assembly fromFIG. 26D is then advanced over docking wire, whereindistal tip490 is first advanced over the docking wire. As shown in the highlighted view inFIG. 26F,distal tip490 of the distal filter assembly includes first lockingelements510, shown as barbs. As the filter/sheath assembly continues to be distally advanced relative to the docking wire, the dockingwire locking element504 pusheslocks510 outward in the direction of the arrows inFIG. 26F. Afterlock504passes locks510,locks510 spring back inwards in the direction of the arrows shown inFIG. 26G. In this position, when dockingwire500 is advanced distally (shown inFIG. 26F),lock element504 engages withlock elements510, and thelock element504 pushes the distal filter assembly in the distal direction. In this manner the distal filter can be distally advanced relative to the distal sheath to expand the distal filter. Additionally, when the docking wire is retracted proximally, lockingelement504 engages thedistal end512 ofelongate member480 and pulls the distal filter in the proximal direction. This is done to retrieve and/or recollapse the distal filter back into the distal sheath after it has been expanded.
• FIGS. 27A and 27B illustrate an exemplary embodiment in which guidingmember540, secured todistal filter530 before introduction into the subject is loaded into articulatabledistal sheath524. The system also includesproximal filter520,proximal sheath522, anddistal shaft526.FIG. 27B shows the system in a delivery configuration in which both filters are collapsed.
• FIGS. 28A-28E illustrate an exemplary distal filter assembly in collapsed and expanded configurations. InFIG. 28A,distal filter assembly550 includes a distal frame, which includesstrut554 andexpansion support555. The distal frame is secured to floatinganchor558, which is adapted to slide axially onelongate member564 betweendistal stop560 andproximal stop562, as illustrated by the arrows inFIG. 28A. The distal filter assembly also includesmembrane552, which has pores therein and is secured at its distal end to elongatemember564. The distal filter assembly is secured to a guiding member, which includeswire566 and softdistal tip568. The guiding member can be, for example, similar to the docking wire shown inFIGS. 26A-26E above, and can be secured to the distal filter assembly as described in that embodiment.
• The floatinganchor558 allowsfilter membrane552 to return to a neutral, or at-rest, state when expanded, as shown inFIG. 28A. In its neutral state, there is substantially no tension applied to the filter membrane. The neutral deployed state allows for optimal filter frame orientation and vessel apposition. In the neutral state shown inFIG. 28A, floatinganchor558 is roughly mid-way betweendistal stop560 andproximal stop562, but this is not intended to be a limiting position when the distal filter is in a neutral state.
• FIG. 28B illustrates the distal filter being sheathed intodistal sheath572. During the sheathing process, the distal filter is collapsed from an expanded configuration (seeFIG. 28A) towards a collapsed configuration (seeFIG. 28C). InFIG. 28B,distal sheath572 is moving distally relative to the distal filter. The distal end of thedistal sheath572 engages withstrut554 as it is advanced distally, causing the distal end ofstrut554 to moves towardselongate member564. Strut554 can be thought of as collapsing towardselongate member564 from the configuration shown inFIG. 28A. The force applied fromdistal sheath572 to strut554 collapses the strut, and at the same time causes floatinganchor558 to move distally ontubular member564 towardsdistal stop560. InFIG. 28B, floatinganchor558 has been moved distally and is engagingdistal stop560, preventing any further distal movement of floatinganchor558. Asstrut554 is collapsed bydistal sheath572, strut554 will force the attachment point betweenstrut554 andexpansion support555 towardstubular member564, beginning the collapse ofexpansion support555.Distal sheath172 continues to be advanced distally relative to the distal filter (or the distal filter is pulled proximally relative to the distal sheath, or a combination of both) until the distal filter is collapsed withindistal sheath172, as is shown inFIG. 28C.Filter membrane552 is bunched to some degree when the filter is in the configuration shown inFIG. 28C. To deploy the distal filter from the sheath, guidingmember566 is advanced distally relative to the distal sheath (or the distal sheath is moved proximally relative to the filter). The distal portions offilter membrane552 andexpansion support555 are deployed first, as is shown inFIG. 28D. Tension in the filter membrane prevents wadding and binding during the deployment. Whenstrut554 is deployed from the distal sheath,expansion support555 and strut554 are able to self-expand to an at-rest configuration, as shown inFIG. 28E. Floatinganchor558 is pulled in the distal direction from the position shown inFIG. 28D to the position shown inFIG. 28E due to the expansion ofstrut554.
• FIGS. 29A-29E illustrate a portion of an exemplary filter system with a lower delivery and insertion profile. InFIG. 29A, the system includesproximal sheath604 with a larger outer diameter thandistal sheath602. In some embodimentsproximal sheath604 has a 6 F outer diameter, whiledistal sheath602 has a 5 F outer diameter. A guiding member includingdistal tip606 is disposed within the distal sheath and the proximal sheath.FIG. 29B illustrates tear-awayintroducer608, with receivingopening610 anddistal end612. Introducer is first positioned within a subject with receivingopening610 remaining outside the patient. As shown inFIG. 29C, the smaller diameter distal sheath is first advanced through the receiving opening ofintroducer608 until the distal end of the distal sheath is disposed distal relative to the distal end of the introducer. The introducer is then split apart and removed from the subject, as shown inFIG. 29D. The filter system can then be advanced distally through the subject. The introducer can be a 5 F introducer, which reduces the insertion and delivery profile of the system.
• The embodiments inFIGS. 25A-25B above illustrated some exemplary systems and methods for routing filter systems to a desired location within a subject, and additional exemplary embodiments will now be described.FIGS. 30A and 30B illustrate an exemplary embodiment similar to that which is shown inFIGS. 27A and 27B. The filter system showsdistal filter650 andproximal filter644 in expanded configurations.Proximal sheath642 has been retracted to allowproximal filter644 to expand. Distal filter, which is secured to guidingmember648, are both advanced distally relative to distal articulatingsheath640. The filter system does not have a dedicated guidewire that is part of the system, butdistal sheath640 is adapted to be rotated and steered to guide the system to a target location within the subject.
• FIGS. 31A-31C illustrate an exemplary over-the-wire routing system that includes a separate distal port for a dedicated guidewire. A portion of the system is shown inFIG. 31A, including distal articulatingsheath662 and proximal sheath660 (the filters are collapsed therein).FIG. 31B is a highlighted view of a distal region ofFIG. 31A, showingguidewire entry port666 near thedistal end664 ofdistal sheath662.FIG. 31C is a sectional view through plane A ofdistal sheath662, showingguidewire lumen672,spine element678,distal filter lumen674, and steering element676 (shown as a pullwire).Guidewire lumen672 anddistal filter lumen674 are bi-axial along a portion of distal sheath, but inregion670guidewire lumen672 transitions from within the wall ofdistal sheath662 to being co-axial withproximal sheath660.
• To deliver the system partially shown inFIGS. 31A-31C, a guidewire is first delivered to a target location within the subject. The guidewire can be any type of guidewire, such as a 0.014 inch coronary wire. With the guidewire in position, the proximal end of the guidewire is loaded intoguidewire entry port666. The filter system is then tracked over the guidewire to a desired position within the subject. Once the system is in place, the guidewire is withdrawn from the subject, or it can be left in place. The proximal and distal filters can then be deployed as described in any of the embodiments herein.
• FIGS. 32A-32E illustrate an exemplary routing system which includes a rapid-exchange guidewire delivery. The system includes distal articulatingsheath680 withguidewire entry port684 andguidewire exit port686. The system also includesproximal sheath682, a distal filter secured to a guiding member (collapsed within distal sheath680), and a proximal filter (collapsed within proximal sheath682). Afterguidewire688 is advanced into position within the patient, the proximal end ofguidewire688 is advanced intoguidewire entry port684. Distal sheath (along with the proximal sheath) is tracked overguidewire688 untilguidewire688 exitsdistal sheath680 atguidewire exit port686. Including a guidewire exit port near the entry port allows for only a portion of the guidewire to be within the sheath(s), eliminating the need to have a long segment of guidewire extending proximally from the subject's entry point. As soon as the guidewire exits the exit port, the proximal end of the guidewire and the proximal sheath can both be handled.FIG. 32B showsguidewire688 extending through the guidewire lumen in the distal sheath and extending proximally fromexit port686.Guidewire688 extends adjacentproximal sheath682 proximal to exitport686. InFIG. 32B, portion690 ofproximal sheath682 has a diameter larger thanportion692 to accommodate the proximal filter therein.Portion692 has a smaller diameter for easier passage of the proximal sheath and guidewire.FIG. 32C shows a sectional view through plane A, with guidewire688 exterior and adjacent toproximal sheath682.Proximal filter694 is in a collapsed configuration withinproximal sheath682, and guidingmember696 is secured to a distal filter, both of which are disposed withindistal shaft698.FIG. 32D shows relative cross-sections ofexemplary introducer700, anddistal sheath680 through plane CC.Distal sheath680 includesguidewire lumen702 anddistal filter lumen704. In some embodiments,introducer700 is 6 F, with an inner diameter of about 0.082 inches. In comparison, the distal sheath can have a guidewire lumen of about 0.014 inches and distal filter lumen diameter of about 0.077 inches. In these exemplary embodiments, as the distal sheath is being advanced through an introducer sheath, the introducer sheath can tent due to the size and shape of the distal sheath. There may be some slight resistance to the advancement of the distal sheath through the introducer sheath.FIG. 32E shows a sectional view through plane B, and also illustrates the insertion throughintroducer700. Due to the smaller diameter ofportion692 ofproximal sheath682, guidewire688 andproximal sheath682 more easily fit throughintroducer700 than the distal sheath and portion of the proximal sheath distal toportion692. Introducer is 6 F, while proximal sheath is 5F. Guidewire688 is a 0.014 inch diameter guidewire. The smaller diameterproximal portion692 ofproximal sheath682 allows for optimal sheath and guidewire movement with the introducer sheath.
• FIG. 33 illustrates a portion of an exemplary filter system. The portion shown inFIG. 33 is generally the portion of the system that remains external to the subject and is used to control the delivery and actuation of system components.Proximal sheath710 is fixedly coupled toproximal sheath hub712, which when advanced distally will sheath the proximal filter (as described herein), and when retracted proximally will allow the proximal filter to expand. The actuation, or control, portion also includes handle716, which is secured toproximal shaft714. When handle716 is maintained axially in position, the position of the proximal filter is axially maintained. The actuation portion also includesdistal sheath actuator722, which includes handle723 anddeflection control720.Distal sheath actuator722 is secured todistal shaft718. As described herein, the distal articulating sheath is adapted to have three independent degrees of motion relative to the proximal sheath and proximal filter: rotation, axially translation (i.e., proximal and distal), and deflection, anddistal sheath actuator722 is adapted to movedistal sheath718 in the three degrees of motion.Distal sheath718 is rotated in the direction shown inFIG. 33 by rotatingdistal sheath actuator722. Axial translation of distal sheath occurs by advancingactuator722 distally (pushing) or by retractingactuator722 proximally (pulling).Distal sheath218 is deflected by axial movement ofdeflection control720. Movement ofdeflection control720 actuates the pullwire(s) withindistal sheath718 to control the bending ofdistal sheath718. Also shown is guidingmember724, which is secured to the distal filter and is axially movable relative to the distal sheath to deploy and collapse the distal filter as described herein. The control portion also includeshemostasis valves726, which is this embodiment are rotating.
• FIG. 34 illustrates an exemplary 2-piece handle design that can be used with any of the filter systems described herein. This 2-piece handle design includesdistal sheath actuator746, which includeshandle section748 anddeflection control knob750.Deflection control knob750 ofdistal sheath actuator746 is secured todistal shaft754. Axial movement ofdistal sheath actuator746 will translatedistal shaft754 either distally or proximally relative to the proximal filter and proximal sheath. A pull wire (not shown inFIG. 34) is secured to handlesection748 and to the distal articulatable sheath (not shown inFIG. 34). Axial movement ofdeflection control knob750 applies tension, or relieves tension depending on the direction of axial movement ofdeflection control knob750, to control the deflection of the distal articulatable sheath relative to the proximal filter andproximal sheath744, which has been described herein. Rotation ofdistal sheath actuator746 will rotate the distal sheath relative to the proximal filter and proximal sheath. The handle also includeshousing740, in whichproximal sheath hub742 is disposed.Proximal sheath hub742 is secured toproximal sheath744 and is adapted to be moved axially to control the axial movement ofproximal sheath744.
• FIG. 35 illustrates another exemplary embodiment of a handle that can be used with any of the filter systems described herein. In this alternate embodiment the handle is of a 3-piece design. This 3-piece handle design comprises a first proximal piece which includesdistal sheath actuator761, which includeshandle section763 anddeflection control knob765.Deflection control knob765 ofdistal sheath actuator761 is secured todistal shaft767. Axial movement ofdistal sheath actuator761 will translatedistal shaft767 either distally or proximally relative to the proximal filter and proximal sheath. A pull wire (not shown inFIG. 35) is secured to handlesection763 and to the distal articulatable sheath (not shown inFIG. 35). Axial movement ofdeflection control knob765 applies tension, or relieves tension depending on the direction of axial movement ofdeflection control knob765, to control the deflection of the distal articulatable sheath relative to the proximal filter andproximal sheath769. Rotation ofdistal sheath actuator761 will rotate the distal sheath relative to the proximal filter andproximal sheath769. The handle design further includes a second piece comprisingcentral section760 which is secured toproximal shaft771. A third distal piece of this handle design includeshousing762.Housing762 is secured toproximal sheath769.Housing762 is adapted to move axially with respect tocentral section760. Withcentral section760 held fixed in position, axial movement ofhousing762 translates to axial movement ofproximal sheath769 relative toproximal shaft771. In this manner,proximal filter773 is either released from the confines ofproximal sheath769 into expandable engagement within the vessel or, depending on direction of movement ofhousing762, is collapsed back intoproximal sheath769.
• While specific embodiments have been described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will now occur to those skilled in the art without departing from that which is disclosed. It should be understood that various alternatives to the embodiments described herein may be employed in practicing the disclosure.

Claims (15)

1-74. (canceled)

75. An intravascular blood filter system, comprising:

an expandable filter assembly adapted to be collapsed within a delivery catheter, the expandable filter assembly comprising:

a frame adapted to engage a vessel wall when expanded;

a filter element adapted to filter fluid, the filter element supported by the frame; and

a reinforcement fabric provided to the filter element and configured to provide localized strength.

76. The filter system ofclaim 75, wherein the reinforcement fabric is mounted to the filter element.

77. The filter system ofclaim 75, wherein the reinforcement fabric is embedded in the filter element.

78. The filter system ofclaim 75, wherein the reinforcement fabric reduces stretching that would otherwise occur without the reinforcement fabric.

79. The filter system ofclaim 75, wherein the reinforcement fabric is a polymeric weave.

80. The filter system ofclaim 75, wherein the reinforcement fabric is a metallic weave.

81. The filter system ofclaim 75, wherein the frame comprises a hoop surrounding an opening of the expandable filter assembly.

82. The filter system ofclaim 75, wherein the frame comprises a longitudinal frame element.

83. The filter system ofclaim 82, wherein the reinforcement fabric is positioned near the longitudinal frame element where tensile forces act on the frame.

84. The filter system ofclaim 75, wherein the frame comprises a radiopaque marking.

85. The filter system ofclaim 75, wherein the filter assembly is an oblique truncated cone.

86. The filter system ofclaim 75, wherein the filter assembly has a non-uniform length around the filter assembly.

87. The filter system ofclaim 75, wherein the filter element comprises polyurethane film.

88. The filter system ofclaim 75, wherein the frame comprises a shape memory material.

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